Storage yard intelligent spraying system based on 5G communication

Abstract

The invention relates to the field of storage yard spraying systems, in particular to an intelligent storage yard spraying system based on 5G communication, which comprises a management subsystem, a working subsystem and a communication subsystem, the management subsystem comprises a real-time monitoring module, a control module and a processing module, and the communication subsystem comprises a communication module and an output transmission module. The working subsystem comprises a pipeline assembly and a spraying mechanism, environment information in the environment storage yard body is obtained through a real-time monitoring module in the management subsystem, the environment information is integrated and sent to the communication subsystem, and the communication subsystem draws proper instructions or information and sends the instructions or information to the environment storage yard body. The communication module and the output transmission module are used for sending information to the working subsystem and the control module, the working subsystem receives the information and then starts to control clear water to be sprayed out of the spraying mechanism, so that the purpose of dust suppression is achieved, and the problems that an existing storage yard and a spraying system in the storage yard are old, have no remote control equipment and are inconvenient to use are effectively solved. And the spraying operation needs to be manually operated by field staff.

Description

Technical Field

[0001] The present invention relates to the field of yard spraying systems, and more particularly to an intelligent yard spraying system based on 5G communication. Background Art

[0002] A yard generally refers to an area used for storing and managing goods, raw materials or other items. There are logistics yards and warehousing yards. In warehousing yards, goods or materials such as fruits and vegetables or coal ores are stored for short or long periods. In this type of yard, spray gun stations and spraying systems are installed to process or protect the materials in the yard area. For example, in a coal yard, the spray gun station may be used to spray water mist to suppress dust. The setting of the spray gun station and the spraying system can ensure that the stacked materials are properly processed, preventing environmental pollution or deterioration of the material quality.

[0003] In existing yards equipped with spray gun stations and spraying systems, due to the outdated system and lack of remote control equipment, the spraying operation requires on-site staff to operate manually. The daily management work is heavy and the operation timeliness cannot be guaranteed, resulting in an increase in the work intensity of the staff, an increase in the frequency of management personnel entering and leaving the yard, and there are certain safety hazards. Summary of the Invention

[0004] In view of this, the purpose of the present invention is to provide an intelligent yard spraying system based on 5G communication to solve the technical problems of existing yards equipped with spray gun stations and spraying systems, due to the outdated system and lack of remote control equipment, the spraying operation requires on-site staff to operate manually, resulting in an increase in the work intensity of the staff, an increase in the frequency of management personnel entering and leaving the yard, and there are certain safety hazards.

[0005] Based on the above purpose, the present invention provides an intelligent yard spraying system based on 5G communication. The system includes a management subsystem for intelligent management, a working subsystem for spraying operations, and a communication subsystem for transmitting signals to the management subsystem and the working subsystem.

[0006] The management subsystem is connected to the communication subsystem and the working subsystem through wireless signals and electrical signals. The management subsystem includes a real-time monitoring module for obtaining the operating environment, a control module for controlling the operation process, and a processing module for processing operation information.

[0007] The communication subsystem includes a communication module and an output transmission module for issuing instructions or information, and an anti-interference module for protecting the instructions or information.

[0008] The working subsystem includes a pipeline assembly, operating equipment, and a spraying mechanism.

[0009] Preferably, the real-time monitoring module includes an image acquisition function and an environment acquisition function, the control module includes the control of the spraying amount and the adjustment of the spraying angle for the spraying mechanism, and the processing module includes the processing of abnormal instructions and the processing of instructions.

[0010] Preferably, the communication module includes a base station server and a communication carrier, the data transmission module includes the data input and output for the communication carrier, as well as the data transfer and storage for the base station server, and the anti-interference module includes signal anti-interference and data anti-interference.

[0011] Preferably, the pipeline assembly includes a conveying pipeline, a water storage tank and a centrifugal pump, the operating equipment includes a service cabinet for carrying the base station server and a touch screen for carrying the data transmission module, and the spraying mechanism includes an adjustment component for realizing the control of the spraying amount and the adjustment of the spraying angle.

