Simple magnetite grade measuring device
Through the magnetite grade measurement device, the magnetic iron content is quickly calculated using the internal and external extension structure and tensile sensor, which solves the time-consuming, labor-intensive and safety risks of ore grade detection in traditional mining, and achieves simple and efficient ore grade measurement.
Patent Information
- Application Number
- CN202510435950.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-09
- Publication Date
- 2025-07-11
AI Technical Summary
During traditional mining, it is necessary to sample ores at different locations of the mine to determine whether they are suitable for mining, which is time-consuming and labor-intensive. Especially when manual operation is difficult at higher levels of the tunnel roof, there are safety risks and high detection difficulties.
A simple magnetite grade measurement device is designed, using a probe with an internal and external extension structure, combined with a magnet and a tension sensor, by measuring the tension value when the magnet is adsorbed with ore, and using formulas to calculate the magnetic iron content, to achieve fast and real-time ore grade measurement.
The ore grade measurement at different heights and locations is realized, which avoids the inconvenience of sampling and brings back, improves measurement accuracy and safety, and is simple in structure for maintenance and carrying.
Smart Images

Figure CN120293679A_ABST
Abstract
Description
Technical Field
[0001] The present invention belongs to the field of magnetite grade determination, and particularly relates to a simple magnetite grade determination device. Background Art
[0002] When a mine is being mined, it is necessary to detect the grade of the ore. Among them, iron ore, as one of many ores, is an important raw material for iron and steel production enterprises. Natural ore is gradually separated into iron through processes such as crushing, grinding, magnetic separation, flotation, and gravity separation. Magnetic iron refers to the iron in strongly magnetic iron minerals and can be abbreviated as mFe. In geological exploration, the occupancy rate of magnetic iron in total iron in iron ore is the standard for evaluating the industrial value of iron ore deposits and classifying ore industrial types. In traditional mining, in order to know whether the ore in the mine is suitable for mining, it is often necessary to sample ores at different positions in the mine and then bring them back for grade detection, which is time-consuming and laborious. Especially for positions with a relatively high roadway roof where it is difficult for manual sampling and judgment of the presence of ore, the sampling and detection are difficult and prone to danger, etc., which is rather inconvenient. Summary of the Invention
[0003] (1) Technical Problems to be Solved
[0004] In order to overcome the deficiencies of the prior art, a simple magnetite grade determination device is proposed to solve the problem that in traditional mining, in order to know whether the ore in the mine is suitable for mining, it is often necessary to sample ores at different positions in the mine and then bring them back for grade detection, which is time-consuming and laborious. Especially for positions with a relatively high roadway roof where it is difficult for manual sampling and judgment of the presence of ore, the sampling and detection are difficult and prone to danger, etc., which is rather inconvenient.
[0005] (2) Technical Solutions
[0006] The present invention is realized through the following technical solutions: The present invention provides a simple magnetite grade determination device, the structure of which includes an inner extension structure, an outer extension structure, a probe, and a controller. The inner extension structure and the outer extension structure can be adjusted in length, and the probe is electrically connected to the controller.
[0007] The probe includes a housing, a compression ring, a diaphragm, a magnet, a first assembly plate, a tensile sensor, a detection assembly groove, a spring, a connecting wire, a connection hole, and a second assembly plate. The top of the housing is provided with a detection assembly groove. The bottom of the housing is penetrated with a connection hole, and the connection hole communicates with the detection assembly groove. One end of the second assembly plate is fixedly connected to the housing at the bottom of the detection assembly groove through a spring. The other end of the second assembly plate is fixedly connected to the first assembly plate through a tensile sensor. A magnet is assembled on the top of the first assembly plate on the side away from the tensile sensor. The side of the magnet away from the first assembly plate is flush with the side of the housing away from the connection hole. The side of the housing away from the connection hole is covered with a diaphragm. The compression ring is locked to the side of the housing away from the connection hole and is used for pressing and fixing the side of the diaphragm. An outer extension structure is assembled on the side of the housing away from the diaphragm. An inner extension structure is assembled on the side of the second assembly plate away from the tensile sensor. The connection hole is used for the inner extension structure to pass through. The tensile sensor is connected to a controller through a connecting wire.
[0008] Further, the outer extension structure is a telescopic rod.
