Modularized magnetic type cloth pressing guide roller of cloth paving machine
Through the design of the modular magnetic suction cloth guide roller, the problems of insensitive adjustment and uneven magnetic field of traditional guide rollers are solved, and rapid power connection, dynamic adjustment and contactless transmission are achieved, which improves production efficiency and equipment maintenance.
Patent Information
- Application Number
- CN202510786704.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-13
- Publication Date
- 2025-07-11
- Estimated Expiration
- 2045-06-13
AI Technical Summary
The traditional cloth laying machine has low adjustment sensitivity and cumbersome module replacement. The magnetic suction guide roller has uneven magnetic field distribution, high maintenance cost, and poor airflow guidance, resulting in fabric wrinkles and slips.
The modular magnetic suction cloth guide roller is adopted, and the conical boss on the side of the guide roller body is physically connected to the annular groove. Combined with electromagnetic drive and air flow diversion design, modular rapid power connection and dynamic adjustment are achieved, forming a magnetic levitation system, integrating air flow diversion and heat dissipation, dynamically compensating tension, and realizing contactless and zero friction transmission.
It realizes a modular guide roller structure with high reliability, dynamic adaptability, and has fast adjustment and low friction transmission capabilities, improving production efficiency and equipment maintenance.
Smart Images

Figure CN120288561A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of cloth laying machines, and specifically to a modular magnetic adsorption pressing cloth guide roller for a cloth laying machine. Background Art
[0002] In the automated production process of the textile industry, the pressing cloth guide roller of a cloth laying machine is the core component that determines the flatness and tension of the cloth; traditional guide rollers mostly adopt a mechanically fixed structure, with technical bottlenecks such as low adjustment sensitivity and cumbersome module replacement. Especially when facing cloths of different materials, it is necessary to stop the machine to disassemble and adjust the pressure parameters, seriously affecting production efficiency. Although magnetic adsorption guide rollers have been tried in the prior art, their electromagnetic components are mostly integrally designed, with problems such as local stress concentration caused by uneven magnetic field distribution, and lack of a modular quick power connection system, resulting in high maintenance costs and lagging response; in addition, the pore structure on the surface of conventional guide rollers is single, with poor air flow guiding performance, making it difficult to achieve the dynamic balance of cloth adsorption and separation, and prone to wrinkling or slipping phenomena. Summary of the Invention
[0003] Therefore, in order to solve the above deficiencies, the present invention provides a modular magnetic adsorption pressing cloth guide roller for a cloth laying machine here.
[0004] The present invention is implemented as follows. A modular magnetic adsorption pressing cloth guide roller for a cloth laying machine is constructed. The device includes a cloth laying machine; a regulating component for adjusting functions is fixedly arranged on the front side surface of the cloth laying machine; a modular guide roller is rotatably installed on the top side of the side surface of the regulating component; a driving guide roller is rotatably arranged inside the front frame of the cloth laying machine; and a connecting component is rotatably installed on the bottom side of the side surface of the driving guide roller.
[0005] Preferably, the regulating component specifically consists of a cylinder, a mounting plate arranged at the end of the piston rod of the cylinder, and a conductive column fixedly installed on the side surface of the mounting plate, and a rubber plate for sealing is adhesively fixed on the side surface of the mounting plate; the modular guide roller includes a guide roller body rotatably installed on the side surface of the mounting plate of the regulating component; a magnetic conduction component is fixedly arranged inside the guide roller body; quick power connection components are fixedly installed on both the left and right sides of the magnetic conduction component through bolts; a limiting groove is opened on the outer surface of the guide roller body; a metal wire component is fixedly arranged inside the guide roller body; a wire mesh is adhesively arranged on the outer surface of the metal wire component; and a conical air hole for guiding air flow is opened on the surface of the guide roller body.
[0006] Preferably, the magnetic conduction component includes a magnetic isolation protection cylinder fixedly installed inside the roller body; through holes are arranged in an array on both the upper and lower sides of the magnetic isolation protection cylinder, and elastic isolation cylinders are adhesively fixed on the through holes; an electromagnet is fixedly installed outside the magnetic isolation protection cylinder, and the electromagnet is in a semi-circular C shape; an electric control switch is fixedly installed at the side port of the electromagnet through a cable; a single-body controller is fixedly installed in the middle of the inside of the magnetic isolation protection cylinder through bolts, and the single-body controller is fixedly connected to the quick power connection component through a circuit.
