Nut positioning column applied to disassembly and assembly of graphite boat and graphite boat disassembly and assembly equipment
By designing fully automated graphite boat disassembly and assembly equipment, the existing equipment's low efficiency and large area are solved, efficient disassembly and assembly of graphite boat sheets is achieved, and the overall efficiency and space utilization of the equipment are improved.
Patent Information
- Application Number
- CN202510574768.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-11
- Publication Date
- 2025-07-11
AI Technical Summary
The existing graphite boat disassembly and assembly equipment is inefficient and covers a large area, so it is impossible to efficiently complete the disassembly and assembly of graphite boats.
A graphite boat disassembly and assembly equipment is designed, including the main body of the graphite boat disassembly and assembly machine, the graphite boat sheet buffer area and the graphite boat clamping point loading and unloading machine. Combined with the graphite boat rotation handling mechanism, disassembly and assembly components, transmission devices and handling mechanism, a fully automated disassembly and assembly process is realized, including the rotation of the graphite boat sheet, the replacement and detection of disassembly nuts, ceramic rings, and electrode blocks.
The efficiency of graphite boat sheet correction and accessories replacement is improved, the equipment structure is compact, the area is small, and a fully automated disassembly and assembly process is realized.
Smart Images

Figure CN120287047A_ABST
Abstract
Description
[0001] This application is a divisional application of the following application: the application date is November 11, 2024, the application number is 202411599094.9, and the invention name is a graphite boat disassembly and assembly device. Technical Field
[0002] The present invention relates to the technical field of graphite boat disassembly and assembly, and specifically relates to a nut positioning post and a graphite boat disassembly and assembly device applied to the disassembly and assembly of graphite boats. Background Art
[0003] With the continuous reduction of the cost of photovoltaic power generation, solar power generation will have a broader market space. The graphite boat, as a carrier during the deposition of anti-reflection films on solar cells, its structure and size directly affect the conversion efficiency and production efficiency of silicon wafers.
[0004] After the graphite boat is used for a period of time, the boat plates will become loose, and the surface of the boat plates will be covered with dust, affecting the efficiency of the graphite boat. Therefore, the graphite boat will be disassembled, the boat plates will be purged and cleaned of dust, and damaged accessories such as nuts, ceramic rings, and clamping points will be replaced. After replacing the accessories and calibration, the graphite boat plates will be assembled and applied again.
[0005] The existing disassembly and assembly of graphite boats use independent mechanical equipment in cooperation with manual labor to complete disassembly and assembly, with relatively low efficiency, and the various equipment is scattered and occupies a large area.
[0006] Therefore, we propose a graphite boat disassembly and assembly device to facilitate the solution of the problems raised above. Summary of the Invention
[0007] The purpose of the present invention is to provide a graphite boat disassembly and assembly device to solve the problems raised in the above background art.
[0008] To achieve the above purpose, the present invention provides the following technical solution: a graphite boat disassembly and assembly device, including: a graphite boat disassembly and assembly machine main body, a graphite boat plate buffer area, and a graphite boat clamping point loading and unloading machine. The graphite boat disassembly and assembly machine main body is docked with the graphite boat plate buffer area, and the graphite boat plate buffer area is docked with the graphite boat clamping point loading and unloading machine;
[0009] A graphite boat rotation and handling mechanism, two graphite boat disassembly and assembly components, a graphite boat plate transmission device, a loading and unloading turnover mechanism, and a graphite boat plate handling mechanism are arranged inside the graphite boat disassembly and assembly machine main body. The two graphite boat disassembly and assembly components are located on both sides of the graphite boat plate transmission device. A graphite boat plate handling mechanism is arranged above the two graphite boat disassembly and assembly components and the graphite boat plate transmission device. A graphite boat rotation and handling mechanism is arranged above the loading and unloading turnover mechanism and the graphite boat plate handling mechanism. The loading and unloading turnover mechanism buffers the graphite boat;
[0010] The graphite boat disassembly and assembly component includes a disassembly and assembly mechanism, a first placement platform, a disassembly and assembly platform, and a second placement platform. The second placement platforms are located on both sides of the graphite boat sheet transfer device. In the direction away from the graphite boat sheet transfer device, the disassembly and assembly platform and the first placement platform are sequentially arranged. The disassembly and assembly mechanism is arranged above the disassembly and assembly platform and the first placement platform;
[0011] At both ends of the disassembly and assembly platform, there are a good product placement platform, electrode block buffer columns, and a waste product recycling box. The electrode block buffer columns are connected to the electrode block picking and placing mechanism;
[0012] A lifting and positioning mechanism is installed below the disassembly and assembly platform. The lifting and positioning mechanism includes a fixed platform plate, which is fixedly installed on the outer frame on both sides of the disassembly and assembly platform. Above the fixed platform plate, there is a lifting platform plate. Two linkage rods are slidably arranged on the lifting platform plate. Between the fixed platform plate and the lifting platform plate, there are two third lifting drive mechanisms. The third lifting drive mechanism drives the lifting platform plate to lift. Below both ends of the lifting platform plate, there are two groups of horizontal pushing cylinders respectively. The telescopic end of the horizontal pushing cylinder is fixed to a connecting arm, and the other end of the connecting arm is fixedly connected to the linkage rod. A number of driving linkages are fixedly installed on the linkage rod, and a clamping seat is installed at the end of the driving linkage. The clamping seats are clamped in a staggered manner, and the graphite boat sheet series connection rods are clamped inside the clamping seats. A number of pairs of nut positioning columns are fixedly installed on the fixed platform plate. The nut positioning columns pass through the disassembly and assembly platform and the clamping seat movably and are inserted to fix the bottom of the graphite boat sheet series connection rod;
[0013] A boat sheet buffering mechanism is arranged in the graphite boat sheet buffer area, and the boat sheet buffering mechanism buffers the scrapped boat sheets and good product boat sheets.
