Multifunctional integrated fiber concrete automatic forming machine

Abstract

The invention discloses a multifunctional integrated fiber concrete automatic forming machine and a using method thereof, and relates to the technical field of concrete sample manufacturing, the multifunctional integrated fiber concrete automatic forming machine comprises an automatic feeding module, an automatic stirring system, an automatic leveling forming system and an automatic control system; the automatic feeding module is used for storing and feeding solid materials, liquid admixtures and water into the automatic stirring system; the automatic stirring system is used for stirring the solid materials, the liquid admixtures and the water fed by the automatic feeding module; the automatic leveling and forming system is used for manufacturing concrete test blocks with accurate sizes and completing automatic demolding; the automatic control system is used for coordinating operation of the modules. By arranging the automatic feeding module, the automatic stirring system, the automatic leveling forming system and the automatic control system, automatic production is achieved in the whole preparation process of the concrete test piece, fibers can be dispersed and fed, self-cleaning of the stirring system is achieved, and the concrete test piece with the standard size and shape is prepared.

Description

Technical Field

[0001] The present invention relates to the technical field of concrete specimen production, and particularly to a multifunctional integrated automatic fiber concrete forming machine and its usage method. Background Art

[0002] Concrete specimens are the key basis for evaluating the mechanical properties and durability of concrete. Their quality has an important impact on the safety and reliability of engineering structures. Especially in the field of fiber concrete, the uniformity of specimens and the degree of fiber dispersion play a crucial role in performance test results. Therefore, preparing concrete specimens that meet the specifications and have high consistency is of extremely important significance for material research, engineering quality control, and industry standard formulation. However, when laboratories currently prepare fiber concrete or ordinary concrete specimens, the following problems are mainly faced: 1. Traditional methods for preparing concrete specimens usually rely on manual operation, which is not only inefficient, but also lacks precision, and at the same time increases the labor intensity.

[0003] 2. Concrete raw materials in the laboratory are relatively dispersed. Due to differences in properties such as water content between different batches of materials, it is difficult to ensure the consistency of specimens when making a large number of specimens.

[0004] 3. When preparing concrete specimens in the laboratory, the weighing of raw materials is mainly completed manually, and the error in the weighing process is relatively large. Moreover, during the process of putting raw materials into the mixer, raw material loss is likely to occur, thus affecting the performance of concrete.

[0005] 4. During the preparation process of fiber concrete, the dispersion of fibers has a significant impact on the performance of concrete. If the fibers cannot be evenly dispersed, it is easy to form agglomerates, resulting in uneven internal structure of concrete, and thus reducing its crack resistance, toughness, and durability. Currently, the feeding and dispersion of fibers in the laboratory mostly adopt manual methods, which not only make it difficult to ensure the uniform distribution of fibers, but also increase the complexity of operation and time cost.

[0006] 5. The cleaning work of the concrete mixer takes a large amount of time and water resources. If the cleaning is not thorough, the concrete remaining on the mixing blades or the inner wall of the mixing barrel may solidify, resulting in a decline in the mixing performance of the mixer.

[0007] Therefore, a multifunctional integrated automatic fiber concrete forming machine and its usage method are provided to solve the above problems. Summary of the Invention

[0008] To solve the above problems, the present invention provides a multifunctional integrated fiber concrete automatic forming machine and its using method. Through the setting of an automatic feeding module, an automatic mixing system, an automatic leveling and forming system, and an automatic control system, the whole process of preparing concrete specimens realizes automatic production, which can disperse and put fibers, realize self-cleaning of the mixing system, prepare concrete specimens with standard sizes and shapes, and solve the problems of low production efficiency, poor accuracy, poor consistency of specimens, uneven internal structure of concrete, and unstable concrete performance, thereby reducing the complexity and time cost of the preparation operation process of fiber concrete.

[0009] To achieve the above object, the present invention provides a multifunctional integrated fiber concrete automatic forming machine, including an automatic feeding module, an automatic mixing system, an automatic leveling and forming system, and an automatic control system; The automatic feeding module is used for storing and feeding solid materials, liquid admixtures, and water to the automatic mixing system; it includes a solid feeding unit, an admixture feeding unit, and a cleaning and water supply unit; The automatic mixing system is used for mixing the solid materials, liquid admixtures, and water fed by the automatic feeding module; it includes a mixing tank, a mixer, and a feeding trough; the mixer is used for mixing; the feeding trough is located at the bottom of the mixing tank and below the discharge door of the mixing tank, and is used for sending the mixed materials to the automatic leveling and forming system.

[0010] The automatic leveling and forming system is used for manufacturing concrete test blocks with precise dimensions and completing automatic demolding. It includes an automatic leveling system and an automatic forming system located above the automatic leveling system. The automatic leveling system provides leveling parameters for the automatic leveling system according to the lidar and realizes automatic leveling by detecting the filling situation of the automatic forming system during concrete forming; The automatic control system is used to coordinate the operation of each module.

[0011] Preferably, the solid feeding unit includes a storage tank, a screw feeder connected to the lower opening of the storage tank, and a fiber dispersion unit connected to the conveying outlet of the screw feeder; The storage tank includes a storage tank body and a storage tank cover inlaid with an ultrasonic distance sensor and a temperature and humidity sensor; the ultrasonic distance sensor is used to detect the filling degree of the materials in the storage tank, and the temperature and humidity sensor is used to monitor the storage environmental conditions in the storage tank. Both the ultrasonic distance sensor and the temperature and humidity sensor are electrically connected to the automatic control system; The screw feeder includes a screw feeder housing, a screw feeding shaft located inside the screw feeder housing, a screw feeding shaft drive motor connected to the screw feeding shaft, and a screw feeder conveying outlet located at the upper end of the screw feeder housing; The fiber dispersion unit includes a fiber dispersion unit cover connected to the delivery outlet of the screw feeder, and a separation grid, a dispersion shaft, dispersion comb teeth fixed on the dispersion shaft, and a dispersion shaft drive motor arranged at one end of the dispersion shaft are arranged in sequence from top to bottom inside the cover.

[0012] Preferably, the additive delivery unit is arranged above the automatic stirring system, and includes a liquid storage tank body, a liquid storage tank cover located on the upper part of the liquid storage tank body, a liquid level sensor located inside the liquid storage tank body, a liquid storage tank valve located at the outlet of the lower end of the liquid storage tank body, and a liquid storage tank valve controller arranged on one side of the liquid storage tank valve; The liquid level sensor is electrically connected to the automatic control system to monitor the amount of liquid in the liquid storage tank; the liquid storage tank valve controller is electrically connected to the automatic control system to control the opening and closing of the liquid storage tank valve.

