A performance testing device for processing medical plastic barrels
By designing a performance detection device for medical plastic barrel processing, the shortcomings of compressive, sealing and high-temperature resistance detection of medical plastic barrels are solved, and multi-dimensional accurate detection is achieved to ensure that the product meets medical standards and ensure medical safety.
Patent Information
- Application Number
- CN202510815548.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-18
- Publication Date
- 2025-08-29
- Estimated Expiration
- 2045-06-18
AI Technical Summary
The prior art cannot effectively detect the compressive resistance, sealing performance and high temperature resistance of medical plastic barrels, resulting in the possibility of barrel rupture and seal failure, resulting in pathogenic microorganism leakage and chemical disinfectants eroding the environment, resulting in serious consequences.
A performance detection device for processing medical plastic barrels is designed, including the first and second frames, conveyor belts, extrusion components, cameras, pneumatic systems, temperature control modules and PLC control systems to realize the compression resistance, sealing and high temperature resistance of medical plastic barrels in multi-dimensional detection.
It realizes multi-dimensional accurate inspection of medical plastic barrels, improves the accuracy and compliance of the inspection, ensures that the products comply with medical standards, and ensures medical safety.
Smart Images

Figure CN120314082B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of medical plastic barrel production equipment, in particular to a performance detection device for processing medical plastic barrels. Background Art
[0002] Medical plastic barrels play a vital role in the medical field. They are widely used for the preparation, storage, and transportation of detergents and disinfectants, and are a key carrier for cleaning wards, operating rooms, and medical equipment. During procedures such as surgery, dressing changes, and wound care, they serve as temporary wastewater containers for flushing fluids and medical wastewater. The corrosion-resistant barrels can also serve as disinfectant immersion containers for instruments that cannot be autoclaved.
[0003] Regardless of the application scenario, the barrel's compressive strength directly impacts its ability to resist deformation during transport and stacking, while its sealing performance determines its ability to effectively isolate pathogens, chemical disinfectants, and contaminated liquids. If the barrel ruptures under pressure or its seal fails, virus-laden blood and cultures can leak out, exposing medical staff and cleaning staff to occupational exposure. Highly corrosive disinfectants can also erode the environment and damage sewage treatment systems. Contaminants can spread through contact or aerosols, leading to hospital-acquired infections and other serious consequences. Therefore, designing a performance testing device for processing medical plastic barrels is essential. Summary of the Invention
[0004] The purpose of the present invention is to provide a performance detection device for processing medical plastic barrels to solve the problems raised in the above background technology.
[0005] In order to solve the above technical problems, the present invention provides the following technical solutions: a performance testing device for processing medical plastic barrels, comprising a first frame and a second frame, wherein the first frame and the second frame are arranged in parallel and the second frame is located outside the first frame; a conveyor belt is installed above the first frame;
[0006] A first extrusion assembly and a second extrusion assembly are installed above the conveyor belt, and the first extrusion assembly and the second extrusion assembly have the same structure;
[0007] A camera is fixedly connected to the interior of one side of the second frame;
[0008] A driving motor 1 is installed on the top of the second frame, and two transverse slide rails are installed on the inner top of the second frame. The sliding ends of the transverse slide rails are fixedly connected to the longitudinal slide rails, and the sliding ends of the longitudinal slide rails are fixedly connected to the second cylinders. The telescopic ends of the second cylinders are fixedly connected to the pneumatic joints.
[0009] One side of the pneumatic joint is connected to the air pump through a connecting pipe;
[0010] A baffle is fixedly connected to the inner side of the second frame, a slide groove is opened in the middle of the baffle, a slider is slidably connected inside the slide groove, a connecting rod is fixedly connected to the bottom of the slider, a clamping plate is fixedly connected to the other end of the connecting rod, and a screw rod is slidably connected to the middle of the slider through a thread;
[0011] An electrical cabinet is installed inside the first frame.
