Automatic paint spraying device for pipe surface
An automated pipe painting system with a rotating and uniformly spraying mechanism addresses the inefficiencies of manual painting, enhancing pipe surface quality and reducing labor intensity.
Patent Information
- Application Number
- CN202510480769.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-17
- Publication Date
- 2025-07-15
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
In the prior art, the surface painting operation of shorter type pipes is more troublesome and the quality of the paint is poor.
Automatic painting spraying device is adopted, including the main frame, support assembly and painting assembly. The pipe positioning is achieved through clamping plates and clamping rings, driving the pipe to rotate, and the painting assembly achieves uniform painting.
Automatic painting of shorter pipe surfaces is realized, the quality and efficiency of spraying paint are improved, and the inconvenience of manual painting is avoided.
Smart Images

Figure CN120306151A_ABST
Abstract
Description
Technical Field
[0001] This application relates to the technical field of pipe processing, and more specifically, to an automatic pipe surface painting device. Background Art
[0002] Pipes are essential materials for construction projects. Commonly used ones include water supply pipes, drainage pipes, gas pipes, heating pipes, wire conduits, rainwater pipes, etc. During the production process of pipes, in order to prevent pipes from rusting and make them more beautiful, painting treatment is carried out on the pipes.
[0003] Currently, during the painting process of the surfaces of some shorter pipes, manual painting is usually used, which makes the painting operation more troublesome and there are also problems with poor painting quality on the pipe surfaces.
[0004] To solve the above problems, this application provides an automatic pipe surface painting device. Summary of the Invention
[0005] The automatic pipe surface painting device provided by this application adopts the following technical solutions:
[0006] An automatic pipe surface painting device includes a main frame. Two groups of supporting components are symmetrically arranged at both ends of the main frame. A driving component is arranged between the lower sides of the two groups of supporting components. A painting component is arranged at the rear end of the main frame;
[0007] The supporting component includes a rotating rod that is rotatably sleeved through the inner cavity on one side of the upper end of the main frame. Discs are fixedly connected to both ends of the rotating rod. A cylinder is fixedly sleeved through the central positions of the rotating rod and the two discs. A clamping disc is fixedly installed at the driving end on one side of the cylinder. A retaining ring is fixedly connected to the end surface of the clamping disc facing away from the cylinder, and the retaining ring is located inside the main frame. A first gear is fixedly sleeved on the outer wall of the middle part of one of the discs. The first gear is located outside the main frame, and a second gear is provided directly below the first gear. A transmission chain is jointly meshed with the outer ends of the first gear and the second gear. Three connecting rods are evenly fixedly connected to the periphery of the opposite end surfaces of the two discs in a circumferential manner. The same side ends of the three connecting rods on each side are fixedly connected with sliding balls, and the three sliding balls on each side jointly slide through a sliding rail ring. The two sliding rail rings are both located outside the rotating rod, and the two sliding rail rings are respectively fixedly installed at the inner and outer surface positions of one side end of the main frame.
[0008] Through the above technical solutions, the clamping disc and the retaining ring achieve the clamping and positioning effect on the pipe.
[0009] Further, the driving assembly includes a dual-axis motor disposed inside the bottom end of the main frame. The driving ends on both sides of the dual-axis motor are each connected to a rotating shaft. One side of each of the two rotating shafts is respectively rotatably sleeved through the inner cavities on both sides of the bottom end of the main frame, and the opposite ends of the two rotating shafts are respectively fixedly connected to two second gears.
[0010] Through the above technical solution, the driving assembly can indirectly drive and rotate the clamping disks and snap rings on both sides.
[0011] Further, a backing plate is fixedly installed on the outer wall of the bottom end of the middle part of the dual-axis motor, and the bottom of the backing plate is fixedly connected to the inner wall of the bottom end of the main frame. A protective cover is arranged outside the dual-axis motor.
[0012] Through the above technical solution, the backing plate realizes the installation and fixation function of the dual-axis motor.