[0013] Preferably, the cleaning and water supply unit comprises a water inlet, a pressure pump connected to the water inlet, the pressure pump passes through the mixing box shell and is connected to a spray arm and a spray arm bearing arranged above the spray arm.

[0014] Preferably, the automatic stirring system comprises a stirring box, a stirrer, and a feeding trough located at the lower end of the stirring box; A mixing box support is provided below the mixing box, and the mixing box includes a mixing box shell, a mixing box weight sensor located at the bottom of the mixing box shell, a mixing box hopper located at the top of the mixing box shell, and a mixing box discharge port located at the lower end of the mixing box shell; the mixing box hopper is used to receive materials from the automatic feeding module, and a mixing box hopper control valve is provided at the lower end of the mixing box hopper, and the mixing box hopper control valve is electrically connected to the automatic control system for controlling the opening and closing of the mixing box hopper; the mixing box weight sensor is electrically connected to the automatic control system for real-time and accurate measurement of the weight in the mixing box and coordinated control of the feeding operation of the automatic feeding module; The agitator comprises a stirring shaft in the stirring box, one end of the stirring shaft passes through the stirring box shell and is provided with a stirring shaft driving motor, a stirring blade is provided on the stirring shaft, and a stirring scraper is provided at the end of the stirring blade away from the stirring shaft.

[0015] Preferably, the mixing box discharge port includes a mixing box discharge door, a mixing box discharge door control motor, and a laser radar embedded in the mixing box discharge door; The mixing box discharge door control motor is electrically connected to the automatic control system to control the opening degree of the mixing box discharge door; The laser radar is electrically connected to the automatic control system to provide leveling parameters for the automatic leveling system, detect the filling condition of the automatic forming system during concrete forming, and determine the cleanliness of the inside of the mixing box shell and the mixing blades.

[0016] Preferably, the automatic leveling system includes a leveling system base, a rotating platform located above the leveling system base, and a mold platform located on the rotating platform; The leveling system base includes a leveling system base plate guide rail, a leveling system base plate surface located on the leveling system base plate guide rail, and a leveling system base plate bearing located on one side of the leveling system base plate surface and connecting the rotating platform; The rotating platform includes a rotating platform plate, a rotating platform rotating shaft with one end connected to the rotating platform plate, and a rotating platform rotating shaft driving motor connected to the rotating platform rotating shaft for controlling the rotation angle of the rotating platform. The rotating platform rotating shaft driving motor is electrically connected to the automation control system; The mold platform includes a leveling motor fixed on the rotating platform plate, a leveling lead screw connected to the leveling motor, and a leveling lead screw nut connected to the leveling lead screw and embedded in the molding die. The leveling motor is electrically connected to the automation control system and is used to adjust the levelness of the molding die.

[0017] Preferably, the automatic molding system includes a molding die located above the mold platform, an eccentric vibrator located on the side of the molding die, and a mold one-way valve located at the bottom of the molding die; The molding die is used for the formation of concrete test blocks, and the eccentric vibrator is used to discharge the air bubbles in the non-solidified slurry to make the slurry dense.

[0018] A method for using a multifunctional integrated fiber concrete automatic molding machine specifically includes the following steps: S1: Automatic feeding; solid materials and fibers are put in through a screw feeder and a fiber dispersion unit, liquid admixtures and water are put in through an admixture feeding unit and a cleaning and water supply unit, and the feeding operation is controlled in real time through an automation control system; S11: Feeding by the screw feeder; The automation control system controls the screw feeder shaft driving motor to rotate at a constant speed. The materials in the storage tank are transported through the hopper of the mixing tank and into the mixing tank, and the fibers are transported from the storage tank to the fiber dispersion unit; different types of materials are put in sequentially, and the weight sensor of the mixing tank electrically connected to the automation control system measures the weight in the mixing tank in real time. When the weight reaches the set parameters, the automation control system controls the screw feeder shaft driving motor to stop working, and the feeding is completed; S12: Fiber dispersion; The fibers are conveyed from the storage tank to the fiber dispersion unit by a spiral feeder, preliminarily separated through a separation grid, and then fall onto the dispersion comb teeth. The automatic control system controls the dispersion shaft drive motor to drive the dispersion shaft to rotate. The dispersion comb teeth on the dispersion shaft disperse the bundled fibers. The dispersed fibers enter the mixing tank through the mixing tank hopper. The mixing tank weight sensor electrically connected to the automatic control system measures the weight inside the mixing tank in real time. When the weight reaches the set parameter, the automatic control system controls the spiral feed shaft drive motor and the dispersion shaft drive motor to stop working, and the fiber feeding is completed; S13: Add liquid admixture and water; The automatic control system controls the liquid storage tank valve controller to open the liquid storage tank valve. The liquid admixture enters the mixing tank through the mixing tank hopper. The mixing tank weight sensor electrically connected to the automatic control system measures the weight inside the mixing tank in real time. When the weight reaches the set parameter, the automatic control system controls the liquid storage tank valve controller to close the liquid storage tank valve and stop adding the liquid admixture; The automatic control system controls the pressure pump to work at low power, and the water enters the mixing tank through the spray arm. The mixing tank weight sensor electrically connected to the automatic control system measures the weight inside the mixing tank in real time. When the weight reaches the set parameter, the automatic control system controls the pressure pump to stop working and stop adding water; S2: Automatic mixing. After all the materials are added, the automatic control system controls the mixing tank hopper control valve to close the mixing tank hopper. The automatic control system controls the mixing shaft drive motor to work, and the mixing blades agitate the materials inside the mixing tank for mixing. When the set time is reached, the automatic control system controls the mixing shaft drive motor to stop working and the mixing stops; S3: Mold leveling; S31: Automatic leveling detection by lidar. When the discharge door of the mixing tank is closed, the automatic control system controls the lidar to scan the four corner points of the lower forming mold; If the lidar scans the four corner points of the forming mold, step S32 is executed, otherwise the position of the forming mold is adjusted until the lidar scans the four corner points of the forming mold; S32: Leveling. The automatic control system calculates the horizontal inclination angle of the plane formed by the four corner points of the forming mold based on the distances scanned by the lidar to the four corner points of the forming mold, and calculates the height adjustment amounts of the four leveling screws according to the horizontal inclination angle; S4: Pouring; During pouring, each mold cavity of the forming mold is filled in sequence. The automatic control system controls the motor of the discharge door of the mixing tank to drive the discharge door of the mixing tank to open outward. The concrete in the mixing tank falls into the feeding trough through the discharge door of the mixing tank and then enters the forming mold through the feeding trough. During this process, the automatic control system controls the eccentric vibrator to work, and the lidar measures the height of the upper surface of the concrete in the forming mold in real time. When the upper surface of the filled concrete reaches the plane formed by the four corner points of the initially scanned forming mold, the automatic control system controls the motor of the discharge door of the mixing tank to drive the discharge door of the mixing tank to close, stops pouring, and the eccentric vibrator stops working. The automatic leveling forming system moves away through the guide rail of the leveling system bottom plate; S5: Self-cleaning; S51: Self-cleaning of the mixing device. The automatic control system controls the pressure pump to work at full power, and the high-pressure water drives the spray arm to rotate. The water flow sprayed by the spray arm washes the mixing tank, mixing blades, and mixing scrapers. The automatic control system controls the motor of the mixing shaft to work, and the mixing blades rotate around the mixing shaft; S52: Detect the cleanliness by lidar. The automatic control system controls the pressure pump and the motor of the mixing shaft to stop working, controls the motor of the discharge door of the mixing tank to drive the discharge door of the mixing tank to open outward, discharges the sewage, controls the motor of the discharge door of the mixing tank to rotate inward into the mixing tank, and the lidar scans several points inside the mixing tank housing. If the distances to several points are all the same as the distances measured when the mixing tank is empty without adding materials, it means the cleaning is completed. If the distance to a certain point is less than the distance measured when the mixing tank is empty without adding materials, it means the cleaning is not thorough, and steps S51 - S52 are re-executed until the cleaning is completed; S6: Demolding; The automatic control system controls the motor of the rotating platform rotating shaft to work, rotates the rotating shaft of the rotating platform, horizontally flips the rotating platform plate, and the compressed air will push out the solidified test block through the mold check valve. Subsequently, the rotating platform plate resets to complete demolding.

