Process for generating power by using mixed fuel prepared from sludge and mushroom residues of sewage treatment plant
By designing a mixing cutting and rapid drying mechanism, the problems of excessive length and humidity of the mixed fuel are solved, and the fuel is fully cut and rapid drying is achieved, and the combustion efficiency and working efficiency are improved.
Patent Information
- Application Number
- CN202510303036.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-14
- Publication Date
- 2025-07-11
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing mixed fuel power generation device does not have a cutting assembly after mixing, resulting in too long fuel length, insufficient combustion, and no rapid drying assembly is provided, resulting in high humidity and reduced working efficiency.
Design a mixing and cutting mechanism and a quick drying mechanism to ensure that the fuel is fully mixed and quickly dried through the agitation, cutting and drying process, including the use of agitating rods, cutting boards and drying boxes.
The fuel is fully cut and fast drying is achieved, the combustion efficiency and working efficiency are improved, and the combustion inadequate combustion caused by excessive fuel length is avoided.
Smart Images

Figure CN120285840A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of hybrid fuel power generation devices, and specifically to a process for generating electricity using a hybrid fuel made from sewage treatment plant sludge and mushroom residue. Background Art
[0002] A hybrid fuel power generation device is a power generation system that uses a mixture of multiple fuels. This type of device can improve power generation efficiency, reduce carbon emissions, and utilize multiple energy sources.
[0003] A specific existing process for generating electricity using sewage treatment plant sludge and mushroom residue to make a hybrid fuel can refer to a printing and dyeing sludge hybrid fuel preparation device with the application number: CN202420960342.7, which includes an auxiliary material feeding module, a screening module located below it, a feeding module at the discharge end of the screening module, a mixing module, and a sludge feeding module. The discharge ends of the feeding module and the sludge feeding module are both connected to the inside of the mixing module. In the present invention, sludge is directly transported to the mixing module through the sludge feeding module, and at the same time, auxiliary materials are fed into the auxiliary material feeding module. After being screened by the screening module, the materials are fed into the mixing module through the feeding module for mixing. After the mixing module fully mixes the two materials, it directly discharges to form a printing and dyeing sludge hybrid fuel. This process realizes integrated production and significantly improves work efficiency;
[0004] The above-mentioned device does not have a component for cutting after mixing. When it is necessary to discharge the mixed sludge and mushroom residue during use, the existing device cannot cut the mixed hybrid fuel. As a result, when discharging the fuel, the length is generally too long. During later use, the fuel with too long a length is extremely prone to incomplete combustion compared to the relatively short fuel. Therefore, in view of the above problems, a process for generating electricity using sewage treatment plant sludge and mushroom residue to make a hybrid fuel is proposed. Summary of the Invention
[0005] In order to make up for the deficiencies of the existing technology, that is, the existing device does not have a component for cutting after mixing. When it is necessary to discharge the mixed sludge and mushroom residue during use, the existing device cannot cut the mixed hybrid fuel. As a result, when discharging the fuel, the length is generally too long. During later use, the fuel with too long a length is extremely prone to incomplete combustion compared to the relatively short fuel. The present invention proposes a process for generating electricity using sewage treatment plant sludge and mushroom residue to make a hybrid fuel.
[0006] The technical solution adopted by the present invention to solve its technical problems is: A process for generating electricity using sewage treatment plant sludge and mushroom residue to make a hybrid fuel according to the present invention includes the following steps:
[0007] S1: Pour the sludge and mushroom residue into the mixing box, start the first motor to make the stirring rod and stirring blades stir the sludge and mushroom residue at 80 - 120 rpm for 15 - 20 min to mix them;
[0008] S2: After the stirring is completed, open the electronic valve to allow the mixed sludge and mushroom residue to be discharged downward onto the conveyor belt;
[0009] S3: Start the second motor at the front end of the base to convey the mixed sludge and mushroom residue by the conveyor belt. At the same time, drive the cutting plate to cut the mixed sludge and mushroom residue discharged from the bottom end of the discharge pipe to obtain semi-finished fuel;
[0010] S4: The semi-finished fuel is conveyed by the conveyor belt into the drying box for drying. During drying, the temperature is controlled at 60 - 85 °C for 1 - 2 h. After drying is completed, finished fuel is obtained;
[0011] S5: The finished fuel continues to be conveyed by the conveyor belt into the combustion power generation device, and the combustion power generation device generates electricity by burning the finished fuel.
[0012] A mixing box is fixedly connected to the top of the base near the left position, a combustion power generation device is fixedly connected to the top of the base near the right position, and a mixing and cutting mechanism is arranged above the base;
[0013] The mixing and cutting mechanism includes a first motor. The first motor is arranged on the top of the mixing box, and the bottom end of the first motor is fixedly connected to the mixing box. The top end of the first motor is fixedly connected to a first gear. The first gear is meshed with a second gear. The bottom end of the second gear is fixedly connected to a first rotating rod. The first rotating rod is rotatably connected to a first sleeve block and the top of the mixing box. The bottom end of the first rotating rod is fixedly connected to a first fixing block.
