Energy-saving and environment-friendly building brick production device
By cooperating with the upper and lower mold components and using vibration components to assist in demolding, the bricklaying production process is automated, solving the problems of low efficiency and material waste in traditional bricklaying production, and improving production efficiency and brick quality consistency.
Patent Information
- Application Number
- CN202510750974.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-06
- Publication Date
- 2025-11-18
- Estimated Expiration
- 2045-06-06
AI Technical Summary
Traditional bricklaying production equipment suffers from low processing efficiency and inability to process continuously. Furthermore, large-area feeding leads to material waste and residue, affecting pressing effect and production efficiency.
The upper and lower die components work together with the forming components to extrude and form bricks. A vibration component assists in demolding, and the automated design enables a continuous feeding, stamping, and unloading process.
It improves the utilization rate of raw materials, ensures the consistency of brick quality, reduces waste and environmental pollution, improves production efficiency, and solves the problems of low efficiency and continuous processing in traditional processes.
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Figure CN120307427B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of building brick production, and particularly relates to an energy-saving and environment-friendly building brick production device. BACKGROUND
[0002] Modern buildings are mainly made of reinforced concrete, and bricks are traditional masonry materials, which are changing from using clay as the main raw material to using industrial waste, and from sintering to non-sintering. Bricks are divided into wall bricks, load-bearing bricks, non-load-bearing bricks, etc. according to different use positions. At present, the production method of non-burning and pressing is an energy-saving and environment-friendly brick production method because it saves resources and pollutes less.
[0003] At present, bricks are mostly produced by the production method of non-burning and pressing, but the traditional pressing process has the problems of low processing efficiency and inability to continuous processing. In addition, the existing building brick processing device adopts a large-area feeding method when feeding, which causes the raw materials to be unable to effectively enter the forming cavity, resulting in waste and easy to be left on the surface of the forming cavity, affecting the pressing effect. At the same time, the building bricks are difficult to smoothly fall off from the forming cavity after production, affecting the conveying speed and thus reducing the production efficiency. SUMMARY
[0004] In view of the above problems existing in the prior art, the present application is proposed.
[0005] Therefore, the present application provides an energy-saving and environment-friendly building brick production device, which aims to solve the problems of low efficiency and inability to continuous processing of the traditional pressing process, waste caused by large-area feeding, residue in the forming cavity and difficulty in brick falling.
[0006] To solve the above technical problems, the present application provides the following technical scheme: an equipment unit, comprising a support and a hopper arranged on the top of the support for discharging;
[0007] A production unit, comprising an upper pressing die assembly arranged on the support, a forming assembly arranged at the bottom of the upper pressing die assembly for extruding and forming the bricks, a lower pressing die assembly slidingly arranged at the bottom of the forming assembly and matched with the upper pressing die assembly, and a vibration assembly arranged on one side of the forming assembly for vibrating and discharging the bricks, wherein the upper pressing die assembly, the forming assembly, the lower pressing die assembly and the vibration assembly are fixedly connected with the support;
[0008] A discharging unit, comprising a discharging assembly arranged on the other side of the forming assembly for discharging and transporting the building bricks, wherein the discharging assembly is fixedly connected with the support.
[0009] As a preferred embodiment of the energy-saving and environmentally friendly bricklaying production device of the present invention, the upper pressing mold assembly includes a connector disposed on a support member, a hydraulic rod disposed on the top of the connector, a pressure plate disposed on the output end of the hydraulic rod, a pressure block disposed on the bottom of the pressure plate, a rotating shaft disposed on the pressure plate, a linkage rod rotatably disposed on the outer diameter of the rotating shaft, and a support rod disposed on the bottom of the connector, wherein the support rod is slidably connected to both the pressure plate and the lower pressing mold assembly.
[0010] As a preferred embodiment of the energy-saving and environmentally friendly building brick-making production device of the present invention, the forming component includes a fixed plate disposed on a support member, a conveying member slidably disposed on the top of the fixed plate, buffer spring members disposed at both ends of the conveying member, a second rotating shaft disposed at one end of the buffer spring member, and the second rotating shaft being rotatably connected to a first linkage rod, and a mold member disposed at one end of the conveying member, and the mold member being slidably connected to the unloading component.