[0019] Preferably, step S32 specifically includes the following steps: The distances measured by the lidar from the four corner points A, B, C, D of the forming mold are dA, dB, dC, dD respectively. The position of the lidar is the origin O, and the height is set as h. is the pitch angle from the lidar to the corner point, is the horizontal azimuth angle from the lidar to the corner point. Then the three-dimensional coordinates (xi, yi, zi) of each corner point, i = A, B, C, D, are expressed as: ; ; ; Select any three points, such as A, B, and C, to calculate the plane equation. First, calculate two vectors: ; ; Then, find the normal vector : ; ; ; The plane equation is expressed as: ; Judge whether the plane is horizontal. The necessary and sufficient condition for the plane to be horizontal is that the normal vector is in the vertical direction, that is and . Considering the existence of real errors, if and , is the preset tolerance, then the plane is horizontal. If it is not horizontal, correct the heights of the four corner points; The correction amount for each corner point is the difference between the current height and the target horizontal plane. Calculate the average height of the current plane as , the correction displacement , a positive value indicates that it needs to be raised, and a negative value indicates that it needs to be lowered. Obtain the height correction values , , , , and adjust the height of the leveling screw nut according to the height correction value; Finally, set that after the leveling screw rotates n circles, the moving distance of the leveling screw nut is unit 1. Thus, the automatic control system calculates the number of circles N that the leveling screw needs to rotate from the distances that the four leveling screw nuts need to move in the vertical direction, that is, controls the leveling motor to drive the leveling screw to rotate N circles.

[0020] Therefore, the present invention adopts the above-mentioned multifunctional integrated fiber concrete automatic forming machine and its use method, and has the following beneficial effects: (1) By setting the fiber dispersion unit, the bundled fibers can be dispersed, thus ensuring the uniform distribution of the fibers and reducing the operation complexity and time cost; (2) Through the automatic leveling and forming system, the mold can be automatically leveled to prepare concrete specimens with dimensions meeting the standard requirements; (3) Through the collaborative work of the automatic feeding module and the automatic mixing system, the automatic mixing system can be cleaned.

[0021] The following further describes the technical solution of the present invention in detail through the drawings and embodiments. Brief Description of the Drawings

[0022] Figure 1 It is a schematic diagram of the overall structure of a multifunctional integrated fiber concrete automatic forming machine in the present invention; Figure 2 It is a schematic diagram of the structure of the solid feeding unit in an embodiment of the present invention; Figure 3 It is a schematic diagram of the structure of the conveying outlet of the screw feeder in an embodiment of the present invention; Figure 4 It is a schematic diagram of the structure of the fiber dispersion unit in an embodiment of the present invention; Figure 5 It is an exploded view of the fiber dispersion unit in an embodiment of the present invention; Figure 6 It is a schematic diagram of the structure of the additive feeding unit in an embodiment of the present invention; Figure 7 It is a three-dimensional view of the automatic mixing system in an embodiment of the present invention; Figure 8 It is a sectional view of the automatic mixing system in an embodiment of the present invention; Figure 9 It is a three-dimensional view of the automatic leveling and forming system in an embodiment of the present invention; Figure 10 It is a front view of the automatic leveling system in an embodiment of the present invention; Figure 11 It is a schematic diagram of the structure of the mold check valve in an embodiment of the present invention; Reference Signs 1. Automatic feeding module; 11. Solid feeding unit; 111. Storage tank; 1111. Storage tank cover; 1112. Storage tank body; 1113. Ultrasonic distance sensor; 1114. Temperature and humidity sensor; 112. Screw feeder; 1121. Screw feeder housing; 1122. Screw feeding shaft; 1123. Screw feeding shaft drive motor; 1124. Screw feeder conveying outlet; 113. Fiber dispersion unit; 1131. Fiber dispersion unit housing; 1132. Separation grid; 1133. Dispersion comb teeth; 1134. Dispersion shaft; 1135. Dispersion shaft drive motor; 12. Admixture feeding unit; 121. Liquid storage tank cover; 122. Liquid storage tank body; 123. Liquid level sensor; 124. Liquid storage tank valve; 1241. Liquid storage tank valve controller; 13. Cleaning and water supply unit; 131. Water inlet; 132. Pressurizing pump; 133. Spray arm bearing; 134. Spray arm; 2. Automatic mixing system; 21. Mixing tank; 211. Mixing tank support; 212. Mixing tank housing; 213. Mixing tank weight sensor; 214. Mixing tank hopper; 2141. Mixing tank hopper control valve; 215. Mixing tank discharge port; 2151. LiDAR; 2152. Mixing tank discharge door; 2153. Mixing tank discharge door control motor; 22. Stirrer; 221. Stirring shaft; 222. Stirring blades; 223. Stirring scraper; 224. Stirring shaft drive motor; 25. Feeding trough; 3. Automatic leveling and forming system; 31. Automatic leveling system; 311. Leveling system base; 3111. Leveling system base plate guide rail; 3112. Leveling system base plate surface; 3113. Leveling system base plate bearing; 312. Rotary platform; 3121. Rotary platform plate; 3122. Rotary platform rotation shaft; 3123. Rotary platform rotation shaft drive motor; 313. Mold platform; 3131. Leveling screw nut; 3132. Leveling screw; 3133. Leveling motor; 32. Automatic forming system; 321. Forming mold; 322. Eccentric vibrator; 323. Mold one-way valve; 4. Automation control system. Detailed implementation manners

[0023] The technical solutions of the present invention will be further described below with reference to the accompanying drawings and embodiments.