[0012] Preferably, both the touch screen and the service cabinet are arranged in the operating room, a yard body is arranged around the operating room, an outer shed is arranged on the yard body, the conveying pipeline is fixed on the outer shed, and connecting pipes are arranged between the conveying pipeline, the water storage tank and the centrifugal pump.

[0013] Preferably, the spraying mechanism further includes a tee pipe and a spray pipe, the adjustment component is arranged on the tee pipe, atomizing holes are formed in the bottom end and the surface of the spray pipe, a hose is fixed to the top end of the spray pipe, and a fixed pipe rotatably arranged inside the tee pipe is arranged at the upper end of the hose.

[0014] Preferably, the adjustment component includes a mounting seat fixed to the tee pipe, an outer sleeve ring is rotatably arranged on the mounting seat, fixing pieces are arranged on the surface of the outer sleeve ring, a servo motor for changing the angle of the spray pipe is mounted on the fixing pieces, and the outer sleeve ring is connected to the fixed pipe.

[0015] Preferably, a toothed disc is fixedly arranged inside the mounting seat, a first gear is fixedly arranged at the output end of the servo motor, the first gear meshes with the toothed disc, a second gear is fixedly connected to the periphery of the spray pipe through a rotating shaft, and the second gear meshes with the first gear.

[0016] Preferably, a fence is fixed to the bottom surface of the spray pipe, a camera is arranged inside the fence, and an integrated circuit board is arranged inside the camera.

[0017] Advantages of the present invention:

[0018] The present invention obtains the environmental information inside the environmental storage yard body through the real-time monitoring module in the management subsystem. After the environmental information is obtained by the real-time monitoring module, the real-time monitoring module will integrate various information and send it to the communication subsystem. The communication subsystem formulates appropriate instructions or information and sends them to the working subsystem and the control module through the communication module and the output transmission module. After receiving the information, the working subsystem starts to work, and through the pipeline component and the corresponding operating equipment, clear water can be sprayed out from the spraying mechanism to achieve the purpose of dust suppression. During the process of spraying water mist by the spraying mechanism, the control module can adjust the action mode of the spraying mechanism to better make the optimal dust suppression operation process according to the environment. Both the management subsystem and the communication subsystem can be manually operated by operating equipment, or instructions can be input in advance in the operating equipment to make the management subsystem and the communication subsystem fully realize automated operation, effectively solving the technical problems that the existing storage yard and its internal spraying system are old, there is no remote control equipment, and the spraying operation needs to be manually operated by on-site staff. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the technical solutions in the present invention or the prior art, the following will briefly introduce the drawings required for the description of the embodiments or the prior art. Obviously, the drawings in the following description are only those of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.

[0020] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0021] Figure 2 It is a schematic diagram of the structure of the management subsystem of the present invention;

[0022] Figure 3 It is a schematic diagram of the structure of the communication subsystem of the present invention;

[0023] Figure 4 It is a schematic diagram of the structure of the working subsystem of the present invention;

[0024] Figure 5 It is a schematic diagram of the positions of the pipeline component and the operation room of the present invention;

[0025] Figure 6 It is a schematic diagram of the positions of the service cabinet and the touch screen of the present invention;

[0026] Figure 7 It is a partial structural diagram of the conveying pipeline of the present invention;

[0027] Figure 8 It is a schematic diagram of the overall structure of the spraying mechanism of the present invention;

[0028] Figure 9Schematic diagram of the semi-sectional structure of the spraying mechanism of the present invention;

[0029] Figure 10 of the present invention Figure 9 bottom view.

[0030] The reference numerals in the figure are:

[0031] 1. Yard body; 11. Outer shed; 2. Pipeline assembly; 21. Delivery pipeline; 22. Water storage tank; 23. Connecting pipe; 24. Centrifugal pump; 3. Operating room; 31. Service cabinet; 32. Touch screen; 4. Spraying mechanism; 41. Three-way pipe; 42. Adjusting assembly; 421. Mounting seat; 4211. Tooth disc; 422. Outer sleeve ring; 423. Fixed piece; 424. Steering gear; 4241. First gear; 43. Spray pipe; 431. Atomizing holes; 432. Hose; 433. Fixed pipe; 434. Enclosure; 435. Camera; 436. Integrated circuit board; 437. Second gear. Specific embodiments

[0032] In order to make the objectives, technical solutions and advantages of the present invention clearer and more understandable, the present invention will be further described in detail below with reference to specific embodiments.