[0007] Preferably, the wire component includes a limiting cylinder fixedly arranged inside the magnetic isolation protection cylinder; a reset spring with a reset function is fixedly welded to the rear wall inside the magnetic isolation protection cylinder; first propulsion sleeves with an adjustment function are fixedly installed on both the left and right sides of the rear wall inside the magnetic isolation protection cylinder through bolts; a magnetic isolation rod is fixedly installed at the front end of the combined rod inside the first propulsion sleeve; the magnetic isolation rod is inserted and fixedly installed at the rear end of the bottom plate; a wire is inserted and fixedly installed at the front end of the bottom plate, and a limiting spring is sleeved outside the wire; the wire penetrates through the elastic isolation cylinder and is adhesively fixed to the wire mesh.
[0008] Preferably, the connection component includes a clamping plate fixedly installed on the side of the roller body; a microporous plate is fixedly installed at the central through hole of the clamping plate through bolts; a conductive component is fixedly installed at the through hole inside the microporous plate through bolts; a telescopic tube with a protection function is adhesively fixed on the outer ring of the side of the clamping plate; the clamping plate is fixedly installed on the left and right sides of the second propulsion sleeve; a torsion spring with a reset function is fixedly welded to the rear end of the second propulsion sleeve, and the torsion spring is fixedly arranged on the front and rear sides of the winder.
[0009] Preferably, both the quick power connection component and the conductive component are composed of an insulating plate, power connection pieces arranged on the insulating plate, and cables.
[0010] Preferably, both the first propulsion sleeve and the second propulsion sleeve are composed of an insulating outer cylinder, coils arranged in an array on the inner wall of the insulating outer cylinder, and columnar coil blocks slidably arranged inside the insulating outer cylinder.
[0011] Preferably, the single-body controller is built-in with a wireless communication module and establishes a data connection with the main control system of the laying machine to receive the magnetic suction force adjustment instruction of the electromagnet; a magnetic induction sensor is arranged at the C-shaped opening end of the electromagnet and is signal-connected to the single-body controller to form a closed-loop feedback control system.
[0012] Preferably, the conical air holes are distributed in a spiral array along the axial direction of the roller body, and the opening direction of the large end of the cone is opposite to the rotation direction of the roller body; wear-resistant ceramic rings are embedded on the inner wall of the conical air holes.
[0013] Preferably, the joint surface between the clamping plate and the guide roller body is provided with a self-aligning conical boss, the surface of the microporous plate is provided with an annular groove concentric with the conductive part, and a magnetic sealing ring is embedded in the groove; the telescopic tube adopts a multi-layer corrugated metal tube structure, and an insulating shielding layer is laid on its inner wall.
[0014] A method for using a modular magnetic cloth pressing guide roller of a cloth spreading machine comprises the following steps: Step 1: Modular physical docking and sealing, automatic connection of power and signal; The card plate on the side of the guide roller body is mechanically locked with the corresponding structure of the adjacent module by aligning and engaging the conical boss with the annular groove; the conductive part at the center of the card plate is automatically aligned with the quick-connect assembly to achieve seamless conduction of power transmission and signal communication between modules; Step 2: Dynamic spacing adjustment mechanism: electromagnetically drive the cylindrical coil block of the second propulsion sleeve to slide and adjust the spacing between the card plates to ensure the physical tightness of the axial connection; Step 3: Closed-loop magnetic force regulation system; the single-unit controller supplies energy to the electromagnet in real time and dynamically adjusts the power supply intensity of the electromagnet to form a magnetic attraction feedback closed loop to maintain a stable magnetic suspension state; Step 4: Dynamic compensation structure: the first propulsion sleeve links the magnetic isolation rod to control the expansion and contraction of the metal wire to achieve tension compensation, and forms a dynamic full-circle contact surface through the combination of two sets of metal wires; Step 5: Frictionless transmission is achieved; magnetic suspension is achieved through the magnetic field factor between the electromagnet and the metal wire, and the air flow introduced through the connecting pipe at the top of the telescopic tube flows out through the microporous plate and the conical air holes. The air flow takes away the heat of the electromagnet and forms an air film on the surface, reducing the friction between the guide roller body and the cloth, and realizing bottom contact transmission.