[0024] Unless otherwise defined, the technical terms or scientific terms used in the present invention shall have the ordinary meanings understood by those of ordinary skill in the field to which the present invention belongs.

[0025] In the present invention, words such as "comprising" or "including" and the like are intended to mean that the elements before this word cover the elements listed after this word, and do not exclude the possibility of also covering other elements. The orientation or positional relationship indicated by terms such as "inside", "outside", "above", "below", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be construed as a limitation of the present invention. When the absolute position of the object being described changes, the relative positional relationship may also change accordingly. In the present invention, unless otherwise clearly specified and limited, terms such as "attaching" and the like should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or integrated; it can be directly connected, or indirectly connected through an intermediate medium, and can be the communication inside two elements or the interaction relationship between two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0026] Embodiment

[0027] Refer to Figures 1 - 11 , a multifunctional integrated fiber concrete automatic forming machine, comprising an automatic feeding module 1, an automatic mixing system 2, an automatic leveling and forming system 3, and an automatic control system 4.

[0028] The automatic feeding module 1 is used for storing and feeding solid materials, liquid admixtures, and water to the automatic mixing system 2; it includes a solid feeding unit 11, an admixture feeding unit 12, and a cleaning and water supply unit 13.

[0029] The solid feeding unit 11 is used for storing and precisely feeding fibers and granular materials such as cement and aggregates, and includes a storage tank 111, a screw feeder 112 connected to the lower opening of the storage tank 111, and a fiber dispersion unit 113 connected to the conveying outlet 1124 of the screw feeder.

[0030] The storage tank 111 includes a storage tank body 1112 and a storage tank cover 1111 inlaid with an ultrasonic distance sensor 1113 and a temperature and humidity sensor 1114; the ultrasonic distance sensor 1113 is used for detecting the filling degree of the materials in the storage tank 111, and the temperature and humidity sensor 1114 is used for monitoring the storage environmental conditions in the storage tank 111. Both the ultrasonic distance sensor 1113 and the temperature and humidity sensor 1114 are electrically connected to the automatic control system 4.

[0031] The screw feeder 112 includes a screw feeder housing 1121, a screw feeding shaft 1122 located inside the screw feeder housing 1121, a screw feeding shaft drive motor 1123 connected to the screw feeding shaft 1122, and a screw feeder conveying outlet 1124 located at the upper end of the screw feeder housing 1121; by driving the screw feeding shaft 1122 to rotate through the screw feeding shaft drive motor 1123, the materials in the storage tank 111 will enter the automatic mixing system 2 through the screw feeder housing 1121 or enter the automatic mixing system 2 after passing through the fiber dispersion unit 113.

[0032] The fiber dispersion unit 113 includes a fiber dispersion unit outer cover 1131 connected to the screw feeder conveying outlet 1124. Inside the outer cover, a separation grid 1132, a dispersion shaft 1134, dispersion comb teeth 1133 fixed on the dispersion shaft 1134, and a dispersion shaft drive motor 1135 arranged at one end of the dispersion shaft 1134 are sequentially arranged from top to bottom.

[0033] The admixture dosing unit 12 is arranged above the automatic mixing system 2 and is used for storing and dosing liquid admixtures. It includes a liquid storage tank body 122, a liquid storage tank cover 121 located at the upper part of the liquid storage tank body 122, a liquid level sensor 123 located inside the liquid storage tank body 122, a liquid storage tank valve 124 located at the lower end outlet of the liquid storage tank body 122, and a liquid storage tank valve controller 1241 arranged on one side of the liquid storage tank valve 124.

[0034] The liquid level sensor 123 is electrically connected to the automatic control system and is used for monitoring the liquid volume in the liquid storage tank body 122; the liquid storage tank valve controller 1241 is electrically connected to the automatic control system 4 to control the opening and closing of the liquid storage tank valve 124 so that the added liquid admixture enters the automatic mixing system 2.

[0035] The cleaning and water supply unit 13 is a rotating spray structure and is used for adding water and cleaning the mixing system. It includes a water inlet 131, a pressure pump 132 connected to the water inlet 131, the pressure pump 132 is connected to a spray arm 134 through the mixing tank housing 212, and a spray arm bearing 133 arranged above the spray arm 134. The cleaning and water supply unit 13 can add water during the concrete preparation process and can also spray high-pressure water pressurized by the pressure pump 132 to clean the automatic mixing system 2 during the self-cleaning process.

[0036] The automatic mixing system 2 is used for mixing solid materials, liquid admixtures, and water fed by the automatic feeding module 1; it includes a mixing tank 21, a mixer 22, and a feeding trough 25; the mixer 22 is used for mixing; the feeding trough 25 is located at the bottom of the mixing tank 21 and below the mixing tank discharge door 2152 and is used for sending the mixed materials to the automatic leveling and forming system 3.

[0037] A mixing tank support 211 is provided below the mixing tank 21. The mixing tank 21 includes a mixing tank housing 212, a mixing tank weight sensor 213 located at the bottom of the mixing tank housing 212, a mixing tank hopper 214 located at the top of the mixing tank housing 212, and a mixing tank discharge port 215 located at the lower end of the mixing tank housing 212. The mixing tank hopper 214 is used to receive the materials from the automatic feeding module 1. A mixing tank hopper control valve 2141 is provided at the lower end of the mixing tank hopper 214. The mixing tank hopper control valve 2141 is electrically connected to the automation control system 4 and is used to control the opening and closing of the mixing tank hopper 214. After the feeding is completed, the mixing tank hopper control valve 2141 controls the mixing tank hopper 214 to close to prevent the materials from splashing out during the mixing process. The mixing tank weight sensor 213 is electrically connected to the automation control system 4. The mixing tank weight sensor 213 can accurately measure the weight inside the mixing tank 21 in real time. By coordinating with the control of the automatic feeding module 1, the weight of the materials fed into the mixing tank 21 can be accurately measured in real time while the automatic feeding module 1 is working. When the weight reaches the required experimental parameter value, the automatic feeding module 1 is controlled to stop working.

