Full-automatic profile side wall coining device

Abstract

The invention discloses a full-automatic profile side wall coining device. The full-automatic profile side wall coining device comprises an orderly feeding mechanism, a feeding and coining mechanism and a collecting mechanism which are connected in sequence. A feeding frame body of the orderly feeding mechanism is provided with a material long groove with a material storage section and a feeding section, the bottom face of the material storage section is inclined, and automatic sectional material feeding is achieved in cooperation with a feeding pushing mechanism. The feeding and imprinting mechanism is matched with the imprinting mechanism through a conveying assembly to complete profile conveying, imprinting and finished product transferring. And the material collecting mechanism is linked with the linear push-out device through a trigger switch, so that the profiles are automatically collected. The inclined plane angle of the device is set to be 10-25 degrees, the ratio of the width of the material long groove in the material storage section to the outer diameter of the tubular part of the profile ranges from 1.2 to 1.8, and feeding stability is guaranteed. Automation of the whole process of storing, feeding, coining and collecting the profiles is achieved, and the labor cost is reduced; all the mechanisms work cooperatively to reduce time loss, the production efficiency is remarkably improved, and the large-scale production requirement is met.

Description

Technical Field

[0001] The present invention relates to the technical field of profile processing equipment, and specifically relates to a fully automatic profile sidewall stamping device. Background Art

[0002] In the field of profile processing, profile sidewall stamping is an important process for printing information such as marks, patterns, or texts on the surface of profiles. Most traditional profile sidewall stamping relies on manual operation. Workers need to manually place the profiles on the stamping equipment and then manually remove them after stamping. This not only consumes a large amount of labor, resulting in high labor costs, but also has extremely low production efficiency and is difficult to meet the needs of large-scale production.

[0003] With the development of automation technology, some enterprises have tried to introduce automated equipment for profile sidewall stamping. However, the existing automated equipment often has problems such as complex structure and single function, and cannot achieve full-process automated operation from profile storage, feeding, material delivery, stamping to material collection. Manual intervention is still required in the processes of profile transmission, positioning, and material collection, resulting in poor continuity of the production process, easy occurrence of errors, and affecting the stamping quality and production efficiency. Therefore, it is of great practical significance to develop a profile sidewall stamping mechanism that can achieve full-automatic operation, reduce labor costs, and improve production efficiency. Summary of the Invention

[0004] In view of the deficiencies in the background art, the present invention provides a fully automatic profile sidewall stamping device.

[0005] The technical solution adopted by the present invention is: a fully automatic profile sidewall stamping device, including an orderly feeding mechanism, a feeding and stamping mechanism, and a material collection mechanism that are connected in sequence. Among them:

[0006] The orderly feeding mechanism includes:

[0007] A feeding frame body provided with a material long groove, the material long groove includes a storage section and a feeding section that are connected through a communication groove, and the bottom surface of the storage section is an inclined plane that gradually decreases towards the feeding section;

[0008] A partition baffle arranged between the storage section and the feeding section;

[0009] A feeding pushing mechanism installed at the end of the storage section, and the feeding pushing mechanism is used to push the profile at the lowest point of the storage section into the feeding section;

[0010] The feeding and stamping mechanism includes:

[0011] A conveying component fixed on the frame platform, and the conveying component includes a linear driving component and a clamp for clamping the profile;

[0012] The stamping mechanism is fixed on the frame platform, and the conveying assembly is used to deliver the profiles in the feeding section to the stamping mechanism for stamping, and at the same time deliver the stamped profiles to the subsequent receiving mechanism;

[0013] The material receiving mechanism comprises a support body, a material receiving roller, a linear ejection device and a trigger switch. The support body has a mounting surface on the top. The material receiving roller is a plurality of parallel arranged rotating shaft type material receiving rollers.

[0014] A material receiving groove is arranged on the bracket body on one side of the mounting surface, and the linear pushing device is used to push the profile on the receiving roller to the material receiving groove;

[0015] The trigger switch is fixed on one end of the mounting surface away from the feeding and stamping mechanism and is control-connected to the linear ejection device. When the profile is completely delivered to the receiving roller, the profile presses on the trigger switch and the trigger switch controls the linear ejection device to push the profile on the receiving roller to the receiving trough.

