Fabricated wall
By setting up a casting cavity and limiting mechanism in the prefabricated wall, the problem of unstable lifting and connection is solved, and convenient lifting and stable connection of the wall is achieved.
Patent Information
- Application Number
- CN202510636584.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-17
- Publication Date
- 2025-07-11
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing prefabricated walls are difficult to accurately install during lifting and connecting, and the connection strength is weak and easy to loosen, resulting in unstable connection.
A casting cavity and through holes are provided in the wall, lifting nuts are used for lifting, and clamping and connecting parts are provided on both sides of the wall, and pre-fixed and further fixed through a limiting mechanism to increase the contact area to improve the connection strength.
It realizes the convenience of wall lifting and connection stability, enhances the connection strength between adjacent walls, and prevents loosening.
Smart Images

Figure CN120291633A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of wall construction, and more specifically, it relates to a prefabricated wall. Background Art
[0002] A prefabricated wall is to move the pre-formed floor slabs to the construction site and move the floor slabs through mobile devices such as cranes to achieve the splicing between the floor slabs, thereby forming a building wall with a certain load-bearing capacity. Compared with the traditional reinforced concrete wall cast on-site, the prefabricated wall has the advantages of short construction period and low construction cost.
[0003] Currently, when installing a prefabricated wall, the prefabricated wall is usually hoisted to the required position, and after aligning two prefabricated walls, they are fixed by tie bolts. However, the existing prefabricated walls are generally heavy and large in volume, making it difficult to accurately install them during hoisting. At the same time, the acting force range of the tie bolts is small, resulting in a weak connection strength at the joint between adjacent two walls, and it is easy to have a certain degree of looseness, leading to unstable connection.
[0004] Therefore, a new solution needs to be proposed to solve this problem. Summary of the Invention
[0005] The purpose of the present invention is to provide a prefabricated wall in order to solve the above problems.
[0006] The above technical purpose of the present invention is achieved through the following technical solutions: A prefabricated wall, including a wall body. A casting cavity is arranged inside the wall body. A plurality of through holes communicating with the casting cavity are arranged at the upper end of the wall body. A lifting nut is detachably connected inside the through holes. A clamping part and a connecting part are arranged on both sides of the wall body. The clamping part and the connecting part are clamped with each other. A plurality of longitudinally distributed first limiting holes are arranged on the clamping part. A plurality of second limiting holes corresponding to the first limiting holes in sequence are arranged on the clamping part. A first limiting mechanism and a second limiting mechanism for limiting the clamping part and the connecting part are arranged between adjacent walls. Embedding grooves are arranged on both sides of the wall body. A support rod is detachably installed inside the embedding grooves. A support seat for clamping the support rod is arranged on the wall body.
[0007] The present invention is further arranged as: Grooves communicating with each other are arranged at the tops of the clamping part and the connecting part. Card slots communicating with the grooves are arranged on both sides of the clamping part. The first limiting mechanism includes a support plate and clamping plates fixedly connected to both sides of the support plate. The support plate is clamped with the groove. The clamping plates are clamped with the card slots.
[0008] The present invention is further configured such that: the second limiting mechanism includes a first limiting member and a second limiting member. The first limiting member includes a support block and a first column. At one end of the first column away from the support block, there are four clamping blocks distributed in a circumferential array, and there are gaps between adjacent clamping blocks. The second limiting member includes a support block and a second column, and the second column is clamped with the clamping blocks. At one end of the second column away from the support block, there is a guiding surface, and a sunk groove for clamping with the support block is provided on the clamping portion.
[0009] The present invention is further configured such that: a support frame for clamping with the support rod is provided in the embedding groove, a square groove is provided on the wall, the support seat is located in the square groove, a limiting ring is provided at one end of the support rod, and a limiting post for clamping with the limiting ring is fixedly connected to the support seat.
[0010] The present invention is further configured such that: one end of the support rod is fixedly connected with an inclined fixing plate, and the limiting ring is located on the fixing plate.
[0011] The present invention is further configured such that: a steel plate is fixedly installed in the pouring cavity, a clamping ring is fixedly connected to the steel plate, the clamping ring is located in the through hole, and an internal thread is provided on the inner wall of the clamping ring.
[0012] The present invention is further configured such that: a number of reinforcing ribs are fixedly connected in the pouring cavity and are crisscrossed.
