Metal alloy manufacturing device and method

The integrated cutting and grinding mechanism in the metal alloy manufacturing device addresses the issue of burrs by enabling simultaneous cutting and grinding, reducing manual effort and costs.

CN120307034AActive Publication Date: 2025-07-15DONGTAI ZHONGHAI SUPERALLOY TECH CO LTD
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Patent Information

Application Number
CN202510641416.X
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-05-19
Publication Date
2025-07-15
Estimated Expiration
2045-05-19

AI Technical Summary

Technical Problem

The existing metal alloy manufacturing device cannot be easily polished after cutting, resulting in a large number of burrs in the cut metal alloy parts, which requires manual polishing to be time-consuming and labor-intensive.

Method used

A metal alloy manufacturing device is designed to integrate cutting components and grinding components, and the cutting and grinding are automated through linkage mechanisms. The metal alloy after cutting is polished by grinding discs, and the metal alloy is moved through gears and racks to reduce the number of motors to reduce costs.

Benefits of technology

Automatic polishing of cut metal alloy parts is realized, reducing burr residues, reducing processing costs and cumbersomeness in manual operation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a metal alloy manufacturing device and method, and belongs to the technical field of metal alloy manufacturing, the metal alloy manufacturing device comprises a bottom plate and a supporting assembly installed on the telescopic bottom plate, a cutting assembly is installed on the supporting assembly, and the cutting assembly is used for cutting a metal alloy part; a grinding assembly connected with the supporting assembly is installed below the cutting assembly, the grinding assembly is used for grinding and deburring the metal alloy part, a transmission assembly connected with the supporting assembly is installed below the grinding assembly, a guiding assembly is installed on the bottom plate, a connecting disc is installed on the guiding assembly, and a rotating assembly is installed on the connecting disc. By arranging the grinding disc, the cut metal alloy can be ground by starting the grinding disc, and burr residues on the metal alloy can be effectively reduced.
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Description

Technical Field

[0001] The present invention relates to an alloy manufacturing device, in particular to a metal alloy manufacturing device and a manufacturing method, belonging to the technical field of metal alloy manufacturing. Background Art

[0002] A metal alloy refers to a solid product with metallic properties obtained by mixing and melting one metal with another or several other metals and then cooling and solidifying. During the processing of metal alloy parts, the gates on the parts need to be cut.

[0003] However, in the actual use of the existing metal alloy manufacturing devices and manufacturing methods, it is not convenient to polish the cut metal alloy parts, resulting in a large number of burrs on the cut metal alloy parts. Subsequently, the metal alloy parts need to be manually placed on a grinding machine for grinding, which is time-consuming and laborious. Summary of the Invention

[0004] The main purpose of the present invention is to solve the problem that it is not convenient to polish the cut metal alloy parts, and to provide a metal alloy manufacturing device and a manufacturing method.

[0005] The purpose of the present invention can be achieved by adopting the following technical solutions: A metal alloy manufacturing device and a manufacturing method, including a bottom plate and a support assembly installed on the telescopic bottom plate. A cutting assembly is installed on the support assembly, and the cutting assembly is used for cutting metal alloy parts. A grinding assembly connected to the support assembly is installed below the cutting assembly, and the grinding assembly is used for grinding and deburring the metal alloy parts. A transmission assembly connected to the support assembly is installed below the grinding assembly. A guiding assembly is installed on the bottom plate, and a connecting disk is installed on the guiding assembly. A rotating assembly is installed on the connecting disk, and the rotating assembly is connected to the transmission assembly. A clamping assembly is installed on the rotating assembly. The cutting assembly is connected to the grinding assembly through a first linkage mechanism, and the grinding assembly is connected to the transmission assembly through a second linkage mechanism.

[0006] Preferably, the support assembly includes a third support rod, a third support block, a second support rod, a second support block, a first support rod, and a first support block. The third support rod is installed on the bottom plate, the top of the third support rod is installed with the third support block, the top of the third support block is installed with the second support rod, the top of the second support rod is installed with the second support block, the top of the second support block is installed with the first support rod, and the top of the first support rod is installed with the first support block.