[0011] As a preferred embodiment of the energy-saving and environmentally friendly bricklaying production device of the present invention, the conveying component is provided with a return spring, the other end of the return spring is provided with a push plate, and the push plate is slidably connected to the conveying component. The conveying component is provided with a top plate, and the top plate is slidably connected to the push plate.
[0012] As a preferred embodiment of the energy-saving and environmentally friendly bricklaying production device of the present invention, a forming component is provided at the bottom of the fixed plate, and the forming component is slidably connected to the pressure block.
[0013] As a preferred embodiment of the energy-saving and environmentally friendly building bricklaying production device of the present invention, the lower pressing mold assembly includes a support block disposed on a support member, a hydraulic rod II disposed on the support block, a pressure plate II disposed at the output end of the hydraulic rod II, and a pressure block II disposed on the top of the pressure plate II, and the pressure block II is slidably connected to the fixed plate.
[0014] As a preferred embodiment of the energy-saving and environmentally friendly brick-making production device of the present invention, the pressure plate two is provided with a rotating shaft three at both ends, and a linkage rod two is rotatably provided on the outer diameter of the rotating shaft three, and the other end of the linkage rod two is rotatably connected to the rotating shaft two.
[0015] As a preferred embodiment of the energy-saving and environmentally friendly bricklaying production device of the present invention, the vibration component includes a motor mounted on a support member, a rotating disk mounted on the output end of the motor, a rotating rod mounted on one side of the top of the rotating disk, a push rod rotatably mounted on the outer diameter of the rotating rod, and a retractable member mounted on the top of the other end of the push rod.
[0016] As a preferred embodiment of the energy-saving and environmentally friendly building bricklaying production device of the present invention, the support member is provided with a limit rod, the limit rod is provided with a second return spring inside, the other end of the second return spring is provided with an extension rod, the bottom of the extension rod is provided with a slot, and the slot is slidably connected to the shrinking member, and the extension rod is fixedly connected to the conveying member.
[0017] As a preferred embodiment of the energy-saving and environmentally friendly building bricklaying production device of the present invention, the feeding component includes a fixed frame disposed on one side of the support member, an electric push rod disposed inside the fixed frame, a connecting plate disposed at the output end of the electric push rod, and a movable plate disposed on the top of the connecting plate, wherein the movable plate is slidably connected to the fixed frame.
[0018] The beneficial effects of this invention are as follows: By crushing waste materials such as chemical materials and feeding them into the hopper, and using the upper and lower die components to extrude the forming component, the forming component moves to the bottom of the hopper for feeding. This integrated system not only improves the utilization rate of raw materials but also reduces waste and residue caused by raw materials not being able to effectively enter the forming cavity. Furthermore, through the precise cooperation of the upper and lower die components, the material inside the forming component is uniformly extruded into blocks, ensuring the quality and consistency of the bricks. At the same time, the automated design of the device enables uninterrupted feeding, stamping, forming, and unloading processes, effectively improving production efficiency and avoiding the problems of low processing efficiency and inability to process continuously in traditional pressing processes. The vibration component further improves the demolding efficiency of the bricks, reducing the problem of reduced conveying speed and decreased production efficiency caused by bricks being difficult to detach smoothly from the forming cavity. Moreover, by controlling the feeding of raw materials and the forming process, energy waste and environmental pollution caused by raw material residue and uneven feeding are reduced, achieving green production. Attached Figure Description
[0019] To more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0020] Figure 1 This is a schematic diagram of the extrusion structure of the energy-saving and environmentally friendly brick-making production device of the present invention.
[0021] Figure 2 This is a schematic diagram of the unfolded structure of the energy-saving and environmentally friendly bricklaying production device of the present invention.
[0022] Figure 3 This is a side view of the energy-saving and environmentally friendly bricklaying production device of the present invention.
[0023] Figure 4 This is a cross-sectional structural diagram of the energy-saving and environmentally friendly bricklaying production device of the present invention.
[0024] Figure 5 This invention relates to an energy-saving and environmentally friendly bricklaying production device. Figure 4 A magnified structural diagram at point A.
