Automatic cabinet door assembly line
The automated cabinet door assembly line addresses the inefficiencies of manual assembly by integrating modules for precise alignment, glue application, and nail driving, resulting in reduced labor intensity and improved assembly quality.
Patent Information
- Application Number
- CN202510614949.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-14
- Publication Date
- 2025-07-15
AI Technical Summary
The assembly of existing cabinet doors relies on manual operation, which is labor-intensive, low-efficiency and is difficult to ensure the splicing effect.
An automatic assembly line of cabinet doors is designed, including a door head conveyor mechanism, core plate conveyor, door strip glue coating mechanism, nailing mechanism and belt conveyor. The automatic conveying, glue coating and nailing of cabinet doors are realized through mechanized assembly lines to ensure the quality of splicing.
The automatic assembly of cabinet doors is realized, the labor intensity of operators is reduced, the assembly efficiency is improved, and the assembly effect is ensured.
Smart Images

Figure CN120307411A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of cabinet door production, and more particularly to an automatic assembly line for cabinet doors. Background Art
[0002] A cabinet door is a door installed on a cabinet, usually assembled from multiple boards. During assembly, after applying adhesive to the splicing surfaces of the boards, multiple boards are spliced together for assembly. Since the cabinet door is frequently opened and closed, in order to ensure the strength of the cabinet door, nails are usually driven at the splicing joints of the boards to ensure the splicing strength. However, the assembly of existing cabinet doors mostly relies on manual splicing, which has a relatively high labor intensity, low assembly efficiency, and manual assembly cannot guarantee the splicing force, making it difficult to ensure the assembly effect of the cabinet door. Summary of the Invention
[0003] The technical problem to be solved by the present invention is to provide an automatic assembly line for cabinet doors, which can automatically assemble cabinet doors, improve the assembly efficiency of cabinet doors, and ensure the assembly effect of cabinet doors.
[0004] To solve the above technical problems, the following technical solutions are adopted in the present invention.
[0005] An automatic assembly line for cabinet doors includes a door head conveying mechanism, a core board conveying mechanism, a door stile gluing mechanism, a nailing mechanism, and a belt conveyor, which are sequentially arranged on the side frame of the main conveyor belt; the nailing mechanism is arranged in two groups in parallel, and a diverter is arranged on the main conveyor belt behind the door stile gluing mechanism for respectively conveying the glued cabinet doors to the corresponding nailing mechanisms; a confluence machine is arranged on the main conveyor belt at the front end of the belt conveyor for conveying the nailed cabinet doors to the belt conveyor; the door head conveying mechanism is arranged in two groups in a staggered manner and is respectively arranged on both sides of the main conveyor belt; an operation cabinet, a pneumatic control cabinet, and a nailing machine operation cabinet are arranged beside the main conveyor belt, and the door head conveying mechanism, the core board conveying mechanism, and the door stile gluing mechanism are respectively electrically connected to the operation cabinet, and the nailing mechanism is electrically connected to the nailing machine operation cabinet.
[0006] Further optimize the technical solution. The door head conveying mechanism includes a door head support arranged on the side frame of the main conveyor belt. The door head support is provided with two door head fixing brackets for placing the door head. A door head pushing mechanism for pushing the bottom door head between the door head fixing brackets is arranged on the door head support below the door head. A conveyor belt for conveying and pushing out the door head is arranged behind the door head pushing mechanism. Above the end of the conveyor belt, there is a door head translation slide rail extending to the main conveyor belt. A door head translation mechanism for moving the pushed-out door head onto the main conveyor belt is arranged on the door head translation slide rail. A door head translation motor for driving the door head translation slider to move is arranged at the side end of the door head translation slide rail. The door head pushing mechanism, the door head translation mechanism, and the door head translation motor are respectively electrically connected to the operation cabinet.
[0007] Further optimize the technical solution. The core board conveying mechanism includes two core board fixing frames arranged on the side frame of the main conveyor belt for placing the core board. A gantry is arranged above the main conveyor belt. A core board translation plate is slidably arranged inside the gantry. A core board grabbing mechanism for grabbing the top core board on the core board fixing frame is arranged on the core board translation plate. A rack extending to the main conveyor belt is arranged inside the gantry. A core board translation motor is arranged on the core board translation plate. A gear meshing with the rack is arranged on the core board translation motor. The core board grabbing mechanism and the core board translation motor are electrically connected to the operation cabinet.
[0008] Further optimize the technical solution. The door stile gluing mechanism includes door stile conveyor belts arranged on the frames on both sides of the main conveyor belt for conveying the door stiles. A door stile conveying motor for driving the door stile conveyor belt to rotate is arranged at the side end of the door stile conveyor belt. A glue spraying cross beam is arranged above the front end of the door stile conveyor belt through a bracket. A double glue spraying assembly for gluing the door stiles is arranged on the glue spraying cross beam through a synchronous belt module. A glue spraying translation motor is arranged at the end of the glue spraying cross beam. Below the end of the door stile conveyor belt, there is a push plate assembly for conveying the glued door stiles to the door head and the core board. A positioning assembly for positioning the cabinet door is arranged at the front end of the push plate assembly. An AB glue machine for providing AB glue to the double glue spraying assembly is arranged on the frame. A glass glue machine for providing glass glue to the double glue spraying assembly is arranged beside the frame. The AB glue machine and the glass glue machine are respectively connected to the double glue spraying assembly through glue hoses. A pre-assembly control cabinet is arranged beside the frame. The door stile conveying motor and the glue spraying translation motor are respectively electrically connected to the pre-assembly control cabinet. The pre-assembly control cabinet is electrically connected to the operation cabinet.
[0009] Further optimize the technical solution. The double glue spraying assembly includes a slider moving left and right along the glue spraying cross beam. A double glue head seat is arranged on the slider. An AB glue supply unit for spraying AB glue on the door stiles through a glue hose connected to the AB glue machine and a glass glue supply unit for spraying glass glue on the door stiles through a glue hose connected to the glass glue machine are arranged on the double glue head seat. A glue spraying lifting motor for driving the double glue head seat to move up and down is arranged on the slider.
[0010] Further optimize the technical solution. The pusher plate assembly includes a pull rod arranged in front of the end of the door stile conveyor belt. A pull rod suction cup is arranged on one side of the upper end of the pull rod facing the door stile conveyor belt. The lower end of the pull rod is hinged on the frame below the door stile conveyor belt. A pull rod cylinder is arranged below the door stile conveyor belt, and the end of the pull rod expansion link is hinged on the bottom end of the pull rod.
[0011] Further optimize the technical solution. The positioning assembly includes lifting support plates arranged on the frames on both sides of the main conveyor belt. Support blocks for supporting the cabinet door are arranged on the left and right sides of the lifting support plates. A pusher plate for pushing the door stile to the door head and the core board is arranged on the outer side of the support blocks. A pusher plate cylinder for pushing the pusher plate to move forward is arranged on the lifting support plate outside the pusher plate; a pressing block is arranged on the frame above the support block, and a pressing block lifting cylinder for pushing the pressing block to move up and down is arranged on the frame; a support lifting cylinder for driving the lifting support plate to move up and down is arranged on the frame.
