An impregnation finishing device for sportswear fabrics
Through vertical impregnation and airflow acceleration design, the problem of dye dripping during multi-layer fabrics is solved, achieving uniformity and efficiency of the quality of the fabrics is reduced and the impact of frosty floss is reduced.
Patent Information
- Application Number
- CN202510822481.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-19
- Publication Date
- 2025-08-22
- Estimated Expiration
- 2045-06-19
AI Technical Summary
In the prior art, when multi-layer fabrics are horizontally impregnated, dye remaining on the upper layer fabric drips on the lower layer fabric, resulting in uneven fabric thickness and affecting the impregnation quality.
The intermittent vertical impregnation method is adopted, and the circular slip ring and blower design is designed to ensure that the fabric enters and detaches the dye in a vertical state, and the airflow is used to accelerate the dye detachment to prevent the dye from dripping, while using the filter structure to remove floating floss.
Effectively prevent dye from dripping between the fabric, ensure consistent impregnation and dyeing quality, accelerate dye detachment speed, reduce the impact of frosty, and improve the overall quality of the fabric.
Smart Images

Figure CN120311424B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of fabric production, in particular to an impregnation finishing device for sportswear fabrics. Background Art
[0002] Fabric finishing is a process that uses chemical or physical methods to improve the appearance and feel of fabrics, enhance their wearing properties or impart special functions. It is a processing process that adds the "icing on the cake" to textiles.
[0003] In industry, the fabric is immersed in the dye at a certain temperature, soaked, removed from the dye at a certain speed for drying, and then subjected to a second immersion drying process to achieve the effect of dyeing the fabric by allowing the dye to penetrate into the fabric and adhere to the fiber surface of the fabric.
[0004] In the prior art, multiple layers of fabric are placed horizontally in a soaking tank for dyeing. When the fabric is separated from the dye, the residual dye on the upper layer of fabric will drip onto the lower layer of fabric, thereby increasing the thickness of the fabric and affecting the dyeing quality of the fabric. Summary of the Invention
[0005] The purpose of the present invention is to overcome the disadvantage that when multi-layer fabrics are placed horizontally into an immersion tank for dyeing, the residual dye on the upper layer of fabric will drip onto the lower layer of fabric when the fabric is separated from the dye, thereby increasing the thickness of the fabric and affecting the dyeing quality of the fabric. The present invention provides an immersion finishing device that can intermittently immerse multi-layer fabrics, allowing the multi-layer fabrics to be separated from the dye in a vertical position. When the fabric is separated from the dye, the air flow is used to accelerate the dye separation speed on the fabric, thereby preventing the dye on the upper layer of fabric from falling onto the lower layer of fabric and affecting the quality of the fabric.
[0006] Another object of the present invention is to provide an impregnation finishing device for sportswear fabrics having the above-mentioned functions.
[0007] The embodiment of the present invention is realized by the following technical scheme: an impregnation and finishing device for sportswear fabrics, comprising a soaking tank, a U-shaped frame and a tensioning assembly; two U-shaped frames are fixedly connected to the soaking tank; each U-shaped frame is connected to a tensioning assembly for assisting the rotation and tensioning of the fabric, and the two tensioning assemblies are symmetrically distributed on the left and right; further comprising a support frame, a power assembly, a circular slip ring, a circular roller, a bidirectional push rod and a bidirectional telescopic column; two support frames are fixedly connected to the soaking tank, and the two support frames are located between the two U-shaped frames; each support frame is connected to a power assembly, and the two power assemblies are symmetrically distributed on the left and right; each power assembly There is a circular slip ring connected to each component; each circular slip ring is provided with two vertical slide grooves; each circular slip ring is provided with a number of round rollers that are vertically equidistantly distributed, and all the round rollers are located in the two vertical slide grooves and slide up and down; each circular slip ring is provided with two bidirectional push rods, and the two telescopic parts of each bidirectional push rod are respectively rotatably connected to the uppermost and lowermost round rollers; each circular slip ring is provided with two bidirectional telescopic columns, and the two telescopic ends of each bidirectional telescopic column are respectively rotatably connected to the two round rollers in the middle; the power component is used to drive the horizontal fabric to rotate and move the fabric.
[0008] Optionally, the tensioning assembly includes a round rod, a U-shaped bracket, an elastic member, a round roller 2 and a clamping unit; two round rods are slidably connected to the left U-shaped bracket; the lower ends of the two round rods are fixedly connected to the U-shaped bracket; an elastic member is sleeved on each round rod; a number of round rollers 2 distributed vertically and equidistantly are rotatably connected to the U-shaped bracket; and a clamping unit for clamping the fabric is connected to the U-shaped bracket.
[0009] Optionally, the clamping unit includes a mounting block, a receiving block, a pressure block and an electric push rod; the left side of the left U-shaped bracket is fixedly connected to the mounting block; the rear side of the mounting block is fixedly connected to several receiving blocks distributed at equal distances; the mounting block is slidably connected to the pressure block; the mounting block is fixedly connected to the electric push rod, and the telescopic part of the electric push rod is fixedly connected to the pressure block.