[0025] Figure 6 This is a schematic diagram of the upper pressure mold component of the energy-saving and environmentally friendly building bricklaying production device of the present invention.
[0026] Figure 7 This is a schematic diagram of the feeding component structure of the energy-saving and environmentally friendly bricklaying production device of the present invention.
[0027] Figure 8 This is a schematic diagram of the lower mold assembly structure of the energy-saving and environmentally friendly bricklaying production device of the present invention.
[0028] Figure 9 This is a schematic diagram of the vibration component structure of the energy-saving and environmentally friendly bricklaying production device of the present invention.
[0029] Figure 10 This is a schematic diagram of the material feeding component structure of the energy-saving and environmentally friendly bricklaying production device of the present invention.
[0030] Explanation of reference numerals in the attached drawings: 100, Equipment unit; 101, Support component; 102, Hopper; 200, Production unit; 201, Upper mold assembly; 2011, Connecting component; 2012, Hydraulic rod one; 2013, Pressure plate one; 2014, Pressure block one; 2015, Support rod; 2016, Rotating shaft one; 2017, Linkage rod one; 202, Forming assembly; 2021, Fixing plate; 2022, Conveying component; 2023, Mold component; 2024, Buffer spring component; 2025, Rotating shaft two; 2026, Return spring one; 2027, Push plate; 2028, Top plate; 2029, Forming component; 2 03. Lower pressing mold assembly; 2031. Support block; 2032. Hydraulic rod II; 2033. Pressure plate II; 2034. Pressure block II; 2036. Rotating shaft III; 2037. Linkage rod II; 204. Vibration assembly; 2041. Motor; 2042. Rotary disk; 2043. Rotating rod; 2044. Push rod; 2045. Shrinking component; 2046. Limiting rod; 2047. Reset spring II; 2048. Extension rod; 2049. Slot; 300. Unloading unit; 301. Unloading assembly; 3011. Fixing frame; 3012. Electric push rod; 3013. Connecting plate; 3014. Moving plate. Detailed Implementation
[0031] To make the above-mentioned objects, features and advantages of the present invention more apparent and understandable, the specific embodiments of the present invention will be described in detail below with reference to the accompanying drawings.
[0032] Example 1, referring to Figures 1-3 The first embodiment of the present invention provides an energy-saving and environmentally friendly building bricklaying production device, which includes: equipment unit 100, production unit 200, and material feeding unit 300.
[0033] The equipment unit 100 includes a support member 101 and a hopper 102 disposed on the top of the support member 101 for discharging materials.
[0034] The production unit 200 includes an upper die assembly 201 disposed on a support member 101, a forming assembly 202 disposed at the bottom of the upper die assembly 201 for extruding and forming bricks, a lower die assembly 203 slidably disposed at the bottom of the forming assembly 202 and cooperating with the upper die assembly 201, and a vibration assembly 204 disposed on one side of the forming assembly 202 for vibrating and feeding bricks. The upper die assembly 201, the forming assembly 202, the lower die assembly 203 and the vibration assembly 204 are all fixedly connected to the support member 101.
[0035] The feeding unit 300 includes a feeding component 301 disposed on the other side of the forming component 202 for feeding and transporting bricks. The feeding component 301 is fixedly connected to the support member 101. During brick production, after the waste materials such as chemicals are crushed, they are fed into the hopper 102. The upper die component 201 and the lower die component 203 begin to press against the forming component 202 in the middle. Under the pressure of the upper die component 201 and the lower die component 203, the forming component 202 moves to the bottom of the hopper 102. Then, the hopper 102 begins to feed material, filling the interior of the forming component 202 with material. Then, as the upper die component 201 and the forming component 202 separate, the forming component... The component 202 is moved again between the upper die assembly 201 and the lower die assembly 203, conveying the material into the interior of the molded part 2029 at the bottom of the molding assembly 202. Then, the upper die assembly 201 and the molding assembly 202 press against the molding assembly 202 again, causing the conveyor 2022 inside the molding assembly 202 to move out. The mold component 2023 enters between the upper die assembly 201 and the lower die assembly 203. With the pressing of the upper die assembly 201 and the lower die assembly 203, all the material inside the molded part 2029 is squeezed into the interior of the mold component 2023. Then, the upper die assembly 201 and the lower die assembly 203 begin to cooperate to extrude and mold the material inside the molding assembly 202.