[0016] Furthermore, the inclination angle of the inclined plane is 10°-25°, and the ratio of the width (W) of the material long groove of the material storage section to the outer diameter (D) of the tubular part of the profile satisfies 1.2≤W / D≤1.8.

[0017] Furthermore, the feed pushing mechanism includes a feed pushing cylinder fixed on the feed frame and a push block head connected to the output end of the feed pushing cylinder, and the push block head is provided with a push inclined surface.

[0018] Furthermore, a positioning block is fixed at the bottom of the long material trough of the feeding section, and the surface of the positioning block is provided with a positioning concave surface that is matched with the profile.

[0019] Furthermore, the conveying assembly is installed on the frame platform through a mounting plate, and the linear drive assembly includes a "凵"-shaped frame fixedly connected to the mounting plate, a conveying motor fixed on the "凵"-shaped frame, a driving screw connected to the output end of the conveying motor, a driving screw block screwed to the driving screw, and a mounting plate fixed to the driving screw block, a slide rail slider assembly is arranged between the mounting plate and the "凵"-shaped frame, and the clamp is arranged on the mounting plate.

[0020] Furthermore, the clamp includes a cylinder plate 1 fixedly connected to the mounting plate, a clamping cylinder fixed on the cylinder plate 1, an upper clamping plate connected to the output end of the clamping cylinder, and a lower clamping plate fixed on the mounting plate, and a clamping groove for clamping the profile is formed on the concave surface between the upper clamping plate and the lower clamping plate.

[0021] Furthermore, an alignment cylinder is fixed on the "凵" profile frame via a second cylinder plate, and an output shaft of the alignment cylinder can be pressed tightly against the surface of the flat portion of the profile.

[0022] Further, the embossing mechanism includes an embossing bottom plate fixed on the frame platform, columns fixed on the embossing bottom plate, an embossing top plate fixed on the columns, an embossing power device fixed on the embossing top plate, an embossing head connected to the output end of the embossing power device, a support base fixed on the embossing bottom plate, and a clamping mechanism for fixing the profile on the support base.

[0023] Further, the clamping mechanisms are arranged at both ends of the support base. The clamping mechanism includes a clamping cylinder, a clamping crank arm, and a hinge block. The hinge block is fixed on the support base. The clamping crank arm is rotatably connected to the hinge block through a rotating shaft. One end of the clamping crank arm is connected to the output end of the clamping cylinder, and a clamping groove structure adapted to the profile is formed between the other end of the clamping crank arm and the support base. The clamping cylinder is fixed on the embossing bottom plate.

[0024] Further, it further includes a first sensing element fixed on the installation vertical plate, a second sensing element fixed at the bottom of the lower clamping plate, and a third sensing element and a fourth sensing element fixed on the embossing top plate.

[0025] The beneficial effects of the present invention are as follows:

[0026] 1. Through the sequential connection of the orderly feeding mechanism, the feeding and embossing mechanism, and the material receiving mechanism, the full-process automated operation of the profile from storage feeding, conveying, embossing to collection is realized. In the orderly feeding mechanism, the bottom surface of the material long groove storage section is an inclined plane. Cooperating with the feeding pushing mechanism, the profile can be automatically fed into the feeding section. The conveying component and the embossing mechanism of the feeding and embossing mechanism cooperate with each other, can send the profile to the embossing position and complete the embossing, and at the same time send the finished profile to the material receiving mechanism. The trigger switch of the material receiving mechanism is linked with the linear pushing device, and automatically receives the profile into the material receiving groove after the profile arrives. The whole process does not require manual intervention, greatly reducing the labor cost. Each mechanism cooperates closely, reducing the time loss of manual operation, realizing the rapid and continuous embossing processing of the profile, significantly improving the production efficiency, and meeting the large-scale production requirements.