[0007] Preferably, the cutting assembly includes a first motor, a first rotating column, and a cutting tool. The first motor is installed on the first support block. The output end of the first motor is installed with the first rotating column, and one end of the first rotating column is installed with the cutting tool.

[0008] Preferably, the grinding assembly includes a second rotating column, a first bearing, and a grinding disc. The second rotating column is rotatably installed on the second support block. The second rotating column is rotatably connected to the second support block through the first bearing, and one end of the second rotating column is installed with the grinding disc.

[0009] Preferably, the first linkage mechanism includes a first pulley, a first belt, and a second pulley. The second pulley is installed on the second rotating column, the first pulley is installed on the first rotating column, and the second pulley is connected to the second pulley through the first belt.

[0010] Preferably, the transmission assembly includes a rotating rod, a gear, a rack, a slider, and a second bearing. A connecting plate is installed on the bottom plate. The rotating rod is rotatably installed on the third support block. One end of the rotating rod is rotatably connected to the third support block through the second bearing. The other end of the rotating rod is connected to the connecting plate through the slider. A gear is installed on the rotating rod, and a rack meshing with the gear is installed at the bottom of the connecting disc.

[0011] Preferably, the second linkage mechanism includes a third pulley, a fourth pulley, and a second belt. The third pulley is installed on the second rotating column, the fourth pulley is installed on the rotating rod, and the third pulley is connected to the second belt through the second belt.

[0012] Preferably, the guiding assembly includes a guiding rod, a connecting block, and a slider. The guiding rod is installed on the bottom plate. The connecting block is installed on the connecting disc. A sliding groove cooperating with the connecting block is provided on the guiding rod.

[0013] Preferably, the rotating assembly includes a second motor and a turntable. The second motor is installed on the connecting disc. The output end of the second motor is installed with the turntable. A clamping assembly is installed on the turntable. The clamping assembly includes a placement frame, a clamping plate, a first connecting plate, a hydraulic telescopic rod, and a second connecting plate. A plurality of placement frames are installed on the turntable. The second connecting plate is installed on the placement frame. The first connecting plate is installed on the second connecting plate. The hydraulic telescopic rod is installed on the second connecting plate. The output end of the hydraulic telescopic rod is installed with the clamping plate.

[0014] A manufacturing method of a metal alloy manufacturing device includes the following steps: S1: Place the metal alloy part in the placement frame, and start the hydraulic telescopic rod to drive the clamping plate to move to clamp the metal alloy part; S2: The first motor starts to drive the cutting tool to rotate for cutting the metal alloy part. When the cutting tool rotates, it drives the grinding disc to rotate through the first belt. The grinding disc grinds the cut metal alloy part. When the grinding disc rotates, it drives the gear to rotate through the second belt. When the gear rotates, it cooperates with the rack to drive the turntable to move, thereby lowering the metal alloy part to cooperate with the cutting tool for cutting, and at the same time enabling the grinding disc to grind the metal alloy part. S3: After grinding and cutting are completed, the second motor starts to drive the turntable to rotate, moving the metal alloy part to be cut and ground to the positions of the cutting tool and the grinding disc for cutting and grinding.

[0015] Advantageous technical effects of the present invention: According to the metal alloy manufacturing device and manufacturing method of the present invention, by providing a grinding disc, it can start to grind the metal alloy after cutting is completed, effectively reducing the burr residue on the metal alloy.

[0016] By providing a second motor, starting the second motor to drive the turntable to rotate can adjust the position of the metal alloy part. By providing the gear and the rack to cooperate with each other, it can drive the metal alloy part to move and cooperate with the cutting tool and the grinding disc for cutting and grinding. By providing the first pulley, the first belt, the second rotating column, the third pulley, the fourth pulley and the second belt to cooperate with each other, it is possible to drive the cutting tool, the grinding disc and the gear without using multiple motors respectively, effectively reducing the processing cost. Description of the Drawings