[0036] While extruding, hopper 102 restarts feeding material into conveyor 2022. After extrusion, upper die assembly 201 and lower die assembly 203 move in opposite directions, causing die 2023 to move to the top of unloading assembly 301, while conveyor 2022 moves to the top of forming part 2029 for re-feeding. Simultaneously, vibration assembly 204 begins to vibrate, causing unloading assembly 301 to contract downwards from the bottom of die 2023, vibrating and unloading the bricks inside die 2023. The vibration of vibration assembly 204 allows the bricks to fall more stably and quickly, while also ensuring more even and compact material distribution inside conveyor 2022. After unloading, unloading assembly 301 transports the formed bricks out. Through the cooperation of upper die assembly 201, lower die assembly 203, and forming assembly 202, the entire process of uninterrupted feeding, stamping, forming, and unloading can be completed.
[0037] During brick production, after the waste materials such as chemicals are crushed, they are fed into the hopper 102. The upper die assembly 201 and the lower die assembly 203 begin to press against the middle forming assembly 202. Under the pressure of the upper die assembly 201 and the lower die assembly 203, the forming assembly 202 moves to the bottom of the hopper 102. Then, the hopper 102 begins to feed material, filling the interior of the forming assembly 202 with material. Then, as the upper die assembly 201 and the forming assembly 202 separate, the forming assembly 202 is again moved towards the upper die assembly 201 and the lower die assembly 203. Between 3, the material is conveyed to the interior of the molding part 2029 at the bottom of the molding component 202. Then, the upper mold assembly 201 and the molding component 202 press against the molding component 202 again, causing the conveyor 2022 inside the molding component 202 to move out. The mold part 2023 enters between the upper mold assembly 201 and the lower mold assembly 203. With the pressing of the upper mold assembly 201 and the lower mold assembly 203, all the material inside the molding part 2029 is squeezed into the interior of the mold part 2023. Then, the upper mold assembly 201 and the lower mold assembly 203 begin to cooperate to extrude and mold the material inside the molding component 202.
[0038] While the extrusion is underway, the hopper 102 restarts feeding material into the conveyor 2022. After extrusion, the upper die assembly 201 and the lower die assembly 203 move in opposite directions, causing the die 2023 to move to the top of the unloading assembly 301, while the conveyor 2022 moves to the top of the formed part 2029 for re-feeding. Simultaneously, the vibration assembly 204 begins to vibrate, causing the unloading assembly 301 to contract downwards from the bottom of the die 2023, vibrating and unloading the bricks inside the die 2023. The vibration of the vibration assembly 204 also allows the bricks to fall off more stably and quickly, while simultaneously allowing the material inside the conveyor 2022 to be more... The material is evenly and densely distributed. After the material is fed out, the feeding component 301 transports the formed bricks out. Through the cooperation of the upper pressing mold component 201, the lower pressing mold component 203 and the forming component 202, the entire process of feeding, pressing, forming and unloading can be completed without interruption. This avoids the problems of low processing efficiency and inability to process continuously in traditional pressing processes. In addition, the existing brick-making processing device uses a large-area feeding method when feeding, which makes it impossible for raw materials to enter the forming cavity effectively, resulting in waste and easy residue on the surface of the forming cavity, affecting the pressing effect. At the same time, after the bricks are produced, they are difficult to fall out of the forming cavity smoothly, affecting the conveying speed and thus reducing production efficiency.