[0010] Optionally, the power assembly includes an electric push rod 2, a limiting block, a mounting bracket, a motor, a spur gear, a toothless ring and a connecting plate; the electric push rod 2 is fixed to the left support frame; the telescopic part of the electric push rod 2 is fixed to the limiting block; the circular slip ring is rotatably set on the limiting block; the right side of the limiting block is fixed to the mounting bracket; the motor is fixed to the mounting bracket; the output shaft of the motor is fixed to the spur gear; the inner ring surface of the circular slip ring is fixed to the toothless ring, and the spur gear is meshed with the toothless ring; the left side of the limiting block is fixed to the connecting plate; the connecting plate is fixed to the left U-shaped bracket.
[0011] Optionally, it further includes a plurality of sealing strips fixedly connected to all vertical slide grooves 1, and all round rollers 1 pass through the sealing strips, and the sealing strips are made of deformable material.
[0012] Optionally, it further includes a hair dryer fixedly connected to the two support frames; the hair dryer is provided with six air outlets; the six air outlets are divided into three groups, and the two air outlets in each group are distributed in an inverted eight shape.
[0013] Optionally, it also includes two electric push rods three fixedly connected to each U-shaped bracket; each U-shaped bracket is provided with two horizontal slide grooves one which are symmetrically distributed in the front and back; each horizontal slide groove one is slidably connected to a slider; each slider is fixedly connected to a fixed plate; the telescopic parts of the two electric push rods three are each fixedly connected to a fixed plate; each fixed plate is fixed with a number of connecting rods which are equidistantly distributed, and the three connecting rods in the front and the three connecting rods in the rear are symmetrically distributed; each connecting rod is rotatably connected to a roller.
[0014] Optionally, three avoidance grooves are respectively provided at the front and rear of each U-shaped bracket.
[0015] Optionally, it also includes two chute plates fixedly connected to the immersion pool; a horizontal chute 2 and an arc chute are respectively provided on the facing sides of the two chute plates, and the horizontal chute 2 and the arc chute of the same chute plate are connected; each chute plate is connected to two rotating plates by a torsion spring, and the two rotating plates are respectively located at the two intersections of the horizontal chute 2 and the arc chute; initially, the rotating plate in front of the chute plate is inclined to block the horizontal chute 2, and the rotating plate behind the chute plate is horizontal to block the arc chute; a railing is slidably connected to the two chute plates, and the railing is located at the two horizontal chute 2 Inside; a filter screen 1 is fixed on the railing, and the filter screen 1 is L-shaped; the filter screen 1 is made of deformable material; the railing consists of three horizontal bars and two U-shaped bars, and two vertical slide grooves 2 are provided on the inner side of each U-shaped bar; a sliding column is slidably connected in the two vertical slide grooves 2 of each U-shaped bar; a spring telescopic rod is provided in each vertical slide groove 2, and the spring telescopic rods are fixed to the sliding column; a filter screen 2 is fixed to each sliding column, and the lower end of the filter screen 2 is fixed to the corresponding U-shaped bar; the filter screen 2 is a foldable structure; a T-shaped rod for moving the railing is fixed on the opposite sides of the two circular slip rings.
[0016] Optionally, it also includes two electric push rods four fixed to the front of the soaking pool; the telescopic parts of the two electric push rods four are commonly fixed to a fixing bar; and the fixing bar is fixed with a plurality of L-shaped rods distributed at equal distances for pushing the railing to reset it.
[0017] The present invention has the following advantages:
[0018] The present invention obtains an impregnation and finishing device for sportswear fabrics through the above-mentioned design. The round roller 1 on the two circular slip rings clamps the fabric located between the two circular slip rings and rotates clockwise, so that the fabric between the two circular slip rings changes from a horizontal state to a vertical state. The vertical fabric between the two circular slip rings is then sunk into the dye in the soaking tank for soaking. When the fabric is taken out of the dye solution after the dyeing is completed, the air flow continuously discharged through three groups of air outlets distributed in an inverted eight shape accelerates the flow speed of the dye on the fabric, and the dye at the lower end of the fabric is shaken off by utilizing the small-amplitude vibration generated by the fabric stopping moving.
[0019] The impregnation and finishing device for sportswear fabrics obtained by the above-mentioned design of the present invention separates the fabric from the dye solution in a vertical state. Compared with the prior art, which separates multiple layers of fabric from the dye in a horizontal state, this not only prevents the dye flowing on the upper layer of fabric from dripping onto the lower layer of fabric, resulting in the problem of uneven thickness of the dye impregnated on the fabric, but also accelerates the separation speed of the flowing dye on the fabric, thereby ensuring the dyeing quality of the fabric.
[0020] The present invention obtains an impregnation and finishing device for sportswear fabrics through the above-mentioned design. The two rollers in the middle of each layer of fabric move in opposite directions in contact with the fabric, combing the wrinkled parts of each layer of fabric, promptly restoring the wrinkled fabric, and preventing the wrinkled fabric from gradually extending during the subsequent conveying process, which affects the subsequent impregnation and production quality of the fabric.
[0021] The present invention obtains the impregnation and finishing device for sportswear fabrics through the above design. Before soaking the fabric, the L-shaped filter screen 1 and the filter screen 2 carry the fluff floating on the dye liquid surface forward, and the fluff on the dye liquid surface is gathered in the front part of the dye, providing clean dye for the subsequent soaking of the fabric.