[0013] Further, the protective cover includes a cover body sleeved outside the dual-axis motor. The cover body has a hollow rectangular box-like structure without a bottom end surface, and extension blocks are fixedly installed in the middle of the front and rear sides of the bottom end of the cover body. One side of each of the two extension blocks is screwed and fixed to the inner wall of the bottom end of the main frame through a locking screw.
[0014] Further, through slots are respectively formed in the middle of the left and right sides of the bottom end of the cover body, and the two through slots are respectively sleeved outside one side of the two rotating shafts close to the dual-axis motor.
[0015] Further, heat dissipation slots are respectively formed in the center positions of the front and rear sides of the cover body, and a plurality of louver plates are vertically, evenly and spacedly fixedly installed on the inner wall of each side of the heat dissipation slots.
[0016] Through the above technical solution, the protective cover realizes the covering and protecting function for the dual-axis motor.
[0017] Further, the main frame has a "U"-shaped plate body structure, and base bodies with a frustum-like structure are fixedly connected to both sides of the bottom of the main frame.
[0018] Through the above technical solution, the base realizes the stable supporting function for the main frame.
[0019] Further, the painting assembly includes a rectangular frame fixedly installed at the rear end surface of the lower side of the main frame. A threaded rod is rotatably installed at the center position inside the rectangular frame. One end of the threaded rod is connected to a driving motor, and the driving motor is fixedly installed on the outer surface of one side of the rectangular frame. A moving seat is screwed onto the outer wall of the threaded rod. The moving seat is slidably sleeved on the inner wall of the rectangular frame, and a vertical plate is fixedly connected to the top of the moving seat. A spraying gun is fixedly sleeved at the upper end of the vertical plate, and a paint pipe is connected to the rear end of the spraying gun.
[0020] Furthermore, the movable seat is embedded with limit slide grooves in the middle of both front and rear sides, and the inner walls of the two limit slide grooves are penetrated by limit slide bars that are slidably sleeved, and the two limit slide bars are fixedly installed on both sides of the inner wall of the rectangular frame.
[0021] Through the above technical solution, the paint spraying component realizes the automatic painting function on the surface of the pipe.
[0022] In summary, this application includes the following beneficial technical effects:
[0023] (1) The main frame provided in the present application is conducive to supporting the main structure above it. At the same time, the supporting components symmetrically provided at both ends of the main frame and the driving components provided between the two groups of supporting components can realize the rotational support and positioning of the shorter pipes, thereby realizing the automatic painting of the pipe surface and effectively overcoming the problem of the cumbersome operation of the traditional manual painting method.
[0024] (2) The present application achieves uniform painting of different positions on the surface of the pipe by means of a paint spraying assembly disposed at the rear end of the main frame in cooperation with the supporting assembly and the driving assembly to rotate the pipe, thereby effectively improving the quality of painting on the surface of the pipe. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 This is a schematic diagram of the overall structure of this application;
[0026] Figure 2 This is a schematic diagram of the first partial structure of this application;
[0027] Figure 3 For this application Figure 2 Enlarged view of point A in the middle;
[0028] Figure 4 This is a schematic diagram of the protective cover structure of this application;
[0029] Figure 5 This is a schematic diagram of the second partial structure of this application.
[0030] Description of the numbers in the figure:
[0031] 1. Main frame; 2. Rotating rod; 3. Disc; 4. Cylinder; 5. Clamping disc; 6. Clamping ring; 7. First gear; 8. Second gear; 9. Transmission chain; 10. Connecting rod; 11. Sliding ball; 12. Slide rail ring; 13. Dual-axis motor; 14. Rotating shaft; 15. Protective cover; 151. Cover body; 152. Extension block; 153. Through groove; 154. Shutter; 16. Base; 17. Rectangular frame; 18. Threaded rod; 19. Driving motor; 20. Moving seat; 21. Vertical plate; 22. Spray gun; 23. Paint tube. Detailed implementation manners
[0032] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present application without creative efforts shall fall within the protection scope of the present application.
[0033] In the description of the present application, it should be noted that the orientation or positional relationship indicated by the terms "upper", "lower", "inner", "outer", "top / bottom end", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as a limitation of the present application. In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be construed as indicating or implying relative importance.