[0012] Further optimize the technical solution. The shunt machine includes a shunt main conveying roller arranged behind the assembling unit and in front of the nailing mechanism. A shunt conveying roller parallel to the shunt main conveying roller is arranged on the frame beside the shunt main conveying roller. A shunt conveyor belt for transporting the cabinet door on the shunt main conveying roller to the shunt conveying roller is arranged between the shunt main conveying roller and the shunt conveying roller. A main conveying motor is arranged on the frame below the shunt main conveying roller, and a shunt conveying motor is arranged on the frame below the shunt conveying roller; the shunt conveyor belt is arranged on the frame through a shunt conveying support, and several shunt conveyor belt lifting mechanisms for driving the shunt conveyor belt to lift are arranged on the frame; a shunt light sensor for collecting the position information of the cabinet door is arranged at the rear end of the shunt main conveying roller, and a shunt control box for controlling the shunt of the cabinet door is arranged beside the frame. The main conveying motor, the shunt conveying motor, the shunt conveyor belt lifting mechanism and the shunt light sensor are respectively electrically connected to the shunt control box, and the shunt control box is electrically connected to the operation cabinet.
[0013] Further optimize the technical solution. The nailing mechanism includes nailing support frames arranged on both sides of the frame. Nailing mechanisms for nailing the splicing joints of the cabinet doors are arranged on both sides of the nailing support frames. A number of nailing support seats for supporting the cabinet doors are arranged on the frame inside the nailing support frames. Bidirectional motors are arranged in the nailing support seats at both ends. A nailing bidirectional lead screw extending to the nailing support frame is arranged on the motor shaft of the bidirectional motor. The nailing support frames on both sides are respectively sleeved on the corresponding nailing bidirectional lead screws on their sides. A nailing bidirectional lead screw is arranged on the nailing support frame. The nailing mechanisms are respectively sleeved on both sides of the nailing bidirectional lead screw. A nailing translation motor for driving the nailing bidirectional lead screw to rotate is arranged on the nailing support frame. A nailing machine operation cabinet for controlling the nailing operation is arranged beside the nailing machine. The bidirectional motor, the nailing translation motor and the nailing mechanisms are respectively electrically connected to the nailing machine operation cabinet.
[0014] Further optimize the technical solution. The confluence machine includes a confluence main conveying roller and a confluence conveying roller respectively arranged behind the nailing mechanism. The confluence main conveying roller and the confluence conveying roller are arranged in parallel. A belt conveyor corresponds to the rear of the confluence main conveying roller. A confluence conveyor belt for transporting the cabinet door on the confluence conveying roller to the confluence main conveying roller is arranged between the confluence main conveying roller and the confluence conveying roller. A confluence main conveying motor is arranged on the frame below the confluence main conveying roller. A confluence conveying motor is arranged on the frame below the confluence conveying roller. The confluence conveyor belt is arranged on the frame through a confluence conveying support. A number of confluence conveyor belt lifting mechanisms for driving the confluence conveyor belt to lift are arranged on the frame. A confluence light sensor for collecting the position information of the cabinet door is arranged at the rear end of the confluence conveying roller. A confluence controller for controlling the confluence of the cabinet door is arranged on the frame. The output ends of the confluence main conveying motor, the confluence conveying motor, the confluence conveyor belt lifting mechanism and the confluence light sensor are respectively electrically connected to the confluence controller. The confluence controller is electrically connected to the operation cabinet.
[0015] Due to the adoption of the above technical solutions, the following technical progress has been achieved in the present invention.
[0016] An automatic assembly line for cabinet doors provided by the present invention can automatically convey each component of the cabinet door, can automatically apply glue to the door stile and then assemble it, and nail at the assembled edge after assembly, realizing the automatic production of cabinet doors, reducing the labor intensity of operators, improving the assembly efficiency of cabinet doors, and ensuring the assembly effect of cabinet doors. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic structural diagram of the present invention; Figure 2 It is a schematic structural diagram of the door head conveying mechanism of the present invention; Figure 3 It is a schematic structural diagram of the door head translation mechanism of the present invention; Figure 4 It is a schematic structural diagram of the core board conveying mechanism of the present invention; Figure 5 It is a schematic structural diagram of the core board fixing frame of the present invention; Figure 6 It is a schematic structural diagram of the sucker part in the core board conveying mechanism of the present invention; Figure 7 It is a schematic structural diagram of the door stile gluing mechanism of the present invention; Figure 8 It is a three-dimensional structural diagram of one side of the door stile gluing mechanism of the present invention; Figure 9 It is a schematic structural diagram of the push plate mechanism in the door stile gluing mechanism of the present invention; Figure 10 It is a schematic structural diagram of the double glue spraying assembly in the door stile gluing mechanism of the present invention; Figure 11 It is a schematic structural diagram of the positioning assembly of the present invention; Figure 12 It is a schematic structural diagram of the positioning assembly of the present invention with the cabinet door removed Figure 13 It is a side view of the positioning assembly of the present invention; Figure 14 It is a schematic structural diagram of the shunt machine of the present invention; Figure 15 It is a schematic structural diagram of the shunt conveyor belt lifting mechanism in the shunt machine of the present invention; Figure 16 It is a schematic structural diagram of the nailing mechanism of the present invention; Figure 17 It is a schematic structural diagram of the nail feeding mechanism in the nailing mechanism of the present invention; Figure 18 It is a schematic back structure diagram of the nail feeding mechanism in the nailing mechanism of the present invention; Figure 19 It is a schematic structural diagram of the confluence machine of the present invention; Figure 20 It is a schematic structural diagram of the confluence conveyor belt lifting mechanism in the confluence machine of the present invention.
[0018] Among them: 1. Main conveyor belt, 2. Operation cabinet, 3. Pneumatic control cabinet, 4. Nailer operation cabinet, 5. Frame, 6. Door head, 7. Core board, 8. Shunt main conveying roller, 9. Confluence main conveying roller; 100. Door head conveying mechanism, 101. Door head support, 102. Door head fixing plate, 103. Door head fixing bracket, 104. Door head push plate bracket, 105. Door head push plate cylinder, 106. Door head push plate, 107. First door head adjusting handle, 108. Second door head adjusting handle, 109. Door head translation slide rail, 110. Door head translation slider, 111. Door head suction cup, 112. Door head suction cup cylinder, 113. Suction cup connecting rod; 200. Core board conveying mechanism, 201. Core board fixing frame, 202. Gantry, 203. Rack, 204. Core board translation plate, 205. Core board translation motor, 206. Core board translation slide rail, 207. Core board suction cup cylinder, 208. Core board lifting plate, 209. Core board suction cup, 210. Core board fixing frame ear plate, 211. Ear plate mounting hole, 212. Positioning stop block, 213. Elastic pressure rod, 214. Photoelectric inductor; 300. Door stile gluing mechanism, 301. Glue spraying cross beam, 302. Door stile, 303. Door stile conveying motor, 304. Door stile conveyor belt, 305. Double glue spraying assembly, 306. Glue spraying translation motor, 307. Glue spraying lifting motor, 308. AB glue head, 309. Glass glue head, 310. Support plate cylinder, 311. Pull rod cylinder, 312. Pull rod, 313. Pull rod suction cup, 314. Push plate cylinder, 315. Push plate, 316. Support plate, 317. Double glue head seat, 318. Single-component dispensing valve, 319. Mixing pipe seat, 320. AB glue pipe, 321. Double rod cylinder, 322. Glass glue pipe, 323. Installation bolt, 324. Lifting support plate, 325. Support block, 326. Support lifting cylinder, 327. Pressing block lifting cylinder, 328. Pressing block; 400. Shunt machine, 401. Shunt conveying roller, 402. Shunt conveyor belt, 403. Shunt conveyor belt lifting bracket, 404. Shunt conveying motor, 405. Shunt limit plate bracket, 406. Shunt fixed limit plate, 407. Shunt movable limit plate, 408. Shunt movable limit plate bracket, 409. Shunt movable limit plate lifting cylinder, 410. Shunt conveying bracket, 411. L-shaped support plate, 412. Shunt conveying lifting cylinder, 413. Shunt light sensor, 414. Shunt control box; 500. Nailing mechanism, 600. Confluence machine, 601. Confluence conveying roller, 602. Confluence conveying motor, 603. Confluence conveyor belt, 604. Confluence conveying bracket, 605. Confluence conveying lifting bracket, 606. Confluence limit plate, 607. Confluence light sensor, 608. Confluence lifting cylinder support plate, 609. Confluence conveying lifting cylinder; 700. Belt conveyor, 800. Glass glue machine, 900. AB glue machine. Detailed implementation manners
[0019] The present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.