[0012] According to the above technical solution, the first extrusion assembly includes a connecting block, which is fixedly connected to the first frame on both sides of the conveyor belt, and a first cylinder is installed below the connecting block. The first cylinder is fixedly connected to one side of the first frame, and the output end of the first cylinder is slidably connected to the inside of the connecting block. A fixed disk is fixedly connected to the output end of the first cylinder, and the fixed disk bearing is connected to the connecting block;
[0013] The cam is fixedly mounted on the support frame, and the cam is mounted on a link rod of the control wheel assembly, the cam being arranged on a track with a rotation of the crankshaft and the crankshaft in a track with a rotation of the crankshaft.
[0014] The middle part of the gear is fixedly connected with a rotary motor through a rod, and the rotary motor is installed above the cover.
[0015] According to the above technical solution, the screw rod has opposite thread directions at both ends, the screw rod bearing is connected to the inner wall of the second frame and one end is fixedly connected to the second drive motor, and a protective cover is provided on the outside of the second drive motor.
[0016] According to the above technical solution, the shaft ends of the fixed disk and the movable disk are respectively integrated with pressure sensor 1 and pressure sensor 2;
[0017] The rotary motor is equipped with an electromagnetic clutch, which forms a transmission structure with the gear and rack.
[0018] According to the above technical solution, the drive assembly of the conveyor belt is integrated inside the electrical cabinet, and the PLC control system and data processing module are installed in the electrical cabinet;
[0019] The end of the conveyor belt away from the second frame is the input end.
[0020] According to the above technical solution, a flow valve is installed on the pipeline of the air pump, and a pressure sensor three is connected to the flow valve through a pipeline. The pressure sensor three is fixedly connected to the pneumatic joint through a pipeline, and the pipeline is integrated with a pressure relief valve.
[0021] According to the above technical solution, an expansion groove is provided on one side of the baffle;
[0022] The clamping plate adopts a micro-channel heat-spreading plate and an internal nickel-chromium heating wire design, and the clamping plate is located above the conveyor belt.
[0023] According to the above technical solution, the first cylinder and the rotary motor are both connected to the electrical cabinet signal.
[0024] According to the above technical solution, the protective cover is fixedly connected to the outside of the second rack, a temperature control module with a clamping plate is integrated in the protective cover, and the temperature control module is connected to the electrical cabinet PLC.
[0025] According to the above technical solution, the camera is integrated with image processing and infrared detection functions.
[0026] Compared with the prior art, the beneficial effects achieved by the present invention are as follows: the present invention, by providing a first extrusion assembly and a second extrusion assembly, performs an extrusion operation on the medical plastic barrel, cooperates with the pressure sensor 1 and the pressure sensor 2 at the shaft ends of the fixed disk and the movable disk, and a transmission structure composed of a rotary motor, a gear, a rack, etc., to achieve multi-dimensional accurate detection of the compressive performance of the medical plastic barrel, can determine the lateral, longitudinal and severe deformation, and can also determine the deformation recovery ability through secondary extrusion; by providing a camera with integrated image processing and infrared detection functions, it can accurately locate the medical plastic barrel. The position of the plastic barrel and the detection temperature; the drive motor 1, horizontal slide rail, longitudinal slide rail, second cylinder and pneumatic joint on the top of the second frame, in conjunction with the air pump, flow valve, pressure sensor 3 and pressure relief valve, can realize the inflation operation of the medical plastic barrel, and then test its sealing performance, and identify hidden defects such as minor deformation or cracking; by providing a baffle with an expansion slot, a slider in the slide slot, a connecting rod, a splint, a screw rod and a protective cover, etc., the splint adopts a microchannel heat plate and an internal nickel-chromium heating wire design and supports segmented temperature control, which can heat the medical plastic barrel and test its high-temperature resistance. By setting up an electrical cabinet with an internal integrated conveyor drive component, PLC control system and data processing module, the electrical components in the device can be precisely controlled and the test data can be visualized in real time, ensuring the orderly progress of each test process; the device realizes comprehensive testing of the pressure resistance, sealing and high-temperature resistance of medical plastic barrels, improving the accuracy, compliance and industrial adaptability of the test, ensuring that the product meets medical standards and guarantees medical safety. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:
[0028] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0029] Figure 2 It is a structural schematic diagram of the first frame of the present invention;
[0030] Figure 3 This invention Figure 2 Side view of
[0031] Figure 4 This invention Figure 2 A partial top view of
[0032] Figure 5 This invention Figure 1 Schematic diagram of the overall structure from another perspective;
[0033] Figure 6 This invention Figure 5 A magnified schematic diagram of the middle A area;
[0034] Figure 7 It is a structural schematic diagram of the second frame of the present invention;
[0035] Figure 8 This invention Figure 7 A magnified schematic diagram of the middle B region;
[0036] Figure 9 It is a structural schematic diagram of the splint drive of the present invention;
[0037] Figure 10 This is a piping diagram showing the connection between the air pump of the present invention and a medical plastic barrel;
[0038] In the figure: 1. First frame; 2. Second frame; 3. Conveyor belt; 4. Connecting block; 5. First cylinder; 6. Fixed plate; 7. Support plate; 8. Fixed block; 9. Follower rod; 10. Moving plate; 11. Driving rod; 12. Cover; 13. Gear; 14. Rack; 141. Guide rail; 15. Rotating motor; 16. Second extrusion assembly; 17. Electrical cabinet; 18. Medical plastic barrel; 19. Camera; 20. Horizontal slide rail; 21. Longitudinal slide rail; 22. Second cylinder; 23. Pneumatic joint; 24. Air pump; 241. Flow valve; 242. Pressure sensor three; 243. Pressure relief valve; 25. Baffle; 251. Expansion slot; 252. Slide slot; 26. Connecting rod; 27. Clamp; 28. Slider; 29. Screw; 30. Protective cover. DETAILED DESCRIPTION
[0039] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0040] See also Figure 1-10 The present invention provides a technical solution: a performance detection device for processing medical plastic barrels, comprising a first frame 1 and a second frame 2. The first frame 1 and the second frame 2 are arranged in parallel and the second frame 2 is located on the outside of the first frame 1, providing the support effect required for the entire device.
[0041] like Figure 2-4 As shown, a conveyor belt 3 is installed above the first frame 1, and an electrical cabinet 17 is installed inside the first frame 1. The drive component of the conveyor belt 3 is integrated inside the electrical cabinet 17 to achieve bidirectional stable operation of the conveyor belt 3, and a PLC control system and a data processing module are installed in the electrical cabinet 17 to achieve precise control of electrical components in the device and real-time visualization of detection data; wherein, the end of the conveyor belt 3 away from the second frame 2 is the input end; a first extrusion assembly is installed above the conveyor belt 3, and the first extrusion assembly includes a connecting block 4, which is fixedly connected to the top of the first frame 1 on both sides of the conveyor belt 3, and a first cylinder 5 is installed below the connecting block 4. The first cylinder 5 is fixedly connected to one side of the first frame 1, and the output end of the first cylinder 5 is slidably connected to the inside of the connecting block 4, and a fixed plate 6 is fixedly connected to the output end of the first cylinder 5, and the height adjustment of the fixed plate 6 is achieved by the drive of the first cylinder 5; the fixed plate 6 is connected to the connecting block 4 by a bearing, so that the outer side of the fixed plate 6 can rotate after being subjected to external force.
[0042] A support plate 7 is installed on the side of the first frame 1 away from the connecting block 4, and the same first cylinder 5 is installed under the support plate 7 to achieve the height adjustment of the support plate 7; a fixed block 8 is fixedly connected to the top of the support plate 7, and a driven rod 9 is rotatably connected to the fixed block 8. The other end of the driven rod 9 is connected to a movable disk 10 with a bearing, and the middle of the movable disk 10 is rotatably connected to a driving rod 11. A cover 12 is riveted above the support plate 7, and a gear 13 is connected to the inside of the cover 12 through a rod bearing. A rack 14 is installed on one side of the gear 13, and the gear 13 is meshed with the rack 14. One end of the rack 14 is connected to the other end of the driving rod 11 One end is hinged, and a guide rail 141 is installed below the rack 14. The guide rail 141 is fixedly connected to the top of the support plate 7, and the rack 14 is slidably connected to the inside of the guide rail 141 to realize the displacement guidance of the rack 14. A displacement sensor is installed on the guide rail 141 to selectively read the displacement distance of the rack 14; the middle part of the gear 13 is fixedly connected to a rotary motor 15 through a rod. The rotary motor 15 is installed above the cover 12. The rotation of the gear 13 is achieved by driving the rotary motor 15, which causes the rack 14 to be displaced, thereby controlling the extension and retraction of the drive rod 11, which has the effect of adjusting the distance between the movable disk 10 and the fixed disk 6. The shaft ends of the fixed disk 6 and the movable disk 10 are respectively integrated with pressure sensor 1 and pressure sensor 2 to provide real-time feedback on the extrusion load.