[0013] The present invention is further configured such that: the wall includes two wall panels, a bottom plate, a top plate and two side plates. The production of the wall includes the following steps: S1: Lay the keels in the formwork, then fix cross-shaped fasteners at the bottom and on both sides of the keels to form a keel framework. Fix the cross-shaped fasteners and the keels with a number of reinforcing ribs, and fix the steel plate on the top of the reinforcing ribs; S2: Pour concrete into the formwork and let it solidify to form a wall panel; S3: Then turn over the keel framework and pour out the bottom plate, the top plate and the two side plates respectively; S4: Fix the keels and the cross-shaped fasteners, invert the wall in the formwork, and pour out the last wall panel; S5: Polish the surface of the wall and hoist it.
[0014] The present invention is further configured such that: the keels and the cross-shaped fasteners are perpendicular to each other, and a number of sound insulation boards are laid between the reinforcing ribs.
[0015] In summary, the present invention has the following beneficial effects: By arranging a casting cavity inside the wall, the weight of the wall can be reduced, facilitating the hoisting of the wall. By arranging a clamping part and a connecting part on both sides of the wall, when assembling, the clamping part and the connecting part of the two walls are clamped together. At this time, the first limiting hole is aligned with the second limiting hole. The two walls are pre-fixed by the first limiting mechanism, and then the second limiting mechanism is inserted into the first limiting hole and the second limiting hole to further fix them. By using the first limiting mechanism and the second limiting mechanism to limit and fix the wall, the contact area between the two walls during fixation is increased, the strength of the connection between the two walls is improved, and the connection is made more stable. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 is a schematic structural view of the present invention; Figure 2 is a schematic structural view of the wall in the present invention; Figure 3 is a schematic structural view of the second limiting mechanism in the present invention; Figure 4 is a sectional view of the wall in the present invention; Figure 5 is Figure 4 an enlarged view of A in
[0017] Reference numerals: 1, wall; 2, casting cavity; 3, through hole; 4, lifting nut; 5, clamping part; 6, connecting part; 7, first limiting hole; 8, second limiting hole; 9, embedding groove; 10, support rod; 11, support seat; 12, groove; 13, clamping groove; 14, support plate; 15, clamping plate; 16, support block; 17, first cylinder; 18, clamping block; 19, second cylinder; 20, guiding surface; 21, sinking groove; 22, support frame; 23, limiting column; 24, fixing plate; 25, limiting ring; 26, steel plate; 27, clamping ring; 28, internal thread; 29, reinforcing rib. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0018] The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all of the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.
[0019] Please refer to Figure 1 、 Figure 4 and Figure 5As shown in the figure, a prefabricated wall includes a wall 1. A casting cavity 2 is arranged inside the wall 1. A number of criss-crossed reinforcing bars 29 are fixedly connected inside the casting cavity 2. The criss-crossed reinforcing bars 29 can ensure the overall strength of the wall 1. A number of through holes 3 communicating with the casting cavity 2 are arranged at the upper end of the wall 1. A lifting nut 4 is detachably connected inside the through hole 3. When the wall 1 needs to be lifted, the wall 1 is moved and installed through the lifting nut 4. After the wall 1 is installed at the required position, the lifting nut 4 is removed, and then concrete is poured into the casting cavity 2 through the through hole 3 to complete the installation of the wall 1. A steel plate 26 is fixedly installed inside the casting cavity 2. A clamping ring 27 is fixedly connected to the steel plate 26. The clamping ring 27 is located inside the through hole 3. An internal thread 28 is arranged on the inner wall of the clamping ring 27 to realize the threaded fit with the lifting nut 4. The steel plate 26 can ensure the strength of the wall 1 and prevent the clamping ring 27 from detaching from the through hole 3. By arranging the casting cavity 2, the weight of the wall 1 can be reduced, which is convenient for lifting the wall 1.
[0020] Please refer to Figure 1 As shown in the figure, clamping parts 5 and connecting parts 6 are arranged on both sides of the wall 1. When assembling, the clamping parts 5 and the connecting parts 6 of two walls 1 are clamped together. A number of longitudinally distributed first limiting holes 7 are arranged on the clamping part 5. A number of second limiting holes 8 corresponding to the first limiting holes 7 in sequence are arranged on the clamping part 5. A first limiting mechanism and a second limiting mechanism for limiting the clamping part 5 and the connecting part 6 are arranged between adjacent walls 1. The two walls 1 are pre-fixed through the first limiting mechanism, and then the second limiting mechanism is inserted into the first limiting hole 7 and the second limiting hole 8 to further fix the two. By limiting and fixing the wall 1 through the first limiting mechanism and the second limiting mechanism, the contact area between the two walls 1 during fixation is increased, the strength of the connection between the two walls 1 is improved, and the connection is made more stable.