[0015] The present invention has the following advantages: The present invention provides a modular magnetic cloth pressing guide roller for a cloth spreading machine through improvement, which has the following improvements compared with the same type of equipment: The modular magnetic cloth pressing guide roller of a spreading machine described in the present invention can quickly position and connect with the connecting component through the physical docking of the conical boss on the side of the guide roller body and the annular groove and the magnetic sealing ring adsorption design, and dynamically adjust the distance between the telescopic tube and the guide roller body through the electromagnetic drive mechanism of the connecting component to ensure the tightness of the axial connection; the magnetic suspension system combined with the closed-loop feedback control of the electromagnet and the rotation of the guide roller body can achieve contactless and zero-friction transmission of the cloth by real-time adjustment of the magnetic field strength and integration of airflow diversion and heat dissipation design, and dynamically form a full-circular low-friction contact interface with the help of the adaptive tension compensation structure of the metal wire assembly; the synergistic effect realizes a modular guide roller structure with high reliability and dynamic adaptive capability. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the structure of the present invention; Figure 2 is the axonometric structural schematic diagram of the modular guide roller and connection component of the present invention; Figure 3 is the axonometric structural schematic diagram of the modular guide roller of the present invention; Figure 4 is the sectional structural schematic diagram of the modular guide roller of the present invention; Figure 5 is the sectional structural schematic diagram of the wire component of the present invention; Figure 6 is the sectional structural schematic diagram of the connection component of the present invention.
[0017] Wherein: fabric laying machine - 1, adjusting component - 2, modular guide roller - 3, driving guide roller - 4, connection component - 5, guide roller body - 31, magnetic guiding component - 32, quick power connection component - 33, limiting groove - 34, wire component - 35, wire mesh - 36, conical air hole - 37, magnetic isolation protection cylinder - 321, elastic isolation cylinder - 322, electromagnet - 323, electric control switch - 324, monomer controller - 325, limiting cylinder - 351, reset spring - 352, first propulsion sleeve - 353, magnetic isolation rod - 354, bottom plate - 355, wire - 356, limiting spring - 357, clamping plate - 51, micro - hole plate - 52, conductive part - 53, telescopic tube - 54, second propulsion sleeve - 55, torsion spring - 56, winder - 57. Specific embodiments
[0018] The principles and features of the present invention will be described below in conjunction with the appended Figures 1 to 6 The examples given are only used to explain the present invention and are not intended to limit the scope of the present invention. The present invention will be described more specifically by way of example in the following paragraphs with reference to the accompanying drawings. It should be noted that the drawings are in a very simplified form and are all in non - precise proportions, and are only used to facilitate and clearly assist in explaining the purpose of the embodiments of the present invention.
[0019] In the description of the present invention, it should be noted that the orientation or positional relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus cannot be construed as a limitation of the present invention. In addition, the terms "first", "second", "third" are only used for descriptive purposes and cannot be construed as indicating or implying relative importance.
[0020] In the description of the present invention, it should be noted that unless otherwise clearly specified and defined, the terms "installation", "connection", "linkage", and "setting" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, and it can be the communication inside two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances. The embodiments of the present invention will be described below according to its overall structure.
[0021] Embodiment 1:
[0022] Please refer to Figures 1 to 6 , a modular magnetic adsorption pressing cloth guide roller of a cloth laying machine of the present invention, comprising a cloth laying machine 1; a regulating component 2 for adjustment is fixedly arranged on the front side surface of the cloth laying machine 1; a modular guide roller 3 is rotatably installed on the top side of the side surface of the regulating component 2; a driving guide roller 4 is rotatably arranged inside the front end frame of the cloth laying machine 1; a connecting component 5 is rotatably installed on the bottom side of the side surface of the driving guide roller 4.