[0014] Preferably, the graphite boat rotating and transporting mechanism includes two groups of symmetric first slide rails and a first conveying device. A transporter main body is slidably arranged on the first slide rails. The transporter main body is fixedly connected to the first conveying device, and the first conveying device drives the transporter main body to move along the first slide rails above the graphite boat disassembly and assembly component and the loading and unloading turnover mechanism.
[0015] Preferably, the transporter main body includes a moving platform seat. Both ends of the moving platform seat are slidably connected to the first slide rails. Both ends of the moving platform seat are fixedly connected to the first conveying device. Two first lifting drive mechanisms are arranged on the moving platform seat. The lower ends of the first lifting drive mechanisms are connected to a claw lifting seat. Claw assemblies are installed at both ends of the claw lifting seat. The claw assemblies are automatically slidably connected to the claw lifting seat, and the claw assemblies are provided with a motor assembly for driving the claw to flip.
[0016] Preferably, the graphite boat sheet transporting mechanism includes two groups of symmetric second slide rails and a second conveying device. Two moving cross beams are slidably arranged on the second slide rails. Both ends of the moving cross beams are fixedly connected to the second conveying device. A graphite boat sheet adsorption and transporting mechanism is hoisted in the middle of the moving cross beams.
[0017] Preferably, the graphite boat sheet adsorption and handling mechanism includes a fixed seat fixedly installed on the moving crossbeam. An automatic lifting seat is slidably connected to the fixed seat. The automatic lifting seat hoists a crossframe. A number of vacuum suction nozzles, positioning pins and a ceramic ring clamping mechanism are provided on the crossframe. The vacuum suction nozzles adsorb the boat sheets. Pressing ejector pin assemblies are installed at both ends of the fixed seat.
[0018] Preferably, the disassembly and assembly mechanism includes a bracket which is fixedly arranged. A Y-axis moving component is arranged on the bracket. Two groups of X-axis moving components are arranged on the Y-axis moving component. A Z-axis disassembly and assembly manipulator is arranged on the X-axis moving component;
[0019] The Z-axis disassembly and assembly manipulator includes a Z-axis moving seat. A nut disassembler and a visual inspection machine are installed in the Z-axis moving seat;
[0020] The Z-axis moving seat is an automatic Z-axis moving module which drives the nut disassembler and the visual inspection machine to lift;
[0021] An opening and closing claw driven by a clamping cylinder is further arranged at the lower end of the Z-axis moving seat.
[0022] Preferably, end positioning mechanisms are installed on the lower surfaces at both ends of the disassembly and assembly platform. The end positioning mechanism includes a fourth lifting drive mechanism which drives a lifting connection with a lifting seat. A supporting claw, a lifting cylinder and a supporting positioning column are arranged on the lifting seat. The lifting cylinder drives a lifting connection with the supporting claw.
[0023] Preferably, the first placement platform includes a fixed fixing plate. The fixing plate is fixedly connected to a second lifting drive mechanism in the middle. The telescopic end of the second lifting drive mechanism is fixedly connected to a lifting flat plate. A number of guide columns are arranged between the fixing plate and the lifting flat plate;
[0024] A number of ceramic ring buffer columns are installed on the upper surface of the fixing plate. The ceramic ring buffer columns pass through the lifting flat plate movably. The ceramic ring buffer columns buffer the removed ceramic rings. Graphite boat fittings such as removed nuts are placed on the upper surface of the lifting flat plate.