[0022] The present invention obtains an impregnation and finishing device for sportswear fabrics through the above-mentioned design. After the fabric is soaked, it sinks into the dye through the L-shaped filter screen 1 and the filter screen 2, passes over the two circular sliding rings, returns to the front of the circular sliding rings and then moves out of the liquid surface. In this way, the lint that falls off the fabric when it is just soaked can be included in the L-shaped filter screen 1 and the filter screen 2, which makes it convenient to carry away the fallen lint and gather it to the front of the dye, thereby avoiding the lint generated by the soaked fabric from adhering to the fabric, affecting the soaking quality of the fabric, and increasing the difficulty of manually cleaning the lint on the fabric. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] The drawings constituting a part of this application are used to provide a further understanding of the present invention. The illustrative embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute improper limitations on the present invention.
[0024] In the attached figure:
[0025] Figure 1 This is a schematic diagram of the three-dimensional structure of the impregnation finishing device for sportswear fabrics of the present invention;
[0026] Figure 2 This is a schematic diagram of the three-dimensional structure of the circular sliding ring, circular roller 1, bidirectional push rod, bidirectional telescopic column and sealing strip of the impregnation finishing device for sportswear fabrics of the present invention;
[0027] Figure 3 This is a schematic diagram of the three-dimensional structure of the U-shaped frame, round rod, U-shaped bracket, elastic member, round roller 2 and clamping unit of the impregnation finishing device for sportswear fabrics of the present invention;
[0028] Figure 4 This is a schematic diagram of the three-dimensional structure of the support frame, power assembly, circular slip ring and circular roller 1 of the impregnation finishing device for sportswear fabrics of the present invention;
[0029] Figure 5 This is a schematic diagram of the three-dimensional structure of the blower and the air outlet of the impregnation finishing device for sportswear fabrics of the present invention;
[0030] Figure 6 This is a schematic diagram of the three-dimensional structure of the U-shaped bracket, electric push rod 3, slider, fixing plate, connecting rod and roller of the impregnation finishing device for sportswear fabrics of the present invention;
[0031] Figure 7 This is a schematic diagram of the three-dimensional structure of the chute plate, railing, filter screen 1, T-shaped rod, electric push rod 4, fixing bar and L-shaped rod of the impregnation finishing device for sportswear fabrics of the present invention;
[0032] Figure 8 This is a schematic diagram of the three-dimensional structure of the chute plate and the rotating plate of the impregnation finishing device for sportswear fabrics according to the present invention from a first viewing angle;
[0033] Figure 9 This is a schematic diagram of the three-dimensional structure of the chute plate and the rotating plate of the impregnation finishing device for sportswear fabrics according to the present invention from a second viewing angle;
[0034] Figure 10 This is a schematic diagram of the three-dimensional structure of the railing, filter screen 1, sliding column and filter screen 2 of the impregnation finishing device for sportswear fabrics of the present invention;
[0035] Figure 11 This is a schematic diagram of a horizontal fabric of the impregnation finishing device for sportswear fabrics of the present invention.
[0036] The parts in the attached drawings are marked as follows: 1-immersion tank, 2-U-shaped frame, 3-support frame, 4-circular slip ring, 5-round roller 1, 6-bidirectional push rod, 7-bidirectional telescopic column,
[0037] 101- round rod, 102- U-shaped bracket, 103- elastic member, 104- round roller 2, 105- mounting block, 106- receiving block, 107- pressing block, 108- electric push rod 1,
[0038] 201-electric push rod 2, 202-limiting block, 203-mounting bracket, 204-motor, 205-spur gear, 206-toothless ring, 207-connecting plate,
[0039] 301-sealing strip, 302-blower, 303-air outlet,
[0040] 401-electric push rod 3, 402-slider, 403-fixed plate, 404-connecting rod, 405-roller,
[0041] 501- slide plate, 502- turn plate, 503- railing, 504- filter screen 1, 505- slide column, 506- filter screen 2, 507- T-shaped rod, 508- electric push rod 4, 509- fixed bar, 510- L-shaped rod,
[0042] 4001-vertical chute one, 10201-horizontal chute one, 10202-avoidance chute, 50101-horizontal chute two, 50102-arc chute, 50301-vertical chute two. DETAILED DESCRIPTION
[0043] The following describes various embodiments of the present invention with reference to the accompanying drawings. In the following figures, the scales of the layers and components are appropriately altered for schematic illustration to ensure that the dimensions of the layers and components are recognizable. It should be noted that any terms such as "up," "down," "left," "right," "front," "back," "inside," and "outside" that appear or will appear in this document are based solely on the accompanying drawings and are not intended to limit the present invention.