[0033] It should be noted that unless otherwise defined, the technical terms or scientific terms used in the present invention should have the ordinary meanings understood by those with ordinary skills in the field to which the present invention belongs. The "first", "second" and similar terms used in the present invention do not indicate any order, quantity or importance, but are only used to distinguish different components. The terms such as "including" or "comprising" mean that the elements or objects appearing before this term cover the elements or objects listed after this term and their equivalents, without excluding other elements or objects. The terms such as "connected" or "coupled" are not limited to physical or mechanical connections, but may include electrical connections, whether direct or indirect. The terms such as "upper", "lower", "left", "right" are only used to indicate relative positional relationships, and when the absolute position of the object being described changes, the relative positional relationship may also change accordingly.

[0034] To further understand the present invention, the present invention will be described in detail below with reference to the accompanying drawings.

[0035] Combined with Figures 1-4 , the present invention provides a smart spraying system for a yard based on 5G communication. The system includes a management subsystem for intelligent management thereof, a working subsystem for spraying operations, and a communication subsystem for transmitting signals to the management subsystem and the working subsystem;

[0036] The management subsystem is connected to the communication subsystem and the working subsystem through wireless signals and electrical signals. The management subsystem includes a real-time monitoring module for obtaining the working environment, a control module for controlling the working process, and a processing module for processing working information;

[0037] The communication subsystem includes a communication module and an output transmission module for sending instructions or information, and an anti-interference module for protecting instructions or information;

[0038] The working subsystem includes a pipeline assembly 2, an operating device, and a spraying mechanism 4;

[0039] In this embodiment, first, the real-time monitoring module in the management subsystem obtains the environmental information inside the environmental yard body 1. This information is mainly divided into air temperature, air humidity, and visibility. If the visibility is low, it indicates that spraying operations are required to achieve the dust suppression effect. When the environmental information is obtained by the real-time monitoring module, the real-time monitoring module will integrate various types of information and send it to the communication subsystem. The communication subsystem then formulates appropriate instructions or information and uses the communication module and the output transmission module to send it to the working subsystem and the control module. During this process, the anti-interference module installed inside the communication subsystem can effectively shield the interference of wireless signals and electrical signals, avoiding the destruction of the transmission of instructions or information;

[0040] Subsequently, after receiving the information, the working subsystem starts to work. Through the pipeline assembly and the corresponding operating device, clean water can be sprayed from the spraying mechanism 4 to achieve the purpose of dust suppression. During the process of the spraying mechanism 4 spraying water mist, the control module can adjust the action mode of the spraying mechanism 4 to better make the optimal dust suppression operation process according to the environment. During this process, when the control module receives the instructions or information sent by the communication subsystem, it will first carry out the operation of the processing module to avoid errors in the instructions or information and prevent the spraying mechanism 4 from making unreasonable operations;

[0041] Finally, both the management subsystem and the communication subsystem can be manually operated with operating devices, or instructions can be input in advance in the operating devices, enabling the management subsystem and the communication subsystem to fully achieve automated operations, effectively solving the technical problems of the existing yard and its internal spraying system, such as the system being outdated, lacking remote control devices, and the spraying operations requiring on-site staff to manually operate.

[0042] Combined with Figure 2 , the real-time monitoring module includes an image acquisition function and an environment acquisition function, the control module includes the spraying volume control and spraying angle adjustment acting on the spraying mechanism 4, and the processing module includes abnormal instruction processing and instruction processing;

[0043] In this embodiment, through the control of the spraying amount and the adjustment of the spraying angle, the spraying mechanism 4 can effectively perform the spraying operation on each space of the yard body 1 to the maximum extent, significantly improving the dust suppression effect. During the control of the spraying amount and the adjustment of the spraying angle, relevant instructions are sent by the data transmission module and the communication module to precisely control the spraying amount and the spraying angle, realizing the maximum utilization of water mist. While receiving the relevant instructions sent by the data transmission module or the communication module, the control module can effectively remove abnormal instructions and give priority to the normal instructions through the processing module, ensuring the accuracy and rapidity of the spraying mechanism 4 during operation. In actual application, the processing module can select a CPU with a high integration degree as the main body to execute calculation and control operations. The arithmetic logic unit ALU and the control unit (CU) contained therein can efficiently process instructions and information.