[0034] In the description of the present application, it should be noted that unless otherwise clearly defined and limited, the terms "installed", "provided with", "sheathed / connected", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present application can be understood according to specific situations.
[0035] Embodiment:
[0036] An automated spray painting device for the surface of pipes is disclosed in the embodiments of the present application. Please refer to Figures 1 - 4 , which includes a main frame 1. Two sets of supporting components are symmetrically arranged at both ends of the main frame 1. A driving component is arranged at the position between the lower sides of the two sets of supporting components, and a spray painting component is arranged at the rear end of the main frame 1;
[0037] The supporting component includes a rotating rod 2 rotatably sleeved through the inner cavity on one side of the upper end of the main frame 1. Disks 3 are fixedly connected to both ends of the rotating rod 2. A cylinder 4 is fixedly sleeved through the central positions of the rotating rod 2 and the two disks 3. A clamping disk 5 is fixedly installed at the driving end on one side of the cylinder 4. A snap ring 6 is fixedly connected to the end surface of the clamping disk 5 facing away from the cylinder 4. The snap ring 6 is located inside the main frame 1. A first gear 7 is fixedly sleeved on the outer wall of the middle part of one of the disks 3. The first gear 7 is located outside the main frame 1. A second gear 8 is provided directly below the first gear 7. A drive chain 9 is meshed with the outer ends of the first gear 7 and the second gear 8. Three connecting rods 10 are fixedly connected to the periphery of the opposite end surfaces of the two disks 3 in a circumferentially uniform manner. Sliding balls 11 are fixedly connected to the same side ends of the three connecting rods 10 on each side. A slide rail ring 12 is slidably sleeved on one side of the three sliding balls 11 on each side. The two slide rail rings 12 are both located outside the rotating rod 2. The two slide rail rings 12 are respectively fixedly installed on the inner and outer surface positions of one side end of the main frame 1. The cooperation of the connecting rods 10, the sliding balls 11 and the slide rail rings 12 on one side of each disk 3 can prevent the disk 3 from directly contacting the surface of the main frame 1 and causing wear and large frictional resistance under the limiting rotation of the disk 3, thereby further improving the overall use effect.
[0038] The driving component includes a double-shaft motor 13 arranged at the inner position of the bottom end of the main frame 1. Shafts 14 are connected to the driving ends on both sides of the double-shaft motor 13. One sides of the two shafts 14 are respectively rotatably sleeved through the inner cavities on both sides of the bottom end of the main frame 1. The opposite ends of the two shafts 14 are respectively fixedly connected to the two second gears 8. A backing plate is fixedly installed on the outer wall of the bottom end of the double-shaft motor 13. The bottom of the backing plate is fixedly connected to the inner wall of the bottom end of the main frame 1. A protective cover 15 is arranged outside the double-shaft motor 13.
[0039] The protective cover 15 includes a cover body 151 sleeved outside the double-shaft motor 13. The cover body 151 is in a box-shaped structure with a hollow rectangle and no bottom end face. At the middle parts of the front and rear sides of the bottom end of the cover body 151, extension blocks 152 are fixedly installed. One side of each of the two extension blocks 152 is screwed and fixed to the inner wall of the bottom end of the main body frame 1 through a locking screw. Through slots 153 are respectively formed in a penetrating manner at the middle parts of the left and right sides of the bottom end of the cover body 151, and the two through slots 153 are respectively sleeved on the outer sides of the two rotating shafts 14 close to the double-shaft motor 13. Heat dissipation slots are respectively formed in a penetrating manner at the central positions of the front and rear sides of the cover body 151, and a plurality of louvers 154 are vertically, evenly and spacedly fixedly installed on the inner walls of each side of the heat dissipation slots. The setting of the protective cover 15 can protect the double-shaft motor 13 by means of the cover body 151, and can prevent it from being damaged by extrusion and affected by paint dripping. The extension blocks 152 and the locking screws on the cover body 151 can facilitate its disassembly, positioning, and at the same time, the two sides of the cover body 151 can accommodate and sleeve one side of the two rotating shafts 14 through the through slots 153. The setting of the heat dissipation slots and the louvers 154 on the cover body 151 can achieve an effective heat dissipation effect during the operation of the double-shaft motor 13. The main body frame 1 is in a "U"-shaped plate body structure, and base blocks 16 in a frustum shape are fixedly connected to the two sides of the bottom of the main body frame 1.