[0020] An automatic assembly line for cabinet doors, in combination with Figure 1 As shown, it includes a main conveyor belt 1. On the side of the main conveyor belt 1, there are successively arranged a door head conveying mechanism 100, a core board conveying mechanism 200, a door stile conveying mechanism 300, a shunt machine 400, a nailing mechanism 500, a confluence machine 600, and a belt conveyor 700. On the side of the main conveyor belt 1, there are arranged an operation cabinet 2, a pneumatic control cabinet 3, and a nailing machine operation cabinet 4. The door head conveying mechanism, the core board conveying mechanism, and the door stile gluing mechanism are respectively electrically connected to the operation cabinet. The nailing mechanism is electrically connected to the nailing machine operation cabinet. The pneumatic control cabinet is connected to an air storage tank and is connected to each mechanism through an air pipe.
[0021] The door head conveying mechanism 100 is staggered into two groups and is respectively arranged on both sides of the main conveyor belt 1 to convey two door heads respectively. The structural schematic diagram of the door head conveying mechanism is as Figure 2 and Figure 3 As shown, it includes a door head support 101. On the door head support 101, there are arranged two door head fixing brackets 103. The door head 6 is placed between the two door head fixing brackets 103. On the door head support 101 below the door head 6, there is arranged a door head pushing mechanism for pushing the door head at the bottom between the door head fixing brackets. Behind the door head pushing mechanism, there is a conveyor belt for conveying the pushed-out door head. Above the end of the conveyor belt, there is arranged a door head translation slide rail 109. On the door head translation slide rail 109, there is arranged a door head translation mechanism. At the side end of the door head translation slide rail 109, there is arranged a door head translation motor for driving the door head translation slider to move. The door head pushing mechanism, the door head translation mechanism, and the door head translation motor are respectively electrically connected to the operation cabinet.
[0022] On the door head support 101, there are arranged two door head fixing plates 102 through sliders. The two door head fixing brackets 103 are respectively arranged on the two door head fixing plates 102. A bidirectional lead screw is transversely arranged on the door head support 101. The two door head fixing plates 102 are respectively sleeved at both ends of the bidirectional lead screw. At the end of the bidirectional lead screw, there is arranged a door head second adjustment handle 108 for adjusting the distance between the two door head fixing brackets 103 to adapt to the conveying of door heads of different lengths.
[0023] The door head pushing mechanism includes a door head push plate bracket 104 arranged on the door head bracket 101, a door head push plate 106 is arranged on the door head push plate bracket 104, and a door head push plate cylinder 105 is arranged on the door head push plate bracket 104, which is used to drive the door head push plate to move. The door head push plate cylinder is connected to the air pressure control cabinet through an air pipe, and the door head push plate cylinder pushes the door head push plate bracket to move forward, driving the door head push plate to push the bottom door head forward. When the door head push plate moves to the end of the door head, the door head is transported forward through the conveyor belt at the rear. After the door head push plate retracts and can no longer support the door head, the door head moves down and waits for the next push.
[0024] The door head translation mechanism includes a door head translation slider 110 that is slidably set on the door head translation rail 109, and a door head suction cup cylinder 112 is set on the door head translation slider 110. The end of the telescopic rod of the door head suction cup cylinder is provided with a door head suction cup 111 through a suction cup connecting rod 113. The door head suction cup cylinder is connected to the air pressure control cabinet through an air pipe, and the door head translation slider is connected to the door head translation motor through a belt. The door head translation motor drives the door head translation slider to move along the door head translation rail through the belt. When the door head moves to the end of the conveyor belt, the door head suction cup cylinder pushes the suction cup to move downward and close to the door head. After the suction cup sucks the door head, the door head translation motor drives the door head translation slider to move on the door head translation rail. When it moves to the top of the main conveyor belt, the suction cup releases the door head and places the door head on the main conveyor belt for transmission.
[0025] The door head bracket 101 is set on the slide rail on the frame 5 through a slider. The frame 5 is provided with a screw rod that passes through the door head bracket 101. The end of the screw rod is provided with a first door head adjustment handle 107 for adjusting the position of the door head bracket to adapt to door heads of different widths.
[0026] When conveying the door head, first pass the position of the door head bracket and the door head fixed bracket according to the size of the door head, then place the door head between the two door head fixed brackets for stacking, and then start the door head push plate cylinder to push the push plate forward to push the door head at the bottom end between the door head fixed brackets forward, and push it to the conveyor belt for transmission. When it is transmitted to the tail end, the door head suction cup cylinder pushes the suction cup to move downward. After the suction cup sucks the door head, the door head translation slider drives the door head to move to the main conveyor belt. When it moves to the top of the main conveyor belt, the suction cup releases the door head and places the door head on the main conveyor belt for downward transmission. When the door head is conveyed, the door head push plate cylinder drives the push plate to retract. When the push plate is separated from the door head, the door head moves downward. The door head push plate cylinder pushes the push plate to continue to push the door head at the bottom forward for the next transmission. The door head conveying mechanisms staggered on both sides of the main conveyor belt place the door heads on the main conveyor belt respectively. There is a certain distance between the two door heads, which is used to place the core boards conveyed by the core board conveying mechanism.
[0027] The structure of the core plate conveying mechanism 200 is as follows: Figure 4 andFigure 6 As shown, it includes two core plate fixing brackets 201 arranged on the side frames of the main conveyor belt 1 for placing the core plates 7. Above the main conveyor belt 1, there is a gantry 202. Inside the gantry 202, a core plate translation plate 204 is slidably arranged. On the core plate translation plate 204, there is a core plate grabbing mechanism for grabbing the core plates at the top of the core plate fixing brackets 201. The core plate grabbing mechanism and the core plate translation motor are electrically connected to the operation cabinet.