[0044] Combined with Figure 3 , the communication module includes a base station server and a communication carrier. The data transmission module includes data input and output for the communication carrier, as well as data transfer and storage for the base station server. The anti-interference module includes signal anti-interference and data anti-interference.

[0045] In this embodiment, the communication module is mainly 5G communication, which utilizes the high speed and accuracy of 5G information transmission and can effectively send relevant control instructions or information to the control module. The 5G communication module mainly includes a radio frequency unit (RFU) responsible for the transmission and reception of wireless signals, a baseband processing unit for modulating and demodulating signals, and a digital signal processor (DSP) that performs complex mathematical operations and processes digital signals to improve communication quality and efficiency. The 5G communication module is also equipped with network interfaces, such as Ethernet interfaces, for data transmission and exchange. These parts work together to support the high rate, low latency, and large connection capabilities of 5G communication.

[0046] The base station server and the communication carrier in the communication module are essential elements in 5G communication. The communication carrier can be used to achieve data input or data output in the data transmission module, and the base station server can be used to achieve data storage or data transfer in the data transmission module. Workers can perform manual input instruction operations through the communication carrier to achieve precise operation of the control module, or they can also achieve the interaction of different types of data through the base station server, making the data more adaptable during the transmission process. The base station server can store and send work instructions and signals, thereby further realizing the full automation and intelligent control of the spraying operation.

[0047] Combined with Figure 4, the pipeline assembly 2 includes a delivery pipeline 21, a water storage tank 22, and a centrifugal pump 24. The operating equipment includes a service cabinet 31 for carrying a base station server and a touch screen 32 for carrying a data transmission module. The spraying mechanism 4 includes an adjustment component 42 for controlling the spraying amount and adjusting the spraying angle;

[0048] In this embodiment, the liquid stored in the water storage tank 22 can be transported to the spraying mechanism 4 through the delivery pipeline 21 and the centrifugal pump 24. Subsequently, the spraying mechanism 4 atomizes the liquid and sprays it on the yard body 1 to achieve the dust suppression effect. During the process, instructions or signals can be sent to the corresponding subsystems and modules through the touch screen 32 and the service cabinet 31. The spraying mechanism 4 realizes multi-directional spraying operations through the adjustment component 42, greatly improving the dust suppression effect. It should be noted that the above-mentioned pipeline assembly 2 and spraying mechanism 4 both belong to a part of the intelligent spraying system.

[0049] Combined with Figure 5 、 Figure 6 and Figure 7 , both the touch screen 32 and the service cabinet 31 are arranged in the operation room 3. The yard body 1 is arranged outside the operation room 3. An outer shed 11 is arranged on the yard body 1. The delivery pipeline 21 is fixed on the outer shed 11. Connecting pipes 23 are arranged between the delivery pipeline 21, the water storage tank 22, and the centrifugal pump 24;

[0050] In this embodiment, there are multiple groups of touch screens 32. The multiple groups of touch screens 32 can separately control each subsystem and the internal modules. A corresponding program control interface is arranged in the touch screen 32, improving the human-machine interaction process. At the same time, the staff can set the required programs and instructions through the touch screen 32 to realize the automated operation of the intelligent spraying system. The operation room 3 is composed of metal plates or metal frames, which can form a Faraday cage and effectively shield electromagnetic interference. The operation room 3 can be enclosed such as a box or a cage or a metal mesh with a certain opening. The main function of this frame is to form a closed conductive barrier. At the same time, the operation room 3 is grounded, and the grounding can ensure that the current in the cage can flow safely to the ground, avoiding interference caused by electromagnetic waves passing through the cage. The setting of the operation room 3 mainly realizes the signal anti-interference function in the above anti-interference module, while data anti-interference can be achieved through some filter circuits and step-up / step-down circuits to ensure the stability of data transmission. This type of circuit can all select existing circuits and will not be elaborated here.