[0027] In addition to the objectives, features, and advantages described above, the present invention has other objectives, features, and advantages. The following will refer to the accompanying drawings to further describe the present invention in detail. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] Figure 1 It is a schematic structural diagram of the invention.

[0029] Figure 2 It is a schematic structural diagram of the material receiving mechanism.

[0030] Figure 3 It is a schematic structural diagram of the profile.

[0031] Figure 4 It is a schematic structural diagram of the orderly feeding mechanism.

[0032] Figure 5 is Figure 4 The enlarged schematic view at position A in

[0033] Figure 6 is the structural schematic diagram of the feeding pushing mechanism.

[0034] Figure 7 is the structural schematic diagram of the feeding and stamping mechanism.

[0035] Figure 8 is the structural schematic diagram of the feeding and stamping mechanism from another perspective. Detailed implementation manners

[0036] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0037] It should be noted that if there are directional indications (such as up, down, left, right, front, back,...) involved in the embodiments of the present invention, then the directional indications are only used to explain the relative positional relationship and movement conditions between components in a certain specific posture (as shown in the drawings). If the specific posture changes, the directional indications will also change accordingly.

[0038] The present invention provides a fully automatic profile side wall stamping device.

[0039] In this embodiment, referring to Figure 1-8 , the fully automatic profile side wall stamping device includes a sequentially connected orderly feeding mechanism 53, a feeding and stamping mechanism 54, and a material receiving mechanism 11, where:

[0040] The orderly feeding mechanism includes:

[0041] A feeding frame body 2 provided with a material long groove 1, the material long groove includes a storage section 3 and a feeding section 4 connected through a communication groove 60, and the bottom surface of the storage section is an inclined plane 5 gradually decreasing towards the feeding section;

[0042] A partition baffle 6 arranged between the storage section and the feeding section;

[0043] A feeding pushing mechanism 7 installed at the end of the storage section, and the feeding pushing mechanism 7 is used to push the profile at the lowest point of the storage section into the feeding section;

[0044] The feeding and stamping mechanism includes:

[0045] The conveying assembly 9 fixed to the frame platform 56, the conveying assembly 9 includes a linear drive assembly and a fixture for clamping profiles;

[0046] The embossing mechanism 10 fixed to the frame platform, the conveying assembly is used to send the profiles in the feeding section to the embossing mechanism for embossing, and at the same time send the embossed profiles to the subsequent material receiving mechanism 11;

[0047] The material receiving mechanism includes a bracket body 12, a material receiving roller 13, a linear pushing device 14 and a trigger switch 15. There is an installation surface 16 above the bracket body 12, and the material receiving rollers are multiple parallel shaft-type material receiving rollers;

[0048] A material receiving groove 17 is arranged on the bracket body on one side of the installation surface, and the linear pushing device is used to push the profiles on the material receiving roller towards the material receiving groove;

[0049] The trigger switch is fixed to one end of the installation surface away from the feeding and embossing mechanism and is controlledly connected to the linear pushing device. When the profile is completely sent onto the material receiving roller, the profile presses on the trigger switch, and the trigger switch controls the linear pushing device to push the profile on the material receiving roller towards the material receiving groove.

[0050] In this embodiment, the inclined bottom surface of the storage section of the material long groove enables the profiles to slide naturally to the lowest point by gravity, and the feeding pushing mechanism pushes the profiles into the feeding section; the feeding and embossing mechanism cooperates with the linear drive assembly and the fixture of the conveying assembly, uses the fixture to clamp the profiles pushed into the feeding section, transports the profiles to the embossing mechanism through the linear drive assembly to complete embossing, and sends the finished products to the material receiving mechanism; the material receiving mechanism senses the arrival of the profiles through the trigger switch, controls the linear pushing device (such as a cylinder) to push the profiles into the material receiving groove, and each mechanism operates in coordination to achieve full-process automation. It realizes the full-automatic operation of the profiles from storage, feeding, embossing to material receiving, avoids manual intervention, and greatly reduces labor costs; through the orderly cooperation of each mechanism, the production efficiency is significantly improved, and the continuity and stability of the embossing process are ensured.