[0040] Please refer to Figure 1 and Figure 5 , the painting assembly includes a rectangular frame 17 fixedly installed at the rear end face position of the lower side of the main body frame 1. A threaded rod 18 is rotatably installed at the central position inside the rectangular frame 17. One end of the threaded rod 18 is connected to a driving motor 19, and the driving motor 19 is fixedly installed on the outer surface of one side of the rectangular frame 17. A moving seat 20 is screwed and installed on the outer wall of the threaded rod 18. The moving seat 20 is slidably sleeved on the inner wall of the rectangular frame 17, and a vertical plate 21 is fixedly connected to the top of the moving seat 20. A spraying gun 22 is fixedly sleeved at the upper end of the vertical plate 21, and a paint pipe 23 is connected to the rear end of the spraying gun 22. Limiting sliding grooves are respectively formed in an embedded manner at the middle parts of the front and rear sides of the moving seat 20. Limiting sliding bars are slidably sleeved through the inner walls of the two limiting sliding grooves, and the two limiting sliding bars are respectively fixedly installed at the two sides of the inner wall of the rectangular frame 17.
[0041] The implementation principle of the embodiment of this application is as follows: When in use, while hoisting the shorter pipe to the position between the two clamping discs 5, under the relative synchronous drive of the clamping discs 5 and the clamping rings 6 by the two cylinders 4 on both sides, the two clamping discs 5 indirectly clamp the two ends of the pipe stably. At this time, the two clamping rings 6 are respectively movably clamped at the inner wall positions of the openings at both ends of the pipe. Then, while starting the biaxial motor 13, the two rotating shafts 14 drive the two second gears 8 to rotate synchronously. At this time, due to the meshing states of the transmission chains 9 on both sides with the second gears 8 and the first gears 7, the first gears 7 on both sides are driven to rotate self - actively, indirectly causing the positioned pipe to perform a passive self - rotation movement. And during this process, each connecting rod 10 is driven by the disc 3, causing each sliding ball 11 to perform a circular sliding movement on the outer surface of the corresponding slide rail ring 12;
[0042] Meanwhile, while the paint pipe 23 supplies paint to the spray gun 22 (the paint pipe 23 is a flexible material hose, and one end of it is connected to an external paint spraying raw material supply device), the surface of the pipe can be painted. And under the drive of the drive motor 19 on the threaded rod 18, and the sliding limit states of the two limit slide bars and limit chutes on the moving seat 20, the moving seat 20 indirectly performs a linear reciprocating movement on the inner wall of the rectangular frame 17. Thus, by driving the spray gun 22 to perform a reciprocating movement through the vertical plate 21, the automatic and uniform painting of the pipe surface can be achieved.
[0043] The above are all the preferred embodiments of this application. The protection scope of this application is not limited thereby. Therefore, all equivalent changes made according to the structure, shape, and principle of this application should be covered within the protection scope of this application.
Claims
1. An automatic pipe surface painting device, comprising a main frame (1), characterized in that: Two groups of supporting components are symmetrically arranged at both ends of the main body frame (1), a driving component is arranged between the lower sides of the two groups of supporting components, and a painting component is arranged at the rear end of the main body frame (1). The supporting component includes a rotating rod (2) rotatably sleeved through the inner cavity on one side of the upper end of the main body frame (1). Discs (3) are fixedly connected to both ends of the rotating rod (2). A cylinder (4) is fixedly sleeved through the central positions of the rotating rod (2) and the two discs (3). A clamping disc (5) is fixedly installed at the driving end on one side of the cylinder (4). A retaining ring (6) is fixedly connected to the end face of the clamping disc (5) facing away from the cylinder (4), and the retaining ring (6) is located inside the main body frame (1). A first gear (7) is fixedly sleeved on the outer wall of the middle part of one of the discs (3). The first gear (7) is located outside the main body frame (1), and a second gear (8) is arranged directly below the first gear (7). A transmission chain (9) is jointly meshed with the outer ends of the first gear (7) and the second gear (8). Three connecting rods (10) are fixedly connected to the periphery of the opposite end faces of the two discs (3) in a circumferentially uniform manner. The same-side ends of the three connecting rods (10) on each side are fixedly connected with a sliding ball (11). A sliding rail ring (12) is jointly slidably sleeved on one side of the three sliding balls (11) on each side. The two sliding rail rings (12) are both located outside the rotating rod (2), and the two sliding rail rings (12) are respectively fixedly installed at the inner and outer surface positions of one side end of the main body frame (1).
