Manufacturing device and manufacturing method of integral bay window

Abstract

The invention discloses a manufacturing device and method of an integral bay window, the manufacturing device of the integral bay window comprises a mold box, and the mold box is provided with a first movement limiting mechanism and a second movement limiting mechanism which move in the length direction; a bottom limiting mechanism is arranged below the position between the first movement limiting mechanism and the second movement limiting mechanism. And an integral bay window mold is arranged in a space defined by the first movement limiting mechanism, the second movement limiting mechanism and the bottom limiting mechanism.

Description

Technical Field

[0001] The present invention relates to the technical field of prefabricated component manufacturing, in particular to a manufacturing device and method for an integral bay window. Background Art

[0002] Currently, due to the complex structure of the bay window of prefabricated components, special molds usually need to be made for manufacturing. However, the sizes of bay windows in different projects are different, and there is no manufacturing device in the prior art that can adapt to integral bay windows of prefabricated components with different sizes.

[0003] In view of this, the present invention is particularly proposed. Summary of the Invention

[0004] The purpose of the present invention is to overcome the above technical deficiencies, and provide a manufacturing device and method for an integral bay window to solve the technical problems in the related art.

[0005] To achieve the above technical purpose, the present invention adopts the following technical solutions:

[0006] According to one aspect of the present invention, a manufacturing device for an integral bay window is provided, including a mold box. A first moving limit mechanism and a second moving limit mechanism that move along the length direction are provided on the mold box, and a bottom limit mechanism is provided below the space between the first moving limit mechanism and the second moving limit mechanism; an integral bay window mold is provided in the space enclosed by the first moving limit mechanism, the second moving limit mechanism and the bottom limit mechanism.

[0007] Optionally, both the first moving limit mechanism and the second moving limit mechanism include a main body. The mold box has a track, and the main body is matched with the track through a connecting part having a wheel set, so that the main body moves along the mold box. The connecting part is also connected to a power mechanism to provide power for the movement of the mold box through the connecting part.

[0008] Optionally, the power mechanism is an oil cylinder, and the push rod of the oil cylinder is connected to the connecting part.

[0009] Optionally, the connecting part and the wheel set are provided at both the upper and lower ends of the main body.

[0010] Optionally, the bottom limit mechanism includes a bottom support body, and a height adjustment mechanism is provided below the bottom support body.

[0011] Optionally, the height adjustment mechanism includes a bottom plate fixed to the mold box, a vertical adjustment bolt is inserted through the bottom plate, and the top of the adjustment bolt is connected to the bottom of the bottom support body.

[0012] Optionally, the bottom support body includes multiple sections along the length direction, and the number of the multiple sections of the bottom support body is set according to the length of the integral bay window to be fabricated.

[0013] Optionally, the integral bay window mold includes a window mold and a wall mold. The window mold includes window modules with a right-angled structure arranged at four corners. Adjacent window modules are connected by movable connecting plates. The movable connecting plates include multiple plate bodies hinged end to end; a telescopic control mechanism is further included in the middle of the window mold, and the telescopic control mechanism is connected to the movable connecting plates to support or retract the movable connecting plates.

[0014] According to another aspect of the present invention, there is also provided a method for fabricating an integral bay window, which is implemented using the above-mentioned fabricating device for an integral bay window, and includes:

[0015] Place the integral bay window mold into the space surrounded by the first limiting mechanism, the second limiting mechanism, and the bottom limiting mechanism;

[0016] Control the first limiting mechanism and the second limiting mechanism to move towards each other to clamp the integral bay window mold in the middle; adjust the bottom limiting mechanism so that the height, thickness, and width of the bottom limiting mechanism are adapted to the bottom of the integral bay window mold;

[0017] Pour concrete into the integral bay window mold. After the concrete solidifies, control the first limiting mechanism and the second limiting mechanism to move away from each other, take out the integral bay window mold together with the poured integral bay window, and then remove the integral bay window mold to obtain the integral bay window.

[0018] The fabricating device and method for an integral bay window provided by the present invention include the first limiting mechanism and the second limiting mechanism on both sides, both of which can move, so it can adapt to integral bay window molds with different widths. In a preferred embodiment, the bottom limiting mechanism can also adjust the height, width, etc., so as to adapt to integral bay windows of different specifications. Description of the Drawings

[0019] Figure 1 It is a schematic structural diagram of a fabricating device for an integral bay window provided by an embodiment of the present invention;

[0020] Figure 2 It is Figure 1 An enlarged structural diagram of the upper right part;

[0021] Figure 3 It is Figure 1 An enlarged structural diagram of the bottom from another angle;

[0022] Figure 4Schematic diagram (exploded view) of a manufacturing device for an integral bay window provided by an embodiment of the present invention;

[0023] Figure 5 For Figure 4 Enlarged structural schematic diagram of the bottom from another angle;

[0024] Figure 6 For Figure 4 Enlarged structural schematic diagram of the integral bay window mold from another angle;

[0025] Figure 7 Schematic diagram of the integral bay window manufactured by the manufacturing device for an integral bay window provided by an embodiment of the present invention.