[0051] The shaft-type material receiving roller, that is, through a bearing seat and a material receiving roller (or a structure with a relatively rotating sleeve on the shaft), is mainly to reduce the friction when the profile slides.

[0052] Among them, as shown in the attached drawing, the material receiving groove is of a "√" type structure. Under the push of the linear pushing device, the profiles can be directly pushed into the material receiving groove and slide down, and are neatly arranged at the same time.

[0053] Among them, the trigger switch is arranged at the end of the installation surface, and its signal output end is electrically connected to the linear pushing device. The trigger surface of the trigger switch is set lower than the upper surface of the receiving roller (such as 0.5 - 1.5 mm lower). Therefore, when the profile is completely sent onto the receiving roller, the profile presses on the trigger switch, causing the trigger switch to control the linear pushing device to push the profile on the receiving roller into the receiving chute.

[0054] Specifically, the inclination angle of the inclined plane is 10° - 25°, and the ratio of the width (W) of the material long groove in the storage section to the outer diameter (D) of the tubular part 55 of the profile satisfies 1.2 ≤ W / D ≤ 1.8.

[0055] In this embodiment, the inclination angle of the inclined plane is set at 10° - 25°, enabling the profile to slide smoothly by gravity while avoiding damage caused by excessive sliding speed due to collision; the ratio of the width of the material long groove in the storage section to the outer diameter of the tubular part of the profile is controlled within 1.2 ≤ W / D ≤ 1.8, ensuring that the profile can be stably placed in the long groove, allowing only single profiles to be arranged side by side in an orderly manner in the material long groove, avoiding profile overlap, and facilitating the accurate pushing of the feeding pushing mechanism.

[0056] Specifically, the feeding pushing mechanism includes a feeding pushing cylinder 18 fixed on the feeding frame body and a push block head 19 connected to the output end of the feeding pushing cylinder 18. A pushing inclined plane 20 is arranged on the push block head 19.

[0057] In this embodiment, the feeding pushing cylinder provides power. The push block head is pushed upward under the drive of the cylinder, and the profile at the lowest point of the storage section is pushed into and guided to the feeding section by using the pushing inclined plane. The pushing inclined plane on the push block head assists the profile to smoothly enter the feeding section, realizing the stable pushing of the profile.

[0058] Specifically, a positioning block 21 is fixed at the bottom of the material long groove in the feeding section, and a positioning concave surface 22 adapted to the profile is arranged on the surface of the positioning block 21.

[0059] In this embodiment, a positioning block is arranged at the bottom of the material long groove in the feeding section. The positioning concave surface on the surface of the positioning block is adapted to the shape of the profile, capable of accurately positioning the profile entering the feeding section and ensuring the accurate position of the profile during the subsequent feeding process.

[0060] Specifically, the conveying assembly is installed on the rack platform through the installation vertical plate 23. The linear driving assembly includes a "U" - shaped frame 24 fixedly connected to the installation vertical plate, a conveying motor 25 fixed on the "U" - shaped frame 24, a driving screw rod 26 connected to the output end of the conveying motor 25, a driving nut block 27 screwed to the driving screw rod, and an installation plate 28 fixedly connected to the driving nut block 27. A slide rail and slider assembly 29 is arranged between the installation plate 28 and the "U" - shaped frame, and the fixture is arranged on the installation plate.

[0061] In this embodiment, the conveying motor drives the screw to rotate, drives the screw block to move on the screw, drives the mounting plate to move linearly along the slide rail slider assembly, and the clamp on the mounting plate moves accordingly to realize the conveying of the profile; the "凵" profile frame and the slide rail slider assembly ensure the stability and accuracy of the movement.

[0062] Specifically, the clamp includes a cylinder plate 30 fixedly connected to the mounting plate, a clamping cylinder 31 fixed on the cylinder plate 30, an upper clamping plate 32 connected to the output end of the clamping cylinder 31, and a lower clamping plate 33 fixed on the mounting plate, and a clamping groove 34 for clamping the profile is formed on the concave surface between the upper clamping plate and the lower clamping plate.