[0028] The core plate grabbing mechanism includes a core plate suction cup bracket 207 arranged on the chip translation plate 204. On the core plate suction cup bracket 207, a core plate lifting plate 208 is arranged through a rack. Below the core plate lifting plate 208, there is a core plate suction cup 209. On the core plate suction cup bracket, there is a servo motor for driving the core plate lifting plate to move up and down through the rack. The core plate suction cup is connected to the air source.
[0029] The suction cup is a corrugated suction cup. A positioning block 212 is arranged between the two suction cups. On the core plate lifting plate 208, there is an elastic pressure rod 213. Through the cooperation of the corrugated suction cup with the positioning block between the suction cups and the elastic pressure rod, one end has a small suction force and the other end has a later suction force, so that the two core plates are gradually separated, realizing the separation and suction of the core plates with micro-air permeability and avoiding sucking two or more core plates.
[0030] When picking up the core plate, the servo motor on the core plate suction cup bracket pushes the core plate lifting plate to move downward. When the core plate suction cup touches the surface of the core plate, after the core plate suction cup sucks the core plate, the servo motor drives the suction cup lifting plate to move upward. When it moves above the core plate fixing plate, it moves above the main conveyor belt through the suction cup translation plate.
[0031] In the middle of the core plate lifting plate 208, there is an optical sensor 214 and an elastic pressure rod 213. Through the cooperation of the optical sensor and the elastic pressure rod, the detection of plate dropping is carried out to prevent the plate from falling due to insufficient suction and disrupting the production rhythm.
[0032] Inside the gantry 202, there is a rack 203 extending to the main conveyor belt 1. On the core plate translation plate 204, there is a core plate translation motor 205. On the core plate translation motor, there is a gear meshing with the rack 203. On the frame below the core plate fixing bracket 201, there is a slide rail parallel to the main conveyor belt 1. The core plate fixing bracket 201 is slidably arranged on the slide rail. When the core plate translation motor drives the gear to rotate, the gear meshes with the rack, realizing the movement of the core plate translation plate on the gantry along the slide rail, thereby realizing the transportation of the core plate.
[0033] Inside the gantry 202, there is a core plate translation slide rail 206 parallel to the rack. The core plate translation plate 204 is slidably arranged on the core plate translation slide rail 206. The core plate translation motor drives the core plate translation plate to move along the core plate translation slide rail.
[0034] The core board fixing frame 201 is arranged on the slide rail through the outer core board fixing frame ear plates 210. A number of ear plate mounting holes are provided on the slide rail, and an ear plate mounting hole 211 is provided on the core board fixing frame ear plate 210, which is used to adjust the position of the core board fixing frame to adapt to the fixing of core boards of different lengths.
[0035] After the core board is in place, by defining an appropriate release height, servo motor position control, and whether the photoelectric sensor can still detect the signal of the core board after releasing the core board, it can be judged whether two or more boards are adsorbed, further ensuring to avoid the possibility of accidentally adsorbing two or more boards and ensuring the stable operation of the equipment.
[0036] When conveying the core board to the main conveyor belt, first adjust the position of the core board fixing frame according to the size of the core board, then stack the core boards between the core board fixing frames. The servo motor drives the rack to drive the core board lifting plate to drive the suction cup to move downward. After sucking the core board by the suction cup, the servo motor drives the core board to move upward. When moving above the core board fixing frame, the core board translation motor drives the core board translation plate to move along the slide rail on the gantry towards the main conveyor belt direction. When moving above the main conveyor belt, the servo motor drives the core board to move downward. When the core board moves onto the main conveyor belt, the suction cup releases the core board and then picks up and conveys the next core board.
[0037] This application can also feed materials alternately at the left and right stations. During the process of feeding the core board, the equipment does not need to stop. After the core board feeding is completed, it is confirmed through the control button. After the core board at the left station is used up, the suction cup automatically goes to the right station for feeding, and at this time, the core board at the left station can be fed.
[0038] After the core board is placed, the door stile gluing mechanism 300 glues the two side door stiles. The structure of the door stile gluing mechanism is as Figures 7 to 10 shown. The door stile gluing mechanism includes a door stile conveyor belt 304, which is arranged on both sides of the main conveyor belt 1 and is used to convey the door stile 302. The door stile conveyor belt is perpendicular to the main conveyor belt. A door stile conveying motor 303 is arranged at the side end of the door stile conveyor belt 304 and is used to drive the door stile conveyor belt to rotate and convey the door stile forward. Above the front end of the door stile conveyor belt 304, there is a glue spraying cross beam 301. A double glue spraying component 305 is arranged on the glue spraying cross beam through a chain. The double glue spraying component 305 is arranged on the chain through a sprocket. A glue spraying translation motor 306 is arranged on the glue spraying cross beam and is used to drive the double glue spraying component to move left and right along the glue spraying cross beam. A pre-assembly control cabinet is arranged beside the frame 5. The door stile conveying motor and the glue spraying translation motor are respectively electrically connected to the pre-assembly control cabinet, and the pre-assembly control cabinet is electrically connected to the operation cabinet.
[0039] On the frame 5, there are an AB glue machine 900 and a silicone glue machine 800. The AB glue machine is used to provide AB glue for the double glue spraying assembly, and the silicone glue machine 800 is used to provide silicone glue for the double glue spraying assembly. The AB glue machine 900 and the silicone glue machine 800 are respectively connected to the double glue spraying assembly through glue hoses.
[0040] The double glue spraying assembly 305 includes a slider that moves left and right along the glue spraying cross beam. On the slider, there is a double glue head seat 317. On the double glue head seat 317, there is an AB glue supply unit that is connected to the AB glue machine 900 through a glue hose and is used to apply AB glue to the door stile, and a silicone glue supply unit that is connected to the silicone glue machine 800 through a glue hose and is used to apply silicone glue to the door stile. On the slider, there is a glue spraying lifting motor 307, which is used to drive the double glue head seat to move up and down. The glue spraying lifting motor is electrically connected to the pre-assembly control cabinet.
[0041] The AB glue supply unit includes two single-component dispensing valves 318 arranged on the double glue head seat 317. The single-component dispensing valves 318 are respectively connected to the AB glue machine 900 through glue hoses. The bottoms of the two single-component dispensing valves 318 are connected with an AB glue hose 320 through a mixing tube in the mixing tube seat 319, which is used to mix the AB glue. The bottom end of the AB glue hose 320 is provided with an AB glue head 308, which is used to apply glue to the edge of the door stile. The single-component dispensing valve is electrically connected to the pre-assembly control cabinet.
[0042] The AB glue hose is a plastic mixing glue hose, and a steel sleeve is sleeved on the AB glue hose, which improves the pressure resistance level. On the basis of low-cost consumables, high-pressure mixed glue spraying is realized.
[0043] The AB glue head has a special-shaped structure, which is the same as the groove-shaped structure of the door stile. There are multiple glue spraying small holes opened on the AB glue head, which realizes precise glue application to the groove of the door stile.