[0026] In the figure:

[0027] 1 - mold box; 2 - first moving limit mechanism; 3 - second moving limit mechanism; 4 - bottom limit mechanism; 5 - integral bay window mold; 6 - main body; 7 - wheel set; 8 - connecting part; 9 - oil cylinder; 10 - bottom support body; 11 - bottom plate; 12 - adjusting bolt; 13 - main body section; 14 - additional section; 15 - window formwork; 16 - wall formwork; 17 - window module; 18 - movable connecting plate; 19 - integral bay window; 20 - notch; 21 - telescopic control mechanism; 22 - track; 23 - counter sill. Detailed implementation manners

[0028] In order to enable those skilled in the art of this technology to better understand the solutions of this application, the technical solutions in the embodiments of this application will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of this application. Obviously, the described embodiments are only a part of the embodiments of this application, rather than all the embodiments. Based on the embodiments in this application, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the scope of protection of this application.

[0029] A manufacturing device for an integral bay window provided by an embodiment of the present invention, in combination with Figures 1-6 , includes a mold box 1. A first moving limit mechanism 2 and a second moving limit mechanism 3 that move along the length direction are provided on the mold box 1. A bottom limit mechanism 4 is provided below between the first moving limit mechanism 2 and the second moving limit mechanism 3; an integral bay window mold 5 is provided in the space surrounded by the first moving limit mechanism 2, the second moving limit mechanism 3, and the bottom limit mechanism 4. For the convenience of display, Figure 1 only one group of mold boxes is shown in , and it should be understood that there are also mold boxes on the other side of the integral bay window mold 5 to sandwich the integral bay window mold 5 together with its respective limit mechanisms in the middle, so as to complete mold closing.

[0030] Both the first moving limit mechanism 2 and the second moving limit mechanism 3 include a main body 6. The main body 6 is connected to the track 22 of the mold box 1 through a connecting part 8 with a wheel set 7, so that the main body 6 moves along the mold box 1. The connecting part 8 is also connected to a power mechanism to provide power for the movement of the mold box 1 through the connecting part 8. In this embodiment, the connecting part 8 is a hanging connecting piece and is hung on the mold box 1. The power mechanism is an oil cylinder 9. The push rod of the oil cylinder 9 is connected to the connecting part 8, that is, the oil cylinder 9 is horizontally arranged along the length direction of the mold box 1. After the push rod extends, it is connected to the connecting part 8, thereby driving it to reciprocate along the length direction of the mold box 1..

[0031] In this embodiment, connecting parts 8 and wheel sets 7 are arranged at both the upper and lower ends of the main body 6, so that the mold can be fixed more stably and prevent displacement during the pouring process..

[0032] As an example, the bottom limit mechanism 4 includes a bottom support body 10, and a height adjustment mechanism is provided below the bottom support body 10. In this embodiment, the height adjustment mechanism includes a bottom plate 11 fixed to the mold box 1. A vertical adjustment bolt 12 is passed through the bottom plate 11, and the top of the adjustment bolt 12 is connected to the bottom of the bottom support body 10. By adjusting the adjustment bolt 12, the height of the bottom limit mechanism 4 can be changed, so as to adapt to bay windows of different height specifications.

[0033] The bottom support body 10 includes multiple sections along the length direction, and the number of the multiple sections of the bottom support body is set according to the length of the integral bay window to be manufactured. For example, the bottom support body 10 may include a main body section 13 and an additional section 14, and the additional section and the main body section can be detachably connected by bolts or the like. By adjusting the number of sections of the additional section 14, the length of the bottom support body 10 can be changed, so as to adapt to bay windows of different lengths. In some other embodiments, the thickness of the bottom limit mechanism 4 can also be changed by changing the number of the bottom support bodies 10 in the thickness direction, such as setting multiple ones.

[0034] The structure of the integral bay window mold 5 is the same as the prior art. In this embodiment, the integral bay window mold 5 includes a window form mold 15 and a wall form mold 16. The window form mold 15 includes window form modules 17 with a right-angled structure arranged at the four corners. Adjacent window form modules 17 are connected by movable connecting plates 18. The movable connecting plates 18 include multiple plate bodies that are articulated end to end; a telescopic control mechanism 21 is also included in the middle of the window form mold 15. The telescopic control mechanism 21 is connected to the movable connecting plate 18 to support or retract the movable connecting plate 18. The telescopic control mechanism 21 can also adopt various structures, such as a gear rack, a worm, etc. The advantage of this type of mold is relatively high assembly and disassembly efficiency, which belongs to the prior art, such as Chinese patent publication CN116160542A, etc., and will not be elaborated here.

[0035] In some embodiments, a notch 20 may also be provided at the bottom of the window formwork 15 to better fix the window formwork 15.