2. An automatic pipe surface painting device according to claim 1, characterized in that: The driving component includes a dual-axis motor (13) arranged at the inner side position of the bottom end of the main body frame (1). Shafts (14) are connected to the driving ends on both sides of the dual-axis motor (13). One side of the two shafts (14) is respectively rotatably sleeved through the inner cavities on both sides of the bottom end of the main body frame (1), and the opposite ends of the two shafts (14) are respectively fixedly connected to the two second gears (8).
3. An automatic painting device for the surface of a pipe according to claim 2, characterized in that: A backing plate is fixedly installed on the outer wall of the bottom end of the middle part of the dual-axis motor (13), and the bottom of the backing plate is fixedly connected to the inner wall of the bottom end of the main body frame (1). A protective cover (15) is arranged at the outer side position of the dual-axis motor (13).
4. An automatic pipe surface painting device according to claim 3, characterized in that: The protective cover (15) includes a cover body (151) sleeved on the outer side of the dual-axis motor (13). The cover body (151) is in a box-shaped structure with a hollow rectangle and no bottom end face. Extension blocks (152) are fixedly installed in the middle of the front and rear sides of the bottom end of the cover body (151). One side of each of the two extension blocks (152) is screwed and fixed to the inner wall of the bottom end of the main body frame (1) through a locking screw.
5. An automatic painting device for the surface of a pipe according to claim 4, characterized in that: Through grooves (153) are respectively formed through the middle parts of the left and right sides of the bottom end of the cover body (151), and the two through grooves (153) are respectively sleeved on the outer sides of one side of the two shafts (14) close to the dual-axis motor (13).
6. The automatic spray painting device for the surface of a pipe according to claim 4, wherein: Heat dissipation grooves are respectively formed through the central positions of the front and rear sides of the cover body (151), and a plurality of louvers (154) are fixedly installed on the inner walls of the heat dissipation grooves on each side in a vertically uniform and spaced manner.
7. An automatic painting device for the surface of a pipe according to claim 1, characterized in that: The main body frame (1) has a "U"-shaped frame plate structure, and base seats (16) with a frustum-like structure are fixedly connected to both sides of the bottom of the main body frame (1).
8. An automatic painting device for the surface of a pipe according to claim 1, characterized in that: The painting assembly includes a rectangular frame (17) fixedly installed at the rear end face position on the lower side of the main body frame (1). A threaded rod (18) is rotatably installed at the central position inside the rectangular frame (17). One end of the threaded rod (18) is connected to a driving motor (19), and the driving motor (19) is fixedly installed on the outer surface of one side of the rectangular frame (17). A moving seat (20) is screwed and installed on the outer wall of the threaded rod (18). The moving seat (20) is slidably sleeved on the inner wall of the rectangular frame (17), and a vertical plate (21) is fixedly connected to the top of the moving seat (20). A spraying gun (22) is fixedly sleeved and installed at the upper end of the vertical plate (21), and a paint pipe (23) is connected to the rear end of the spraying gun (22).
9. An automatic pipe surface painting device according to claim 8, characterized in that: Limiting sliding grooves are recessed in the middle of the front and rear sides of the moving seat (20). Limiting sliding strips are slidably sleeved through the inner walls of the two limiting sliding grooves, and the two limiting sliding strips are respectively fixedly installed at both sides of the inner wall of the rectangular frame (17).