[0044] The AB glue head 308 is arranged at the bottom end of the AB glue hose through a mounting bolt 323, and can replace a suitable AB glue head according to different door stiles, realizing glue application operations for different door stiles. At the same time, after replacing the AB glue head, the replaced AB glue head is cleaned to realize the rotation use of the AB glue head, reducing the downtime of the equipment.
[0045] The glue material in the AB glue machine is transported to the two single-component dispensing valves through the glue hose. The glue materials in the two single-component dispensing valves enter the AB glue hose through the mixing tube in the mixing tube seat for mixing. The mixed glue material enters the glue application position of the door stile through the AB glue head at the bottom end for glue application, realizing the automatic transportation of the two-component glue material.
[0046] The silicone sealant supply unit includes a silicone sealant tube 322 disposed on the double glue head seat 317. The silicone sealant tube is connected to a silicone sealant machine 800 through a hose. At the bottom of the silicone sealant tube 322, there is a silicone sealant head 309 for applying sealant to the door stile. On the double glue head seat 317 above the silicone sealant tube 322, there is a double-rod cylinder 321 for injecting the silicone sealant in the silicone sealant tube into the groove of the door stile through the silicone sealant head. The double-rod cylinder is electrically connected to the pre-assembly control cabinet.
[0047] The silicone sealant in the silicone sealant machine is transported into the silicone sealant tube through a hose. The double-rod cylinder above the silicone sealant tube pushes the silicone sealant in the silicone sealant tube into the silicone sealant head to apply sealant to the door stile.
[0048] The push plate assembly includes a pull rod 312 disposed in front of the end of the door stile conveyor belt 304. At the upper end of the pull rod 312, a pull rod suction cup 313 is provided on the side facing the door stile conveyor belt. The lower end of the pull rod 312 is hinged to the frame 5 below the door stile conveyor belt. Below the door stile conveyor belt, there is a pull rod cylinder 311. The end of the pull rod expansion link is hinged to the bottom end of the pull rod. The pull rod cylinder is electrically connected to the pre-assembly control cabinet.
[0049] A positioning assembly is provided at the front end of the push plate assembly. The structure of the positioning assembly is as Figures 11 to 13 shown, including lifting support plates 324 provided on the frames 5 on both sides of the main conveyor belt 1. On the frame 5 below the lifting support plates 324, there is a support lifting cylinder 326 for driving the lifting support plates 324 to move up and down to support the cabinet door for assembly operations.
[0050] On the left and right sides of the lifting support plates 324, there are support blocks 325. On the outside of the support blocks 325, there is a push plate 315. The push plate 315 has a stepped structure with a lower inner side and a higher outer side. On the lifting support plates 324 outside the push plate 315, there is a push plate cylinder 314 for pushing the push plate to push the door stile on the push plate towards the door head and the core board for assembly.
[0051] On the frame above the support blocks 325, there is a pressing block 328. On the frame, there is a pressing block lifting cylinder 327. The end of the pressure lifting cylinder expansion link is connected to the top end face of the pressing block for pushing the pressing block to press the core board and the door head to prevent the core board and the door head from shifting during the assembly process.
[0052] On the lifting support plates 324 between the two support blocks 325, there is a support plate 316 for supporting the middle part of the door stile to prevent the middle of the door stile from sagging during the assembly process. On the lifting support plates 324, there is a support plate cylinder 310 for pushing the support plate forward. During the assembly of the door stile, it can move forward with the door stile to ensure the support effect.
[0053] The support block 325 is a T-shaped support block with a wider inner width and a narrower outer width. The inner ends support the door head and the core board respectively, and the outer ends support the door stile, so that the door head, the core board and the door stile are on the same horizontal plane, ensuring the assembly effect.
[0054] When applying glue to the door stile, place the door stile on the door stile conveyors on both sides of the main conveyor belt. After the door stile conveyor moves the front end of the door stile conveyor, the suction cup on the pull rod sucks the door stile and fixes the door stile for convenient glue spraying operation. The glue spraying translation motor moves the AB glue heads on the double glue head seat above the edge of the groove of the door stile. The glue spraying lifting motor drives the AB glue heads to move into the groove of the door stile. The AB glue heads apply AB glue into the groove at the joint of the door stile and the door head. After the AB glue is applied, the single-component dispensing valve closes. During the process of the double glue head seat moving towards the middle of the door stile, the double-rod cylinder works to push the glass glue in the glass glue tube to apply glass glue into the groove at the joint of the door stile and the core board. When moving to the joint of the other end of the door stile and the door head, the double-rod cylinder stops working, and the single-component dispensing valve opens to apply AB glue into the groove. After the glue application is completed, the pull rod cylinder pulls the bottom end of the pull rod backward. Since the pull rod is hinged to the middle of the frame, the upper end of the pull rod drives the door head to flip, and the door stile changes from the vertical direction to the horizontal direction for subsequent splicing operations.
[0055] During splicing, the lifting support cylinder at the bottom supports the door head, the core board on the main conveyor belt and the glued door stile, so that the door head, the core board and the door stile are on the same horizontal plane. At the same time, the pressing block lifting cylinder descends and presses between the door head and the core board. After fixing the door head and the core board, the push plate cylinder pushes the push plate forward to push the door stile, so that the groove of the door stile is assembled with the edges of the door head and the core board, improving the firmness of the assembly.
[0056] The glued and spliced cabinet door is conveyed backward by the main conveyor belt 1 for nailing. Since the operation process of the nailing mechanism is relatively slow, the assembled cabinet door is shunted by the shunting machine 400 to improve the production efficiency of the cabinet door.
[0057] The structure of the shunting machine 400 is as Figures 14 to 15As shown in the figure, it includes a main shunt conveyor roller 8 and a shunt conveyor roller 401. The main shunt conveyor roller 8 is arranged in front of the nailing mechanism behind the assembly unit, and the shunt conveyor roller 401 is arranged on the frame 5 beside the main shunt conveyor roller 8. The shunt conveyor roller 401 is arranged parallel to the main shunt conveyor roller 8. A shunt conveyor belt 402 is arranged between the main shunt conveyor roller 8 and the shunt conveyor roller 401, which is used to transport the cabinet door on the main shunt conveyor roller 8 to the shunt conveyor roller 401. A main conveyor motor 404 is arranged on the frame 5 below the main shunt conveyor roller 8, and a shunt conveyor motor is arranged on the frame 5 below the shunt conveyor roller 401, realizing the shunt transportation of the cabinet door. A shunt control box 414 is arranged beside the frame 5, which is used to control the shunt of the cabinet door. The main conveyor motor, the shunt conveyor motor and the shunt conveyor belt lifting mechanism are respectively electrically connected to the shunt control box, and the shunt control box is electrically connected to the control cabinet.
[0058] The shunt conveyor belt 402 is arranged on the frame 5 through a shunt conveyor frame 410. A shunt conveyor motor is arranged on the shunt conveyor frame 410, which is used to drive the shunt conveyor belt to rotate. A number of shunt conveyor belt lifting mechanisms are arranged on the frame 5, which are used to drive the shunt conveyor belt to lift.