[0021] Please refer to Figure 1 and Figure 2 As shown in the figure, grooves 12 communicating with each other are arranged at the tops of the clamping part 5 and the connecting part 6. Card slots 13 communicating with the grooves 12 are arranged on both sides of the clamping part 5. The first limiting mechanism includes a support plate 14 and clamping plates 15 fixedly connected to both sides of the support plate 14. The support plate 14 is clamped with the groove 12, and the clamping plates 15 are clamped with the card slots 13. When the clamping part 5 and the connecting part 6 are clamped together, the two grooves 12 communicate with each other at this time. The support plate 14 is clamped into the groove 12, and the two clamping plates 15 will be clamped into the card slots 13 at this time, so as to ensure the stability of the connection between the support plate 14 and the groove 12. The first limiting mechanism can play a role in pre-fixing the connection between the clamping part 5 and the connecting part 6.
[0022] Please refer to Figure 1 、 Figure 2 andFigure 3 As shown, the second limiting mechanism includes a first limiting member and a second limiting member. The first limiting member includes a support block 16 and a first cylinder 17. Four clamping blocks 18 distributed in a circumferential array are arranged at one end of the first cylinder 17 far away from the support block 16. There are gaps between adjacent clamping blocks 18. The second limiting member includes a support block 16 and a second cylinder 19. The second cylinder 19 is clamped with the clamping blocks 18. A guiding surface 20 is arranged at one end of the second cylinder 19 far away from the support block 16. A sunk groove 21 for clamping with the support block 16 is arranged on the clamping portion 5. When the first limiting hole 7 and the second limiting hole 8 correspond in sequence, the first limiting member is inserted through the first limiting hole 7 into the second limiting hole 8. At this time, the support block 16 is clamped with the sunk groove 21. At the same time, one person applies force to support the support block 16, and another worker clamps the second limiting member from another direction. The second cylinder 19 will be clamped between the four clamping blocks 18. By applying force to the second limiting member, the second cylinder 19 will squeeze the four clamping blocks 18, causing them to bend outwards, thereby increasing the friction force between the first limiting member, the second limiting member, and the second limiting hole 8, so as to ensure the stability of the installation of the second limiting mechanism and the wall 1. At the same time, through the clamping of the first limiting member and the second limiting member, a limiting effect is exerted on two adjacent walls 1.
[0023] Please refer to Figure 1 and Figure 2 As shown, embedding grooves 9 are arranged on both sides of the wall 1. A support rod 10 is detachably installed in the embedding groove 9. A support seat 11 for clamping with the support rod 10 is arranged on the wall 1. After hoisting the wall 1 to the required position, the support rod 10 is detached from the embedding groove 9 and clamped with the support seat 11. At this time, one end of the support rod 10 abuts against the ground. The support rods 10 located on both sides of the wall 1 can support the wall 1 to prevent the wall 1 from toppling. A support frame 22 for clamping with the support rod 10 is arranged in the embedding groove 9. The support frame 22 plays a role in supporting and limiting the support rod 10. A square groove is arranged on the wall 1. The support seat 11 is located in the square groove. A limiting ring 25 is arranged at one end of the support rod 10. A limiting column 23 fixedly connected with the limiting ring 25 is arranged on the support seat 11. An inclined fixing plate 24 is fixedly connected to one end of the support rod 10. The limiting ring 25 is located on the fixing plate 24. After the support rod 10 is detached, the limiting ring 25 on the fixing plate 24 is sleeved on the limiting column 23. There is an included angle between the inclined fixing plate 24 and the support rod 10. Therefore, after the limiting ring 25 is clamped with the limiting column 23, the support rod 10 will be inclined on both sides of the wall 1, playing a supporting role on both sides to prevent the wall 1 from toppling.
[0024] The wall 1 includes two wall panels, a bottom plate, a top plate and two side plates. The production of the wall 1 includes the following steps: S1: Lay the keel inside the formwork, then fix cross-shaped fasteners at the bottom and both sides of the keel to form a keel framework. Fix the cross-shaped fasteners and the keel with a number of reinforcing ribs 29, and fix the steel plate 26 on the top of the reinforcing ribs 29; S2: Pour concrete into the formwork and let it solidify to form a wall panel; S3: Then turn over the keel framework and pour the bottom plate, top plate and two side plates respectively; S4: Fix the keel to the cross-shaped fastener, invert the wall 1 inside the formwork, and pour the last wall panel; S5: Polish the surface of the wall 1 and hoist it.