[0014] Preferably, stirring rods are also fixedly connected to the front and rear ends of the first fixing block. Multiple stirring blades are fixedly connected to the outer side of the stirring rods. One end of the stirring blade is fixedly connected to one end of a scraping plate, and the other end of the scraping plate is attached to the inner wall of the mixing box.
[0015] Preferably, an auger is fixedly connected to the bottom end of the first fixing block. A sleeve is sleeved on the outer side of the auger, and the auger is rotatably connected to the sleeve. The bottom end of the sleeve is fixedly connected to the mixing box. The right end of the mixing box is fixedly connected to a discharge pipe. The right end of the discharge pipe is fixedly connected to an electronic valve, and the electronic valve is fixedly connected to a discharge tube.
[0016] Preferably, a second motor is fixedly connected to the front end of the base near the left side. The rear end of the second motor passes through the front end of the base and reaches the inside of the base. The rear end of the second motor is fixedly connected to a first transmission roller. The rear end of the first transmission roller is fixedly connected to a third rotating rod. The third rotating rod is rotatably connected to the base. One end of a conveyor belt is sleeved outside the first transmission roller, and the first transmission roller is drivingly connected to the conveyor belt. The other end of the conveyor belt is sleeved outside a second transmission roller, and the conveyor belt is drivingly connected to the second transmission roller. The front and rear ends of the second transmission roller are also fixedly connected to fourth rotating rods. The fourth rotating rods are rotatably connected to the base.
[0017] Preferably, a first pulley is fixedly connected to the rear end of the third rotating rod. One end of a first transmission belt is sleeved outside the first pulley, and the first pulley is drivingly connected to the first transmission belt. The other end of the first transmission belt is sleeved outside a second pulley, and the first transmission belt is drivingly connected to the second pulley.
[0018] Preferably, a fixed seat is fixedly connected to the top end of the base. The front and rear ends of the fixed seat are also sleeved outside a bidirectional reciprocating screw rod, and the fixed seat is rotatably connected to the bidirectional reciprocating screw rod. The rear end of the bidirectional reciprocating screw rod is fixedly connected to a second pulley. A second sleeve block is sleeved outside the front end of the bidirectional reciprocating screw rod, and the bidirectional reciprocating screw rod is rotatably connected to the second sleeve block. The rear end of the second sleeve block is fixedly connected to the fixed seat.
[0019] Preferably, moving blocks are also sleeved outside the front and rear ends of the bidirectional reciprocating screw rod, and the bidirectional reciprocating screw rod is threadedly connected to the moving blocks. A cutting plate is fixedly connected to the right side end of the moving block. The moving block is sleeved outside a guide rod, and the moving block is slidably connected to the guide rod. The front and rear ends of the guide rod are also fixedly connected to the inner wall of the fixed seat.
[0020] Preferably, a rapid drying mechanism is provided at the top end of the base. The rapid drying mechanism includes a drying box. The drying box is arranged at the top end of the base near the right side of the fixed seat, and the bottom end of the drying box is fixedly connected to the base. The top end of the second gear is fixedly connected to a third pulley. One end of a second transmission belt is sleeved outside the third pulley, and the third pulley is drivingly connected to the second transmission belt. The other end of the second transmission belt is sleeved outside a fourth pulley, and the second transmission belt is drivingly connected to the fourth pulley. The bottom end of the fourth pulley is fixedly connected to a fifth rotating rod.
[0021] Preferably, a third gear is fixedly connected to the bottom end of the fifth rotating rod. A fourth gear is meshed and connected to the right side of the third gear. The third gear and the fourth gear are also fixedly connected to the bottom end of a sixth rotating rod. The sixth rotating rod is rotationally connected to a drying box. A rotating block is fixedly connected to the outer side of the sixth rotating rod. The rotating block is rotationally connected to a third sleeve block. The bottom end of the third sleeve block is fixedly connected to the top end of the drying box. A fan is fixedly connected to the bottom end of the sixth rotating rod.
[0022] Preferably, a feed hopper is arranged at a position near the lower side of the conveyor belt at the right end of the base. The bottom end of the feed hopper is fixedly connected to the top end of a conveying pipe. The right end of the conveying pipe is fixedly connected to a combustion power generation device.