[0059] The shunt conveyor belt lifting mechanism includes an L-shaped support plate 411 arranged on the frame 5 below the shunt conveyor belt 402. A shunt conveyor lifting cylinder 412 is arranged below the L-shaped support plate 411. The end of the telescopic rod above the shunt conveyor lifting cylinder 412 is provided with a shunt conveyor belt lifting bracket 403 perpendicular to the shunt conveyor support 410. The shunt conveyor support 410 is arranged on the shunt conveyor belt lifting bracket 403. The shunt conveyor lifting cylinder is electrically connected to the shunt control box. When the main shunt conveyor roller conveys the cabinet door to the nailing mechanism behind, the shunt conveyor belt descends to below the main shunt conveyor roller, and it will not affect the forward transportation of the cabinet door by the main shunt conveyor roller. When it is necessary to transfer the cabinet door to the shunt conveyor roller, the shunt conveyor belt rises, drives the cabinet door to break away from the main shunt conveyor roller, and then transports the cabinet door to above the shunt conveyor roller through the shunt conveyor belt. After that, the shunt conveyor belt descends, so that the cabinet door is placed on the shunt conveyor roller, and the cabinet door is sent to another nailing mechanism through the shunt conveyor roller.
[0060] On the outer sides of the main shunt conveyor roller 8 and the shunt conveyor roller 401, shunt fixed limit plates 406 are respectively arranged through shunt limit plate brackets 405. The shunt fixed limit plates 406 are perpendicular to the conveyor roller, which is used to limit the position of the cabinet door.
[0061] On the inner side of the main shunt conveyor roller 8, a shunt movable limit plate 407 parallel to the shunt fixed limit plate 406 is arranged through a shunt movable limit plate bracket 408. A shunt movable limit plate lifting cylinder 409 is arranged on the frame 5, which is used to drive the lifting of the shunt movable limit plate 407. The shunt movable limit plate lifting cylinder is electrically connected to the shunt control box.
[0062] A shunt main conveyor roller (8) is provided with a shunt light sensor (413) at the rear end, which is used to collect the position information of the cabinet door. The shunt light sensor is electrically connected to a shunt control box.
[0063] When the assembled cabinet door is conveyed onto the shunt main conveyor roller, it is first conveyed to the nail - driving mechanism at the rear by the shunt main conveyor roller for nail - driving operation. The rear cabinet door needs to be conveyed onto the shunt conveyor roller. When conveying to the shunt conveyor roller, the shunt movable limiting plate rises, and at the same time the shunt conveyor belt rises. The rising height of the shunt movable limiting plate should be greater than the height of the cabinet door on the shunt conveyor belt, so that the shunt conveyor belt can drive the cabinet door to be conveyed to the shunt conveyor roller. When it reaches the shunt fixed limiting plate on the shunt conveyor roller, the shunt conveyor belt descends, placing the cabinet door on the shunt conveyor roller and conveying it to the nail - driving mechanism at the rear through the shunt conveyor roller, realizing the shunt operation of the cabinet door.
[0064] Nail - driving mechanisms (500) are respectively provided behind the shunt main conveyor roller (8) and the shunt conveyor roller (404), which are used to perform nail - driving operations on the splicing edges of the conveyed cabinet doors. The structure of the nail - driving mechanism (500) is as Figures 16 to 18 shown, including nail - driving support frames (503) arranged on both sides of the frame. Nail - driving mechanisms are provided on both sides of the nail - driving support frames (503) to perform nail - driving operations on the splicing parts of the cabinet doors.
[0065] A number of nail - driving support seats (501) are arranged on the frame inside the nail - driving support frames (503) to support the cabinet door. Bidirectional motors are arranged in the nail - driving support seats (501) at both ends. A nail - driving bidirectional lead screw (502) extending to the nail - driving support frames (503) is arranged on the motor shaft of the bidirectional motor. The nail - driving support frames (503) on both sides are respectively sleeved on the corresponding nail - driving bidirectional lead screws (502). The bidirectional motor rotates to drive the two nail - driving support frames to move relatively, and can be adjusted according to the width of the cabinet door.
[0066] The nail - driving bidirectional lead screws (502) are arranged on the nail - driving support frames (503). The nail - driving mechanisms are respectively sleeved on both sides of the nail - driving bidirectional lead screws (502). A nail - driving translation motor (506) is arranged on the nail - driving support frames (503) to drive the nail - driving bidirectional lead screw to rotate. The nail - driving translation motor drives the nail - driving mechanisms on both sides to move relatively, and can be adjusted according to the length of the cabinet door. A nail - driving transverse sliding rail (504) is arranged on the frame. The nail - driving support frames (503) are sleeved on the nail - driving transverse sliding rail (504) through sliders.
[0067] A nail - driving machine operation cabinet (4) is arranged beside the nail - driving machine to control the nail - driving operation. The bidirectional motor, the nail - driving translation motor and the nail - driving mechanism are respectively electrically connected to the nail - driving machine operation cabinet.
[0068] The nailing mechanism includes a nailing support platform 505 sleeved on a two-way nailing lead screw. A nailing bracket 508 is arranged on the nailing support platform 505. A nail feeding port 514 for placing nails is arranged on the nailing seat on the nailing bracket 508. A nailing nozzle 513 is arranged on the nailing seat for nailing the cabinet door. A nailing cylinder 515 is arranged on the nailing nozzle 513 for driving the nail to be nailed into the cabinet door from the nailing nozzle. The nailing cylinder is electrically connected to the nailing machine operation cabinet.
[0069] A nailing translation cylinder 507 is arranged on the nailing support platform 505. The nailing bracket 508 is arranged at the end of the telescopic rod of the nailing translation cylinder 507. The nailing translation cylinder is electrically connected to the nailing machine operation cabinet. The nailing translation cylinder pushes the nailing bracket to move back and forth to realize fine adjustment of the nailing nozzle.
[0070] A nailing height adjustment cylinder 509 is arranged on the nailing bracket 508 for adjusting the height of the nailing nozzle. The nailing seat is arranged on the telescopic rod of the nailing height adjustment cylinder. The nailing height adjustment cylinder is electrically connected to the nailing machine operation cabinet. The nailing height adjustment cylinder realizes the adjustment of the height of the nailing seat, so as to realize the adjustment of the height of the nailing nozzle according to the thickness of the cabinet door.
[0071] A nail feeding cylinder 510 is arranged on the nailing seat outside the nail feeding port 514. A first nail pushing cylinder 511 is arranged outside the nailing seat for pushing the nail in the nail feeding port towards the nailing nozzle. A second nail pushing cylinder 512 is arranged above the nailing seat for pushing the nail downward. The nail feeding cylinder, the first nail pushing cylinder and the second nail pushing cylinder are respectively electrically connected to the nailing machine operation cabinet.
[0072] When nailing the cabinet door conveyed by the shunt machine, adjust the position of the nailing support frame, the position of the nailing nozzle on the nailing support frame and the height of the nailing nozzle according to the size of the cabinet door. After the position adjustment is completed, put the nail from the nail feeding port. The nail feeding cylinder pushes the nail forward. The first nail pushing cylinder pushes the lowermost nail towards the nailing nozzle. When the lowermost nail is pushed away, the second nail pushing cylinder pushes the upper nail downward. Finally, the nail pushed into the nailing nozzle performs the nailing operation on the cabinet door through the nailing cylinder.