[0017] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 It is a schematic diagram of the second motor structure of the present invention; Figure 3 It is a schematic diagram of the gear structure of the present invention; Figure 4 It is a schematic diagram of the rack structure of the present invention; Figure 5 It is a schematic diagram of the second motor structure of the present invention; Figure 6 It is a schematic diagram of the turntable structure of the present invention; Figure 7 It is a schematic diagram of the first motor structure of the present invention; Figure 8 It is a schematic diagram of the second bearing and the third bearing structure of the present invention; Figure 9 It is of the present invention Figure 6 Enlarged schematic diagram of the structure at A in

[0018] In the figure: 1, bottom plate; 2, guide rod; 3, connecting plate; 4, connecting block; 5, turntable; 6, placement frame; 7, clamping plate; 8, first connecting plate; 9, hydraulic telescopic rod; 10, second connecting plate; 11, first motor; 12, first support block; 13, first pulley; 14, cutting knife; 15, first support rod; 16, second support block; 17, second support rod; 18, grinding disc; 19, third support block; 20, third support rod; 21, gear; 22, connecting plate; 23, rack; 24, second motor; 25, rotating rod; 26, first rotating column; 27, second pulley; 28, first belt; 29, third pulley; 30, first bearing; 31, second rotating column; 32, second bearing; 33, fourth pulley; 34, second belt; 35, third bearing; 36, slider. Detailed implementation manner

[0019] To make the technical solutions of the present invention clearer and more definite to those skilled in the art, the present invention will be further described in detail below in conjunction with embodiments and the accompanying drawings. However, the implementation manners of the present invention are not limited thereto.

[0020] As Figures 1-9 shown, the metal alloy manufacturing device and manufacturing method provided in this embodiment include a bottom plate 1 and a support assembly installed on the telescopic bottom plate 1. A cutting assembly is installed on the support assembly. The cutting assembly is used to cut metal alloy parts. A grinding assembly connected to the support assembly is installed below the cutting assembly. The grinding assembly is used to grind and deburr metal alloy parts. A transmission assembly connected to the support assembly is installed below the grinding assembly. A guide assembly is installed on the bottom plate 1. A connecting plate 3 is installed on the guide assembly. A rotating assembly is installed on the connecting plate 3. The rotating assembly is connected to the transmission assembly. A clamping assembly is installed on the rotating assembly. The cutting assembly is connected to the grinding assembly through a first linkage mechanism. The grinding assembly is connected to the transmission assembly through a second linkage mechanism. By setting the grinding disc 18, starting it can grind the cut metal alloy, which can effectively reduce the burr residue on the metal alloy. By setting the second motor 24, starting the second motor 24 to drive the turntable 5 to rotate can adjust the position of the metal alloy part. By setting the gear 21 and the rack 23 to cooperate with each other, it can drive the metal alloy part to move and cooperate with the cutting knife 14 and the grinding disc 18 for cutting and grinding. By setting the first pulley 13, the first belt 28, the second rotating column 31, the third pulley 29, the fourth pulley 33 and the second belt 34 to cooperate with each other, it is possible to drive the cutting knife 14, the grinding disc 18 and the gear 21 without using multiple motors respectively, which can effectively reduce the processing cost.