[0025] The keel and the cross-shaped fastener are perpendicular to each other. A number of sound insulation boards are laid between the reinforcing ribs 29. After installation, the sound insulation boards can be fixed by pouring concrete into the pouring cavity 2. The sound insulation boards can enhance the sound insulation effect of the wall 1 to a certain extent.
[0026] The above is only the preferred embodiment of the present invention. The protection scope of the present invention is not limited to the above embodiments. All technical solutions falling within the concept of the present invention belong to the protection scope of the present invention. It should be pointed out that for those of ordinary skill in the art, several improvements and modifications made without departing from the principle of the present invention should also be regarded as the protection scope of the present invention.
Claims
1. An assembled wall, characterized in that: It includes a wall body (1), a casting cavity (2) is arranged inside the wall body (1), several through holes (3) communicating with the casting cavity (2) are arranged at the upper end of the wall body (1), a lifting nut (4) is detachably connected in the through hole (3), clamping parts (5) and connecting parts (6) are arranged on both sides of the wall body (1), the clamping parts (5) and the connecting parts (6) are clamped with each other, several longitudinally distributed first limiting holes (7) are arranged on the clamping part (5), several second limiting holes (8) corresponding to the first limiting holes (7) in sequence are arranged on the clamping part (5), a first limiting mechanism and a second limiting mechanism for limiting the clamping part (5) and the connecting part (6) are arranged between adjacent wall bodies (1), embedding grooves (9) are arranged on both sides of the wall body (1), and a support rod (10) is detachably installed in the embedding groove (9), and a support seat (11) clamped with the support rod (10) is arranged on the wall body (1).
2. The prefabricated wall according to claim 1, characterized in that: Grooves (12) communicating with each other are arranged at the tops of the clamping part (5) and the connecting part (6), clamping grooves (13) communicating with the grooves (12) are arranged on both sides of the clamping part (5), the first limiting mechanism includes a support plate (14) and clamping plates (15) fixedly connected to both sides of the support plate (14), the support plate (14) is clamped with the groove (12), and the clamping plates (15) are clamped with the clamping grooves (13).
3. The prefabricated wall according to claim 2, wherein: The second limiting mechanism includes a first limiting piece and a second limiting piece, the first limiting piece includes a support block (16) and a first cylinder (17), four clamping blocks (18) distributed in a circumferential array are arranged at one end of the first cylinder (17) away from the support block (16), gaps exist between adjacent clamping blocks (18), the second limiting piece includes a support block (16) and a second cylinder (19), the second cylinder (19) is clamped with the clamping blocks (18), a guiding surface (20) is arranged at one end of the second cylinder (19) away from the support block (16), and a sunk groove (21) clamped with the support block (16) is arranged on the clamping part (5).
4. The prefabricated wall according to claim 1, wherein: A support frame (22) clamped with the support rod (10) is arranged in the embedding groove (9), a square groove is arranged on the wall body (1), the support seat (11) is located in the square groove, a limiting ring (25) is arranged at one end of the support rod (10), and a limiting column (23) fixedly connected with the limiting ring (25) is arranged on the support seat (11).
5. An assembled wall according to claim 4, characterized in that: An inclined fixing plate (24) is fixedly connected to one end of the support rod (10), and the limiting ring (25) is located on the fixing plate (24).
6. The prefabricated wall according to claim 1, characterized in that: A steel plate (26) is fixedly installed in the casting cavity (2), a clamping ring (27) is fixedly connected to the steel plate (26), the clamping ring (27) is located in the through hole (3), and an internal thread (28) is arranged on the inner wall of the clamping ring (27).
7. The prefabricated wall according to claim 6, characterized in that: Several criss-crossing reinforcing ribs (29) are fixedly connected in the casting cavity (2).
8. The prefabricated wall according to claim 1, characterized in that: The wall body (1) includes two wall panels, a bottom plate, a top plate and two side plates, and the production of the wall body (1) It includes the following steps: S1: Lay the keel inside the formwork, then fix cross-shaped fasteners at the bottom and both sides of the keel to form a keel framework. Fix the cross-shaped fasteners and the keel with a number of reinforcing ribs (29), and fix the steel plate (26) on the top of the reinforcing ribs (29); S2: Pour concrete inside the formwork and let it solidify to form a wall panel; S3: Then turn over the keel framework and pour the bottom plate, top plate and two side plates respectively; S4: Fix the keel to the cross-shaped fastener, invert the wall body (1) inside the formwork, and pour the last wall panel; S5: Polish the surface of the wall body (1) and hoist it.
9. The prefabricated wall according to claim 7, characterized in that: The keel and the cross-shaped fastener are perpendicular to each other, and a number of sound insulation boards are laid between the reinforcing ribs (29).