[0043] Furthermore, an electromagnetic clutch is installed on the rotary motor 15 to cooperate with the gear 13 and the rack 14 to form a transmission structure, realizing intelligent switching between two working states:
[0044] The electromagnetic clutch is powered on and locked, the rotary motor 15 drives the gear 13 for rigid transmission, the rack 14 moves precisely along the guide rail 141, and the driving rod 11 controls the movable disk 10 to approach the fixed disk 6; the electromagnetic clutch is powered off and disengaged, the rack 14 releases the internal resistance constraint of the motor, and when an object passes between the fixed disk 6 and the movable disk 10, the two disks will actively open, and the rack 14 will slide freely with the movable disk 10.
[0045] A second extrusion assembly 16 is mounted on the side of the first extrusion mechanism, away from the input end of the conveyor belt 3. This second extrusion assembly 16, identical in structure to the first extrusion mechanism, performs a secondary extrusion operation. A medical plastic barrel 18 is positioned above the conveyor belt 3. A robotic arm accurately positions the barrel above the conveyor belt 3, improving the accuracy of subsequent inspections.
[0046] Among them, the first cylinder 5 and the rotary motor 15 are both connected to the electrical cabinet 17 for signal connection, so as to realize the process timing control of extrusion loading and data collection.
[0047] like Figure 1As shown, a camera 19 is fixedly connected to the inside of one side of the second frame 2. The camera 19 integrates image processing and infrared detection functions to achieve precise positioning of the position of the medical plastic barrel 18 and accurate detection of its temperature.
[0048] like Figure 5 、 Figure 6 As shown, a driving motor 1 is installed on the top of the second frame 2, and two transverse slide rails 20 are installed on the inner top of the second frame 2. The transverse slide rail 20 is driven by the driving motor, and the sliding end of the transverse slide rail 20 is fixedly connected to the longitudinal slide rail 21, and the sliding end of the longitudinal slide rail 21 is fixedly connected to the second cylinder 22. The telescopic end of the second cylinder 22 is fixedly connected to the pneumatic joint 23, which is used to achieve a large range of displacement of the pneumatic joint 23 and a quick connection with the medical plastic barrel 18; a connecting pipe is provided on one side of the pneumatic joint 23, and an air pump 24 is fixedly connected to the connecting pipe through a pipeline to achieve the inflation effect of the inside of the medical plastic barrel 18.
[0049] like Figure 7-9 As shown, a baffle 25 is fixedly connected to the inner side of the second frame 2, an expansion groove 251 is opened on one side of the baffle 25, a slide groove 252 is opened in the middle of the baffle 25, a slider 28 is slidably connected inside the slide groove 252, a connecting rod 26 is fixedly connected to the bottom of the slider 28, and a splint 27 is fixedly connected to the other end of the connecting rod 26. The splint 27 adopts a microchannel heat spreader and an internal nickel-chromium heating wire design to support segmented temperature control. The splint 27 is located above the conveyor belt 3, and a screw rod 29 is slidably connected to the middle of the slider 28 through a thread. The screw rod 29 has a structure with opposite thread directions at both ends. The bearing is connected to the inner wall of the second frame 2, and one end is fixedly connected to the drive motor 2. A protective cover 30 is provided on the outside of the drive motor 2. The protective cover 30 is fixedly connected to the outside of the second frame 2 to realize the circuit arrangement of the electrical components and integrate the temperature control module of the splint 27. It is connected to the electrical cabinet 17PLC. The splint 27 is controlled by the drive motor 2 to realize the displacement of the two splints 27 toward or oppositely. The displacement distance is regulated by the rotation of the drive motor 2, and is controlled according to the current size data of the medical plastic barrel 18, so that the splint 27 directly clamps the medical plastic barrel 18 after displacement.