[0063] In this embodiment, the clamp drives the upper clamping plate and the lower clamping plate to cooperate through the clamping cylinder, and the clamping groove between the upper and lower clamping plates is used to clamp the profile to achieve stable fixation of the profile, ensuring that the profile will not loosen or shift during the transportation and stamping process.

[0064] Specifically, an aligning cylinder 36 is fixed to the “凵” profile through a cylinder plate 2 35 , and the output shaft of the aligning cylinder 36 can be pressed against the surface of the flat portion 52 of the profile.

[0065] In this embodiment, the aligning cylinder installed on the vertical plate can extend the output shaft to press the flat part of the profile, adjust and correct its posture during the profile conveying process, and ensure that the profile enters the stamping mechanism with the correct posture.

[0066] Specifically, the stamping mechanism includes a stamping base plate 37 fixed on the frame platform, a column 38 fixed on the stamping base plate 37, a stamping top plate 39 fixed on the column 38, a stamping power device 40 fixed on the stamping top plate, a stamping head 41 connected to the output end of the stamping power device 40, a support seat 42 fixed on the stamping base plate, and a clamping mechanism for fixing the profile on the support seat.

[0067] In this embodiment, in the stamping mechanism, the stamping power device (such as a cylinder) drives the stamping head to stamp the profile placed on the support seat, and the clamping mechanism fixes the profile on the stamping base plate to ensure that the profile remains stable during the stamping process. The columns and the stamping top plate provide support and fixation for the stamping power device.

[0068] Specifically, the clamping mechanism is arranged at both ends of the support seat, and the clamping mechanism includes a clamping cylinder 43, a clamping arm 44 and a hinge block 45. The hinge block is fixed on the support seat, and the clamping arm is rotatably connected to the hinge block through a rotating shaft 46. One end of the clamping arm is connected to the output end of the clamping cylinder, and a clamping groove structure 47 that is compatible with the profile is formed between the clamping arm at the other end and the support seat. The clamping cylinder is fixed on the stamping base plate.

[0069] In this embodiment, the pressing mechanism drives the pressing crank arm to rotate around the hinge block through the pressing cylinder, so that the pressing groove structure formed by one end of the pressing crank arm and the support seat fixes the profile, preventing the profile from moving during the embossing process and ensuring the embossing effect.

[0070] Specifically, it further includes a first sensing element 48 fixed on the installation vertical plate, a second sensing element 49 fixed at the bottom of the lower clamping plate, and a third sensing element 50 and a fourth sensing element 51 fixed on the embossing top plate.

[0071] In this embodiment, the first and second sensing elements cooperate to detect the position and state of the profile on the fixture, and the third and fourth sensing elements are used to monitor the working state of the embossing mechanism and the position of the embossing head. Through the feedback information of the sensing elements, precise control and monitoring of the entire embossing process are realized.

[0072] The sensing element 1 is used to detect whether there is a profile in the material receiving groove. After the profile in the material receiving groove is sent away, the feeding pushing mechanism is activated to push the subsequent profile into the material receiving groove.

[0073] All technicians should note that although the present invention has been described according to the above specific embodiments, the idea of the present invention is not limited to this invention only. Any modification using the idea of the present invention will be included in the scope of protection of this patent right.

Claims

1. A fully automatic profile side wall embossing device, characterized in that: It includes an orderly feeding mechanism, a feeding and stamping mechanism and a receiving mechanism connected in sequence, wherein: The orderly feeding mechanism comprises: A feeding frame body is provided with a material long trough, wherein the material long trough comprises a material storage section and a material feeding section which are connected through a connecting groove, and the bottom surface of the material storage section is an inclined plane which gradually descends toward the material feeding section; A partition baffle disposed between the material storage section and the material feeding section; A feeding pushing mechanism installed at the end of the material storage section, the feeding pushing mechanism is used to push the profile located at the lowest point of the material storage section into the feeding section; The feeding and stamping mechanism comprises: A conveying assembly fixed on the frame platform, the conveying assembly comprising a linear drive assembly and a clamp for clamping the profile; The stamping mechanism is fixed on the frame platform, and the conveying assembly is used to deliver the profiles in the feeding section to the stamping mechanism for stamping, and at the same time deliver the stamped profiles to the subsequent receiving mechanism; The material receiving mechanism comprises a support body, a material receiving roller, a linear ejection device and a trigger switch. The support body has a mounting surface on the top. The material receiving roller is a plurality of parallel arranged rotating shaft type material receiving rollers. A material receiving groove is arranged on the bracket body on one side of the mounting surface, and the linear pushing device is used to push the profile on the receiving roller to the material receiving groove; The trigger switch is fixed on one end of the mounting surface away from the feeding and stamping mechanism and is control-connected to the linear ejection device. When the profile is completely delivered to the receiving roller, the profile presses on the trigger switch and the trigger switch controls the linear ejection device to push the profile on the receiving roller to the receiving trough.