[0025] Preferably, a number of bottom positioning cylinders are installed below the disassembly and assembly platform. The bottom positioning cylinders drive a positioning plate.
[0026] Preferably, the graphite boat sheet transmission device includes a first section of conveying line and a second section of conveying line. The first section of conveying line and the second section of conveying line are butted. A boat sheet carrier plate positioning mechanism is arranged in the first section of conveying line. A detection camera and an air knife are arranged at the end of the second section of conveying line.
[0027] Compared with the prior art, the beneficial effects of the present invention are:
[0028] The graphite boat is loaded onto the loading and unloading transfer mechanism. The graphite boat rotating and handling mechanism rotates the graphite boat on the loading and unloading transfer mechanism by 90° and then transports it to the graphite boat disassembly and assembly component for the disassembly of nuts, ceramic rings, and electrode blocks. The graphite boat sheet handling mechanism sequentially adsorbs the boat sheets and places them into the graphite boat sheet transmission device to be transported to the boat sheet temporary buffer mechanism, and then after being detected by the card point machine and replacing the card points, it is sent back to the graphite boat disassembly and assembly component for assembly. The assembled graphite boat is then sent to the loading and unloading transfer mechanism for unloading. During this process, the scrapped boat sheets, nuts, and ceramic rings are automatically replaced. The whole process has a high degree of automation. Two sets of graphite boat disassembly and assembly components work alternately, and the disassembly and assembly are completed integrally, greatly improving the efficiency of graphite boat sheet calibration and replacement of accessories. The overall structure of the equipment is compact and occupies a small area. Description of the Drawings
[0029] Figure 1 is a schematic structural diagram of the present invention;
[0030] Figure 2 is a schematic diagram of the main structure of the present invention;
[0031] Figure 3 is an exploded view of the main structure of the present invention;
[0032] Figure 4 is a schematic structural diagram of the graphite boat rotating and handling mechanism in the present invention;
[0033] Figure 5 of the present invention Figure 4 is an enlarged view of part A;
[0034] Figure 6 is a schematic structural diagram of the graphite boat sheet handling mechanism in the present invention;
[0035] Figure 7 is a schematic structural diagram of the graphite boat sheet adsorption and handling mechanism in the present invention;
[0036] Figure 8 is a partial enlarged view of the graphite boat sheet adsorption and handling mechanism in the present invention;
[0037] Figure 9 is a schematic structural diagram of the graphite boat disassembly and assembly component in the present invention;
[0038] Figure 10 is an exploded view of the disassembly and assembly mechanism and the disassembly and assembly platform in the present invention;
[0039] Figure 11 of the present invention Figure 10 is an enlarged view of part B;
[0040] Figure 12 is a schematic structural diagram of the disassembly and assembly mechanism in the present invention;
[0041] Figure 13Schematic diagram of the partial structure of the Z-axis disassembly and assembly manipulator in the present invention;
[0042] Figure 14 Schematic diagram of the structure of the end positioning mechanism in the present invention;
[0043] Figure 15 Schematic diagram of the structure of the first placement platform in the present invention;
[0044] Figure 16 Schematic diagram of the structure of the lifting and positioning mechanism in the present invention;
[0045] Figure 17 Partial side elevation view of the lifting and positioning mechanism in the present invention;
[0046] Figure 18 For the present invention Figure 16 Enlarged view at D of
[0047] Figure 19 For the present invention Figure 10 Enlarged view at C of
[0048] Figure 20 Schematic diagram of the structure of the graphite boat sheet transmission device in the present invention.