[0044] Example 1: A device for impregnation finishing of sportswear fabrics, such as Figure 1-Figure 5 and Figure 11 As shown, it includes a soaking tank 1, a U-shaped frame 2 and a tensioning assembly; two U-shaped frames 2 are fixedly connected to the soaking tank 1; each U-shaped frame 2 is connected to a tensioning assembly, and the two tensioning assemblies are symmetrically distributed on the left and right;
[0045] The immersion tank 1 further comprises a plurality of support frames 3, a plurality of support frames 3 and a plurality of support frames 3. The plurality of support frames 3 are fixedly connected to the immersion tank 1, and the plurality of support frames 3 are located between the two U-shaped frames 2. A power assembly is connected to each support frame 3, and the two power assemblies are symmetrically distributed on the left and right. A circular slip ring 4 is connected to each power assembly. Two vertical slide grooves 4001 are provided on each circular slip ring 4. Four vertically equidistantly distributed circular rollers 5 are arranged on each circular slip ring 4, and all circular rollers 5 are located in two vertical slide grooves 4001 and slide up and down. Two bidirectional push rods 6 are arranged in each circular slip ring 4, and the two telescopic parts of each bidirectional push rod 6 are respectively rotatably connected to the uppermost and lowermost circular rollers 5. Two bidirectional telescopic columns 7 are arranged in each circular slip ring 4, and the two telescopic ends of each bidirectional telescopic column 7 are respectively rotatably connected to the two circular rollers 5 in the middle. The power assembly is used to drive the horizontal fabric to rotate and move the fabric downward or upward.
[0046] The tensioning assembly includes a round rod 101, a U-shaped bracket 102, an elastic member 103, a second round roller 104 and a clamping unit; two round rods 101 are slidably connected to the left U-shaped bracket 2; the lower ends of the two round rods 101 are fixedly connected to the U-shaped bracket 102; an elastic member 103 is sleeved on each round rod 101; four second round rollers 104 distributed vertically and equidistantly are rotatably connected to the U-shaped bracket 102; and the clamping unit is connected to the U-shaped bracket 102.
[0047] The clamping unit includes a mounting block 105, a receiving block 106, a pressure block 107 and an electric push rod 108; the left side of the left U-shaped bracket 102 is fixedly connected to the mounting block 105; three receiving blocks 106 equidistantly distributed are fixedly connected to the rear side of the mounting block 105; a pressure block 107 is slidably connected to the mounting block 105; an electric push rod 108 is bolted to the mounting block 105, and the telescopic part of the electric push rod 108 is fixedly connected to the pressure block 107.
[0048] The power assembly includes an electric push rod 201, a limiting block 202, a mounting bracket 203, a motor 204, a spur gear 205, a toothless ring 206 and a connecting plate 207; the electric push rod 201 is bolted to the left support frame 3; the telescopic part of the electric push rod 201 is fixedly connected to the limiting block 202; the circular slip ring 4 is rotatably set on the limiting block 202; the right side of the limiting block 202 is fixedly connected to the mounting bracket 203; the motor 204 is bolted to the mounting bracket 203; the output shaft of the motor 204 is fixedly connected to the spur gear 205; the inner ring surface of the circular slip ring 4 is fixedly connected to the toothless ring 206, and the spur gear 205 is meshed with the toothless ring 206; the left side of the limiting block 202 is fixedly connected to the connecting plate 207; the connecting plate 207 is fixedly connected to the left U-shaped bracket 102.
[0049] It also includes four sealing strips 301 fixedly connected to all vertical slide grooves 4001, and all round rollers 5 pass through the sealing strips 301, and the sealing strips 301 are made of deformable material.
[0050] The hair dryer 302 is fixedly connected to the two support frames 3 ; the hair dryer 302 is provided with six air outlets 303 ; the six air outlets 303 are divided into three groups, and the two air outlets 303 in each group are distributed in an inverted eight shape.
[0051] The working steps of this embodiment are:
[0052] The following directions Figure 1 is the viewing angle reference, where the direction of the immersion pool 1 is the front;
[0053] The following rotations are from front to back, from top to bottom, and from right to left.
[0054] When in use, first place the sportswear fabric impregnation finishing device at the required position, set a conveying mechanism on the left and right of the immersion tank 1, and convey the fabric from left to right through the two conveying mechanisms. Add a large amount of dye into the immersion tank 1, and connect an external power supply to all components that require electric drive.
[0055] The operator manually pulls the three-layer fabric out from the left conveying mechanism, and then pulls the three-layer fabric through the four left round rollers 2 104, the four left round rollers 1 5, the four right round rollers 1 5 and the four right round rollers 2 104 in sequence. Figure 11 As shown, it is finally fixed on the conveying mechanism on the right to keep the fabric in a tensioned state, and the fabric divided into three layers also passes through the three receiving blocks 106 of the two clamping units.
[0056] Control the telescopic parts of all the bidirectional push rods 6 in the two circular slip rings 4 to contract, driving the uppermost and lowermost rollers 5 in the two circular slip rings 4 to move toward the two middle rollers 5 in the two vertical slide grooves 4001, so that the four rollers 5 on the two circular slip rings 4 squeeze each other, clamping the fabric between the two circular slip rings 4, and then control the telescopic parts of the two electric push rods 108 to push out, driving the two pressing blocks 107 to slide on the corresponding mounting blocks 105, clamping the fabric passing through the three receiving blocks 106, so that the front side of the fabric divided into three layers is clamped, and then control the two The output shaft of each motor 204 drives the corresponding spur gear 205 to rotate clockwise, and the spur gear 205 drives the toothed ring 206, the circular slip ring 4, the circular roller 1 5, the bidirectional push rod 6, the bidirectional telescopic column 7 and the clamped fabric to rotate clockwise. Except that the clamped front side fabric remains fixed, the unclamped rear side fabric will move toward the two circular slip rings 4 together with the rotation of the fabric to prevent the rear side fabric from being pulled and broken during the rotation, until the fabric between the two circular slip rings 4 is changed from a horizontal state to a vertical state, and the output shafts of the two motors 204 are controlled to stop rotating.