[0038] The stirrer 22 includes a stirring shaft 221 located inside the mixing tank 21. One end of the stirring shaft 221 passes through the mixing tank housing 212 and is provided with a stirring shaft drive motor 224. Stirring blades 222 are provided on the stirring shaft 221, and stirring scrapers 223 are provided at the ends of the stirring blades 222 away from the stirring shaft 221. The stirring scrapers 223 can scrape the materials adhering to the inner wall of the mixing tank 21 during the mixing process to participate in the mixing. The feeding trough 25 is placed below the bottom of the mixing tank 21 and below the mixing tank discharge door 2152 and is used to send the mixed materials to the automatic leveling and forming system 3.

[0039] The mixing tank discharge port 215 includes a mixing tank discharge door 2152, a mixing tank discharge door control motor 2153, and a lidar 2151 embedded in the mixing tank discharge door 2152.

[0040] The mixing tank discharge door control motor 2153 is electrically connected to the automation control system 4 and is used to control the opening degree of the mixing tank discharge door 2152.

[0041] The lidar 2151 is electrically connected to the automation control system 4. When the mixing tank discharge door 2152 is closed, the lidar 2151 electrically connected to the automation control system is used to provide the leveling parameters for the automatic leveling system 31 and detect the filling situation of the automatic forming system 32 during the concrete forming process. When the mixing tank discharge door control motor 2153 controls the mixing tank discharge door 2152 to open outward, the materials flow out and enter the automatic leveling and forming system 3 through the feeding trough 25. When the mixing tank discharge door control motor 2153 controls the mixing tank discharge door 2152 to open inward, the lidar 2151 is used to judge the cleanliness of the inside of the mixing tank housing 212 and the stirring blades 222.

[0042] The automatic leveling and forming system 3 is used to manufacture concrete test blocks with precise dimensions and complete automatic demoulding. It includes an automatic leveling system 31 and an automatic forming system 32 located above the automatic leveling system 31. The automatic leveling system 31 provides the leveling parameters of the automatic leveling system 31 according to the lidar 2151 and realizes automatic leveling by detecting the filling condition of the automatic forming system 32 during concrete forming.

[0043] The automatic leveling system 31 includes a leveling system base 311, a rotating platform 312 located above the leveling system base 311, and a mold platform 313 located on the rotating platform 312.

[0044] The leveling system base 311 includes a leveling system base plate guide rail 3111, a leveling system base plate surface 3112 located on the leveling system base plate guide rail 3111, and a leveling system base plate bearing 3113 located on one side of the leveling system base plate surface 3112 and connecting the rotating platform 312.

[0045] The rotating platform 312 includes a rotating platform plate 3121, a rotating platform rotating shaft 3122 with one end connected to the rotating platform plate 3121, and a rotating platform rotating shaft drive motor 3123 connected to the rotating platform rotating shaft 3122 for controlling the rotation angle of the rotating platform 312. The rotating platform rotating shaft drive motor 3123 is electrically connected to the automation control system 4.

[0046] The mold platform 313 includes a leveling motor 3133 fixed on the rotating platform plate 3121, a leveling lead screw 3132 connected to the leveling motor 3133, and a leveling lead screw nut 3131 connected to the leveling lead screw 3132 and embedded in the forming mold 321. The leveling motor 3133 is electrically connected to the automation control system 4 and is used to adjust the levelness of the forming mold 321 to ensure the manufacture of test blocks with precise dimensions.

[0047] The automatic forming system 32 includes a forming mold 321 located above the mold platform 313, an eccentric vibrator 322 located on the side of the forming mold 321, and a mold check valve 323 located at the bottom of the forming mold 321.

[0048] The forming mold 321 is used for the forming of concrete test blocks. The eccentric vibrator 322 is used to compact the unhardened slurry and discharge air bubbles. The mold check valve 323 is connected to a compressed air source. During the pouring stage, when concrete is poured into the forming mold 321, the slurry will not flow out through the mold check valve 323. After the concrete solidifies, during the demoulding stage, compressed air will pass through the mold check valve 323 to push out the solidified test block.

[0049] The automated control system 4 is used to coordinate the operation of each module to ensure the feeding accuracy, mixing uniformity, mold levelness, and cleaning effect. It includes a display module and an information processing system; the display module is used to display the information that the information management system needs to convey to the user, including but not limited to working information, error messages, environmental information, etc.; the information processing system is used to process the information between each module.

[0050] The above-mentioned modules and systems are all connected to the automated control system 4 for unified management. It should be noted that the above-mentioned electronic components are all mature products on the market, and the working principle of collecting signals through sensors and controlling motors or cylinders is common knowledge in the art, so it will not be elaborated here.

[0051] Embodiment 1

[0052] A method for using a multifunctional integrated fiber concrete automatic forming machine specifically includes the following steps: S1: Automatic feeding; solid materials and fibers are fed through the screw feeder 112 and the fiber dispersion unit 113, liquid admixtures and water are fed through the admixture feeding unit 12 and the cleaning and water supply unit 13, and the feeding operation is controlled in real time by the automated control system 4.

[0053] S11: Feeding by the screw feeder 112; The automated control system 4 controls the screw feed shaft drive motor 1123 to rotate at a constant speed. The materials in the storage tank 111 are transported through the mixing tank hopper 214 into the mixing tank 21, and the fibers are transported from the storage tank 111 to the fiber dispersion unit 113; different types of materials are fed in sequence, and the mixing tank weight sensor 213 electrically connected to the automated control system 4 measures the weight in the mixing tank in real time. When the weight reaches the set parameter, the automated control system 4 controls the screw feed shaft drive motor 1123 to stop working, and the feeding is completed.

[0054] S12: Fiber dispersion; The fibers are transported from the storage tank by the screw feeder 112 to the fiber dispersion unit, and are preliminarily separated by the separation grille 1132 and fall onto the dispersion comb teeth 1133. The automated control system 4 controls the dispersion shaft drive motor 1135 to drive the dispersion shaft 1134 to rotate. The dispersion comb teeth 1133 on the dispersion shaft 1134 disperse the bundled fibers. The dispersed fibers enter the mixing tank 21 through the mixing tank hopper 214, and the mixing tank weight sensor 213 electrically connected to the automated control system 4 measures the weight in the mixing tank 21 in real time. When the weight reaches the set parameter, the automated control system 4 controls the screw feed shaft drive motor 1123 and the dispersion shaft drive motor 1135 to stop working, and the fiber feeding is completed.