[0023] The regulating component 2 is specifically composed of a cylinder, a mounting plate arranged at the end of the piston rod of the cylinder, and a conductive column fixedly installed on the side surface of the mounting plate, and a rubber plate for sealing is adhesively fixed on the side surface of the mounting plate; the modular guide roller 3 includes a guide roller body 31 rotatably installed on the side surface of the mounting plate of the regulating component 2; a magnetic guiding component 32 is fixedly arranged inside the guide roller body 31; quick power connection components 33 are fixedly installed on both the left and right sides of the magnetic guiding component 32 by bolts; a limiting groove 34 is opened on the outer surface of the guide roller body 31; a metal wire component 35 is fixedly arranged inside the guide roller body 31; a wire mesh 36 is adhesively arranged on the outer surface of the metal wire component 35; a conical air hole 37 for guiding the flow is opened on the surface of the guide roller body 31.
[0024] The magnetic guiding component 32 includes a magnetic isolation protection cylinder 321 fixedly installed inside the guide roller body 31; through holes are arranged in rows on both the upper and lower sides of the magnetic isolation protection cylinder 321, and elastic isolation cylinders 322 are adhesively fixed on the through holes; an electromagnet 323 is fixedly installed on the outside of the magnetic isolation protection cylinder 321, and the electromagnet 323 is in a semi-circular C shape; an electric control switch 324 is fixedly installed at the side port of the electromagnet 323 through a cable; a single body controller 325 is fixedly installed in the middle of the inside of the magnetic isolation protection cylinder 321 by bolts, and the single body controller 325 is fixedly connected with the quick power connection component 33 through a circuit.
[0025] The wire assembly 35 includes a limiting cylinder 351 fixedly arranged inside the magnetic isolation protection cylinder 321; a reset spring 352 with a reset function is fixedly welded to the inner rear wall of the magnetic isolation protection cylinder 321; on both the left and right sides of the inner rear wall of the magnetic isolation protection cylinder 321, a first propulsion sleeve 353 with an adjustment function is fixedly installed by bolts; a magnetic isolation rod 354 is fixedly installed at the front end of the combined rod inside the first propulsion sleeve 353; the magnetic isolation rod 354 is inserted and fixedly installed at the rear end of the bottom plate 355; a wire 356 is inserted and fixedly installed at the front end of the bottom plate 355, and a limiting spring 357 is sleeved outside the wire 356; the wire 356 penetrates through the elastic isolation cylinder 322 and is adhesively fixed to the wire mesh 36.
[0026] The single controller 325 is built-in with a wireless communication module and establishes a data connection with the main control system of the cloth laying machine 1 for receiving the magnetic attraction adjustment instruction of the electromagnet 323; a magnetic induction sensor is provided at the C-shaped opening end of the electromagnet 323, and is signal-connected to the single controller 325 to form a closed-loop feedback control system.
[0027] The conical air holes 37 are distributed in a spiral array along the axial direction of the roller body 31, and the opening direction of the large end of the cone is opposite to the rotation direction of the roller body 31; wear-resistant ceramic rings are inlaid on the inner wall of the conical air holes 37.
[0028] Embodiment Two:
[0029] Please refer to Figures 1 to 6 , for a modular magnetic adsorption type cloth pressing and guiding roller of the present invention, compared with Embodiment One, this embodiment further includes: The connection assembly 5 includes a clamping plate 51 fixedly installed on the side of the roller body 31; a microporous plate 52 is fixedly installed through bolts at the central through hole of the clamping plate 51; a conductive member 53 is fixedly installed through bolts at the through hole inside the microporous plate 52; a telescopic tube 54 with a protection function is fixedly installed by adhesion on the outer ring of the side of the clamping plate 51, a through hole is opened at the top of the telescopic tube 54, and the through hole is connected to an external air pipe through a connecting pipe; the clamping plate 51 is fixedly installed on the left and right sides of the second propulsion sleeve 55; a torsion spring 56 with a reset function is fixedly welded to the rear end of the second propulsion sleeve 55, and the torsion spring 56 is fixedly arranged on the front and rear sides of the reel 57.
[0030] Both the quick power connection assembly 33 and the conductive member 53 are composed of an insulating plate, a power connection piece arranged on the insulating plate, and a cable.
[0031] Both the first propulsion sleeve 353 and the second propulsion sleeve 55 are composed of an insulating outer cylinder, coils arranged on the inner wall of the insulating outer cylinder, and a columnar coil block slidably arranged inside the insulating outer cylinder.