[0039] Example 2, refer to Figures 1-8This is the second embodiment of the present invention, which differs from the first embodiment in that: the upper molding assembly 201 includes a connector 2011 disposed on the support member 101, a hydraulic rod 2012 disposed on the top of the connector 2011, a pressure plate 2013 disposed on the output end of the hydraulic rod 2012, a pressure block 2014 disposed on the bottom of the pressure plate 2013, a rotating shaft 2016 disposed on the pressure plate 2013, a linkage rod 2017 rotatably disposed on the outer diameter of the rotating shaft 2016, and a support rod 2015 disposed on the bottom of the connector 2011, wherein the support rod 2015 is slidably connected to the pressure plate 2013 and the lower molding assembly 203. The molding assembly 202 includes a... The system includes a fixed plate 2021 placed on the support member 101, a conveyor 2022 slidably disposed on the top of the fixed plate 2021, buffer springs 2024 disposed at both ends of the conveyor 2022, a second rotating shaft 2025 disposed at one end of the buffer spring 2024 and rotatably connected to a first linkage rod 2017, and a mold 2023 disposed at one end of the conveyor 2022 and slidably connected to the unloading assembly 301. A first return spring 2026 is disposed inside the conveyor 2022, and a push plate 2027 is disposed at the other end of the first return spring 2026 and slidably connected to the conveyor 2022. A top plate 20 is disposed inside the conveyor 2022. 28. The top plate 2028 and the push plate 2027 are slidably connected. During brick production, after the operator puts the raw materials into the hopper 102, the hydraulic rod 2012 at the top of the connector 2011 starts to drive, causing the pressure plate 2013 to move downward with the pressure block 2014. At the same time, the linkage rod 2017 also starts to rotate around the rotating shaft 2016, and the linkage rod 2017 starts to push the rotating shaft 2025, causing the rotating shaft 2025 to move with the buffer spring 2024 and the conveyor 2022 to move directly below the hopper 102. When the conveyor 2022 moves to the bottom of the hopper 102, the mold part 2023 just moves to the bottom of the pressure block 2014. Then, the hopper 102 begins to unload material into the inside of the conveyor 2022. After unloading is completed, the hydraulic rod 2012 moves upward, causing the linkage rod 2017 to pull the conveyor 2022 back to the top of the fixed plate 2021, so that all the material inside the conveyor 2022 falls into the molded part 2029 at the bottom of the fixed plate 2021. Then, the hydraulic rod 2012 moves downward again, and the linkage rod 2017 once again squeezes the conveyor 2022 out of the fixed plate 2021 and moves it to the bottom of the hopper 102. At the same time, the mold part 2023 moves to the top of the fixed plate 2021. As the hydraulic rod 2012 carries the pressing block 2014 downward, the brick is extruded and molded.
[0040] Compared to Embodiment 1, the lower pressing mold assembly 203 further includes a support block 2031 disposed on the support member 101, a hydraulic rod 2032 disposed on the support block 2031, a pressure plate 2033 disposed at the output end of the hydraulic rod 2032, and a pressure block 2034 disposed on the top of the pressure plate 2033. The pressure block 2034 is slidably connected to the fixing plate 2021. A forming member 2029 is disposed at the bottom of the fixing plate 2021, and the forming member 2029 is slidably connected to the pressure block 2034. Both ends of 2033 are equipped with rotating shafts 2036. A linkage rod 2037 is rotatably mounted on the outer diameter of rotating shaft 2036, and the other end of linkage rod 2037 is rotatably connected to rotating shaft 2025. When the upper die assembly 201 presses downwards, hydraulic rod 2032 also moves upwards, carrying pressure plate 2033 and pressure block 2034, to cooperate with the pressing of the upper die assembly 201. Simultaneously, as hydraulic rod 2032 moves upwards, rotating shaft 2036 also causes linkage rod 2036 to move upwards. 37 rotates, coordinating with linkage rod 2017 to drive the movement of rotating shaft 2025 and conveyor 2022. As pressure block 2034 moves upward, it extrudes material from inside forming part 2029, pressing it into mold part 2023. With the cooperation of pressure block 2014, the brick inside mold part 2023 is extruded and formed. While pressure blocks 2014 and 2034 are pressing mold part 2023, conveyor 2022 returns to the bottom of hopper 102. The second round of feeding begins, and the internal material is pressed under the cooperation of the return spring 2026 and the push plate 2027. After the pressing block 2014 and the pressing block 2034 have finished pressing, the upper pressing die assembly 201 and the lower pressing die assembly 203 reverse their operation to move the conveyor 2022 back to the top of the fixed plate 2021, so that the conveyor 2022 can start the second round of feeding. Then the mold part 2023 moves to the top of the unloading assembly 301 to unload, thus completing the entire process of feeding, extrusion molding and unloading.