[0057] When the fabric between the two circular slip rings 4 becomes vertical, the telescopic parts of the two electric push rods 201 are controlled to be pushed out, driving the limiting block 202, the mounting bracket 203, the motor 204, the spur gear 205, the toothless ring 206, the connecting plate 207, the round rod 101, the U-shaped bracket 102, the round roller 2 104, the clamping unit and the fabric between the four round rollers 2 104 on both sides to move downward together, forcing all the elastic members 103 to be compressed, and the vertical fabric between the two circular slip rings 4 is sunk into the dye in the soaking tank 1 for soaking. At this time, the motor 204 and the spur gear 205 are located above the dye liquid surface and will not be affected by the dye. After the fabric is soaked, the hair dryer 302 is controlled to turn on, and the air flow is continuously discharged through the three groups of air outlets 303 distributed in an inverted eight shape, and then the telescopic parts of the two electric push rods 201 are controlled to retract. , driving the connected parts and the vertical fabric to move upward together, so that the dye on the fabric will flow directly downward into the soaking tank 1, and in the process of moving, each group of two air blowing ports 303 distributed in an inverted eight shape are facing the two sides of a layer of vertical fabric, and the continuously blown air flow is used to accelerate the flow speed of the dye on the fabric. At the same time, the telescopic parts of the two electric push rods 201 are completely retracted. After the vertical fabric is separated from the dye in the soaking tank 1, the fabric will shake slightly to shake off the dye at the lower end of the fabric. In this way, by separating the fabric from the dye solution in a vertical state, compared with the prior art, which separates multiple layers of fabric from the dye in a horizontal state, it can not only avoid the dye flowing on the upper fabric from dripping onto the lower fabric, resulting in the problem of uneven thickness of the dye impregnated on the fabric, but also accelerate the separation speed of the flowing dye on the fabric, thereby ensuring the dyeing quality of the fabric.
[0058] When the dye on the fabric is shaken off, the output shafts of the two motors 204 are controlled to rotate counterclockwise, driving the connected parts and the vertical fabric to rotate together, changing the fabric from a vertical state back to a horizontal state, and the output shafts of the two motors 204 also stop rotating. Then, the telescopic parts of the two electric push rods 108 are controlled to contract, driving the connected parts to reset and no longer clamping the front side of the fabric. The telescopic parts of all the two-way push rods 6 in the two circular slip rings 4 are controlled to be pushed out, driving the connected parts to move and no longer clamping the fabric between the two circular slip rings 4. Then, the two conveying mechanisms are controlled to convey the fabric to the right, and the dyed fabric passes through the four round rollers 5 on the right, and the fabric to be dyed is moved between the two circular slip rings 4 to continue the dyeing process.
[0059] It should be noted that when the four round rollers 104 move in the vertical slide groove 4001, the sealing strip 301 located in the vertical slide groove 4001 will undergo adaptive deformation to completely seal the vertical slide groove 4001, preventing the dye from passing through the vertical slide groove 4001 and soaking the bidirectional push rod 6, causing damage to the bidirectional push rod 6.
[0060] Example 2: Based on Example 1, Figures 6-10 As shown, it also includes two electric push rods 3 401 fixedly connected to each U-shaped bracket 102; each U-shaped bracket 102 is provided with two horizontal slide grooves 10201 that are symmetrically distributed in the front and back; each horizontal slide groove 10201 is slidably connected to a slider 402; each slider 402 is fixedly connected to a fixed plate 403; the telescopic parts of the two electric push rods 3 401 are respectively fixedly connected to a fixed plate 403; each fixed plate 403 is fixedly connected to three connecting rods 404 that are equidistantly distributed, and the three connecting rods 404 in the front and the three connecting rods 404 in the rear are symmetrically distributed; each connecting rod 404 is rotatably connected to a roller 405.
[0061] Furthermore, in order to prevent the connecting rod 404 from contacting the U-shaped bracket 102 during movement, three avoidance grooves 10202 are respectively formed at the front and rear of each U-shaped bracket 102 .