[0023] The beneficial effects of the present invention are as follows:
[0024] 1. Through the structural design of the mixing and cutting mechanism of the present invention, the function of cutting after sufficient mixing is realized, solving the problem that the existing device does not have a component for cutting after mixing. When it is necessary to mix and discharge sludge and mushroom residues during use, the existing device cannot cut the mixed fuel, resulting in generally too long lengths when discharging the fuel. In later use, fuels with too long lengths are extremely prone to incomplete combustion compared to relatively short fuels, improving the effect of complete combustion;
[0025] 2. Through the structural design of the rapid drying mechanism of the present invention, the function of rapid drying is realized, solving the problem that the existing device does not have a component for rapidly drying the mixed fuel. Since the water content of the sludge is relatively large after mixing the sludge and mushroom residues, the humidity of the fuel discharged after mixing is high and it cannot be directly put into use, reducing the working efficiency, and improving the working efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the following drawings are only some embodiments of the present invention. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.
[0027] Figure 1 is the process flow chart of the present invention;
[0028] Figure 2 is the three-dimensional structure schematic diagram of the present invention;
[0029] Figure 3 is the first partial sectional structure schematic diagram of the present invention;
[0030] Figure 4Schematic diagram of the second partial sectional structure of the present invention;
[0031] Figure 5 Schematic diagram of the third partial sectional structure of the present invention;
[0032] Figure 6 For the present invention Figure 1 Schematic diagram of the enlarged structure at position A;
[0033] Figure 7 For the present invention Figure 1 Schematic diagram of the enlarged structure at position B;
[0034] Figure 8 For the present invention Figure 1 Schematic diagram of the enlarged structure at position C;
[0035] Figure 9 For the present invention Figure 2 Schematic diagram of the enlarged structure at position D;
[0036] Figure 10 For the present invention Figure 2 Schematic diagram of the enlarged structure at position E;
[0037] Figure 11 For the present invention Figure 2 Schematic diagram of the enlarged structure at position F;
[0038] Figure 12 For the present invention Figure 2 Schematic diagram of the enlarged structure at position G;
[0039] Figure 13 For the present invention Figure 3 Schematic diagram of the enlarged structure at position H;
[0040] Figure 14 For the present invention Figure 4 Schematic diagram of the enlarged structure at position I;
[0041] Figure 15 For the present invention Figure 4 Schematic diagram of the enlarged structure at position J.
[0042] In the figure: 1. Base; 2. Combustion power generation device; 3. Mixing tank; 10. First motor; 11. First gear; 12. Second gear; 13. First rotating rod; 14. First sleeve block; 15. First fixed block; 16. Stirring rod; 17. Stirring blade; 18. Scraper; 19. Auger; 20. Sleeve; 21. Discharge pipe; 22. Electronic valve; 23. Discharge pipe; 24. Second motor; 25. First driving roller; 26. Third rotating rod; 27. Conveyor belt; 28. Second driving roller; 29. Fourth rotating rod; 30. First pulley; 31. First transmission belt; 32. Second pulley; 33. Fixed seat; 34. Bi-directional reciprocating lead screw; 35. Second sleeve block; 36. Moving block; 37. Cutting plate; 38. Guide rod; 39. Third pulley; 40. Second transmission belt; 41. Fourth pulley; 42. Fifth rotating rod; 43. Third gear; 44. Fourth gear; 45. Drying box; 46. Sixth rotating rod; 47. Rotating block; 48. Third sleeve block; 49. Fan; 50. Feeding hopper; 51. Delivery pipe. Detailed implementation mode
[0043] The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts belong to the scope of protection of the present invention.
[0044] Embodiment 1
[0045] Please refer to Figures 1 - 15 As shown, a process for generating electricity by using the sludge and mushroom residue in a sewage treatment plant to produce a mixed fuel, the process comprising the following steps:
[0046] S1: Pour the sludge and mushroom residue into the interior of the mixing tank 3, start the first motor 10 to stir the stirring rod 16 and the stirring blade 17 at 80 rpm for 15 minutes to mix the sludge and mushroom residue;
[0047] S2: After the stirring is completed, the electronic valve 22 is opened to discharge the mixed sludge and mushroom residue downward onto the conveyor belt 27;
[0048] S3: Start the second motor 24 at the front end of the base 1 to convey the mixed sludge and mushroom residue by the conveyor belt 27, and at the same time drive the cutting plate 37 to cut the mixed sludge and mushroom residue discharged from the bottom end of the discharge pipe 23 to obtain semi-finished fuel;
[0049] S4: The semi-finished fuel is conveyed by the conveyor belt 27 into the drying box 45 for drying. When drying, the temperature is controlled at 60 °C for 1 hour. After drying is completed, the finished fuel is obtained;
[0050] S5: The finished fuel continues to be conveyed to the inside of the combustion power generation device 2 along with the conveyor belt 27, and the combustion power generation device 2 generates electricity by burning the finished fuel.