[0050] like Figure 10 As shown, a flow valve 241 is installed on the pipeline of the air pump 24 for controlling the amount of air inflated into the medical plastic barrel 18. The flow valve 241 is connected to a pressure sensor 3 242 through a pipeline for feedback of the gas pressure inside the medical plastic barrel 18. The pressure sensor 3 242 is fixedly connected to the pneumatic connector 23 through a pipeline. The pipeline is integrated with a pressure relief valve 243 to prevent the medical plastic barrel 18 from rupturing due to thermal expansion or accidental overpressure.
[0051] Embodiment 1;
[0052] In this embodiment, the medical plastic barrel 18 is divided into two regions, an upper region and an lower region, and the two regions have the same height, and a preliminary compressive strength test is performed on the medical plastic barrel 18.
[0053] Specifically, the medical plastic barrel 18 is accurately placed at the set position on the conveyor belt 3 by the manipulator, and the conveyor belt 3 is driven to transport the medical plastic barrel 18 at the set running speed v. After the medical plastic barrel 18 is transported for L1 stroke, it arrives at the first extrusion assembly. The fixed plate 6 and the movable plate 10 of the first extrusion assembly monitor the extrusion load in real time through the pressure sensor 1 and the pressure sensor 2. The fixed plate 6 and the movable plate 10 of the first extrusion assembly are both at the lowest height, that is, the lower surface of the two plates are flush with the upper surface of the conveyor belt 3, so as to achieve the lower area of the medical plastic barrel 18. Extrusion; the rotary motor 15 drives the movable disk 10 to continuously approach the fixed disk 6 until the resultant force fed back by the pressure sensor 1 and the pressure sensor 2 reaches F1 (the maximum pressure that the medical plastic barrel 18 can withstand) and then stops. The medical plastic barrel 18 slides out from between the two disks and continues to be transported for the distance L2. At this time, the conveyor belt 3 stops running, and the barrel mouth position of the medical plastic barrel 18 is located by the camera 19. After setting the distances L1 and L2, the coordinates of the barrel mouth of the medical plastic barrel 18 should be (x, y), and the barrel mouth coordinates located by the camera 19 are (x1, y1).
[0054] When x1=x and y1=y, it indicates that the medical plastic barrel 18 is precisely located at its preset position coordinates and does not move.
[0055] When x1≠x and y1=y, it indicates that the medical plastic barrel 18 has undergone lateral extrusion deformation. At this time, the conveyor belt 3 is started to continue transporting the medical plastic barrel 18 for a stroke of L3 to the second extrusion assembly 16. The extrusion pressure of the second extrusion assembly 16 is the same as that of the first extrusion assembly. The first cylinder 5 that actually drives the second extrusion assembly 16 drives the fixed plate 6 and the movable plate 10 of the second extrusion assembly 16 to a height located at the upper part of the medical plastic barrel 18 and extrudes. After extrusion, the barrel mouth coordinates after the accumulated L3 stroke are (x2, y2). If x2=x at this time, it indicates that the medical plastic barrel 18 has recovered its deformation after the second extrusion, has good elasticity, and passes the preliminary compression test; if x2≠x, it indicates that the medical plastic barrel 18 cannot be recovered after the second extrusion, and it is marked as unqualified for compression performance and directly rejected.
[0056] When x1=x, y1≠y, it indicates that the medical plastic barrel 18 has undergone longitudinal extrusion deformation. At this time, the conveyor belt 3 is stopped, and the drive motor 1 is controlled according to the coordinates (x1, y1) so that the pneumatic joint 23 is precisely positioned above the barrel mouth through the transverse slide rail 20 and the longitudinal slide rail 21. The second cylinder 22 drives the pneumatic joint 23 to extend so that it is inserted into the medical plastic barrel 18. Then, the air pump 24 is turned on to inflate the medical plastic barrel 18. The inflation rate is controlled to v1 through the flow valve 241 until the pressure sensor 3 242 feedback reaches the designed maximum pressure value of the medical plastic barrel 18. If the pressure value inside the medical plastic barrel 18 cannot be reached, it indicates that the longitudinal deformation of the medical plastic barrel 18 cannot be restored, and it is marked as unqualified for pressure resistance and directly discarded.