[0073] The cabinet door after nailing is confluent through the confluence machine 600 and then conveyed to the belt conveyor 700 for transportation out. The structure of the confluence machine 600 is as Figure 19 and 20As shown, the merging machine 600 includes a merging main conveying roller 9 and a merging conveying roller 601, which are respectively arranged at the rear of the nailing mechanism, and the merging main conveying roller 9 and the merging conveying roller 601 are arranged in parallel, and the merging main conveying roller 9 corresponds to the belt conveyor at the rear, and a merging conveyor belt 603 is arranged between the merging main conveying roller 9 and the merging conveying roller 601, which is used to transport the cabinet door on the merging conveying roller to the merging main conveying roller 9, and a merging main conveying motor is arranged on the frame 5 below the merging main conveying roller 9, and a merging conveying motor 602 is arranged on the frame below the merging conveying roller 601, and a merging controller is arranged on the frame 5 to control the merging of the cabinet doors, and the merging main conveying motor and the merging conveying motor are electrically connected to the merging controller, and the merging controller is electrically connected to the operating cabinet.
[0074] The merging conveyor belt 603 is arranged on the frame 5 through the merging conveyor bracket 604. The frame 5 is provided with a plurality of merging conveyor belt lifting mechanisms for driving the merging conveyor belt to rise and fall. The merging conveyor belt lifting mechanisms are electrically connected to the merging controller.
[0075] The confluence conveyor belt lifting mechanism includes a confluence lifting cylinder support plate 608 arranged on the frame 5 below the confluence conveyor belt 603, a confluence conveying lifting cylinder 609 is arranged below the confluence lifting cylinder support plate 608, a confluence conveying lifting cylinder 609 is arranged at the end of the telescopic rod above the confluence conveying lifting cylinder 609, and a confluence conveying lifting bracket 605 perpendicular to the confluence conveying bracket 604 is arranged on the confluence conveying lifting bracket 605, and the throttling conveying lifting cylinder is electrically connected to the confluence controller.
[0076] After the cabinet doors are nailed by the nailing mechanism, they are transported to the corresponding converging main conveyor roller and the converging conveyor roller respectively. The cabinet doors on the converging main conveyor roller are directly transported to the belt conveyor at the rear. When the cabinet doors on the converging conveyor roller are transported to the converging main conveyor roller, the converging conveying lifting cylinder drives the converging conveyor belt lifting bracket to rise, driving the cabinet doors on the converging conveyor roller to separate from the converging conveyor roller, and then transported to the converging main conveyor roller through the converging conveyor belt. When transported to the converging main conveyor roller, the converging conveyor belt descends and transports them to the belt conveyor at the rear through the converging main conveyor roller.
[0077] A confluence light sensor 607 is provided at the rear end of the confluence conveying roller 601 for collecting the position information of the cabinet door. The confluence light sensor is electrically connected to the confluence controller.
[0078] A confluence limit plate 606 is provided at the rear end of the confluence conveying roller 601. The confluence limit plate is located on the outside of the confluence light sensor. The confluence limit plate is arranged parallel to the confluence conveying roller and is used to limit the cabinet door.
[0079] A confluence limit plate 606 is provided on the outer side of the confluence main conveyor roller 9. The confluence limit plate is arranged at the rear end of the running direction of the confluence conveyor belt 603 and is perpendicular to the confluence conveyor belt, and is used to limit the cabinet doors transported by the confluence conveyor belt.
[0080] The nailing-completed cabinet doors are conveyed to the confluence main conveyor roller and then conveyed to the rear belt conveyor. After the nailing-completed cabinet doors on the other side are conveyed to the confluence conveyor roller, the confluence conveyor belt rises to horizontally convey the cabinet doors to the confluence main conveyor roller, and then the confluence conveyor belt descends. The confluence main conveyor roller conveys the cabinet doors to the rear belt conveyor for conveying out. When the confluence main conveyor roller and the confluence conveyor roller convey the cabinet doors, the confluence conveyor belt descends to the lower part of the conveyor roller. Only when the confluence conveyor roller conveys the cabinet doors to the confluence main conveyor roller, the confluence conveyor belt rises for horizontal conveyance of the cabinet doors.
Claims
1. An automatic assembly line for cabinet doors, characterized in that: It includes a door head conveying mechanism (100), a core board conveying mechanism (200), a door stile gluing mechanism (300), a nailing mechanism (500) and a belt conveyor (700) which are sequentially arranged on the side frame of the main conveyor belt (1); the nailing mechanism (500) is arranged in two sets in parallel, and a diverter (400) is arranged on the main conveyor belt (1) behind the door stile gluing mechanism (300) for respectively conveying the glued cabinet doors to the corresponding nailing mechanisms (500); a confluence machine (600) for conveying the nailed cabinet doors to the belt conveyor is arranged on the main conveyor belt (1) at the front end of the belt conveyor (700); the door head conveying mechanism (100) is arranged in two sets in a staggered manner and is respectively arranged on both sides of the main conveyor belt (1); an operation cabinet (2), a pneumatic control cabinet (3) and a nailing machine operation cabinet (4) are arranged beside the main conveyor belt (1), and the door head conveying mechanism, the core board conveying mechanism and the door stile gluing mechanism are respectively electrically connected to the operation cabinet, and the nailing mechanism is electrically connected to the nailing machine operation cabinet.
2. The automatic assembly line for cabinet doors according to claim 1, wherein: The door head conveying mechanism (100) includes a door head support (101) arranged on the side frame (5) of the main conveyor belt (1). The door head support (101) is provided with two door head fixing brackets (103) for placing the door head (6). A door head pushing mechanism for pushing the bottom door head (6) between the door head fixing brackets (103) is arranged on the door head support (101) below the door head (6). A conveyor belt for conveying the pushed-out door head is arranged behind the door head pushing mechanism. A door head translation slide rail (109) extending to the main conveyor belt (1) is arranged above the end of the conveyor belt. A door head translation mechanism for moving the pushed-out door head to the main conveyor belt (1) is arranged on the door head translation slide rail (109). A door head translation motor for driving the door head translation slider to move is arranged at the side end of the door head translation slide rail (109). The door head pushing mechanism, the door head translation mechanism and the door head translation motor are respectively electrically connected to the operation cabinet.
3. The automatic assembly line for cabinet doors according to claim 1, wherein: The core board conveying mechanism (200) includes two core board fixing frames (201) arranged on the side frame of the main conveyor belt (1) for placing the core board (7). A gantry (202) is arranged above the main conveyor belt (1). A core board translation plate (204) is slidably arranged inside the gantry (202). A core board grabbing mechanism for grabbing the top core board (7) on the core board fixing frame (201) is arranged on the core board translation plate (204); a rack (203) extending to the main conveyor belt (1) is arranged inside the gantry (202). A core board translation motor (205) is arranged on the core board translation plate (204). A gear meshing with the rack (203) is arranged on the core board translation motor. The core board grabbing mechanism and the core board translation motor are electrically connected to the operation cabinet.