[0051] A mixing tank 3 is welded together at a position near the left side of the top end of the base 1, a combustion power generation device 2 is welded together at a position near the right side of the top end of the base 1, and a mixing and cutting mechanism is arranged above the base 1;
[0052] The mixing and cutting mechanism includes a first motor 10. The first motor 10 is arranged at the top end of the mixing tank 3, and the bottom end of the first motor 10 is welded together with the mixing tank 3. A first gear 11 is welded together at the top end of the first motor 10. The first gear 11 is meshed and connected with a second gear 12. A first rotating rod 13 is welded together at the bottom end of the second gear 12. The first rotating rod 13 is rotatably connected with a first sleeve block 14 and the top end of the mixing tank 3. The inner wall of the first sleeve block 14 is circularly designed. A first fixing block 15 is welded together at the bottom end of the first rotating rod 13;
[0053] During operation, the sludge and mushroom residues are all poured into the inside of the mixing tank 3. Then the first motor 10 at the top end of the mixing tank 3 is started to drive the first gear 11 to rotate. When the first gear 11 rotates, it drives the second gear 12 and the first rotating rod 13 to rotate simultaneously. When the first rotating rod 13 rotates, it simultaneously rotates along the inside of the first sleeve block 14 and the top end of the mixing tank 3. When the first rotating rod 13 rotates, it drives the first fixing block 15 to rotate.
[0054] Furthermore, stirring rods 16 are welded together at the front and rear ends of the first fixing block 15. A plurality of groups of stirring blades 17 are welded together on the outer side of the stirring rods 16. One end of a scraping plate 18 is welded together with one end of the stirring blade 17. The other end of the scraping plate 18 is attached to the inner wall of the mixing tank 3. The other end of the scraping plate 18 is beveled;
[0055] During operation, the first fixing block 15 rotates, and the first fixing block 15 drives the stirring rods 16 and the stirring blades 17 to rotate and stir. During the rotation of the stirring blades 17, the scraping plate 18 is driven to scrape the inner wall of the mixing tank 3 to prevent adhesion.
[0056] Furthermore, an auger 19 is welded together at the bottom end of the first fixing block 15. A sleeve 20 is sleeved on the outer side of the auger 19. The inner wall of the sleeve 20 is circularly designed, and the auger 19 is rotatably connected with the sleeve 20. The bottom end of the sleeve 20 is welded together with the mixing tank 3. A discharge pipe 21 is welded together at the right side end of the mixing tank 3. An electronic valve 22 is welded together at the right side end of the discharge pipe 21. The electronic valve 22 is welded together with a discharge pipe 23;
[0057] During operation, the first fixed block 15 rotates, driving the auger 19 to rotate along the inside of the sleeve 20, thereby driving the sludge and mushroom residues at the bottom end inside the mixing tank 3 to be conveyed by the auger 19 to the upper part inside the mixing tank 3 for re-stirring and mixing. When the mixing is completed, the electronic valve 22 is started to open, so that the mixed sludge and mushroom residues inside the mixing tank 3 are conveyed through the discharge pipe 21 and the electronic valve 22 into the discharge pipe 23, and then the mixed sludge and mushroom residues are discharged downward through the discharge pipe 23.
[0058] Further, a second motor 24 is welded together at a position near the left side at the front end of the base 1. The rear end of the second motor 24 passes through the front end of the base 1 and reaches the inside of the base 1, and a first transmission roller 25 is welded together at the rear end of the second motor 24. A third rotating rod 26 is welded together at the rear end of the first transmission roller 25. The third rotating rod 26 is rotatably connected to the base 1. The third rotating rod 26 is designed as a circular rod. One end of a conveyor belt 27 is sleeved outside the first transmission roller 25, and the first transmission roller 25 is drivingly connected to the conveyor belt 27. The other end of the conveyor belt 27 is sleeved outside a second transmission roller 28, and the conveyor belt 27 is drivingly connected to the second transmission roller 28. The front and rear ends of the second transmission roller 28 are also welded together with a fourth rotating rod 29. The fourth rotating rod 29 is rotatably connected to the base 1. The fourth rotating rod 29 is designed as a circular rod;
[0059] During operation, the second motor 24 at the front end of the base 1 is started to drive the first transmission roller 25 to rotate, and the first transmission roller 25 drives the third rotating rod 26 to rotate along the inside of the base 1. When the third rotating rod 26 rotates, it drives the conveyor belt 27 to rotate, and the conveyor belt 27 drives the second transmission roller 28 and the fourth rotating rod 29 to rotate simultaneously, and the fourth rotating rod 29 rotates along the inside of the base 1.
[0060] Further, a first pulley 30 is welded together at the rear end of the third rotating rod 26. One end of a first transmission belt 31 is sleeved outside the first pulley 30, and the first pulley 30 is drivingly connected to the first transmission belt 31. The other end of the first transmission belt 31 is sleeved outside a second pulley 32, and the first transmission belt 31 is drivingly connected to the second pulley 32;
[0061] During operation, the third rotating rod 26 rotates, driving the first pulley 30 and the first transmission belt 31 to rotate simultaneously, and the rotation of the first transmission belt 31 drives the second pulley 32 to rotate.