[0049] In the figure: 1. Main body of graphite boat disassembly and assembly machine; 2. Buffer area for graphite boat plates; 3. Loading and unloading machine for graphite boat clamping points; 4. Rotating and handling mechanism for graphite boat; 41. First slide rail; 42. First conveying device; 44. Main body of the handler; 441. Mobile platform base; 442. First lifting drive mechanism; 443. Claw lifting seat; 444. Claw assembly; 5. Disassembly and assembly assembly for graphite boat; 51. Disassembly and assembly mechanism; 511. Bracket; 512. Y-axis moving assembly; 513. X-axis moving assembly; 514. Z-axis disassembly and assembly manipulator; 5141. Nut disassembly and assembly machine; 5142. Vision inspection machine; 5143. Z-axis moving seat; 5144. Clamping cylinder; 5145. Opening and closing claws; 52. First placement platform; 521. Fixed plate; 522. Second lifting drive mechanism; 523. Lifting flat plate; 524. Guide column; 525. Ceramic ring buffer column; 53. Disassembly and assembly platform; 531. Good product placement platform; 532. Electrode block buffer column; 533. Scrap recycling box; 534. Electrode block picking and placing mechanism; 54. Second placement platform; 55. Lifting and positioning mechanism; 551. Fixed platform plate; 552. Lifting platform plate; 553. Driving connecting rod; 554. Clamping seat; 555. Third lifting drive mechanism; 556. Horizontal pushing cylinder; 557. Nut positioning column; 558. Connecting arm; 559. Linkage rod; 56. End positioning mechanism; 561. Fourth lifting drive mechanism; 562. Supporting claws; 563. Lifting seat; 564. Lifting cylinder; 565. Supporting positioning column; 57. Bottom positioning cylinder; 6. Boat plate buffer mechanism; 7. Gantry handling mechanism; 8. Temporary buffer mechanism for boat plates; 9. Graphite boat plate transmission device; 91. First section of conveyor line; 92. Second section of conveyor line; 93. Inspection camera; 94. Air knife; 10. Loading and unloading turnover mechanism; 11. Graphite boat plate handling mechanism; 111. Second slide rail; 112. Second conveying device; 113. Moving cross beam; 114. Graphite boat plate adsorption and handling mechanism; 1141. Fixed seat; 1142. Automatic lifting seat; 1143. Cross frame; 1144. Vacuum suction nozzle; 1145. Positioning pin; 1146. Ceramic ring clamping mechanism; 1147. Pressing down thimble assembly. Detailed implementation manners
[0050] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0051] Please refer to Figure 1, the present invention provides a technical solution: a graphite boat disassembly and assembly device, including: a graphite boat disassembly and assembly machine main body 1, a graphite boat sheet buffer area 2, and a graphite boat clamping point loading and unloading machine 3. The graphite boat disassembly and assembly machine main body 1 is connected to the graphite boat sheet buffer area 2, and the graphite boat sheet buffer area 2 is connected to the graphite boat clamping point loading and unloading machine 3. After the graphite boat is disassembled by the graphite boat disassembly and assembly machine main body 1, the boat sheets enter the graphite boat sheet buffer area 2, then enter the graphite boat clamping point loading and unloading machine 3 to replace the clamping points, and then return to the graphite boat disassembly and assembly machine main body 1 for assembly.
[0052] Please refer to Figure 2 and Figure 3 , a graphite boat rotation and handling mechanism 4, two graphite boat disassembly and assembly components 5, a graphite boat sheet transmission device 9, a loading and unloading turnover mechanism 10, and a graphite boat sheet handling mechanism 11 are provided inside the graphite boat disassembly and assembly machine main body 1. The two graphite boat disassembly and assembly components 5 are located on both sides of the graphite boat sheet transmission device 9. A graphite boat sheet handling mechanism 11 is horizontally arranged above the two graphite boat disassembly and assembly components 5 and the graphite boat sheet transmission device 9. A graphite boat rotation and handling mechanism 4 is horizontally arranged above the loading and unloading turnover mechanism 10 and the graphite boat sheet handling mechanism 11. The loading and unloading turnover mechanism 10 buffers the graphite boat. The graphite boat rotation and handling mechanism 4 transports and flips the graphite boat on the loading and unloading turnover mechanism 10 by 90° and places it on the graphite boat disassembly and assembly component 5 for disassembly into boat sheets. The graphite boat sheet handling mechanism 11 places the disassembled boat sheets on the graphite boat sheet transmission device 9 and transports them to the graphite boat sheet buffer area 2. The boat sheets after replacing the clamping points are placed back on the graphite boat sheet transmission device 9 and transported back. They are transported to the graphite boat disassembly and assembly component 5 by the graphite boat sheet handling mechanism 11 for assembly, and then the assembled graphite boat is transported to the loading and unloading turnover mechanism 10 for unloading by the graphite boat rotation and handling mechanism 4.
[0053] Please refer to Figure 4 , the graphite boat rotation and handling mechanism 4 includes two sets of symmetric first slide rails 41 and a first transmission device 42. A set of handling machine main bodies 44 are slidably arranged on the first slide rails 41. The handling machine main bodies 44 are fixedly connected to the first transmission device 42. The first transmission device 42 drives the handling machine main bodies 44 to move along the first slide rails 41 above the graphite boat disassembly and assembly components 5 and the loading and unloading turnover mechanism 10.