[0041] During operation, when brick production is underway, after the operator feeds the raw materials into the hopper 102, the hydraulic rod 2012 at the top of the connector 2011 is driven, causing the pressure plate 2013 to move downwards along with the pressure block 2014. Simultaneously, the linkage rod 2017 begins to rotate around the rotating shaft 2016, pushing the rotating shaft 2025. This causes the rotating shaft 2025, along with the buffer spring 2024 and the conveyor 2022, to move directly below the hopper 102. As the conveyor 2022 moves below the hopper 102, the mold 2023 moves to the bottom of the pressure block 2014. Then, the hopper 102... 2. The material inside the conveyor 2022 is fed into the machine. After the feeding is completed, the hydraulic rod 2012 moves upward, which causes the linkage rod 2017 to pull the conveyor 2022 back to the top of the fixed plate 2021. This causes all the material inside the conveyor 2022 to fall into the molded part 2029 at the bottom of the fixed plate 2021. Then the hydraulic rod 2012 moves downward again, and the linkage rod 2017 pushes the conveyor 2022 out of the fixed plate 2021 and moves it to the bottom of the hopper 102. At the same time, the mold part 2023 moves to the top of the fixed plate 2021. As the hydraulic rod 2012 pushes the pressing block 2014 downward, the brick is extruded and molded.
[0042] As the upper die assembly 201 presses downwards, the hydraulic rod 2032 moves upwards, carrying the pressure plate 2033 and the pressure block 2034, cooperating with the pressing of the upper die assembly 201. Simultaneously, as the hydraulic rod 2032 moves upwards, the rotating shaft 2036 causes the linkage rod 2037 to rotate, working with the linkage rod 2017 to drive the rotating shaft 2025 and the conveyor 2022. Furthermore, as the pressure block 2034 moves upwards, it extrudes the material inside the molded part 2029, pressing it into the mold part 2023. With the cooperation of the pressure block 2014, the extrusion molding of the brick inside the mold part 2023 is completed. Furthermore, while the first pressing block 2014 and the second pressing block 2034 are pressing the mold part 2023, the conveyor 2022 returns to the bottom of the hopper 102 to start the second round of feeding. With the cooperation of the first reset spring 2026 and the push plate 2027, the internal material is pressed. After the pressing blocks 2014 and the second pressing block 2034 have finished pressing, the upper mold assembly 201 and the lower mold assembly 203 reverse their operation to move the conveyor 2022 back to the top of the fixed plate 2021, so that the conveyor 2022 can start the second round of feeding. Then the mold part 2023 moves to the top of the unloading assembly 301 to unload, thus completing the entire process of feeding, extrusion molding and unloading.
[0043] The remaining structure is the same as that in Example 1.
[0044] Example 3, referring to Figures 1-10 This is the third embodiment of the present invention, which differs from the second embodiment in that: the vibration assembly 204 includes a motor 2041 mounted on the support member 101, a rotating disk 2042 mounted on the output end of the motor 2041, a rotating rod 2043 mounted on one side of the top of the rotating disk 2042, a push rod 2044 rotatably mounted on the outer diameter of the rotating rod 2043, and a retractable member 2045 mounted on the top of the other end of the push rod 2044. A limiting rod 2046 is provided on the support member 101. 046 has a second return spring 2047 inside, and an extension rod 2048 is provided at the other end of the second return spring 2047. The bottom of the extension rod 2048 is provided with a slot 2049, and the slot 2049 is slidably connected to the shrinking part 2045. The extension rod 2048 is fixedly connected to the conveying part 2022. After the upper mold assembly 201 and the lower mold assembly 203 extrude bricks into the forming assembly 202, the mold part 2023 is moved to the top of the unloading assembly 301, and then the motor 2041 starts to drive. The rotation causes the rotating rod 2043 at the top of the rotating disk 2042 to move left and right together with the pushing rod 2044 and the shrinking component 2045. Under the action of the shrinking component 2045, the extending rod 2048 moves slightly left and right, carrying the mold component 2023 and the conveyor component 2022, thus generating vibration. This vibration allows the conveyor component 2022 to discharge material more evenly into the molded component 2029, and also vibrates the bricks formed inside the mold component 2023 for material discharge. This effectively prevents bricks from sticking to the inner wall of the mold component 2023, allowing the bricks to detach more quickly. This also allows the conveyor component 2022 to feed materials more quickly. Furthermore, when the conveyor component 2022 moves towards the bottom of the hopper 102, the extension rod 2048 compresses the reset spring 2047 and slides into the limit rod 2046, which also limits and guides the movement of the conveyor component 2022. This makes the movement of the conveyor component 2022 more stable under the drive of the upper mold assembly 201 and the lower mold assembly 203.