[0062] Further, a fixing seat 33 is welded to the top end of the base 1. The front and rear ends of the fixing seat 33 are also sleeved outside the bidirectional reciprocating lead screw 34, and the fixing seat 33 is rotatably connected to the bidirectional reciprocating lead screw 34. The inner wall of the fixing seat 33 is circularly designed. A second pulley 32 is welded to the rear end of the bidirectional reciprocating lead screw 34. A second sleeve block 35 is sleeved outside the front end of the bidirectional reciprocating lead screw 34, and the bidirectional reciprocating lead screw 34 is rotatably connected to the second sleeve block 35. The rear end of the second sleeve block 35 is welded to the fixing seat 33, and the inner wall of the second sleeve block 35 is circularly designed;
[0063] During operation, the second pulley 32 rotates, driving the outside of the bidirectional reciprocating lead screw 34 to rotate along the inside of the fixing seat 33, and the front end of the bidirectional reciprocating lead screw 34 rotates along the inside of the second sleeve block 35.
[0064] Further, moving blocks 36 are also sleeved on the front and rear ends of the outside of the bidirectional reciprocating lead screw 34, and the bidirectional reciprocating lead screw 34 is threadedly connected to the moving blocks 36. A cutting plate 37 is welded to the right end of the moving block 36. The moving block 36 is sleeved outside the guide rod 38, and the moving block 36 is slidably connected to the guide rod 38. The front and rear ends of the guide rod 38 are also welded to the inner wall of the fixing seat 33, and the guide rod 38 is a circular rod design;
[0065] During operation, the bidirectional reciprocating lead screw 34 rotates, driving the moving blocks 36 at the front and rear ends of the outside of the bidirectional reciprocating lead screw 34 to reciprocate along the outside of the bidirectional reciprocating lead screw 34 at the same time. When the moving block 36 moves, it drives the cutting plate 37 to move at the same time. When the cutting plates 37 at the front and rear ends move to the middle position, the mixed fuel discharged from the bottom end of the discharge pipe 23 will be cut. At the same time, the moving block 36 will move along the outside of the guide rod 38 when it moves. The cut fuel will fall onto the top end of the conveyor belt 27, and then be conveyed to the right through the conveyor belt 27 and move into the drying box 45.
[0066] Further, a quick drying mechanism is provided at the top end of the base 1. The quick drying mechanism includes a drying box 45. The drying box 45 is arranged at the top end of the base 1 near the right side of the fixing seat 33, and the bottom end of the drying box 45 is welded to the base 1. The top end of the second gear 12 is welded to a third pulley 39. One end of a second transmission belt 40 is sleeved outside the third pulley 39, and the third pulley 39 is drivingly connected to the second transmission belt 40. The other end of the second transmission belt 40 is sleeved outside a fourth pulley 41, and the second transmission belt 40 is drivingly connected to the fourth pulley 41. The bottom end of the fourth pulley 41 is welded to a fifth rotating rod 42, and the fifth rotating rod 42 is a circular rod design;
[0067] During operation, the second gear 12 rotates, driving the third pulley 39 to rotate. The third pulley 39 drives the second transmission belt 40 and the fourth pulley 41 to rotate simultaneously. The fourth pulley 41 drives the fifth rotating rod 42 to rotate, and the fifth rotating rod 42 drives the third gear 43 and the fourth gear 44 to rotate simultaneously.
[0068] Furthermore, the third gear 43 is welded to the bottom end of the fifth rotating rod 42. The fourth gear 44 is meshed and connected to the right side of the third gear 43. The third gear 43 and the fourth gear 44 are also welded to the bottom end of the sixth rotating rod 46. The sixth rotating rod 46 is rotatably connected to the drying box 45. The sixth rotating rod 46 is designed as a circular rod. The rotating block 47 is welded to the outside of the sixth rotating rod 46. The rotating block 47 is rotatably connected to the third sleeve block 48. The bottom end of the third sleeve block 48 is welded to the top end of the drying box 45. The inner wall of the third sleeve block 48 is designed as a circle. The fan 49 is welded to the bottom end of the sixth rotating rod 46;
[0069] During operation, when the third gear 43 and the fourth gear 44 rotate, they drive the sixth rotating rod 46 at the bottom end to rotate. The sixth rotating rod 46 drives the rotating block 47 to rotate along the inside of the third sleeve block 48. The sixth rotating rod 46 drives the fan 49 to rotate. At the same time, the drying box 45 is started, so that the fuel moved into the drying box 45 can be quickly dried. The drying is completed until it moves out of the drying box 45.