[0051] Combined with Figure 8 and Figure 9 , the spraying mechanism 4 further includes a tee pipe 41 and a spray pipe 43. The adjustment component 42 is arranged on the tee pipe 41. Atomization holes 431 are opened at the bottom end and the surface of the spray pipe 43. A hose 432 is fixed at the top end of the spray pipe 43, and a fixed pipe 433 rotatably arranged inside the tee pipe 41 is arranged at the upper end of the hose 432;

[0052] In this embodiment, first, through the arrangement of the conveying pipeline 21 and the three-way pipe 41, the liquid inside the water storage tank 22 can be sent into the spray pipe 43. Then, the adjusting assembly 42 is used to change the orientation of the spray pipe 43, so as to expand the spraying area of the spray pipe 43 on the yard body 1. When the liquid enters the spray pipe 43, small water droplets can be formed through the atomizing holes 431 on the spray pipe 43. After the small water droplets collide with the dust particles, the dust is wrapped by the water droplets and becomes heavier, and finally falls, thereby reducing the dust concentration in the air. This method effectively reduces the dust in the air and improves the air quality. The hose 432 at the top of the spray pipe 43 ensures that the spray pipe 43 can normally change its own orientation with the operation of the adjusting assembly 42. The spray pipe 43 can be connected to the three-way pipe 41 through the fixed pipe 433 to ensure that the liquid inside the conveying pipeline 21 can enter the spray pipe 43.

[0053] Combined with Figure 9 , the adjusting assembly 42 includes a mounting seat 421 fixed to the three-way pipe 41. An outer sleeve ring 422 is rotatably arranged on the mounting seat 421. A fixing piece 423 is arranged on the surface of the outer sleeve ring 422. A servo motor 424 for changing the angle of the spray pipe 43 is installed on the fixing piece 423. The outer sleeve ring 422 is connected to the fixed pipe 433;

[0054] In this embodiment, while the servo motor 424 changes the angle of the spray pipe 43, it can also drive the outer sleeve ring 422 and the fixed pipe 433 to make a circular motion around the axis of the fixed pipe 433, so that the spray pipe 43 can perform a 180-degree horizontal spraying operation. The start and stop of the servo motor 424 can be precisely controlled through the control module, so that the spray pipe 43 can be more accurate during the process of changing the spraying angle. The control of the spraying amount can be achieved by the control module adjusting the rotation speed of the centrifugal pump 24.

[0055] Combined with Figure 10 , a gear disk 4211 is fixedly arranged inside the mounting seat 421. The output end of the servo motor 424 is fixedly provided with a first gear 4241. The first gear 4241 meshes with the gear disk 4211. A second gear 437 is fixedly connected to the periphery of the spray pipe 43 through a rotating shaft. The second gear 437 meshes with the first gear 4241;

[0056] In this embodiment, by starting the servo 424, the first gear 4241 can be driven to rotate. The rotating first gear 4241 meshes with the toothed disc 4211, causing the outer sleeve ring 422 to perform a circular motion around the axis of the fixed pipe 433. While the outer sleeve ring 422 rotates, it drives the fixed pipe 433 to rotate inside the tee 41. While the first gear 4241 rotates, it meshes with the second gear 437, thereby causing the spray pipe 43 to change the spraying angle. It should be noted that the diameter and number of teeth of the second gear 437 are actually larger than those of the first gear 4241. This is to enable the spray pipe 43 to complete one or more circular motions around the axis of the fixed pipe 433 during the process of changing the spraying angle. The ratio of the diameter to the number of teeth between the second gear 437 and the first gear 4241 can be specifically selected according to the actual situation.

[0057] Combined with Figure 10 , a baffle 434 is fixed to the bottom surface of the spray pipe 43, and a camera 435 is arranged inside the baffle 434, and an integrated circuit board 436 is arranged inside the camera 435;

[0058] In this embodiment, in this embodiment, the baffle 434 can prevent the fog beads from adhering to the camera 435, causing the problem that the camera 435 cannot obtain the environmental image. The camera 435 is included in the real-time monitoring module to achieve the function of image acquisition. Various sensors are mounted on the integrated circuit board 436 inside the camera 435, which can obtain the air temperature, air humidity and visibility in the environment, and integrate them into data and send it to the data transmission module. Through corresponding program recognition, it is determined whether the entire intelligent spraying system operates, so as to achieve the function of spraying automation.