[0021] In this embodiment, as Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 ,Figure 6 、 Figure 7As shown in the first connecting plate 8 of the figure, the support assembly includes a third support rod 20, a third support block 19, a second support rod 17, a second support block 16, a first support rod 15 and a first support block 12. The third support rod 20 is installed on the bottom plate 1, the top of the third support rod 20 is installed with the third support block 19, the top of the third support block 19 is installed with the second support rod 17, the top of the second support rod 17 is installed with the second support block 16, the top of the second support block 16 is installed with the first support rod 15, and the top of the first support rod 15 is installed with the first support block 12. By setting the third support rod 20, the third support block 19, the second support rod 17, the second support block 16, the first support rod 15 and the first support block 12 to cooperate with each other, the cutting knife 14, the grinding disc 18 and the gear 21 can be supported. The cutting assembly includes a first motor 11, a first rotating column 26 and a cutting knife 14. The first motor 11 is installed on the first support block 12, the output end of the first motor 11 is installed with the first rotating column 26, and one end of the first rotating column 26 is installed with the cutting knife 14. By setting the first motor 11, when the first motor 11 starts to drive the cutting knife 14 to rotate, the metal alloy parts can be cut, and the gate on the parts can be cut. The grinding assembly includes a second rotating column 31, a first bearing 30 and a grinding disc 18. The second rotating column 31 is rotatably installed on the second support block 16, the second rotating column 31 is rotatably connected to the second support block 16 through the first bearing 30, and one end of the second rotating column 31 is installed with the grinding disc 18. The first linkage mechanism includes a first pulley 13, a first belt 28 and a second pulley 27. The second pulley 27 is installed on the second rotating column 31, the first pulley 13 is installed on the first rotating column 26, and the second pulley 27 is connected to the second pulley 27 through the first belt 28. By setting the grinding disc 18, when the first pulley 13 rotates, it drives the second rotating column 31 and the second pulley 27 to rotate through the first belt 28, so that the grinding disc 18 grinds the metal alloy parts. The transmission assembly includes a rotating rod 25, a gear 21, a rack 23, a slider 36 and a second bearing 32. The connecting plate 22 is installed on the bottom plate 1, the rotating rod 25 is rotatably installed on the third support block 19, one end of the rotating rod 25 is rotatably connected to the third support block 19 through the second bearing 32, the other end of the rotating rod 25 is connected to the connecting plate 22 through the slider 36, the gear 21 is installed on the rotating rod 25, and the rack 23 meshingly connected with the gear 21 is installed at the bottom of the connecting disc 3. The second linkage mechanism includes a third pulley 29, a fourth pulley 33 and a second belt 34. The third pulley 29 is installed on the second rotating column 31, the fourth pulley 33 is installed on the rotating rod 25, and the third pulley 29 is connected to the second belt 34 through the second belt 34. When the grinding disc 18 rotates, it drives the gear 21 to rotate in cooperation with the rack 23 through the mutual cooperation of the third pulley 29, the second belt 34 and the fourth pulley 33, and can drive the metal alloy parts to move for cutting and grinding. The guiding assembly includes a guiding rod 2, a connecting block 4 and a slider 36. The guiding rod 2 is installed on the bottom plate 1,A connecting block 4 is installed on the connecting plate 3, and a sliding groove that cooperates with the connecting block 4 is provided on the guide rod 2. By setting the connecting block 4 to be slidably connected to the sliding groove, the connecting plate 3 can be guided and limited.

[0022] In this embodiment, as Figure 1 , Figure 6 and Figure 9 shown, the rotating assembly includes a second motor 24 and a turntable 5. The second motor 24 is installed on the connecting plate 3, the output end of the second motor 24 is installed with the turntable 5, and a clamping assembly is installed on the turntable 5. The clamping assembly includes a placement frame 6, a clamping plate 7, a first connecting plate 8, a hydraulic telescopic rod 9 and a second connecting plate 10. A plurality of placement frames 6 are installed on the turntable 5, the second connecting plate 10 is installed on the placement frame 6, the first connecting plate 8 is installed on the second connecting plate 10, the hydraulic telescopic rod 9 is installed on the second connecting plate 10, and the output end of the hydraulic telescopic rod 9 is installed with the clamping plate 7. By setting the second motor 24, when the second motor 24 starts to drive the connecting plate 3 to rotate, the position of the metal alloy part can be adjusted. By setting the hydraulic telescopic rod 9, when the hydraulic telescopic rod 9 drives the clamping plate 7 to move, the metal alloy part can be clamped.

[0023] A manufacturing method of a metal alloy manufacturing device includes the following steps: S1: Place the metal alloy part in the placement frame 6, and start the hydraulic telescopic rod 9 to drive the clamping plate 7 to move to clamp the metal alloy part; S2: Start the first motor 11 to drive the cutting tool 14 to rotate to cut the metal alloy part. When the cutting tool 14 rotates, it drives the grinding disc 18 to rotate through the first belt 28. The grinding disc 18 grinds the cut metal alloy part. When the grinding disc 18 rotates, it drives the gear 21 to rotate through the second belt 34. When the gear 21 rotates, it cooperates with the rack 23 to drive the turntable 5 to move, so that the metal alloy part descends to cooperate with the cutting tool 14 for cutting, and at the same time, the grinding disc 18 grinds the metal alloy part; S3: After grinding and cutting are completed, start the second motor 24 to drive the turntable 5 to rotate, and move the metal alloy part to be cut and ground to the positions of the cutting tool 14 and the grinding disc 18 for cutting and grinding.