[0070] Furthermore, a feed hopper 50 is arranged at the right side end of the base 1 near the lower position of the conveyor belt 27. The bottom end of the feed hopper 50 is welded to the top end of the conveying pipe 51. The right side end of the conveying pipe 51 is welded to the combustion power generation device 2;
[0071] During operation, when the drying is completed when moving out of the drying box 45, it continues to be conveyed to the right through the conveyor belt 27 until it falls into the feed hopper 50, and then is conveyed to the inside of the combustion power generation device 2 through the conveying pipe 51. Then, the fuel is burned and generated electricity by the combustion power generation device 2.
[0072] Embodiment 2
[0073] As another implementation manner of the present invention compared with Embodiment 1, a process for generating electricity by using a mixed fuel made of sewage treatment plant sludge and mushroom residue, the process comprising the following steps:
[0074] S1: Pour the sludge and mushroom residue into the mixing box 3, and start the first motor 10 to make the stirring rod 16 and the stirring blade 17 stir the sludge and mushroom residue at 100 rpm for 18 min;
[0075] S2: After the stirring is completed, the electronic valve 22 is opened to discharge the mixed sludge and mushroom residue downward onto the conveyor belt 27;
[0076] S3: Start the second motor 24 at the front end of the base 1 to convey the mixed sludge and mushroom residue by the conveyor belt 27. At the same time, drive the cutting plate 37 to cut the mixed sludge and mushroom residue discharged from the bottom end of the discharge pipe 23 to obtain semi-finished fuel;
[0077] S4: The semi-finished fuel is conveyed by the conveyor belt 27 into the drying box 45 for drying. During drying, the temperature is controlled at 75 °C and dried for 1.5 h. After drying, the finished fuel is obtained;
[0078] S5: The finished fuel continues to be conveyed by the conveyor belt 27 into the combustion power generation device 2, and the combustion power generation device 2 generates electricity by burning the finished fuel.
[0079] Example 3
[0080] As another implementation manner of the present invention by comparing Example 1 and Example 2, a process for producing mixed fuel for power generation using sewage treatment plant sludge and mushroom residue, the process includes the following steps:
[0081] S1: Pour the sludge and mushroom residue into the mixing box 3, and start the first motor 10 to make the stirring rod 16 and the stirring blade 17 stir at 120 rpm for 20 min to mix the sludge and mushroom residue;
[0082] S2: After stirring is completed, the electronic valve 22 is opened to discharge the mixed sludge and mushroom residue downward onto the conveyor belt 27;
[0083] S3: Start the second motor 24 at the front end of the base 1 to convey the mixed sludge and mushroom residue by the conveyor belt 27. At the same time, drive the cutting plate 37 to cut the mixed sludge and mushroom residue discharged from the bottom end of the discharge pipe 23 to obtain semi-finished fuel;
[0084] S4: The semi-finished fuel is conveyed by the conveyor belt 27 into the drying box 45 for drying. During drying, the temperature is controlled at 85 °C and dried for 2 h. After drying, the finished fuel is obtained;
[0085] S5: The finished fuel continues to be conveyed by the conveyor belt 27 into the combustion power generation device 2, and the combustion power generation device 2 generates electricity by burning the finished fuel.
[0086] Working principle: When it is necessary to mix sludge and mushroom residue and put them into use for power generation, first pour all the sludge and mushroom residue into the mixing box 3. Then start the first motor 10 at the top of the mixing box 3 to drive the first gear 11 to rotate. When the first gear 11 rotates, it drives the second gear 12 and the first rotating rod 13 to rotate simultaneously. When the first rotating rod 13 rotates, it rotates along the first sleeve block 14 and the inner part of the top of the mixing box 3 at the same time. When the first rotating rod 13 rotates, it drives the first fixing block 15 to rotate, and the first fixing block 15 drives the stirring rod 16 and the stirring blade 17 to rotate and stir. During the rotation of the stirring blade 17, it drives the scraper 18 to scrape the inner wall of the mixing box 3 to prevent adhesion. When the first fixing block 15 rotates, it drives the auger 19 to rotate along the inside of the sleeve 20, so as to drive the sludge and mushroom residue at the bottom end inside the mixing box 3 to be transported to the upper part inside the mixing box 3 by the auger 19 for re-stirring and mixing. When the mixing is completed, start the solenoid valve 22 to open, so that the mixed sludge and mushroom residue inside the mixing box 3 are transported into the discharge pipe 23 through the discharge pipe 21 and the solenoid valve 22, and then the mixed sludge and mushroom residue are discharged downward through the discharge pipe 23. At the same time, start the second motor 24 at the front end of the base 1 to drive the first transmission roller 25 to rotate. The first transmission roller 25 drives the third rotating rod 26 to rotate along the inside of the base 1. When the third rotating rod 26 rotates, it drives the conveyor belt 27 to rotate. The conveyor belt 27 drives the second transmission roller 28 and the fourth rotating rod 29 to rotate simultaneously. The fourth rotating rod 29 rotates along the inside