[0054] Please refer to Figure 5, the transporter main body 44 includes a mobile platform base 441. Both ends of the mobile platform base 441 are slidably connected to the first slide rails 41. Both ends of the mobile platform base 441 are fixedly connected to the first conveyor device 42. Two first lifting drive mechanisms 442 are arranged on the mobile platform base 441. The lower ends of the first lifting drive mechanisms 442 are connected to the jaw lifting seats 443. Claw assemblies 444 are installed at both ends of the claw lifting seat 443. The claw assemblies 444 are automatically slidably connected to the claw lifting seat 443. The claw assemblies 444 are provided with motor assemblies for driving the claw to flip, realizing the three-axis movement of the claw assemblies 444, grasping the graphite boat and shuttling it back and forth between the graphite boat disassembly and assembly component 5 and the loading and unloading turnover mechanism 10. At the same time, after the claw assemblies 444 grasp the graphite boat, they are driven to rotate by the motor assemblies, so that the graphite boat is flipped by 90°.
[0055] Please refer to Figure 6 , the graphite boat sheet handling mechanism 11 includes two groups of symmetric second slide rails 111 and second conveyor devices 112. Two moving cross beams 113 are slidably arranged on the second slide rails 111. Both ends of the moving cross beams 113 are fixedly connected to the second conveyor devices 112. A graphite boat sheet adsorption and handling mechanism 114 is hoisted in the middle of the moving cross beams 113. The graphite boat sheet adsorption and handling mechanism 114 is driven by the second conveyor device 112 to linearly move along the second slide rails 111, so that the graphite boat sheet adsorption and handling mechanism 114 adsorbs the graphite boat sheets and shuttles them back and forth between the graphite boat sheet transmission device 9 and the graphite boat disassembly and assembly component 5.
[0056] Please refer to Figure 7 and Figure 8 , the graphite boat sheet adsorption and handling mechanism 114 includes a fixed seat 1141. The fixed seat 1141 is fixedly installed on the moving cross beam 113. An automatic lifting seat 1142 is slidably connected to the fixed seat 1141. A cross frame 1143 is hoisted on the automatic lifting seat 1142. A number of vacuum suction nozzles 1144, positioning pins 1145 and ceramic ring clamping mechanisms 1146 are arranged on the cross frame 1143. The vacuum suction nozzles 1144 adsorb the boat sheets. When adsorbing, the boat sheets are positioned by the positioning pins 1145. The ceramic ring clamping mechanisms 1146 clamp the ceramic rings. Pressing down top pin assemblies 1147 are installed at both ends of the fixed seat 1141, which are used to press down the graphite rods or ceramic rods at both ends of the graphite boat, so as to keep the graphite boat electrode blocks in a state to be grasped.
[0057] Please refer to Figure 9, the graphite boat disassembly and assembly component 5 includes a disassembly and assembly mechanism 51, a first placement platform 52, a disassembly and assembly platform 53, and a second placement platform 54. The second placement platform 54 is located on one side of the graphite boat sheet transfer device 9. The disassembly and assembly platform 53 and the first placement platform 52 are arranged in sequence in the direction away from the graphite boat sheet transfer device 9. The disassembly and assembly mechanism 51 is arranged above the disassembly and assembly platform 53 and the first placement platform 52. After the graphite boat is rotated 90°, it is placed on the disassembly and assembly platform 53 for positioning. The disassembly and assembly mechanism 51 disassembles the nuts of the graphite boat. The graphite boat sheet adsorption and handling mechanism 114 adsorbs and places the boat sheets on the graphite boat sheet transfer device 9 in sequence. After that, the graphite boat sheet adsorption and handling mechanism 114 clamps and places the ceramic rings on the first placement platform 52. When returning, the boat sheets on the graphite boat sheet transfer device 9 are adsorbed and transported to the second placement platform 54 for caching. After all the boat sheets are returned, the boat sheets on the second placement platform 54 and the ceramic rings on the first placement platform 52 are transported to the disassembly and assembly platform 53 in sequence. Finally, the disassembly and assembly mechanism 51 assembles and detects the nuts, etc. After the detection is completed, it is transported by the graphite boat rotation and handling mechanism 4 to the loading and unloading turnover mechanism 10 for unloading.
[0058] Please refer to Figure 10 and Figure 11 , two ends of the disassembly and assembly platform 53 are provided with a good product placement platform 531, an electrode block buffer column 532, and a waste product recycling box 533. The electrode block buffer column 532 is connected to an electrode block picking and placing mechanism 534. The good product placement platform 531 pre-stores good nuts and ceramic rings for replacing the worn nuts and ceramic rings removed from the graphite boat. The worn nuts and ceramic rings are put into the waste product recycling box 533 for recycling. The electrode block buffer column 532 is used for buffering the disassembled motor sheets. The electrode block picking and placing mechanism 534 is used to lift the electrode block to the top of the buffer column for easy removal of the electrode block.