[0062] The utility model also includes two chute plates 501 fixedly connected to the immersion pool 1; a horizontal chute 2 50101 and an arc chute 50102 are respectively provided on the opposite sides of the two chute plates 501, and the horizontal chute 2 50101 and the arc chute 50102 of the same chute plate 501 are connected; each chute plate 501 is rotatably connected to two rotating plates 502 by a torsion spring, and the two rotating plates 502 are respectively located at the two intersections of the horizontal chute 2 50101 and the arc chute 50102; initially, the rotating plate 502 in front of the chute plate 501 is inclined to block the horizontal chute 2 50101, and the rotating plate 502 behind the chute plate 501 is horizontal to block the arc chute 50102; a railing 503 is slidably connected to the two chute plates 501, and the railing The rod 503 is in two horizontal slide grooves 50101; a filter screen 504 is fixed on the railing 503, and the filter screen 504 is L-shaped; the filter screen 504 is made of deformable material; the railing 503 is composed of three horizontal bars and two U-shaped bars, and two vertical slide grooves 50301 are provided on the inner side of each U-shaped bar; a sliding column 505 is slidably connected in the two vertical slide grooves 50301 of each U-shaped bar; a spring telescopic rod is provided in each vertical slide groove 50301, and the spring telescopic rods are fixed to the sliding column 505; a filter screen 506 is fixed on each sliding column 505, and the lower end of the filter screen 506 is fixed to the corresponding U-shaped bar; the filter screen 506 is a foldable structure; a T-shaped rod 507 is fixed to the opposite sides of the two circular slip rings 4.
[0063] It also includes two electric push rods 508 bolted to the front of the soaking tank 1; the telescopic parts of the two electric push rods 508 are fixedly connected to a fixing bar 509; and three L-shaped rods 510 equidistantly distributed are fixedly connected to the fixing bar 509.
[0064] The working principle of this embodiment is:
[0065] When the soaked fabric changes from a vertical state back to a horizontal state, although the fabric between the four round rollers 2 104 and the four round rollers 1 5 on the same side can be tightened by the cooperation of the two conveying mechanisms, the fabric between the four round rollers 2 104 will appear wrinkled during the reciprocating rotation of the fabric, and as the fabric is tightened, the wrinkled parts of the fabric cannot be restored. If they are not restored in time, the fabrics transmitted subsequently will all appear wrinkled, seriously affecting the quality of the fabric. Therefore, when the fabric changes back to a horizontal state and cooperates with the conveying mechanism to tighten it, two rollers 405 are provided on the upper surface of each layer of fabric, and the rollers 405 are in contact with each layer of fabric and overlap on the corresponding round rollers 2 104. It should be noted that the two rollers 405 are located in the middle of each layer of fabric and will not affect the normal rotation of the fabric. Then control the two rollers 405 to move the fabric back to the horizontal state. The electric push rods 3 401, sliders 402, fixed plates 403, connecting rods 404 and rollers 405 on the U-shaped bracket 102 operate synchronously. Taking the components on the left U-shaped bracket 102 as an example, the telescopic parts of the two electric push rods 3 401 are controlled to be pushed out, driving the two sliders 402 to move in opposite directions in the corresponding horizontal slide groove 10201, and the sliders 402 drive the corresponding fixed plates 403, connecting rods 404 and rollers 405 to move forward and backward together, allowing the two rollers 405 located in the middle of each layer of fabric to move in opposite directions respectively, and the rollers 405 move in contact with each layer of fabric to comb the wrinkles of each layer of fabric, and restore the wrinkled fabrics in time to prevent the wrinkled fabrics from gradually extending during the subsequent transportation process, affecting the subsequent impregnation and production quality of the fabrics.
[0066] Since there is lint attached to the fabric, during the process of soaking in dye, the lint attached to the fabric will float in the dye. As the number of soaking increases, the lint in the dye gradually increases, causing a large amount of lint to attach to the fabric again when the fabric is soaked subsequently, affecting the soaking quality of the fabric and increasing the difficulty of manually cleaning the lint on the fabric. Therefore, whenever the circular slip ring 4 rotates clockwise, it will drive the T-shaped rod 507 to rotate together, and when the T-shaped rod 507 rotates, it will push the railing 50 3. Filter screen 1 504, slide column 505 and filter screen 2 506 move forward in horizontal slide groove 2 50101 of the two slide plates 501. The railing 503 moves forward along the horizontal slide groove 2 50101. When passing through the intersection of the horizontal slide groove 2 50101 and the rear of the arc slide groove 50102 on the slide plate 501, the rear rotating plate 502 is horizontal and can support the railing 503. Therefore, the railing 503 passes smoothly through the port behind the arc slide groove 50102.
[0067] When the railing 503 reaches the port in front of the arc chute 50102, the front rotating plate 502 is tilted, so the railing 503 will contact the front rotating plate 502, push the front rotating plate 502 to rotate, block the port in front of the arc chute 50102, and take over the railing 503. After the railing 503 is no longer in contact with the front rotating plate 502, the front rotating plate 502 automatically resets under the action of the torsion spring and returns to its tilted state, moving forward with the hair floating on the dye liquid surface through the L-shaped filter screen 1 504 and filter screen 2 506. When the circular slip ring 4 stops rotating, the railing 503 3 drives the connected parts to move to the front and lower part of the circular slip ring 4, and then the two circular slip rings 4 move downward with the fabrics. Under the squeezing of the two circular slip rings 4, the railing 503 will drive the connected parts to continue to move forward along the horizontal slide groove 2 50101 of the two slide groove plates 501 until the two circular slip rings 4 stop moving. The railing 503 comes to the end of the horizontal slide groove 2 50101 and stays in front of the two circular slip rings 4. In this way, the fluff on the dye liquid surface is gathered in the front of the dye through the L-shaped filter screen 1 504 and the filter screen 2 506, providing clean dye for the subsequent soaking of the fabric.