[0032] The joint surface of the pallet 51 and the roller body 31 is provided with a self-aligning conical boss, and the surface of the microporous plate 52 is provided with an annular groove concentric with the conductive member 53, and a magnetic sealing ring is embedded in the groove; the telescopic tube 54 adopts a multi-layer corrugated metal tube structure, and an insulating shielding layer 541 is laid on its inner wall.
[0033] Based on the above, the working principle of a modular magnetic adsorption pressing cloth guide roller of a cloth laying machine is as follows: When using this device, first place this device in the working area, and then connect the device to an external power supply to provide the power required for the operation of this device; during the multi-section installation process of the modular roller 3, the pallet 51 on the side of the roller body 31 is physically docked with the corresponding structure of the adjacent roller, and the self-aligning conical boss is embedded in the annular groove of the adjacent module. The magnetic sealing ring is used to enhance the sealing and adsorption force of the joint surface. The conductive member 53 provided at the center of the pallet 51 is automatically aligned and conducted with the quick power connection assembly 33 to achieve the transmission of power and signals between modules; At the same time, the telescopic tube 54 on the outer ring of the pallet 51 expands and contracts under the electromagnetic drive of the second propulsion sleeve 55. Here, the coil inside the second propulsion sleeve 55 is energized to push the columnar coil block inside it to slide outwards. The rod body on the side of the second propulsion sleeve 55 drives the adjacent two pallets 51 to adjust the distance to ensure the tightness of the axial connection of the roller; the single-body controller 325 in the quick power connection assembly 33 and the magnetic conduction assembly 324 energizes the electric control switch 324 and the electromagnet 323 to form a closed-loop feedback system to adjust the energization intensity of the electromagnet 323 in real time to adjust its magnetic adsorption intensity. Here, the electromagnet 323 and the wire mesh 36 outside the roller body 31 are affected by the magnetic field factor of the electromagnet 323 to realize the applicable magnetic levitation phenomenon; Then, the metal wire assembly 35 in the guide roller body 31 is linked with the first propulsion sleeve 353 through the magnetic isolation rod 354. Here, the first propulsion sleeve 353 has the same internal structure as the second propulsion sleeve 55. The first propulsion sleeve 353 pushes the bottom plate 355 to slide inside the limiting cylinder 351, and under the reset action of the reset spring 352, the bottom plate 355 can pull the metal wire 356 to reset after the first propulsion sleeve 353 is powered off. At the same time, the reset action of the limiting spring 357 can also enable the metal wire 356 to dynamically compensate for the connection tension when it extends out of the limiting cylinder 351, so that the metal wire 356 forms a semicircular structure on the outside of the guide roller body 31. By setting two groups of metal wires 356, a complete circle can be formed on the outside of the guide roller body 31. During the cloth pressing and guiding process, the metal wires 356 can be used to contact the cloth to reduce friction. At the same time, zero-contact and zero-friction transmission can be achieved under the rotation of the metal wires 356 and the guide roller body 31. Under the gas diversion effect of the top connecting tube of the telescopic tube 54, the air flow is discharged from the inside of the guide roller body 31 through the conical air holes 37. When the gas flows through the electromagnet 323, it can take away heat and blow it out on the surface of the guide roller body 31 to form a small-scale air pressure environment. Through the dual coordination of magnetic field regulation and gas flow, a certain degree of contactless transmission can be achieved.
[0034] The present invention provides a modular magnetic cloth pressing guide roller for a spreading machine through improvement. Through the physical docking of the conical boss on the side of the guide roller body 31 and the annular groove and the magnetic sealing ring adsorption design, it can quickly be positioned and connected with the connecting component 5, and the electromagnetic drive mechanism of the connecting component 5 can dynamically adjust the distance between the telescopic tube 54 and the guide roller body 31 to ensure the tightness of the axial connection; the magnetic suspension system controlled by the closed-loop feedback of the electromagnet 323 and the rotation of the guide roller body 31 are combined, and the magnetic field strength is adjusted in real time and the airflow diversion and heat dissipation design are integrated to achieve contactless and zero-friction transmission of the cloth, and a full-circular low-friction contact interface is dynamically formed with the help of the adaptive tension compensation structure of the metal wire assembly; the synergistic effect realizes a modular guide roller structure with high reliability and dynamic adaptive capability.