4. The automatic assembly line for cabinet doors according to claim 1, wherein: The door stile gluing mechanism (300) includes door stile conveyer belts (304) arranged on the frames (5) on both sides of the main conveyer belt (1) for conveying door stiles (302). A door stile conveying motor (303) for driving the rotation of the door stile conveyer belt is arranged at the side end of the door stile conveyer belt (304). Above the front end of the door stile conveyer belt (304), a glue spraying cross beam (301) is arranged through a bracket. A double glue spraying assembly (305) for gluing the door stile is arranged on the glue spraying cross beam through a synchronous belt module. A glue spraying translation motor (306) is arranged at the end of the glue spraying cross beam; below the end of the door stile conveyer belt (304), a push plate assembly is arranged for conveying the glued door stile to the door head and the core board. A positioning assembly for positioning the cabinet door is arranged at the front end of the push plate assembly; an AB glue machine (900) for supplying AB glue to the double glue spraying assembly is arranged on the frame (5), and a glass glue machine (800) for supplying glass glue to the double glue spraying assembly is arranged beside the frame (5). The AB glue machine (900) and the glass glue machine (800) are respectively connected to the double glue spraying assembly through glue hoses; a pre-assembly control cabinet is arranged beside the frame. The door stile conveying motor and the glue spraying translation motor are respectively electrically connected to the pre-assembly control cabinet, and the pre-assembly control cabinet is electrically connected to the operation cabinet.
5. The automatic assembly line for cabinet doors according to claim 4, characterized in that: The double glue spraying assembly (305) includes a slider that moves left and right along the glue spraying cross beam. A double glue head seat (317) is arranged on the slider. An AB glue supply unit for gluing AB glue to the door stile by communicating with the AB glue machine (900) through a glue hose and a glass glue supply unit for gluing glass glue to the door stile by communicating with the glass glue machine (800) through a glue hose are arranged on the double glue head seat (317); a glue spraying lifting motor (307) for driving the up and down movement of the double glue head seat is arranged on the slider.
6. The automatic assembly line for cabinet doors according to claim 4, wherein: The push plate assembly includes a pull rod (312) arranged in front of the end of the door stile conveyer belt (304). A pull rod suction cup (313) is arranged on the side of the upper end of the pull rod (312) facing the door stile conveyer belt. The lower end of the pull rod (312) is hinged to the frame (5) below the door stile conveyer belt. A pull rod cylinder (311) is arranged below the door stile conveyer belt. The end of the pull rod expansion link is hinged to the bottom end of the pull rod.
7. An automatic assembly line for cabinet doors according to claim 4, characterized in that: The positioning assembly includes lifting support plates (324) arranged on the frames (5) on both sides of the main conveyer belt (1). Support blocks (325) for supporting the cabinet door are arranged on the left and right sides of the lifting support plates (324). A push plate (315) for pushing the door stile to the door head and the core board is arranged outside the support blocks (325). A push plate cylinder (314) for pushing the push plate forward is arranged on the lifting support plate (324) outside the push plate (315); a pressing block (328) is arranged on the frame above the support blocks (325), and a pressing block lifting cylinder (327) for pushing the pressing block up and down is arranged on the frame; a support lifting cylinder (326) for driving the up and down movement of the lifting support plate is arranged on the frame (5).
8. The automatic assembly line for cabinet doors according to claim 1, wherein: The shunting machine (400) includes a main shunting conveyor roller (8) arranged behind the assembly unit and in front of the nailing mechanism. A shunting conveyor roller (401) parallel to the main shunting conveyor roller (8) is arranged on the frame (5) beside the main shunting conveyor roller (8). A shunting conveyor belt (402) for transporting the cabinet door on the main shunting conveyor roller (8) to the shunting conveyor roller (401) is arranged between the main shunting conveyor roller (8) and the shunting conveyor roller (401). A main conveyor motor is arranged on the frame (5) below the main shunting conveyor roller (8), and a shunting conveyor motor (404) is arranged on the frame (5) below the shunting conveyor roller (401); the shunting conveyor belt (402) is arranged on the frame (5) through a shunting conveyor support (410), and several shunting conveyor belt lifting mechanisms for driving the shunting conveyor belt to lift are arranged on the frame (5); a shunting light sensor (413) for collecting the position information of the cabinet door is arranged at the rear end of the main shunting conveyor roller (8), and a shunting control box (414) for controlling the shunting of the cabinet door is arranged beside the frame (5). The main conveyor motor, the shunting conveyor motor, the shunting conveyor belt lifting mechanism, and the shunting light sensor are respectively electrically connected to the shunting control box, and the shunting control box is electrically connected to the operation cabinet.
9. The automatic assembly line for cabinet doors according to claim 1, wherein: The nailing mechanism (500) includes nailing support frames (503) arranged on both sides of the frame. Nailing mechanisms for nailing the splicing joints of the cabinet door are arranged on both sides of the nailing support frames (503); several nailing support seats (501) for supporting the cabinet door are arranged on the frame inside the nailing support frames (503). A bidirectional motor is arranged inside the nailing support seats (501) at both ends, and a nailing bidirectional lead screw (502) extending to the nailing support frames (503) is arranged on the motor shaft of the bidirectional motor. The nailing support frames (503) on both sides are respectively sleeved on the corresponding nailing bidirectional lead screws (502); a nailing bidirectional lead screw (502) is arranged on the nailing support frames (503), and the nailing mechanisms are respectively sleeved on both sides of the nailing bidirectional lead screw (502). A nailing translation motor (506) for driving the nailing bidirectional lead screw to rotate is arranged on the nailing support frames (503); a nailing machine operation cabinet (4) for controlling the nailing operation is arranged beside the nailing machine. The bidirectional motor, the nailing translation motor, and the nailing mechanism are respectively electrically connected to the nailing machine operation cabinet.
10. The automatic assembly line for cabinet doors according to claim 1, characterized in that: The confluence machine (600) includes a main confluence conveyor roller (9) and a confluence conveyor roller (601) respectively arranged behind the nailing mechanism. The main confluence conveyor roller (9) and the confluence conveyor roller (601) are arranged in parallel. The main confluence conveyor roller (9) corresponds to the belt conveyor at the rear. A confluence conveyor belt (603) is arranged between the main confluence conveyor roller (9) and the confluence conveyor roller (601) for transporting the cabinet door on the confluence conveyor roller (601) to the main confluence conveyor roller (9). A main confluence conveyor motor is arranged on the frame (5) below the main confluence conveyor roller (9), and a confluence conveyor motor (602) is arranged on the frame below the confluence conveyor roller (601); the confluence conveyor belt (603) is arranged on the frame (5) through a confluence conveyor support (604), and a number of confluence conveyor belt lifting mechanisms for driving the lifting of the confluence conveyor belt are arranged on the frame (5); a confluence light sensor (607) for collecting the position information of the cabinet door is arranged at the rear end of the confluence conveyor roller (601), and a confluence controller for controlling the confluence of the cabinet door is arranged on the frame (5). The output ends of the main confluence conveyor motor, the confluence conveyor motor, the confluence conveyor belt lifting mechanism and the confluence light sensor are respectively electrically connected to the confluence controller, and the confluence controller is electrically connected to the operation cabinet.
Citation Information
Patent Citations
Batching system and batching method of cabinet door plate
CN112207934A
Automatic door plate assembling machine
CN117020652A
1013 automatic nail gun and automatic nail feeding device
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CN207293498U