of the base 1. When the third rotating rod 26 rotates, it drives the first pulley 30 and the first transmission belt 31 to rotate simultaneously. The first transmission belt 31 rotates to drive the second pulley 32 to rotate. When the second pulley 32 rotates, it drives the outer side of the bidirectional reciprocating screw rod 34 to rotate along the inside of the fixed seat 33, and the front end of the bidirectional reciprocating screw rod 34 rotates along the inside of the second sleeve block 35. When the bidirectional reciprocating screw rod 34 rotates, it drives the moving blocks 36 at the front and rear ends on the outer side of the bidirectional reciprocating screw rod 34 to reciprocate along the outer side of the bidirectional reciprocating screw rod 34 at the same time. When the moving block 36 moves, it drives the cutting plate 37 to move simultaneously. When the cutting plates 37 at the front and rear ends move to the middle position, they will cut the mixed fuel discharged from the bottom end of the discharge pipe 23. At the same time, the moving block 36 will move along the outer side of the guide rod 38. The cut fuel falls onto the top of the conveyor belt 27, and then is transported to the right through the conveyor belt 27 and moves into the drying box 45. When the second gear 12 rotates, it drives the third pulley 39 to rotate. The third pulley 39 drives the second transmission belt 40 and the fourth pulley 41 to rotate simultaneously. The fourth pulley 41 drives the fifth rotating rod 42 to rotate. The fifth rotating rod 42 drives the third gear 43 and the fourth gear 44 to rotate simultaneously. When the third gear 43 and the fourth gear 44 rotate, they drive the sixth rotating rod 46 at the bottom end to rotate.Moreover, the sixth rotating rod 46 drives the rotating block 47 to rotate along the inside of the third sleeve block 48, and the sixth rotating rod 46 drives the fan 49 to rotate. At the same time, the drying box 45 is started, so that the fuel moved into the drying box 45 can be quickly dried. The drying is completed until the fuel moves out of the drying box 45, and then it continues to be conveyed to the right through the conveyor belt 27 until it falls into the feeding hopper 50, and then is conveyed to the combustion power generation device 2 through the conveying pipe 51. Then, the fuel is burned and generated electricity by the combustion power generation device 2.,
[0087] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above embodiments. The above embodiments and the descriptions in the specification only illustrate the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention will have various changes and improvements, and these changes and improvements all fall within the scope of the present invention claimed.,
Claims
1. A process for generating electricity from a mixed fuel made from sewage treatment plant sludge and mushroom residue, characterized in that: This process includes the following steps: S1: Pour the sludge and mushroom residue into the interior of the mixing box (3), start the first motor (10) to make the stirring rod (16) and the stirring blade (17) stir the sludge and mushroom residue at 80 - 120 rpm for 15 - 20 min; S2: After the stirring is completed, open the electric valve (22) to discharge the mixed sludge and mushroom residue downward onto the conveyor belt (27); S3: Start the second motor (24) at the front end of the base (1) to make the conveyor belt (27) convey the mixed sludge and mushroom residue, and at the same time drive the cutting plate (37) to cut the mixed sludge and mushroom residue discharged from the bottom end of the discharge pipe (23) to obtain semi-finished fuel; S4: The semi-finished fuel is conveyed by the conveyor belt (27) into the drying box (45) for drying. When drying, the temperature is controlled at 60 - 85 °C for 1 - 2 h. After drying, the finished fuel is obtained; S5: The finished fuel continues to be conveyed by the conveyor belt (27) into the combustion power generation device (2) inside, and the combustion power generation device (2) generates electricity by burning the finished fuel.
2. The process for generating electricity by using the sludge of a sewage treatment plant and mushroom residues to produce a mixed fuel according to claim 1, characterized in that: The top of the base (1) is fixedly connected to the mixing box (3) near the left side position, the top of the base (1) is fixedly connected to the combustion power generation device (2) near the right side position, and a mixing and cutting mechanism is arranged above the base (1); the mixing and cutting mechanism includes a first gear (11), the first motor (10) is arranged at the top of the mixing box (3), and the bottom end of the first motor (10) is fixedly connected to the mixing box (3), the top end of the first motor (10) is fixedly connected to the first gear (11), the first gear (11) is meshed with a second gear (12), the bottom end of the second gear (12) is fixedly connected to a first rotating rod (13), the first rotating rod (13) is rotatably connected to a first sleeve block (14), the bottom end of the first rotating rod (13) is fixedly connected to a first fixing block (15), both the front and rear ends of the first fixing block (15) are fixedly connected to the stirring rod (16), the outside of the stirring rod (16) is fixedly connected to the stirring blade (17), the stirring blade (17) is fixedly connected to a scraping plate (18), and the scraping plate (18) is in fit with the inner wall of the mixing box (3).