[0024] In summary, in this embodiment, according to the metal alloy manufacturing device and manufacturing method of this embodiment, by setting the grinding disc 18 and starting it, the metal alloy after cutting can be ground, effectively reducing the burr residue on the metal alloy. By setting the second motor 24, when the second motor 24 starts, it drives the turntable 5 to rotate, which can adjust the position of the metal alloy part. By setting the gear 21 and the rack 23 to cooperate with each other, the metal alloy part can be driven to move and cooperate with the cutting knife 14 and the grinding disc 18 for cutting and grinding. By setting the first pulley 13, the first belt 28, the second rotating column 31, the third pulley 29, the fourth pulley 33 and the second belt 34 to cooperate with each other, it is not necessary to use multiple motors to drive the cutting knife 14, the grinding disc 18 and the gear 21 respectively, effectively reducing the processing cost. By setting the third support rod 20, the third support block 19, the second support rod 17, the second support block 16, the first support rod 15 and the first support block 12 to cooperate with each other, the cutting knife 14, the grinding disc 18 and the gear 21 can be supported. By setting the first motor 11, when the first motor 11 starts, it drives the cutting knife 14 to rotate to cut the metal alloy part and cut the excess waste on the part. By setting the grinding disc 18, when the first pulley 13 rotates, it drives the second rotating column 31 and the second pulley 27 to rotate through the first belt 28, and then the grinding disc 18 grinds the metal alloy part. When the grinding disc 18 rotates, it drives the gear 21 to rotate and cooperate with the rack 23 through the cooperation of the third pulley 29, the second belt 34 and the fourth pulley 33, which can drive the metal alloy part to move for cutting and grinding. By setting the connecting block 4 to be slidably connected with the chute, the connecting disc 3 can be guided and limited. By setting the second motor 24, when the second motor 24 starts, it drives the connecting disc 3 to rotate to adjust the position of the metal alloy part. By setting the hydraulic telescopic rod 9, when the hydraulic telescopic rod 9 drives the clamping plate 7 to move, the metal alloy part can be clamped.

[0025] As mentioned above, the above is only a further embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the scope disclosed by the present invention, according to the technical solution and its concept of the present invention, makes equivalent substitutions or changes, all belong to the protection scope of the present invention.

Claims

1. A metal alloy manufacturing device, characterized in that, It includes a bottom plate (1) and a support assembly installed on the telescopic bottom plate (1). A cutting assembly is installed on the support assembly. The cutting assembly is used for cutting metal alloy parts. A grinding assembly connected to the support assembly is installed below the cutting assembly. The grinding assembly is used for grinding and deburring the metal alloy parts. A transmission assembly connected to the support assembly is installed below the grinding assembly. A guiding assembly is installed on the bottom plate (1). A connecting disk (3) is installed on the guiding assembly. A rotating assembly is installed on the connecting disk (3). The rotating assembly is connected to the transmission assembly. A clamping assembly is installed on the rotating assembly. The cutting assembly is connected to the grinding assembly through a first linkage mechanism. The grinding assembly is connected to the transmission assembly through a second linkage mechanism.

2. The metal alloy manufacturing device according to claim 1, characterized in that, The support assembly includes a third support rod (20), a third support block (19), a second support rod (17), a second support block (16), a first support rod (15) and a first support block (12). The third support rod (20) is installed on the bottom plate (1). The top of the third support rod (20) is installed with the third support block (19). The top of the third support block (19) is installed with the second support rod (17). The top of the second support rod (17) is installed with the second support block (16). The top of the second support block (16) is installed with the first support rod (15). The top of the first support rod (15) is installed with the first support block (12).