[0068] It should be noted that when the railing 503 moves forward with the sliding column 505 and the filter screen 2 506, the two sliding columns 505 will respectively contact a circular slip ring 4, forcing the two sliding columns 505 to move downward with the filter screen 2 506 in the vertical slide groove 2 50301 of the corresponding U-shaped rod, so that the railing 503 always maintains horizontal movement.
[0069] When the fabric is soaked, the circular slip ring 4 is reset, and the telescopic parts of the two electric push rods 4 508 are pushed out, driving the fixed bar 509 and the L-shaped rod 510 to move backward together, pushing the railing 503 at the end of the horizontal slide groove 2 50101 to move backward, and the railing 503 drives the connected parts to move back along the horizontal slide groove 2 50101. When the railing 503 comes to the end in front of the arc slide groove 50102, the front rotating plate 502 cannot rotate under the restriction of the horizontal slide groove 2 50101, and then the railing 503 enters the arc slide groove 50102 under the guidance of the inclined rotating plate 502, and moves along the trajectory of the arc slide groove 50102, allowing the railing 503 to drive the connected parts to sink down into the dye, pass the two circular slip rings 4, and when the railing 503 comes to the end behind the arc slide groove 50102, it will It contacts the rear rotating plate 502, forcing the rear rotating plate 502 to rotate, no longer blocking the arc slide 50102, allowing the railing 503 to return to the horizontal slide 50101, sink into the dye through the L-shaped filter screen 1 504 and the filter screen 2 506, pass through the two circular slip rings 4, return to the front of the circular slip ring 4 and then move out of the liquid surface. In this way, the hair that falls off the fabric when it is just dyed can be included in the L-shaped filter screen 1 504 and the filter screen 2 506, making it easier to take away the fallen hair and gather it to the front of the dye, avoiding the hair produced by the soaked fabric from adhering to the fabric, affecting the soaking quality of the fabric, and increasing the difficulty of manually cleaning the hair on the fabric, until the railing 503 returns to the head end of the horizontal slide 50101 and contacts the two T-shaped rods 507, and controls the telescopic parts of the two electric push rods 4 508 to drive the connected components to reset.
[0070] It should be noted that the railing 503 moves backward with the L-shaped filter 504 and the connected parts, and the fluff gathered to the front by the L-shaped filter 504 will move backward along the dye liquid surface as the railing 503 and the filter 504 move. Since the moving speed of the railing 503 and the filter 504 is higher than the speed of the dye liquid surface moving backward, when the railing 503 floats out of the liquid, the filter 504 will re-wrap the fluff floating on the liquid surface, thereby preventing the fluff from spreading to the outside of the filter 504.
[0071] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principles of the present invention. These improvements and modifications should also be regarded as within the scope of protection of the present invention.
Claims
1. A soaking and finishing device for sportswear fabrics, comprising a soaking tank (1), a U-shaped frame (2) and a tensioning assembly; the soaking tank (1) is fixedly connected to two U-shaped frames (2); each U-shaped frame (2) is connected to a tensioning assembly for assisting the rotation and tensioning of the fabric, and the two tensioning assemblies are symmetrically distributed on the left and right; the device is characterized by: The apparatus further comprises a support frame (3), a power assembly, a circular slip ring (4), a circular roller (5), a bidirectional push rod (6) and a bidirectional telescopic column (7); two support frames (3) are fixedly connected to the soaking tank (1), and the two support frames (3) are located between the two U-shaped frames (2); each support frame (3) is connected to a power assembly, and the two power assemblies are symmetrically distributed on the left and right; each power assembly is connected to a circular slip ring (4); each circular slip ring (4) is provided with two vertical slide grooves (4001); each circular slip ring (4) is provided with a plurality of vertical slide grooves (4001) The circular rollers (5) are evenly spaced and all the circular rollers (5) are located in two vertical slide grooves (4001) and slide up and down; each circular slip ring (4) is provided with two bidirectional push rods (6), and the two telescopic parts of each bidirectional push rod (6) are respectively connected to the top and bottom circular rollers (5) for rotation; each circular slip ring (4) is provided with two bidirectional telescopic columns (7), and the two telescopic ends of each bidirectional telescopic column (7) are respectively connected to the two middle circular rollers (5); the power component is used to drive the horizontal fabric to rotate and move the fabric.
2. The impregnation finishing device for sportswear fabrics according to claim 1, characterized in that: The tensioning assembly includes a round rod (101), a U-shaped bracket (102), an elastic member (103), a second round roller (104) and a clamping unit; two round rods (101) are slidably connected to the left U-shaped bracket (2); the lower ends of the two round rods (101) are fixedly connected to the U-shaped bracket (102); an elastic member (103) is sleeved on each round rod (101); a plurality of second round rollers (104) distributed vertically and equidistantly are rotatably connected to the U-shaped bracket (102); and a clamping unit for clamping fabric is connected to the U-shaped bracket (102).
3. The impregnation finishing device for sportswear fabrics according to claim 2, characterized in that: The clamping unit includes a mounting block (105), a receiving block (106), a pressing block (107) and an electric push rod (108); the left side of the left U-shaped bracket (102) is fixedly connected to the mounting block (105); the rear side of the mounting block (105) is fixedly connected to a plurality of receiving blocks (106) distributed at equal intervals; the mounting block (105) is slidably connected to the pressing block (107); the mounting block (105) is fixedly connected to the electric push rod (108), and the telescopic portion of the electric push rod (108) is fixedly connected to the pressing block (107).