[0009] Further, the outer extension structure is a folding rod.
[0010] Further, the outer extension structure is formed by splicing a plurality of combined rods.
[0011] Further, the side of the outer extension structure away from the probe is connected to a handle rod through a connector. A winding wheel is also assembled on the connector. The inner extension structure is a flexible hose. One end of the flexible hose is fixedly connected to the winding wheel, and the other end of the flexible hose is fixedly connected to the second assembly plate. The connecting wire passes through the inside of the flexible hose and is connected to the controller. The winding wheel is used for coiling the flexible hose.
[0012] Further, the flexible hose is made of plastic.
[0013] Further, the inner extension structure is a telescopic rod.
[0014] Further, the inner extension structure is a pull rope.
[0015] Further, the inner extension structure is formed by splicing a plurality of combined rods.
[0016] Further, the combined rod is a telescopic rod or a folding rod.
[0017] Further, the inner extension structure is a folding rod.
[0018] Further, the determination method is as follows: The measurement calculation formula is y =.x −., where y is the iron content MFe in the magnetic iron and x is the tensile force F.
[0019] First, press the probe against the ore to be detected through the outer extension structure.
[0020] Second, pull the inner extension structure to separate the magnet from the adsorption of the ore;
[0021] Third, substitute the maximum tensile force value obtained by the tensile force sensor into the formula y =.x −., and obtain the iron content MFe in the magnetic iron;
[0022] Fourth, the obtained tensile force value F and iron content MFe are judged in the following way:
[0023] When the tensile force F < 1.85 and MFe < 12.47%, the ore is regarded as wall rock, not mined, and treated as slag;
[0024] When the tensile force 1.85 ≤ F < 2.40 and 12.47% ≤ MFe < 19.24%, the ore is regarded as off-specification ore and is not mined temporarily at present;
[0025] When the tensile force is between 2.40 ≤ F < 4.65 and 19.24% ≤ MFe < 46.94%, the ore is regarded as an ordinary ore body and can be mined;
[0026] When the tensile force F ≥ 4.65 and MFe ≥ 46.94%, the ore is regarded as a super-high-grade ore body and can be mined.
[0027] (III) Beneficial effects
[0028] One of the above technical solutions has the following advantages or beneficial effects:
[0029] 1. By providing a probe with a built-in magnet and a tensile force sensor, and matching with an inner and outer extension structure with adjustable length, the probe can extend to the place to be detected and press against the ore, and at the same time the magnet can adsorb the ore. By pulling the magnet away from the adsorption of the ore through the inner extension structure and the tensile force sensor, the tensile force required to separate the adsorption can be obtained. Then, through formula conversion and numerical judgment, the ore grade can be quickly obtained, realizing on-site real-time measurement and measurement at different heights and positions, avoiding the inconvenience of bringing back after mining, and being convenient and fast;
[0030] 2. When the magnet is not used for detection, the magnet flush with the side of the housing away from the outer extension structure makes it not affected by factors such as gravity during detection and adsorption, better ensuring the measurement accuracy;
[0031] 3. The device only needs a magnet, a housing, a tensile force sensor, an assembly plate, a spring, inner and outer extension parts and a housing to achieve the detection function, with a simple structure, convenient for maintenance, replacement and carrying;
[0032] 4. The device is equipped with a detachable and replaceable diaphragm on the housing on the side where the magnet adsorbs the ore, so that the magnet can better avoid the difficulty of cleaning caused by the adsorption of sundries and affect subsequent measurements during adsorption measurement. Description of the drawings
[0033] Other features, objects, and advantages of the present invention will become more apparent from the following detailed description of non - restrictive embodiments read in conjunction with the accompanying drawings:
[0034] Figure 1 It is a schematic structural diagram of a simple device for measuring the grade of magnetite according to the present invention;
[0035] Figure 2 It is a schematic cross - sectional structure diagram of the probe of the present invention;
[0036] Figure 3 It is a schematic cross - sectional structure diagram of the second embodiment of the present invention;
[0037] Figure 4 It is a schematic cross - sectional structure diagram of the third embodiment of the present invention;
[0038] Figure 5 It is a schematic cross - sectional structure diagram of the fourth embodiment of the present invention;
[0039] Figure 6 It is a schematic cross - sectional structure diagram of the fifth embodiment of the present invention;
[0040] Figure 7 For the present invention Figure 6 The enlarged structural schematic diagram of A in;
[0041] Figure 8 It is the experimental data diagram of the present invention;
[0042] In the figure: inner extension structure - 1, outer extension structure - 2, probe - 3, controller - 4, winding wheel - 5, connecting member - 6 and handlebar - 7, housing - 301, pressure ring - 302, diaphragm - 303, magnet - 304, first mounting plate - 305, tension sensor - 306, detection mounting groove - 307, spring - 308, connecting wire - 309, connection hole - 310, second mounting plate - 311. Detailed implementation manners
[0043] The present invention will be further described in detail below in conjunction with the embodiments, but the implementation manners of the present invention are not limited thereto.