3. A metal alloy manufacturing apparatus according to claim 2, characterized in that, The cutting assembly includes a first motor (11), a first rotating column (26) and a cutting tool (14). The first motor (11) is installed on the first support block (12). The output end of the first motor (11) is installed with the first rotating column (26). One end of the first rotating column (26) is installed with the cutting tool (14).

4. A metal alloy manufacturing device according to claim 3, wherein The grinding assembly includes a second rotating column (31), a first bearing (30) and a grinding disk (18). The second rotating column (31) is rotatably installed on the second support block (16). The second rotating column (31) is rotatably connected to the second support block (16) through the first bearing (30). One end of the second rotating column (31) is installed with the grinding disk (18).

5. A metal alloy manufacturing device according to claim 4, characterized in that, The first linkage mechanism includes a first pulley (13), a first belt (28) and a second pulley (27). The second pulley (27) is installed on the second rotating column (31). The first pulley (13) is installed on the first rotating column (26). The second pulley (27) is connected to the second pulley (27) through the first belt (28).

6. A metal alloy manufacturing apparatus according to claim 4, wherein, The transmission assembly includes a rotating rod (25), a gear (21), a rack (23), a slider (36) and a second bearing (32). A connecting plate (22) is installed on the bottom plate (1). The rotating rod (25) is rotatably installed on the third support block (19). One end of the rotating rod (25) is rotatably connected to the third support block (19) through the second bearing (32). The other end of the rotating rod (25) is connected to the connecting plate (22) through the slider (36). The gear (21) is installed on the rotating rod (25). A rack (23) engaged with the gear (21) is installed at the bottom of the connecting disc (3).

7. A metal alloy manufacturing apparatus according to claim 6, characterized in that, The second linkage mechanism includes a third pulley (29), a fourth pulley (33) and a second belt (34). The third pulley (29) is installed on the second rotating column (31). The fourth pulley (33) is installed on the rotating rod (25). The third pulley (29) is connected to the fourth pulley (33) through the second belt (34).

8. A metal alloy manufacturing apparatus according to claim 1, characterized in that, The guiding assembly includes a guiding rod (2), a connecting block (4) and a slider (36). The guiding rod (2) is installed on the bottom plate (1). The connecting block (4) is installed on the connecting disc (3). A sliding groove cooperating with the connecting block (4) is formed on the guiding rod (2).

9. A metal alloy manufacturing apparatus according to claim 1, characterized in that, The rotating assembly includes a second motor (24) and a turntable (5). The second motor (24) is installed on the connecting disc (3). The output end of the second motor (24) is installed with the turntable (5). A clamping assembly is installed on the turntable (5). The clamping assembly includes a placement frame (6), a clamping plate (7), a first connecting plate (8), a hydraulic telescopic rod (9) and a second connecting plate (10). A plurality of placement frames (6) are installed on the turntable (5). The second connecting plate (10) is installed on the placement frame (6). The first connecting plate (8) is installed on the second connecting plate (10). The hydraulic telescopic rod (9) is installed on the second connecting plate (10). The output end of the hydraulic telescopic rod (9) is installed with the clamping plate (7).

10. A manufacturing method of a metal alloy manufacturing device according to any one of claims 1-9, characterized in that, It includes the following steps: S1: Place the metal alloy part in the placement frame (6), and start the hydraulic telescopic rod (9) to drive the clamping plate (7) to move to clamp the metal alloy part; S2: Start the first motor (11) to drive the cutting tool (14) to rotate to cut the metal alloy part. When the cutting tool (14) rotates, it drives the grinding disc (18) to rotate through the first belt (28). The grinding disc (18) grinds the cut metal alloy part. When the grinding disc (18) rotates, it drives the gear (21) to rotate through the second belt (34). When the gear (21) rotates, it cooperates with the rack (23) to drive the turntable (5) to move, so that the metal alloy part descends to cooperate with the cutting tool (14) for cutting, and at the same time, the grinding disc (18) grinds the metal alloy part; S3: After grinding and cutting are completed, start the second motor (24) to drive the turntable (5) to rotate, and move the metal alloy part to be cut and ground to the positions of the cutting tool (14) and the grinding disc (18) for cutting and grinding.

Citation Information

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