[0035] The above shows and describes the basic principles, main features and advantages of the present invention, and the standard parts used in the present invention can be purchased from the market, and special-shaped parts can be customized according to the description in the specification and the drawings. The specific connection methods of each part adopt the conventional means such as mature bolts, rivets, welding, etc. in the prior art. The machinery, parts and equipment all adopt the conventional models in the prior art, and the circuit connection adopts the conventional connection method in the prior art, which will not be described in detail here.
[0036] The foregoing description of the disclosed embodiments enables those skilled in the art to practice or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. A modular magnetic suction pressing cloth guide roller for a cloth laying machine, comprising a cloth laying machine (1); an adjusting component (2) for adjusting is fixedly arranged on the front side surface of the cloth laying machine (1); a modular guide roller (3) is rotatably installed at the top side of the side surface of the adjusting component (2); a driving guide roller (4) is rotatably arranged inside the front frame of the cloth laying machine (1); a connecting component (5) is rotatably installed at the bottom side of the side surface of the driving guide roller (4). It is characterized in that: The adjusting component (2) is specifically composed of a cylinder, a mounting plate arranged at the end of the piston rod of the cylinder, and a conductive column fixedly installed on the side surface of the mounting plate, and a rubber plate for sealing is adhesively fixed on the side surface of the mounting plate; the modular guide roller (3) includes a guide roller body (31) rotatably installed on the side surface of the mounting plate of the adjusting component (2); a magnetic conduction component (32) is fixedly arranged inside the guide roller body (31); quick power connection components (33) are fixedly installed on both the left and right sides of the magnetic conduction component (32) through bolts; a limiting groove (34) is formed on the outer surface of the guide roller body (31); a metal wire component (35) is fixedly arranged inside the guide roller body (31); a wire mesh (36) is adhesively arranged on the outer surface of the metal wire component (35); a conical air hole (37) for guiding the flow is formed on the surface of the guide roller body (31). The magnetic conduction component (32) includes a magnetic isolation protection cylinder (321) fixedly installed inside the guide roller body (31); through holes are arranged in rows on both the upper and lower sides of the magnetic isolation protection cylinder (321), and an elastic isolation cylinder (322) is adhesively fixed on the through holes; an electromagnet (323) is fixedly installed outside the magnetic isolation protection cylinder (321), and the electromagnet (323) is in a semi-circular C shape; an electric control switch (324) is fixedly installed at the side port of the electromagnet (323) through a cable; a single body controller (325) is fixedly installed in the middle side inside the magnetic isolation protection cylinder (321) through bolts, and the single body controller (325) is fixedly connected with the quick power connection component (33) through a circuit.
2. The modular magnetic suction cloth pressing and guiding roller of a cloth laying machine according to claim 1, characterized in that: The metal wire component (35) includes a limiting cylinder (351) fixedly arranged inside the magnetic isolation protection cylinder (321); a reset spring (352) with a reset function is fixedly installed on the rear wall inside the magnetic isolation protection cylinder (321) by welding; first propulsion sleeves (353) with an adjusting function are fixedly installed on both the left and right sides of the rear wall inside the magnetic isolation protection cylinder (321) through bolts; a magnetic isolation rod (354) is fixedly installed at the front end of the combined rod inside the first propulsion sleeve (353); the magnetic isolation rod (354) is inserted and fixedly installed at the rear end of a bottom plate (355); a metal wire (356) is inserted and fixedly installed at the front end of the bottom plate (355), and a limiting spring (357) is sleeved outside the metal wire (356); the metal wire (356) penetrates through the elastic isolation cylinder (322) and is adhesively fixed with the wire mesh (36).