[0044] Embodiment 1:
[0045] As Figure 1 and Figure 2 shown, the present invention provides a simple device for measuring the grade of magnetite: its structure includes an inner extension structure 1, an outer extension structure 2, a probe 3, and a controller 4. The inner extension structure 1 and the outer extension structure 2 can be adjusted in length, and the probe 3 is electrically connected to the controller 4;
[0046] The probe 3 includes a housing 301, a pressure ring 302, a diaphragm 303, a magnet 304, a first assembly plate 305, a tensile force sensor 306, a detection assembly groove 307, a spring 308, a connecting wire 309, a connection hole 310, and a second assembly plate 311. A detection assembly groove 307 is provided at the top of the housing 301. A connection hole 310 penetrates through the bottom of the housing 301, and the connection hole 310 communicates with the detection assembly groove 307. One end of the second assembly plate 311 is fixedly connected to the housing 301 at the bottom of the detection assembly groove 307 through a spring 308. The other end of the second assembly plate 311 is fixedly connected to the first assembly plate 305 through a tensile force sensor 306. A magnet 304 is assembled on the side of the top of the first assembly plate 305 away from the tensile force sensor 306. The side of the magnet 304 away from the first assembly plate 305 is flush with the side of the housing 301 away from the connection hole 310. The side of the housing 301 away from the connection hole 310 is covered with a diaphragm 303. The pressure ring 302 is locked to the side of the housing 301 away from the connection hole 310 and is used for pressing and fixing the side of the diaphragm 303. An outer extension structure 2 is assembled on the side of the housing 301 away from the diaphragm 303. An inner extension structure 1 is assembled on the side of the second assembly plate 311 away from the tensile force sensor 306. The connection hole 310 is used for the inner extension structure 1 to pass through. The tensile force sensor 306 is connected to a controller 4 through a connecting wire 309.
[0047] Among them, the determination method is as follows: The measurement calculation formula is y = 12.31x - 10.30, where y is the iron content MFe in magnetic iron and x is the tensile force F.
[0048] First, press the probe 3 against the ore to be detected through the outer extension structure 2.
[0049] Second, pull the inner extension structure 1 to separate the magnet 304 from the adsorption of the ore.
[0050] Third, substitute the maximum tensile force value obtained by the tensile force sensor 306 into the formula y = 12.31x - 10.30 to obtain the iron content MFe in magnetic iron.
[0051] Fourth, the obtained tensile force value F and iron content MFe are judged in the following way:
[0052] When the tensile force F < 1.85 and MFe < 12.47%, the ore is regarded as surrounding rock and is not mined but treated as waste.
[0053] When 1.85 ≤ F < 2.40 and 12.47% ≤ MFe < 19.24%, the ore is regarded as off-specification ore and is not mined temporarily at present.
[0054] When 2.40 ≤ F < 4.65 and 19.24% ≤ MFe < 46.94%, the ore is regarded as an ordinary ore body and can be mined.
[0055] When the tensile force F≥4.65 and MFe≥46.94%, the ore is regarded as an ultra-high-grade ore body and can be mined.