2. The fully automatic profile sidewall embossing device according to claim 1, characterized in that: The inclination angle of the inclined plane is 10°-25°, and the ratio of the width (W) of the material long groove of the material storage section to the outer diameter (D) of the tubular part of the profile satisfies 1.2≤W / D≤1.

8.

3. The fully automatic profile side wall embossing device according to claim 1, wherein: The feed pushing mechanism comprises a feed pushing cylinder fixed on a feed frame and a pushing block head connected to an output end of the feed pushing cylinder, wherein a pushing inclined surface is arranged on the pushing block head.

4. The fully automatic profile side wall embossing device according to claim 1, characterized in that: A positioning block is fixed at the bottom of the long material trough of the feeding section, and a positioning concave surface matching the profile is arranged on the surface of the positioning block.

5. The fully automatic profile side wall embossing device according to claim 1, wherein: The conveying assembly is installed on the frame platform through the mounting plate. The linear drive assembly includes a "凵"-shaped frame fixedly connected to the mounting plate, a conveying motor fixed on the "凵"-shaped frame, a driving screw connected to the output end of the conveying motor, a driving screw block screwed to the driving screw, and a mounting plate fixed to the driving screw block. A slide rail slider assembly is arranged between the mounting plate and the "凵"-shaped frame, and the clamp is arranged on the mounting plate.

6. The fully automatic profile sidewall embossing device according to claim 5, wherein: The clamp includes a cylinder plate 1 fixedly connected to the mounting plate, a clamping cylinder fixed on the cylinder plate 1, an upper clamping plate connected to the output end of the clamping cylinder, and a lower clamping plate fixed on the mounting plate, and a clamping groove for clamping the profile is formed on the concave surface between the upper clamping plate and the lower clamping plate.

7. The fully automatic profile side wall embossing device according to claim 5 or 6, characterized in that: A squaring cylinder is fixed on the "凵" profile through a cylinder plate 2, and the output shaft of the squaring cylinder can be pressed tightly on the surface of the flat part of the profile.

8. The fully automatic profile sidewall embossing device according to claim 7, characterized in that: The embossing mechanism includes an embossing bottom plate fixed on the frame platform, a column fixed on the embossing bottom plate, an embossing top plate fixed on the column, an embossing power device fixed on the embossing top plate, an embossing head connected to the output end of the embossing power device, a support seat fixed on the embossing bottom plate, and a pressing mechanism for fixing the profile on the support seat.

9. The fully automatic profile side wall embossing device according to claim 8, characterized in that: The pressing mechanisms are respectively arranged at both ends of the support seat. The pressing mechanism includes a pressing cylinder, a pressing crank arm and a hinge block. The hinge block is fixed on the support seat. The pressing crank arm is rotatably connected to the hinge block through a rotating shaft. One end of the pressing crank arm is connected to the output end of the pressing cylinder, and a pressing groove structure adapted to the profile is formed between the other end of the pressing crank arm and the support seat. The pressing cylinder is fixed on the embossing bottom plate.

10. The fully automatic profile side wall embossing device according to claim 9, characterized in that: It further includes a first sensing element fixed on the installation vertical plate, a second sensing element fixed at the bottom of the lower clamping plate, and a third sensing element and a fourth sensing element fixed on the embossing top plate.

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