3. A process for generating electricity using a mixed fuel made from sewage treatment plant sludge and mushroom residue according to claim 2, characterized in that: The bottom end of the first fixing block (15) is fixedly connected to an auger (19), the outside of the auger (19) is rotatably connected to a sleeve (20), the bottom end of the sleeve (20) is fixedly connected to the mixing box (3), the right end of the mixing box (3) is fixedly connected to a discharge pipe (21), the right end of the discharge pipe (21) is fixedly connected to an electric valve (22), and the electric valve (22) is fixedly connected to a discharge pipe (23).
4. A process for generating electricity using a mixed fuel made from sewage treatment plant sludge and mushroom residue according to claim 3, characterized in that: The front end of the base (1) near the left side is fixedly connected to the second motor (24). The rear end of the second motor (24) penetrates through the front end of the base (1) to the inside of the base (1). The rear end of the second motor (24) is fixedly connected to a first transmission roller (25). The rear end of the first transmission roller (25) is fixedly connected to a third rotating rod (26). The third rotating rod (26) is rotatably connected to the base (1). The first transmission roller (25) is in transmission connection with a conveyor belt (27). The conveyor belt (27) is also in transmission connection with a second transmission roller (28). The front and rear ends of the second transmission roller (28) are both fixedly connected to a fourth rotating rod (29). The fourth rotating rod (29) is rotatably connected to the base (1).
5. A process for generating electricity using a mixed fuel made from sewage treatment plant sludge and mushroom residue according to claim 4, characterized in that: The rear end of the third rotating rod (26) is fixedly connected to a first pulley (30). The first pulley (30) is in transmission connection with a first transmission belt (31). The first transmission belt (31) is in transmission connection with a second pulley (32).
6. A process for generating electricity by using a mixed fuel made from sewage treatment plant sludge and mushroom residue according to claim 5, characterized in that: The top end of the base (1) is fixedly connected to a fixed seat (33). The fixed seat (33) rotatably connects a bidirectional reciprocating lead screw (34). The rear end of the bidirectional reciprocating lead screw (34) is fixedly connected to the second pulley (32). The front end of the bidirectional reciprocating lead screw (34) is rotatably connected to a second sleeve block (35). The rear end of the second sleeve block (35) is fixedly connected to the fixed seat (33).
7. A process for generating electricity using a mixed fuel made from sewage treatment plant sludge and mushroom residue according to claim 6, characterized in that: Both the front and rear ends of the outer side of the bidirectional reciprocating lead screw (34) are threadedly connected to a moving block (36). The right side end of the moving block (36) is fixedly connected to a cutting plate (37). The moving block (36) is slidably connected to a guide rod (38). Both the front and rear ends of the guide rod (38) are fixedly connected to the inner wall of the fixed seat (33).
8. A process for generating electricity using a mixed fuel made from sewage treatment plant sludge and mushroom residue according to claim 7, characterized in that: A quick drying mechanism is arranged at the top end of the base (1). The drying box (45) is arranged at the top end of the base (1) near the right side of the fixed seat (33). And the bottom end of the drying box (45) is fixedly connected to the base (1). The top end of the second gear (12) is fixedly connected to a third pulley (39). The outer side of the third pulley (39) is in transmission connection with a second transmission belt (40). The second transmission belt (40) is in transmission connection with a fourth pulley (41). The bottom end of the fourth pulley (41) is fixedly connected to a fifth rotating rod (42).
9. A process for generating electricity using a mixed fuel made from sewage treatment plant sludge and mushroom residue according to claim 8, characterized in that: The bottom end of the fifth rotating rod (42) is fixedly connected to a third gear (43). The third gear (43) is meshed and connected to a fourth gear (44) on the right side. The bottom ends of the third gear (43) and the fourth gear (44) are both fixedly connected to a sixth rotating rod (46). The sixth rotating rod (46) is rotatably connected to the drying box (45). The outer side of the sixth rotating rod (46) is fixedly connected to a rotating block (47). The rotating block (47) is rotatably connected to a third sleeve block (48). The bottom end of the third sleeve block (48) is fixedly connected to the top end of the drying box (45). The bottom end of the sixth rotating rod (46) is fixedly connected to a fan (49).
10. A process for generating electricity using a mixed fuel made from sewage treatment plant sludge and mushroom residue according to claim 9, characterized in that: At the position near the lower side of the right end of the base (1) and below the conveyor belt (27), a feed hopper (50) is provided. The bottom end of the feed hopper (50) is fixedly connected to a delivery pipe (51), and the right end of the delivery pipe (51) is fixedly connected to the combustion power generation device (2).
Citation Information
Patent Citations
Printing and dyeing sludge mixed fuel preparation device
CN222358388U