4. The impregnation finishing device for sportswear fabrics according to claim 2, characterized in that: The power assembly includes an electric push rod 2 (201), a limiting block (202), a mounting bracket (203), a motor (204), a spur gear (205), a toothed ring (206) and a connecting plate (207); the electric push rod 2 (201) is fixedly connected to the left support frame (3); the telescopic portion of the electric push rod 2 (201) is fixedly connected to the limiting block (202); the circular slip ring (4) is rotatably arranged on the limiting block (202); the limiting block (202) is fixedly connected to the telescopic portion of the electric push rod (201 ... The right side is fixedly connected to a mounting bracket (203); the mounting bracket (203) is fixedly connected to a motor (204); the output shaft of the motor (204) is fixedly connected to a spur gear (205); the inner ring surface of the circular slip ring (4) is fixedly connected to a toothed ring (206), and the spur gear (205) is meshed with the toothed ring (206); the left side of the limiting block (202) is fixedly connected to a connecting plate (207); the connecting plate (207) is fixedly connected to the left U-shaped bracket (102).
5. The impregnation finishing device for sportswear fabrics according to claim 1, characterized in that: It also includes a sealing strip (301) fixed in the vertical slide groove (4001), and all the round rollers (5) pass through the corresponding sealing strip (301), and the sealing strip (301) is made of a deformable material.
6. The impregnation finishing device for sportswear fabrics according to any one of claims 1 to 4, characterized in that: It also includes a hair dryer (302) fixedly connected to the two support frames (3); the hair dryer (302) is provided with six air blowing ports (303); the six air blowing ports (303) are divided into three groups, and the two air blowing ports (303) in each group are distributed in an inverted eight shape.
7. The impregnation finishing device for sportswear fabrics according to claim 6, characterized in that: The invention also includes two electric push rods (401) fixedly connected to each U-shaped bracket (102); each U-shaped bracket (102) is provided with two horizontal slide grooves (10201) symmetrically distributed in the front and rear; each horizontal slide groove (10201) is slidably connected to a slider (402); each slider (402) is fixedly connected to a fixed plate (403); the telescopic parts of the two electric push rods (401) are respectively fixedly connected to a fixed plate (403); each fixed plate (403) is fixedly connected to a plurality of connecting rods (404) distributed in equal distances, and the three connecting rods (404) in the front and the three connecting rods (404) in the rear are symmetrically distributed; each connecting rod (404) is rotatably connected to a roller (405).
8. The impregnation finishing device for sportswear fabrics according to claim 7, characterized in that: Three avoidance grooves (10202) are respectively provided at the front and rear of each U-shaped bracket (102).
9. The impregnation finishing device for sportswear fabrics according to claim 7, characterized in that: The invention also includes two chute plates (501) fixedly connected to the soaking tank (1); a second horizontal chute (50101) and an arc chute (50102) are respectively provided on the opposite sides of the two chute plates (501), and the second horizontal chute (50101) and the arc chute (50102) of the same chute plate (501) are connected; each chute plate (501) is rotatably connected to two rotating plates (502) via a torsion spring, and the two rotating plates ( 502) are respectively located at the two intersections of the horizontal chute 2 (50101) and the arc chute (50102); initially, the rotating plate (502) in front of the chute plate (501) is inclined to block the horizontal chute 2 (50101), and the rotating plate (502) behind the chute plate (501) is horizontal to block the arc chute (50102); the two chute plates (501) are connected to each other in a sliding manner with a railing (503), and the railing (503) is connected to the horizontal chute 2 (50101). 03) is in two horizontal chutes (50101); a filter screen (504) is fixed on the railing (503), and the filter screen (504) is L-shaped; the filter screen (504) is a deformable material; the railing (503) is composed of three horizontal bars and two U-shaped bars, and each U-shaped bar has two vertical chutes (50301) on the inner side; each of the two vertical chutes (50301) of each U-shaped bar is slidably connected to a sliding column (505); a spring telescopic rod is provided in each vertical slide groove (50301), and the spring telescopic rod is fixedly connected to the slide column (505); a filter screen (506) is fixedly connected to each slide column (505), and the lower end of the filter screen (506) is fixedly connected to the corresponding U-shaped rod; the filter screen (506) is a foldable structure; the opposite sides of the two circular slip rings (4) are each fixedly connected with a T-shaped rod (507) for moving the railing (503).
10. The impregnation finishing device for sportswear fabrics according to claim 9, characterized in that: It also includes two electric push rods (508) fixed to the front of the soaking pool (1); the telescopic parts of the two electric push rods (508) are fixed to a fixing bar (509); and the fixing bar (509) is fixed to a plurality of L-shaped rods (510) distributed at equal intervals and used to push the railing (503) to reset it.
Citation Information
Patent Citations
frame for holding silk fabrics and similar products during dyeing and during their further treatment
CH76675A
Mica paper crude product modification soaking treatment equipment
CN113584937A
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