[0045] Compared to Embodiment 2, the feeding assembly 301 further includes a fixed frame 3011 disposed on one side of the support member 101, an electric push rod 3012 disposed inside the fixed frame 3011, a connecting plate 3013 disposed at the output end of the electric push rod 3012, and a movable plate 3014 disposed on the top of the connecting plate 3013. The movable plate 3014 is slidably connected to the fixed frame 3011. When the upper mold assembly 201 and the lower mold assembly 203 move the mold part 2023 to the top of the movable plate 3014, the electric push rod 3012 begins to vibrate in coordination with the vibration assembly 204, causing the movable plate 3014 to move downward along the fixed frame 3011. The material feeding in coordination with the vibration of the vibration assembly 204 allows the bricks formed inside the mold part 2023 to be released more stably and quickly.
[0046] During use, after the upper die assembly 201 and lower die assembly 203 extrude bricks into the forming assembly 202, the mold part 2023 is moved to the top of the unloading assembly 301. Then, the motor 2041 starts driving, causing the rotating rod 2043 on the top of the rotating disk 2042 to move left and right along with the pushing rod 2044 and the shrinking part 2045. Under the action of the shrinking part 2045, the extending rod 2048 moves slightly left and right along with the mold part 2023 and the conveyor 2022, generating vibration. This vibration allows the conveyor 2022 to unload the formed part 2029 into the molded part. The material feeding is more uniform, and the bricks formed inside the mold 2023 can also be vibrated to feed them, which can effectively prevent the bricks from sticking to the inner wall of the mold 2023, so that the bricks can be detached more quickly. The conveyor 2022 can feed the material more quickly. When the conveyor 2022 moves to the bottom of the hopper 102, the extension rod 2048 squeezes the reset spring 2047 and slides into the limit rod 2046, which can also limit and guide the movement of the conveyor 2022, so that the conveyor 2022 moves more stably under the drive of the upper mold assembly 201 and the lower mold assembly 203.
[0047] When the upper mold assembly 201 and the lower mold assembly 203 move the mold part 2023 to the top of the moving plate 3014, the electric push rod 3012 starts to vibrate in coordination with the vibration assembly 204, causing the moving plate 3014 to move downward along the fixed frame 3011. In coordination with the vibration of the vibration assembly 204, the bricks formed inside the mold part 2023 can be released more stably and quickly, reducing the problem of reduced conveying speed and reduced production efficiency caused by the bricks being difficult to detach smoothly from the molding cavity. Furthermore, by controlling the feeding of raw materials and the molding process, energy waste and environmental pollution caused by raw material residue and uneven feeding are reduced, thus achieving green production.
[0048] The remaining structure is the same as that in Example 2.
[0049] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and are not intended to limit it. Although the present invention has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solutions of the present invention without departing from the spirit and scope of the technical solutions of the present invention, and all such modifications or substitutions should be covered within the scope of the claims of the present invention.