[0055] S13: Adding liquid admixtures and water; The automated control system 4 controls the liquid storage tank valve controller 1241 to open the liquid storage tank valve 124. The liquid admixture enters the mixing tank 21 through the mixing tank hopper 214. The mixing tank weight sensor 213 electrically connected to the automated control system 4 measures the weight inside the mixing tank 21 in real time. When the weight reaches the set parameter, the automated control system 4 controls the liquid storage tank valve controller 1241 to close the liquid storage tank valve 124 and stop adding the liquid admixture. The automated control system 4 controls the pressure pump 132 to operate at low power. Water enters the mixing tank 21 through the spray arm 134. The mixing tank weight sensor 213 electrically connected to the automated control system 4 measures the weight inside the mixing tank 21 in real time. When the weight reaches the set parameter, the automated control system 4 controls the pressure pump 132 to stop working and stop adding water.

[0056] S2: Automatic mixing. After all the materials are added, the automated control system 4 controls the mixing tank hopper control valve 2141 to close the mixing tank hopper 214. The automated control system 4 controls the mixing shaft drive motor 224 to work. The mixing blades 222 agitate the materials inside the mixing tank 21 for mixing. When the set time is reached, the automated control system 4 controls the mixing shaft drive motor 224 to stop working and the mixing stops.

[0057] S3: Mold leveling; S31: Automatic leveling detection by the lidar 2151. When the mixing tank discharge door 2152 is closed, the automated control system 4 controls the lidar 2151 to scan the four corner points of the lower forming mold 321. If the lidar 2151 scans the four corner points of the forming mold 321, then step S32 is executed. Otherwise, the position of the forming mold 321 is adjusted until the lidar 2151 scans the four corner points of the forming mold 321.

[0058] S32: Leveling. The automated control system 4 calculates the horizontal inclination angle of the plane formed by the four corner points of the four forming molds 321 based on the distances scanned by the lidar 2151 to the four corner points of the forming mold 321, and calculates the height adjustment amounts of the four leveling screws 3132 based on the horizontal inclination angle.

[0059] Step S32 specifically includes the following steps: The distances measured by the lidar 2151 to the four corner points A, B, C, D of the forming mold 321 are dA, dB, dC, dD respectively. The position of the lidar 2151 is the origin O, and the height is set as h. is the pitch angle from the lidar 2151 to the corner point. is the horizontal azimuth angle from the lidar 2151 to the corner point. Then the three-dimensional coordinates (xi, yi, zi) of each corner point, i = A, B, C, D, can be calculated by the following formula: ; ; ; Calculate the plane equation for any three points such as A, B, and C. First, calculate two vectors: ; ; Then find the normal vector : ; ; ; The plane equation is expressed as: ; Then determine whether the plane is horizontal. The necessary and sufficient condition for the plane to be horizontal is that the normal vector is in the vertical direction, that is and . Considering the existence of real errors, if and , is the tolerance, such as 0.001, then the plane is horizontal. If it is not horizontal, correct the heights of the four corner points.

[0060] The correction amount for each corner point is the difference between the current height and the target horizontal plane. Calculate the average height of the current plane as , the correction displacement , a positive value indicates that it needs to be raised, and a negative value indicates that it needs to be lowered, to obtain the height correction values of the four corner points, that is, the height correction values of the leveling screw nuts 3131 , , , .

[0061] Finally, set that after the leveling screw 3132 rotates n circles, the moving distance of the leveling screw nut 3131 is unit 1. Thus, the automated control system 4 calculates the number of circles N that the leveling screw 3132 needs to rotate from the distances that the four leveling screw nuts 3131 need to move in the vertical direction, that is, controls the leveling motor 3133 to drive the leveling screw 3132 to rotate N circles.

[0062] S4: Pouring; During pouring, each mold cavity of the forming mold 321 is filled in sequence. The automatic control system 4 controls the stirring tank discharge door control motor 2153 to drive the stirring tank discharge door 2152 to open outward. The concrete in the stirring tank falls through the stirring tank discharge door 2152 into the feeding trough 25 and then enters the forming mold 321 through the feeding trough 25. During this process, the automatic control system 4 controls the eccentric vibrator 322 to work, and the lidar 2151 measures the height of the upper surface of the concrete in the forming mold 321 in real time. When the upper surface of the filled concrete reaches the plane formed by the four corner points of the initially scanned forming mold 321, the automatic control system 4 controls the stirring tank discharge door control motor 2153 to drive the stirring tank discharge door 2152 to close, stops pouring, the eccentric vibrator 322 stops working, and the automatic leveling forming system 3 moves away through the leveling system bottom plate guide rail 3111.

[0063] S5: Self-cleaning; S51: Self-cleaning of the mixing device. The automatic control system 4 controls the pressure pump 132 to work at full power. The high-pressure water drives the spray arm 134 to rotate, and the water flow sprayed by the spray arm 134 flushes the stirring tank 21, the stirring blades 222, and the stirring scraper 223. The automatic control system 4 controls the stirring shaft drive motor 224 to work, and the stirring blades 222 rotate around the stirring shaft 221.

[0064] S52: Detect the cleanliness by the lidar 2151. The automatic control system 4 controls the pressure pump 132 and the stirring shaft drive motor 224 to stop working, controls the stirring tank discharge door control motor 2153 to drive the stirring tank discharge door 2152 to open outward, discharges the sewage, controls the stirring tank discharge door control motor 2153 to drive the stirring tank discharge door 2152 to rotate into the stirring tank 21, and the lidar 2151 scans several points inside the stirring tank housing 212. If the distances to several points are all the same as the distances measured when it is empty without adding materials, it means the cleaning is completed. If the distance to a certain point is less than the distance measured when it is empty without adding materials, it means the cleaning is not thorough, and steps S51 - S52 are executed again until the cleaning is completed.

[0065] S6: Demoulding; The automatic control system 4 controls the rotating platform rotating shaft drive motor 3123 to work, rotates the rotating platform rotating shaft 3122, and the rotating platform plate 3121 is horizontally flipped. The compressed air will pass through the mold one-way valve 323 to push out the solidified test block, and then the rotating platform plate 3121 resets to complete the demoulding.

[0066] Therefore, the present invention adopts the above multi-functional integrated fiber concrete automatic forming machine and its usage method. By setting up a fiber dispersion unit and a lidar, it can effectively disperse and place fibers, and achieve multi-functional effects in aspects such as automatic mold leveling, filling detection, and self-cleaning, making the preparation of fiber concrete more efficient and convenient. It solves problems such as low production efficiency, poor precision, poor specimen consistency, uneven internal structure of concrete, and unstable concrete performance, thereby reducing the complexity and time cost of the preparation operation process of fiber concrete.