[0056] During use, according to the detection position, adjust the lengths of the inner extension structure 1 and the outer extension structure 2. Then, through the outer extension structure 2, make the magnet 304 of the probe 3 fit with the ore to be measured. At this time, the magnet 304 that is pressed by the spring 308 and is flush with the side of the housing 301 away from the outer extension structure 2 will not be affected by factors such as gravity, which can avoid the influence of errors such as gravity on the tensile force sensor 306 and better ensure the measurement accuracy. Then, the inner extension structure 1 can be pulled to make the inner extension structure 1 drive the magnet 304 to break away from the adsorption position through the second assembly plate 311, the tensile force sensor 306, and the first assembly plate 305. At this time, the tensile force sensor 306 will obtain the tensile force value. After substituting the maximum tensile force value when breaking away from adsorption into the formula for calculation, the iron content MFe is obtained. Then, combined with the tensile force value and the determination method, the grade of the ore in the mine can be quickly obtained, realizing on-site real-time measurement and the ability to measure at different heights and positions, avoiding the inconvenience of bringing back for mining, which is convenient and fast;
[0057] The device has a simple structure, is convenient for maintenance, replacement, and carrying. At the same time, the device is equipped with a detachable and replaceable diaphragm 303 on the housing on the adsorption side of the magnet 304 and the ore, so that when the magnet 304 is adsorbed for measurement, it can better avoid the difficult cleaning and influence on subsequent measurement caused by the adsorption of sundries.
[0058] Embodiment 2:
[0059] As Figure 3 shown, compared with the previous embodiment, both the inner extension structure 1 and the outer extension structure 2 in this embodiment are telescopic rods, which are convenient for adjusting the length, and the other structures and achieved effects remain unchanged.
[0060] Embodiment 3:
[0061] As Figure 4 shown, compared with the previous embodiment, the outer extension structure 2 in this embodiment is a telescopic rod, and the inner extension structure 1 is a pull rope, which is convenient for adjusting the length. At the same time, the inner extension structure 1 for pulling is more convenient for adjusting the length and can also reduce the weight of the device, and the other structures and achieved effects remain unchanged.
[0062] Embodiment 4:
[0063] As Figure 5 shown, compared with the previous embodiment, the inner extension structure 1 and the outer extension structure 2 in this embodiment are spliced by multiple combined rods;
[0064] Among them, the combined rod is a telescopic rod or a folding rod or a single fixed rod;
[0065] In use, the length can be adjusted by carrying different numbers of combined rods according to the usage environment, which is more convenient for adapting to different environments, and the other structures and achieved effects remain unchanged.
[0066] Embodiment Five:
[0067] As Figure 6 shown, compared with the foregoing embodiments, the outer extension structure 2 in this embodiment is a folding rod. The side of the outer extension structure 2 away from the probe 3 is connected to the handle rod 7 through a connecting member 6. A winding wheel 5 is also assembled on the connecting member 6. The inner extension structure 1 is a hose. One end of the hose is fixedly connected to the winding wheel 5, and the other end of the hose is fixedly connected to the second mounting plate 311. The connection line 309 passes through the inside of the hose and is connected to the controller 4. The winding wheel 5 is used for coiling the hose;
[0068] Among them, the hose is made of plastic.
[0069] In use, more angles can be adjusted through the folding direction of the folding rod. The combination of the inner extension structure 1 made of a hose and the winding wheel 5 is more convenient for winding and unwinding the wire rope, preventing entanglement and the like, and is convenient for measurement use in complex terrains. The other structures and achieved effects remain unchanged.
[0070] In the description of the present invention, it should be noted that the orientation or positional relationship indicated by the terms "upper", "lower", "left", "right", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation to the present invention.
[0071] The control mode of the present invention is controlled by manually starting and closing the switch. The wiring diagram of the power element and the power supply are common knowledge in the art, and the present invention mainly aims to protect the mechanical device, so the control mode and wiring arrangement of the present invention will not be explained in detail.
[0072] The above shows and describes the basic principles, main features and advantages of the present invention. For those skilled in the art, it is obvious that the present invention is not limited to the details of the above exemplary embodiments, and can be implemented in other specific forms without departing from the spirit or basic features of the present invention. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-limiting. The scope of the present invention is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the present invention. Any reference signs in the claims should not be regarded as limiting the claimed rights.
[0073] In addition, it should be understood that although this specification is described in terms of embodiments, not every embodiment contains only an independent technical solution. This narrative manner of the specification is only for clarity. Those skilled in the art should regard the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.