[0059] Please refer to Figure 12 and Figure 13 , the disassembly and assembly mechanism 51 includes a bracket 511. The bracket 511 is fixedly arranged. A Y-axis movement component 512 is arranged on the bracket 511. Two groups of X-axis movement components 513 are arranged on the Y-axis movement component 512. A Z-axis disassembly and assembly manipulator 514 is arranged on the X-axis movement component 513 to realize the movement of the Z-axis disassembly and assembly manipulator 514 along the X, Y, and Z axes;
[0060] The Z-axis disassembly and assembly manipulator 514 includes a Z-axis movement seat 5143. A nut disassembly and assembly machine 5141 and a vision inspection machine 5142 are installed in the Z-axis movement seat 5143. The nut disassembly and assembly machine 5141 is used for disassembling and assembling accessories such as nuts. The removed nuts are placed on the first placement platform 52. The vision inspection machine 5142 is used for taking pictures of accessories such as nuts, positioning the accessories such as nuts, and detecting whether they are worn;
[0061] The Z-axis movement seat 5143 is an automatic Z-axis movement module that drives the nut disassembly and assembly machine 5141 and the vision inspection machine 5142 to lift and lower;
[0062] At the lower end of the Z-axis moving seat 5143, there is also an opening and closing jaw 5145 driven by a clamping cylinder 5144. The opening and closing jaw 5145 is used to clamp the electrode block and the ceramic ring, place the electrode block on the electrode block buffer column 532, or remove it from the electrode block buffer column 532 and place it on the graphite boat. The scrapped nuts and ceramic rings are put into the scrap recycling box 533.
[0063] Please refer to Figure 10 and Figure 14 , at the lower surfaces of both ends of the disassembly and assembly platform 53, an end positioning mechanism 56 is installed. The end positioning mechanism 56 includes a fourth lifting drive mechanism 561. The fourth lifting drive mechanism 561 drives the lifting connection of the lifting seat 563. On the lifting seat 563, there are a supporting jaw 562, a lifting cylinder 564, and a supporting positioning column 565. The lifting cylinder 564 drives the lifting connection of the supporting jaw 562. When disassembling the boat slice, the lower end of the series connection rod of the graphite boat slice is lifted and fixed by the supporting positioning column 565, which is convenient for the rotation and disassembly of the nut at the top. After disassembling the boat slice, the supporting positioning column 565 descends, and the supporting jaw 562 ascends to clamp the series connection rod to prevent the series connection rod from shaking.
[0064] Please refer to Figure 15 , the first placement platform 52 includes a fixed fixing plate 521. The fixing plate 521 is fixedly connected to the second lifting drive mechanism 522 in the center. The telescopic end of the second lifting drive mechanism 522 is fixedly connected to the lifting flat plate 523. Between the fixing plate 521 and the lifting flat plate 523, there are a number of guide columns 524. The guide columns 524 are used for guiding, so that the fixing plate 521 and the lifting flat plate 523 can lift vertically;
[0065] On the upper surface of the fixing plate 521, a number of ceramic ring buffer columns 525 are installed. The ceramic ring buffer columns 525 pass through the lifting flat plate 523 movably. The ceramic ring buffer columns 525 are used for buffering the removed ceramic rings. The upper surface of the lifting flat plate 523 is used for placing removed accessories such as nuts.
[0066] Please refer to Figure 9 , Figure 15 , Figure 16 and Figure 17, a lifting and positioning mechanism 55 is installed below the disassembly and assembly platform 53. The lifting and positioning mechanism 55 includes a fixed platform plate 551, which is suspended and hoisted below the disassembly and assembly platform 53. Above the fixed platform plate 551, there is a lifting platform plate 552. Two linkage rods 559 are slidably arranged on the lifting platform plate 552. Between the fixed platform plate 551 and the lifting platform plate 552, two third lifting drive mechanisms 555 are provided. The third lifting drive mechanism 555 drives the lifting platform plate 552 to lift and lower. Below both ends of the lifting platform plate 552, two groups of horizontal pushing cylinders 556 are respectively arranged. The telescopic ends of the horizontal pushing cylinders 556 are fixed to the connecting arms 558. The other ends of the connecting arms 558 are fixedly connected to the linkage rods 559. A number of driving link rods 553 are fixedly installed on the linkage rods 559. Clamping seats 554 are installed at the ends of the driving link rods 553. The clamping seats 554 are clamped in a staggered manner. A number of pairs of nut positioning columns 557 are installed on the fixed platform plate 551. The nut positioning columns 557 movably penetrate through the clamping seats 554 and the disassembly and assembly platform 53;
[0067] The nut positioning columns 557 fix the nuts at the bottom of the graphite boat sheet series connection rod from below, so that the series connection rod is fixed, and then it is convenient to disassemble and assemble the nuts at the top of the series connection rod. The third lifting drive mechanism 555 drives the lifting platform plate 552 to lift and lower, driving the clamping seats 554 to rise. The horizontal pushing cylinders 556 drive the two linkage rods 559 to approach through the connecting arms 558, so that the clamping seats 554 clamp the graphite boat sheet series connection rod to make it vertical and stable.