[0067] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and are not intended to limit them. Although the present invention has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that they can still modify or equivalently replace the technical solutions of the present invention, and these modifications or equivalent replacements cannot make the modified technical solutions deviate from the spirit and scope of the technical solutions of the present invention.

Claims

1. A multifunctional integrated fiber concrete automatic molding machine, characterized in that, It includes an automatic feeding module, an automatic mixing system, an automatic leveling and forming system, and an automatic control system; The automatic feeding module is used for storing and feeding solid materials, liquid admixtures, and water to the automatic mixing system; It includes a solid material feeding unit, an admixture feeding unit, and a cleaning and water supply unit; The automatic mixing system is used for mixing the solid materials, liquid admixtures, and water fed by the automatic feeding module; it includes a mixing tank, a mixer, and a feeding trough; the mixer is used for mixing; the feeding trough is located at the bottom of the mixing tank and below the discharge door of the mixing tank, and is used for sending the mixed materials to the automatic leveling and forming system; The automatic leveling and forming system is used for manufacturing concrete test blocks with precise dimensions and completing automatic demolding. It includes an automatic leveling system and an automatic forming system located above the automatic leveling system. The automatic leveling system provides leveling parameters for the automatic leveling system according to the lidar and realizes automatic leveling by detecting the filling condition of the automatic forming system during concrete forming; The automatic control system is used for coordinating the operation of each module.

2. The multifunctional integrated fiber concrete automatic molding machine according to claim 1, wherein: The solid material feeding unit includes a storage tank, a screw feeder connected to the lower opening of the storage tank, and a fiber dispersion unit connected to the conveying outlet of the screw feeder; The storage tank includes a storage tank body and a storage tank cover inlaid with an ultrasonic distance sensor and a temperature and humidity sensor; the ultrasonic distance sensor is used for detecting the filling degree of the materials in the storage tank, and the temperature and humidity sensor is used for monitoring the storage environmental conditions in the storage tank. Both the ultrasonic distance sensor and the temperature and humidity sensor are electrically connected to the automatic control system; The screw feeder includes a screw feeder housing, a screw feeding shaft located inside the screw feeder housing, a screw feeding shaft drive motor connected to the screw feeding shaft, and a screw feeder conveying outlet located at the upper end of the screw feeder housing; The fiber dispersion unit includes a fiber dispersion unit outer cover connected to the screw feeder conveying outlet. Inside the outer cover, a separation grid, a dispersion shaft, dispersion comb teeth fixed on the dispersion shaft, and a dispersion shaft drive motor arranged at one end of the dispersion shaft are sequentially arranged from top to bottom.

3. A multifunctional integrated fiber concrete automatic molding machine according to claim 2, characterized in that: The admixture feeding unit is arranged above the automatic mixing system and includes a liquid storage tank body, a liquid storage tank cover located at the upper part of the liquid storage tank body, a liquid level sensor located inside the liquid storage tank body, a liquid storage tank valve located at the lower outlet of the liquid storage tank body, and a liquid storage tank valve controller arranged on one side of the liquid storage tank valve; The liquid level sensor is electrically connected to the automatic control system and is used for monitoring the liquid volume in the liquid storage tank body; the liquid storage tank valve controller is electrically connected to the automatic control system to control the opening and closing of the liquid storage tank valve.

4. A multifunctional integrated fiber concrete automatic molding machine according to claim 3, characterized in that: The cleaning and water supply unit includes a water inlet, a pressure pump connected to the water inlet, a spray arm connected to the pressure pump through the mixing tank housing, and a spray arm bearing arranged above the spray arm.

5. A multifunctional integrated fiber concrete automatic forming machine according to claim 4, characterized in that: The automatic mixing system includes a mixing tank, a mixer, and a feeding trough located at the lower end of the mixing tank; A mixing tank support is provided below the mixing tank. The mixing tank includes a mixing tank housing, a mixing tank weight sensor at the bottom of the mixing tank housing, a mixing tank hopper at the top of the mixing tank housing, and a mixing tank discharge port at the lower end of the mixing tank housing. The mixing tank hopper is used to receive the materials from the automatic feeding module. A mixing tank hopper control valve is provided at the lower end of the mixing tank hopper. The mixing tank hopper control valve is electrically connected to the automation control system and is used to control the opening and closing of the mixing tank hopper. The mixing tank weight sensor is electrically connected to the automation control system and is used to accurately measure the weight inside the mixing tank in real time and cooperate with the control of the feeding operation of the automatic feeding module. The stirrer includes a stirring shaft located inside the mixing tank. A stirring shaft drive motor is provided at one end of the stirring shaft passing through the mixing tank housing. Stirring blades are provided on the stirring shaft, and stirring scrapers are provided at the ends of the stirring blades away from the stirring shaft.

6. The multifunctional integrated fiber concrete automatic forming machine according to claim 5, wherein: The mixing tank discharge port includes a mixing tank discharge door, a mixing tank discharge door control motor, and a lidar embedded in the mixing tank discharge door. The mixing tank discharge door control motor is electrically connected to the automation control system and is used to control the opening degree of the mixing tank discharge door. The lidar is electrically connected to the automation control system and is used to provide leveling parameters for the automatic leveling system, detect the filling condition of the automatic forming system during concrete forming, and judge the cleanliness of the inside of the mixing tank housing and the stirring blades.

7. A multifunctional integrated fiber concrete automatic forming machine according to claim 6, characterized in that: The automatic leveling system includes a leveling system base, a rotating platform above the leveling system base, and a mold platform on the rotating platform. The leveling system base includes a leveling system base plate guide rail, a leveling system base plate surface on the leveling system base plate guide rail, and a leveling system base plate bearing on one side of the leveling system base plate surface and connecting the rotating platform. The rotating platform includes a rotating platform plate, a rotating platform rotating shaft connected to one end of the rotating platform plate, and a rotating platform rotating shaft drive motor connected to the rotating platform rotating shaft and controlling the rotation angle of the rotating platform. The rotating platform rotating shaft drive motor is electrically connected to the automation control system. The mold platform includes a leveling motor fixed on the rotating platform plate, a leveling lead screw connected to the leveling motor, and a leveling lead screw nut connected to the leveling lead screw and embedded in the forming mold. The leveling motor is electrically connected to the automation control system and is used to adjust the levelness of the forming mold.

8. A multifunctional integrated fiber concrete automatic forming machine according to claim 7, characterized in that: The automatic forming system includes a forming mold above the mold platform, an eccentric vibrator on the side of the forming mold, and a mold one-way valve at the bottom of the forming mold. The forming mold is used for the formation of concrete test blocks, and the eccentric vibrator is used to discharge the air bubbles in the unhardened slurry to make the slurry dense.