3. The modular magnetic cloth pressing and guiding roller of a cloth laying machine according to claim 2, characterized in that: The connection assembly (5) comprises a clamping plate (51) fixedly mounted on the side of the guide roller body (31); a microporous plate (52) is fixedly mounted at the central through hole of the clamping plate (51) by means of bolts; a conductive member (53) is fixedly mounted at the internal through hole of the microporous plate (52) by means of bolts; a telescopic tube (54) having a protective function is fixedly mounted on the outer ring of the side of the clamping plate (51) by means of adhesive; the clamping plate (51) is fixedly mounted on the left and right sides of the second propulsion sleeve (55); a torsion spring (56) having a reset function is welded and fixedly mounted at the rear end of the second propulsion sleeve (55), and the torsion spring (56) is fixedly arranged on the front and rear sides of the reel (57).
4. The modular magnetic suction pressing cloth guide roller of a cloth laying machine according to claim 3, characterized in that: The quick power connection assembly (33) and the conductive member (53) are both composed of an insulating plate, a power connection sheet arranged on the insulating plate, and a cable.
5. The modular magnetic cloth pressing and guiding roller of a cloth laying machine according to claim 4, characterized in that: The first propulsion sleeve (353) and the second propulsion sleeve (55) are both composed of an insulating outer cylinder, coils arranged on the inner wall of the insulating outer cylinder, and a columnar coil block slidably arranged inside the insulating outer cylinder.
6. The modular magnetic pressing and guiding roller for a fabric laying machine according to claim 5, wherein: The single-body controller (325) has a built-in wireless communication module and establishes a data connection with the main control system of the cloth spreading machine (1) for receiving magnetic attraction force adjustment instructions of the electromagnet (323); a magnetic induction sensor is provided at the C-shaped open end of the electromagnet (323) and is signal-connected to the single-body controller (325) to form a closed-loop feedback control system.
7. The modular magnetic suction cloth pressing guide roller of a cloth laying machine according to claim 6, characterized in that: The conical air holes (37) are distributed in a spiral array along the axial direction of the guide roller body (31), and the opening direction of the conical large end is opposite to the rotation direction of the guide roller body (31); and the inner wall of the conical air hole (37) is inlaid with a wear-resistant ceramic ring.
8. The modular magnetic suction pressing and guiding roller for a fabric laying machine according to claim 7, characterized in that: A self-aligning conical boss is provided on the joint surface between the clamping plate (51) and the guide roller body (31); an annular groove concentric with the conductive member (53) is provided on the surface of the microporous plate (52); a magnetic sealing ring is embedded in the groove; the telescopic tube (54) adopts a multi-layer corrugated metal tube structure, and an insulating shielding layer (541) is applied on its inner wall.
9. A method for using a modular magnetic suction cloth pressing and guiding roller of a cloth laying machine, which implements the modular magnetic suction cloth pressing and guiding roller of a cloth laying machine as described in claim 8, and is characterized in that: The following steps are involved: Step 1: Modular physical docking and sealing, automatic connection of power and signal; The clamping plate (51) on the side of the guide roller body (31) is mechanically locked with the corresponding structure of the adjacent module by aligning and engaging the conical boss with the annular groove; the central conductive member (53) of the clamping plate (51) is automatically aligned with the quick power connection assembly (33), thereby achieving seamless conduction of power transmission and signal communication between modules; Step 2: Dynamic spacing adjustment mechanism: electromagnetically drive the cylindrical coil block of the second propulsion sleeve (55) to slide and adjust the spacing of the clamping plate (51) to ensure the physical tightness of the axial connection; Step 3: Closed-loop magnetic force regulation system; the single-unit controller (325) supplies energy to the electromagnet (323) in real time and dynamically adjusts the power supply intensity of the electromagnet to form a magnetic attraction force feedback closed loop to maintain a stable magnetic suspension state; Step 4: Dynamic compensation structure: the first propulsion sleeve (353) is linked with the magnetic isolation rod (354) to control the expansion and contraction of the metal wire (356) to achieve tension compensation, and a dynamic full-circle contact surface is formed by combining two groups of metal wires (356); Step Five: Achieving frictionless transmission; achieving magnetic levitation through the magnetic field factor between the electromagnet (323) and the wire (356), and the air flow introduced through the connecting pipe at the top of the telescopic pipe (54) flows out through the microporous plate (52) and the conical air holes (37). The air flow takes away the heat of the electromagnet (323) and forms a surface air film, reducing the friction between the roller body (31) and the fabric, and achieving bottom-contact transmission.
Citation Information
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