Claims
1. A simple device for measuring the grade of magnetite, characterized in that: Its structure includes an inner extension structure (1), an outer extension structure (2), a probe (3) and a controller (4). The inner extension structure (1) and the outer extension structure (2) can be adjusted in length, and the probe (3) is electrically connected to the controller (4). The probe (3) includes a housing (301), a pressure ring (302), a diaphragm (303), a magnet (304), a first assembly plate (305), a tensile sensor (306), a detection assembly groove (307), a spring (308), a connecting wire (309), a connection hole (310) and a second assembly plate (311). A detection assembly groove (307) is provided at the top of the housing (301). A connection hole (310) penetrates through the bottom of the housing (301), and the connection hole (310) communicates with the detection assembly groove (307). One end of the second assembly plate (311) is fixedly connected to the housing (301) at the bottom of the detection assembly groove (307) through a spring (308). The other end of the second assembly plate (311) is fixedly connected to the first assembly plate (305) through a tensile sensor (306). A magnet (304) is assembled on the side of the top of the first assembly plate (305) away from the tensile sensor (306). The side of the magnet (304) away from the first assembly plate (305) is flush with the side of the housing (301) away from the connection hole (310). The side of the housing (301) away from the connection hole (310) is covered with a diaphragm (303). The pressure ring (302) is locked to the side of the housing (301) away from the connection hole (310) and is used for pressing and fixing the side of the diaphragm (303). The outer extension structure (2) is assembled on the side of the housing (301) away from the diaphragm (303). The inner extension structure (1) is assembled on the side of the second assembly plate (311) away from the tensile sensor (306). The connection hole (310) is for the inner extension structure (1) to pass through. The tensile sensor (306) is connected to the controller (4) through a connecting wire (309).
2. The simple magnetite grade determination device according to claim 1, characterized in that: The outer extension structure (2) is a telescopic rod.
3. The simple magnetite grade measuring device according to claim 1, wherein: The outer extension structure (2) is a folding rod.
4. A simple magnetite grade measuring device according to claim 1, characterized in that: The outer extension structure (2) is composed of a plurality of combined rods spliced together.
5. An easy magnetite grade measuring device according to claim 4, characterized in that: The side of the outer extension structure (2) away from the probe (3) is connected to a handle rod (7) through a connector (6). A winding wheel (5) is also assembled on the connector (6). The inner extension structure (1) is a flexible hose. One end of the flexible hose is fixedly connected to the winding wheel (5), and the other end is fixedly connected to the second assembly plate (311). The connecting wire (309) passes through the inside of the flexible hose and is connected to the controller (4). The winding wheel (5) is used for coiling the flexible hose.
6. An easy-to-use magnetite grade measurement device according to claim 2 or 3 or 4 or 5, characterized in that: The inner extension structure (1) is a telescopic rod.
7. An easy-to-use magnetite grade measurement device according to claim 2 or 3 or 4 or 5, characterized in that: The inner extension structure (1) is a pull rope.
8. An easy-to-use magnetite grade measuring device according to claim 2 or 3 or 4 or 5, characterized in that: The inner extension structure (1) is composed of a plurality of combined rods spliced together.
9. A simple device for measuring the grade of magnetite according to claim 2 or 3 or 4 or 5, characterized in that: The inner extension structure (1) is a folding rod.
10. A determination method using the simple magnetite grade measuring device described in claim 1, characterized in that: The calculation formula for measurement is y = 12.31x - 10.30, where y is the iron content MFe in magnetic iron and x is the tensile force F. First, press the probe (3) against the ore to be detected through the outer extension structure (2). Second, pull the inner extension structure (1) to disengage the magnet (304) from the adsorption of the ore; Third, substitute the maximum tensile force value obtained by the tensile force sensor (306) into the formula y = 12.31x - 10.30 to obtain the iron content MFe in the magnetic iron; Fourth, the obtained tensile force value F and iron content MFe are judged in the following ways: When the tensile force F < 1.85 and MFe < 12.47%, the ore is regarded as wall rock, not mined, and treated as slag; When the tensile force 1.85 ≤ F < 2.40 and 12.47% ≤ MFe < 19.24%, the ore is regarded as off-specification ore and is not mined temporarily at present; When the tensile force is between 2.40 ≤ F < 4.65 and 19.24% ≤ MFe < 46.94%, the ore is regarded as an ordinary ore body and can be mined; When the tensile force F ≥ 4.65 and MFe ≥ 46.94%, the ore is regarded as a super-high-grade ore body and can be mined.