[0068] Please refer to Figure 9 and Figure 18 , a number of bottom positioning cylinders 57 are installed below the disassembly and assembly platform 53. The bottom positioning cylinders 57 drive the positioning plates to clamp the graphite boat sheets from the side for side positioning of the graphite boat.
[0069] Please refer to Figure 19 , the graphite boat sheet transmission device 9 includes a first section of conveyor line 91 and a second section of conveyor line 92. The first section of conveyor line 91 and the second section of conveyor line 92 are docked. In the first section of conveyor line 91, there is a boat sheet carrier positioning mechanism, which is composed of a cylinder driving a convex shaft to insert into the boat sheet to achieve boat sheet positioning. At the end of the second section of conveyor line 92, there is an inspection camera 93 and an air knife 94. The inspection camera 93 is used to detect the appearance and clamping points on the boat sheet. At the same time, the air knife 94 cleans the dust on the surface of the boat sheet and the graphite boat residues on the carrier.
[0070] Please refer to Figure 2 , a boat sheet caching mechanism 6 is arranged in the graphite boat sheet buffer area 2. The boat sheet caching mechanism 6 is used to cache scrapped boat sheets and good-quality boat sheets. The detected unqualified boat sheets are put into the boat sheet caching mechanism 6 for discharging, and the good-quality boat sheets are taken away to replace the scrapped boat sheets;
[0071] The boat piece buffer mechanism 6 is connected to the boat piece temporary buffer mechanism 8, and the boat piece temporary buffer mechanism 8 is connected to the boat piece clamping point machine. A gantry handling mechanism 7 is horizontally arranged above the boat piece temporary buffer mechanism 8 and the boat piece buffer mechanism 6. The gantry handling mechanism 7 travels back and forth through the boat piece temporary buffer mechanism 8, the boat piece buffer mechanism 6, and the graphite boat piece transmission device 9 for handling boat pieces among the three parties.
[0072] Working principle: The graphite boat is loaded onto the loading and unloading turnover mechanism 10. The graphite boat rotating handling mechanism 4 rotates the graphite boat on the loading and unloading turnover mechanism 10 by 90° and then transports it to the graphite boat disassembly and assembly component 5 for disassembling nuts, ceramic rings, and electrode blocks. The graphite boat piece handling mechanism 11 sequentially adsorbs the boat pieces and places them into the graphite boat piece transmission device 9 for transportation to the boat piece temporary buffer mechanism 8. After being detected by the clamping point machine and having the clamping points replaced, it is sent back to the graphite boat disassembly and assembly component 5 for assembly. The assembled graphite boat is then sent to the loading and unloading turnover mechanism 10 for unloading.
[0073] During this process, scrapped boat pieces, nuts, and ceramic rings are automatically replaced.
[0074] The whole process has a high degree of automation. The two groups of graphite boat disassembly and assembly components 5 work alternately, and the disassembly and assembly are completed integrally, greatly improving the efficiency of graphite boat piece calibration and replacement of accessories. The structure is compact and occupies a small area.
[0075] The content not described in detail in this specification belongs to the prior art well-known to those skilled in the art.
[0076] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A nut positioning column applied to the disassembly and assembly of a graphite boat, characterized in that, It includes a nut positioning post (557) and a fixed platform plate (551). One end of the nut positioning post (557) is connected to the fixed platform plate (551), and the other end of the nut positioning post (557) is provided with a groove matching the outer wall of the nut. The distribution position of the nut positioning post (557) on the fixed platform plate (551) corresponds to the nut distribution position at the bottom of the graphite boat.