Claims
1. An energy-saving and environmentally friendly bricklaying production device, characterized in that: include: The equipment unit (100) includes a support (101) and a hopper (102) disposed on top of the support (101) for discharging materials. The production unit (200) includes an upper die assembly (201) disposed on a support member (101), a forming assembly (202) disposed at the bottom of the upper die assembly (201) for extruding and forming bricks, a lower die assembly (203) slidably disposed at the bottom of the forming assembly (202) and cooperating with the upper die assembly (201), and a vibration assembly (204) disposed on one side of the forming assembly (202) for vibrating and feeding bricks. The upper die assembly (201), the forming assembly (202), the lower die assembly (203) and the vibration assembly (204) are all fixedly connected to the support member (101). The upper pressure mold assembly (201) includes a connector (2011) disposed on the support member (101), a hydraulic rod (2012) disposed on the top of the connector (2011), a pressure plate (2013) disposed on the output end of the hydraulic rod (2012), a pressure block (2014) disposed on the bottom of the pressure plate (2013), a rotating shaft (2016) disposed on the pressure plate (2013), and a linkage rod (2017) rotatably disposed on the outer diameter of the rotating shaft (2016). The molding assembly (202) includes a fixing plate (2021) disposed on the support member (101), a molding member (2029) is disposed at the bottom of the fixing plate (2021), and the molding member (2029) is slidably connected to the pressure block (2034); The lower pressure mold assembly (203) includes a support block (2031) disposed on the support member (101), a hydraulic rod two (2032) disposed on the support block (2031), a pressure plate two (2033) disposed at the output end of the hydraulic rod two (2032), and a pressure block two (2034) disposed on the top of the pressure plate two (2033), and the pressure block two (2034) is slidably connected to the fixed plate (2021); The front and rear ends of the pressure plate 2 (2033) are provided with a rotating shaft 3 (2036), and a linkage rod 2 (2037) is rotatably provided on the outer diameter of the rotating shaft 3 (2036), and the other end of the linkage rod 2 (2037) is rotatably connected to the rotating shaft 2 (2025); The vibration assembly (204) includes a motor (2041) mounted on a support member (101), a rotating disk (2042) mounted on the output end of the motor (2041), a rotating rod (2043) mounted on one side of the top of the rotating disk (2042), a push rod (2044) rotatably mounted on the outer diameter of the rotating rod (2043), and a retractable member (2045) mounted on the top of the other end of the push rod (2044). A limit rod (2046) is provided on the support member (101). A second reset spring (2047) is provided inside the limit rod (2046). An extension rod (2048) is provided at the other end of the second reset spring (2047). A slot (2049) is provided at the bottom of the extension rod (2048). The slot (2049) is slidably connected to the shrink member (2045). The extension rod (2048) is fixedly connected to the conveyor member (2022). The unloading unit (300) includes an unloading component (301) disposed on the other side of the forming component (202) for unloading and transporting bricks, and the unloading component (301) is fixedly connected to the support member (101).
2. The energy-saving and environmentally friendly bricklaying production device according to claim 1, characterized in that: The bottom of the connector (2011) is provided with a support rod (2015), and the support rod (2015) is slidably connected to the pressure plate (2013) and the lower pressure mold assembly (203).
3. The energy-saving and environmentally friendly bricklaying production device according to claim 2, characterized in that: The top of the fixed plate (2021) is slidably mounted with a conveyor (2022), a buffer spring (2024) at both ends of the conveyor (2022), a second rotating shaft (2025) at one end of the buffer spring (2024), and the second rotating shaft (2025) is rotatably connected to the first linkage rod (2017), and a mold (2023) at one end of the conveyor (2022), and the mold (2023) is slidably connected to the unloading assembly (301).
4. The energy-saving and environmentally friendly bricklaying production device according to claim 3, characterized in that: The conveyor (2022) is provided with a return spring (2026) inside, and a push plate (2027) is provided at the other end of the return spring (2026). The push plate (2027) is slidably connected to the conveyor (2022). The conveyor (2022) is provided with a top plate (2028) inside, and the top plate (2028) is slidably connected to the push plate (2027).
5. The energy-saving and environmentally friendly bricklaying production device according to claim 4, characterized in that: The feeding assembly (301) includes a fixed frame (3011) disposed on one side of the support member (101), an electric push rod (3012) disposed inside the fixed frame (3011), a connecting plate (3013) disposed at the output end of the electric push rod (3012), and a movable plate (3014) disposed on the top of the connecting plate (3013), wherein the movable plate (3014) is slidably connected to the fixed frame (3011).
Citation Information
Patent Citations
Steel ladle refractory material production device
CN118528390A