[0059] Those of ordinary skill in the art should understand that the discussion of any above embodiment is only exemplary, and is not intended to imply that the scope of the present invention (including the claims) is limited to these examples; under the idea of the present invention, the technical features in the above embodiments or different embodiments can also be combined, and the steps can be implemented in any order, and there are many other variations in different aspects of the present invention as described above, which are not provided in detail for the sake of brevity.

[0060] The present invention aims to cover all such substitutions, modifications and variations that fall within the broad scope of the appended claims. Therefore, any omission, modification, equivalent substitution, improvement, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.

Claims

1. A smart spraying system for a yard based on 5G communication, characterized in that The system includes a management subsystem for intelligent management thereof, a working subsystem for performing spraying operations, and a communication subsystem for transmitting signals to the management subsystem and the working subsystem; The management subsystem is connected to the communication subsystem and the working subsystem through wireless signals and electrical signals. The management subsystem includes a real-time monitoring module for obtaining the operating environment, a control module for controlling the operation process, and a processing module for processing operation information; The communication subsystem includes a communication module and an output transmission module for issuing instructions or information, and an anti-interference module for protecting instructions or information; The working subsystem includes a pipeline assembly, operating equipment, and a spraying mechanism.

2. The intelligent spray system for a yard based on 5G communication according to claim 1, wherein, The real-time monitoring module includes an image acquisition function and an environment acquisition function. The control module includes spraying amount control and spraying angle adjustment acting on the spraying mechanism. The processing module includes abnormal instruction processing and instruction processing.

3. The intelligent spray system for a yard based on 5G communication according to claim 1, characterized in that The communication module includes a base station server and a communication carrier. The data transmission module includes data input and output acting on the communication carrier, and data transfer and storage acting on the base station server. The anti-interference module includes signal anti-interference and data anti-interference.

4. The intelligent spray system for a yard based on 5G communication according to claim 3, wherein, The pipeline assembly includes a delivery pipeline, a water storage tank, and a centrifugal pump. The operating equipment includes a service cabinet for carrying the base station server and a touch screen for carrying the data transmission module. The spraying mechanism includes an adjustment assembly for realizing spraying amount control and spraying angle adjustment.

5. The intelligent spray system for a yard based on 5G communication according to claim 4, wherein, The touch screen and the service cabinet are both arranged in the operation room. A yard body is arranged outside the operation room. An outer shed is arranged on the yard body. The delivery pipeline is fixed on the outer shed. Connecting pipes are arranged between the delivery pipeline, the water storage tank, and the centrifugal pump.

6. The intelligent spray system for a storage yard based on 5G communication according to claim 4, wherein, The spraying mechanism further includes a tee pipe and a spray pipe. The adjustment assembly is arranged on the tee pipe. Atomization holes are formed in the bottom end and the surface of the spray pipe. A hose is fixed to the top end of the spray pipe. The upper end of the hose is provided with a fixed pipe rotatably arranged inside the tee pipe.

7. The intelligent spray system for a yard based on 5G communication according to claim 6, characterized in that, The adjustment assembly includes a mounting seat fixed to the tee pipe. An outer sleeve ring is rotatably arranged on the mounting seat. Fixed pieces are arranged on the surface of the outer sleeve ring. A servo for changing the angle of the spray pipe is mounted on the fixed pieces. The outer sleeve ring is connected to the fixed pipe.

8. A smart spraying system for a yard based on 5G communication according to claim 7, characterized in that, A toothed disc is fixedly arranged inside the mounting seat. The output end of the servo is fixedly provided with a first gear. The first gear meshes with the toothed disc. A second gear is fixedly connected to the periphery of the spray pipe through a rotating shaft. The second gear meshes with the first gear.

9. The intelligent spraying system for a yard based on 5G communication according to claim 8, wherein A fence is fixed to the bottom surface of the spray pipe. A camera is arranged inside the fence. An integrated circuit board is arranged inside the camera.

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