2. The nut positioning post applied to the disassembly and assembly of the graphite boat according to claim 1, characterized in that, The graphite boat disassembly and assembly component (5) used in cooperation with the nut positioning post includes a disassembly and assembly mechanism (51), a disassembly and assembly platform (53), and a lifting and positioning mechanism (55); the disassembly and assembly mechanism (51) is installed above the disassembly and assembly platform (53), and the lifting and positioning mechanism (55) is installed below. The lifting and positioning mechanism (55) includes a fixed platform plate (551), a lifting platform plate (552), and the nut positioning post (557); The lifting platform plate (552) is arranged above the fixed platform plate (551), and two third lifting drive mechanisms (555) are arranged between the fixed platform plate (551) and the lifting platform plate (552). A drive component and a clamping seat (554) are arranged on the lifting platform plate (552), and the drive component drives the clamping seat (554) to clamp the graphite boat series connection rod; the nut positioning post (557) movably penetrates through the clamping seat (554) and the disassembly and assembly platform (53) and then inserts and fixes the nut at the bottom of the series connection rod.
3. The nut positioning post applied to the disassembly and assembly of the graphite boat as described in claim 1, characterized in that, The graphite boat disassembly and assembly component (5) further includes an end positioning mechanism (56), and the end positioning mechanism (56) is installed on the lower surfaces at both ends of the disassembly and assembly platform (53); The end positioning mechanism (56) includes a fourth lifting drive mechanism (561), a lifting seat (563), a supporting clamp (562), a lifting cylinder (564), and a supporting positioning post (565); The fourth lifting drive mechanism (561) drives and lifts the connection with the lifting seat (563). The supporting clamp (562), the lifting cylinder (564), and the supporting positioning post (565) are arranged on the lifting seat (563). The lifting cylinder (564) is connected to the supporting clamp (562) for lifting. The supporting positioning post (565) is used to align and socket the nut at the bottom of the series connection rod under the drive of the fourth lifting drive mechanism (561), and the supporting clamp (562) is used to clamp the series connection rod under the drive of the lifting cylinder (564).
4. The nut positioning post applied to the disassembly and assembly of the graphite boat according to claim 2, characterized in that The drive component includes a linkage rod (559), a horizontal pushing cylinder (556), a connecting arm (558), and a drive link (553); Two linkage rods (559) are slidably arranged on the lifting platform plate (552). Two groups of horizontal pushing cylinders (556) are respectively arranged below both ends of the lifting platform plate (552). The telescopic end of the horizontal pushing cylinder (556) is fixedly connected to the connecting arm (558), and the other end of the connecting arm (558) is fixedly connected to the linkage rod (559). A number of drive links (553) are installed on the linkage rod (559), and the clamping seat (554) is installed at the end of the drive link (553), and the clamping seat (554) clamps the series connection rod in a staggered manner.
5. The nut positioning post applied to the disassembly and assembly of the graphite boat according to claim 2, wherein, The disassembly and assembly mechanism (51) further includes a bracket (511), a Y-axis movement assembly (512), an X-axis movement assembly (513), and a Z-axis disassembly and assembly manipulator (514); The bracket (511) is fixedly arranged, the Y-axis movement assembly (512) is arranged on the bracket (511), two sets of the X-axis movement assemblies (513) are arranged on the Y-axis movement assembly (512), and the Z-axis disassembly and assembly manipulator (514) is arranged on the X-axis movement assembly (513).
6. The nut positioning post applied to the disassembly and assembly of the graphite boat according to claim 5, wherein, The Z-axis disassembly and assembly manipulator (514) includes a Z-axis movement seat (5143), a nut disassembly and assembly machine (5141), and a vision inspection machine (5142). The nut disassembly and assembly machine (5141) and the vision inspection machine (5142) are installed in the Z-axis movement seat (5143). The nut disassembly and assembly machine (5141) is used for disassembling and assembling accessories such as nuts, and the vision inspection machine (5142) is used for taking pictures of accessories such as nuts, positioning accessories such as nuts, and detecting whether they are worn.
7. The nut positioning post applied to the disassembly and assembly of the graphite boat according to claim 6, characterized in that, A clamping jaw (5145) driven by a clamping cylinder (5144) is further arranged at the lower end of the Z-axis movement seat (5143). The clamping jaw (5145) is used for clamping electrode blocks and ceramic rings.
8. The nut positioning post applied to the disassembly and assembly of the graphite boat according to claim 2, characterized in that, A plurality of bottom positioning cylinders (57) are installed on the lower surface of the disassembly and assembly platform (53). One end of a positioning plate is driven by the bottom positioning cylinder (57), and the other end of the positioning plate penetrates through the disassembly and assembly platform from the lower surface of the disassembly and assembly platform and extends above the disassembly and assembly platform, for positioning the side surface of the graphite boat.
9. A graphite boat disassembly and assembly device, characterized in that, It includes a nut positioning post applied to the disassembly and assembly of a graphite boat according to any one of claims 1-8.