[0036] According to another aspect of the present invention, there is also provided a manufacturing method of an integral bay window, which is implemented by using the above-mentioned manufacturing device of the integral bay window, and includes:

[0037] Place the integral bay window formwork 5 into the space enclosed by the first limiting mechanism 2, the second limiting mechanism 3 and the bottom limiting mechanism 4;

[0038] Control the first moving limiting mechanism 2 and the second moving limiting mechanism 3 to move towards each other, and clamp the integral bay window formwork 5 in the middle; adjust the bottom limiting mechanism 5 so that the height, thickness and width of the bottom limiting mechanism 5 are adapted to the bottom of the integral bay window formwork 5;

[0039] Pour concrete into the integral bay window formwork 5. After the concrete solidifies, control the first limiting mechanism 2 and the second limiting mechanism 3 to move away from each other, take out the integral bay window formwork 5 together with the poured integral bay window, and then remove the integral bay window formwork 5 to obtain the integral bay window 19.

[0040] It should be understood that there are various moving methods for the first moving limiting mechanism 2 and the second moving limiting mechanism 3 in the embodiments of the present invention. For example, the track sliding connection in this embodiment may also be other similar connection methods. As long as it can move along the mold box, it belongs to the protection scope of the present invention.

[0041] The manufactured integral bay window may have a counter sill 23 (as shown in Figure 7 ), or may not have a counter sill.

[0042] This device and method can be applied to the manufacture of bay windows of any precast component system. Through each limiting mechanism, flexible adjustment can be carried out in the length, height and thickness directions to adapt to the manufacture of precast bay windows of different systems and different size specifications, significantly improving the production efficiency and saving the production cost.

[0043] The above are only the preferred embodiments of the present application. It should be noted that for those of ordinary skill in the art, without departing from the principle of the present application, several improvements and refinements can still be made, and these improvements and refinements should also be regarded as the protection scope of the present application.

Claims

1. An apparatus for manufacturing an integral bay window, characterized in that, It includes a formwork box, on which a first moving limit mechanism and a second moving limit mechanism moving along the length direction are provided, and a bottom limit mechanism is provided below between the first moving limit mechanism and the second moving limit mechanism; an integral bay window mold is arranged in the space enclosed by the first moving limit mechanism, the second moving limit mechanism and the bottom limit mechanism.

2. The manufacturing apparatus of the integral bay window according to claim 1, characterized in that, Both the first moving limit mechanism and the second moving limit mechanism include a main body. The formwork box has a track, and the main body is matched with the track through a connecting part with a wheel set so that the main body moves along the formwork box. The connecting part is also connected to a power mechanism to provide power for the movement of the formwork box through the connecting part.

3. The manufacturing device of the integral bay window according to claim 2, characterized in that, The power mechanism is an oil cylinder, and the push rod of the oil cylinder is connected to the connecting part.

4. The manufacturing apparatus for the integral bay window according to claim 2, characterized in that, The connecting part and the wheel set are arranged at both the upper and lower ends of the main body.

5. The manufacturing device of the integral bay window according to claim 1, characterized in that, The bottom limit mechanism includes a bottom support body, and a height adjustment mechanism is provided below the bottom support body.

6. The manufacturing device of the integral bay window according to claim 5, characterized in that The height adjustment mechanism includes a bottom plate fixed to the formwork box, a vertical adjustment bolt is penetrated through the bottom plate, and the top of the adjustment bolt is connected to the bottom of the bottom support body.

7. The manufacturing device of the integral bay window according to claim 5, characterized in that The bottom support body includes multiple sections along the length direction, and the number of the multiple sections of the bottom support body is set according to the length of the integral bay window to be fabricated.

8. The manufacturing apparatus for the integral bay window according to claim 1, wherein, The integral bay window mold includes a window mold and a wall mold. The window mold includes window modules in a right-angled structure arranged at the four corners, and adjacent window modules are connected by movable connecting plates. The movable connecting plates include multiple plate bodies hinged end to end; a telescopic control mechanism is further included in the middle of the window mold, and the telescopic control mechanism is connected to the movable connecting plates to support or retract the movable connecting plates.

9. A manufacturing method of an integral bay window, implemented using the manufacturing device of the integral bay window described in claim 1, characterized in that, It includes: Placing the integral bay window mold into the space enclosed by the first limit mechanism, the second limit mechanism and the bottom limit mechanism; Controlling the first moving limit mechanism and the second moving limit mechanism to move towards each other, clamping the integral bay window mold in the middle; adjusting the bottom limit mechanism so that the height, thickness and width of the bottom limit mechanism are adapted to the bottom of the integral bay window mold; Pouring concrete into the integral bay window mold. After the concrete solidifies, controlling the first moving limit mechanism and the second moving limit mechanism to move away from each other, taking out the integral bay window mold together with the poured integral bay window, and then removing the integral bay window mold to obtain the integral bay window.

Images