9. A method for using a multifunctional integrated fiber concrete automatic molding machine according to any one of claims 1-8, characterized in that Specifically, it includes the following steps: S1: Automatic feeding; solid materials and fibers are fed through a screw feeder and a fiber dispersion unit, liquid admixtures and water are fed through an admixture feeding unit and a cleaning and water supply unit, and the feeding operation is controlled in real time by the automation control system. S11: Feeding by the screw feeder. The automated control system controls the driving motor of the screw feeding shaft to rotate at a constant speed. The materials in the storage tank are conveyed and pass through the hopper of the mixing tank and enter the mixing tank, while the fibers are conveyed from the storage tank to the fiber dispersion unit. Different types of materials are fed in sequence. The weight sensor of the mixing tank electrically connected to the automated control system measures the weight in the mixing tank in real time. When the weight reaches the set parameter, the automated control system controls the driving motor of the screw feeding shaft to stop working, and the feeding is completed. S12: Fiber dispersion; The fibers are conveyed from the storage tank to the fiber dispersion unit by the screw feeder, and are preliminarily separated by the separation grille and then fall onto the dispersion comb teeth. The automated control system controls the driving motor of the dispersion shaft to drive the dispersion shaft to rotate. The dispersion comb teeth on the dispersion shaft disperse the bundled fibers. The dispersed fibers enter the mixing tank through the hopper of the mixing tank. The weight sensor of the mixing tank electrically connected to the automated control system measures the weight in the mixing tank in real time. When the weight reaches the set parameter, the automated control system controls the driving motors of the screw feeding shaft and the dispersion shaft to stop working, and the fiber feeding is completed. S13: Add liquid admixture and water; The automated control system controls the valve controller of the liquid storage tank to open the valve of the liquid storage tank. The liquid admixture enters the mixing tank through the hopper of the mixing tank. The weight sensor of the mixing tank electrically connected to the automated control system measures the weight in the mixing tank in real time. When the weight reaches the set parameter, the automated control system controls the valve controller of the liquid storage tank to close the valve of the liquid storage tank and stop adding the liquid admixture. The automated control system controls the pressure pump to work at low power. Water enters the mixing tank through the spray arm. The weight sensor of the mixing tank electrically connected to the automated control system measures the weight in the mixing tank in real time. When the weight reaches the set parameter, the automated control system controls the pressure pump to stop working and stop adding water. S2: Automatic mixing. After all the materials are added, the automated control system controls the control valve of the hopper of the mixing tank to close the hopper of the mixing tank. The automated control system controls the driving motor of the mixing shaft to work, and the mixing blades agitate the materials in the mixing tank for mixing. When the set time is reached, the automated control system controls the driving motor of the mixing shaft to stop working and the mixing stops. S3: Mold leveling; S31: Automatic leveling detection by lidar. When the discharge door of the mixing tank is closed, the automated control system controls the lidar to scan the four corner points of the forming mold below. If the lidar scans the four corner points of the forming mold, step S32 is executed; otherwise, the position of the forming mold is adjusted until the lidar scans the four corner points of the forming mold. S32: Leveling. The automated control system calculates the horizontal inclination angle of the plane formed by the four corner points of the forming mold based on the distances scanned by the lidar to the four corner points of the forming mold, and calculates the height adjustment amounts of the four leveling screws according to the horizontal inclination angle. S4: Pouring; During pouring, each mold cavity of the forming mold is filled in sequence. The automatic control system controls the motor of the discharge door of the mixing tank to drive the discharge door of the mixing tank to open outward. The concrete in the mixing tank falls into the feeding trough through the discharge door of the mixing tank and then enters the forming mold through the feeding trough. During this process, the automatic control system controls the eccentric vibrator to work, and the lidar measures the height of the upper surface of the concrete in the forming mold in real time. When the upper surface of the filled concrete reaches the plane formed by the four corner points of the initially scanned forming mold, the automatic control system controls the motor of the discharge door of the mixing tank to drive the discharge door of the mixing tank to close, stops pouring, the eccentric vibrator stops working, and the automatic leveling forming system moves away along the guide rail of the leveling system bottom plate; S5: Self-cleaning; S51: Self-cleaning of the mixing device. The automatic control system controls the pressure pump to work at full power, and the high-pressure water drives the spray arm to rotate. The water flow sprayed by the spray arm flushes the mixing tank, mixing blades and mixing scrapers; the automatic control system controls the drive motor of the mixing shaft to work, and the mixing blades rotate around the mixing shaft; S52: Detection of cleanliness by lidar. The automatic control system controls the pressure pump and the drive motor of the mixing shaft to stop working, controls the motor of the discharge door of the mixing tank to drive the discharge door of the mixing tank to open outward, discharges the sewage, controls the motor of the discharge door of the mixing tank to rotate inward into the mixing tank, and the lidar scans several points inside the mixing tank shell. If the distances to several points are all the same as the distances measured when it is empty without adding materials, it means the cleaning is completed. If the distance to a certain point is less than the distance measured when it is empty without adding materials, it means the cleaning is not thorough, and steps S51 - S52 are re-executed until the cleaning is completed; S6: Demolding; The automatic control system controls the drive motor of the rotating platform rotating shaft to work, makes the rotating platform rotating shaft rotate, the rotating platform plate flips horizontally, and the compressed air will push out the solidified test block through the mold one-way valve, and then the rotating platform plate resets to complete demolding.

10. The method of using a multifunctional integrated fiber concrete automatic molding machine according to claim 9, characterized in that; Step S32 specifically includes the following steps: The distances measured by the lidar from the four corner points A, B, C, and D of the forming die are dA, dB, dC, and dD respectively. The position of the lidar is the origin O, and the height is set as h. is the pitch angle from the lidar to the corner point. is the horizontal azimuth angle from the lidar to the corner point. Then the three-dimensional coordinates (xi, yi, zi) of each corner point, where i = A, B, C, D, are expressed as: ； ； ； Optionally select three points such as A, B, and C to calculate the plane equation. First, calculate two vectors: ； ； Find the normal vector again : ； ； ； The plane equation is expressed as: ； Determine whether the plane is horizontal. The necessary and sufficient condition for the plane to be horizontal is that the normal vector is in the vertical direction, that is and . Considering the existence of real errors, if and , is the preset tolerance, then the plane is horizontal. If it is not horizontal, the heights of the four corner points are corrected; The correction amount of each corner point is the difference between the current height and the target horizontal plane, and the average height of the current plane is calculated as , and the correction displacement . A positive value indicates that it needs to be raised, and a negative value indicates that it needs to be lowered, obtaining the height correction values of the four corner points , , , . Adjust the height of the leveling screw nut according to the height correction value.

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