[0057] If the internal pressure of the medical plastic barrel 18 reaches the maximum pressure value that meets the requirements of the product itself, the conveyor belt 3 is started to run the L2 stroke, and the medical plastic barrel 18 is transported to the second extrusion assembly 16 for a second extrusion at the same height as the first extrusion. The camera 19 is used to observe whether there is a deviation between the coordinates at the barrel mouth and (x1, y1). If there is a deviation, it indicates that the quality of the medical plastic barrel 18 is poor and cannot withstand multiple extrusions. If there is no deviation, it indicates that there is a weak area in the medical plastic barrel 18. The defect position is recorded by the PLC control system and marked as a processing defect. The preliminary pressure resistance test is qualified.
[0058] When x1≠x and y1≠y, it indicates that the medical plastic barrel 18 is severely squeezed and deformed. In this case, it is directly marked as unqualified in compression resistance and is directly discarded.
[0059] Through the above embodiment, the medical plastic barrel is divided into sections for compression resistance and deformation testing, which realizes multi-dimensional accurate judgment of the horizontal, vertical and severe deformation of the barrel body, and realizes closed-loop control of the entire process from deformation detection, performance judgment, and defect tracing, thereby significantly improving the accuracy, compliance and industrial adaptability of the compression resistance performance testing of the medical plastic barrel 18.
[0060] Embodiment 2:
[0061] In this embodiment, the medical plastic barrel 18 that has passed the preliminary pressure resistance test is subjected to a sealing test, thereby improving the overall quality of the medical plastic barrel 18 .
[0062] Specifically, the medical plastic barrel 18 that has undergone a preliminary pressure resistance test is transported to the end of the L3 stroke via the conveyor belt 3. The pneumatic connector 23 is precisely inserted into the barrel mouth to form a sealed space with the medical plastic barrel 18. The air pump 24 is started to introduce gas into the medical plastic barrel 18 at a constant flow rate, and the gas flow rate is fed back through the flow valve 241. The gas pressure inside the medical plastic barrel 18 is fed back through the pressure sensor 3 242. After the flow valve 241 feeds back that the maximum amount of gas that the medical plastic barrel 18 can carry has been input, the input is stopped. Under normal circumstances, the internal air pressure of the medical plastic barrel 18 after being filled with air is P, and the internal air pressure fed back by the pressure sensor 3 242 is P1. At the same time, the pneumatic connector 23 is synchronously displaced with the medical plastic barrel 18 through the conveyor belt 3 through the longitudinal slide rail 21, so that the medical plastic barrel 18 is inflated while the second extrusion assembly 16 performs a secondary extrusion operation (extruding the upper area of the medical plastic barrel 18);
[0063] When P1=P, it indicates that the internal air pressure of the medical plastic barrel 18 is normal, the plastic barrel is not deformed, and the sealing performance is good; when P1<P and P1 is constant, it indicates that the medical plastic barrel 18 has a slight deformation after the preliminary pressure resistance test, which is not captured by the camera 19 and is marked as a processing defect; when P1<P and P1 is not constant, it indicates that the medical plastic barrel 18 has cracked after the preliminary pressure resistance test. At this time, it will be marked as unqualified for pressure resistance and directly discarded.
[0064] Through the above embodiment, the air tightness and pressure resistance of the medical plastic barrel 18 during internal filling are tested, and hidden defects that are missed in the pressure resistance test are effectively identified. The closed-loop control of the entire process of inflation, extrusion, judgment, and tracing is achieved, which significantly improves the detection accuracy of the sealing performance and structural reliability of the medical plastic barrel, ensuring that the product meets the strict standards of medical packaging.
[0065] Embodiment 3;
[0066] In this embodiment, in order to meet medical grade standards, medical supplies must be sterilized at high temperature, so the medical plastic barrel 18 is heated to test the high temperature resistance of the medical plastic barrel 18 .
[0067] After the medical plastic barrel 18 and the pneumatic joint 23 that have passed the secondary pressure resistance and airtightness test pass through the stroke L4 synchronously, the barrel body falls into the range of the splint 27. At this time, the barrel mouth is exposed outside the baffle 25 through the expansion groove 251. At this time, the second drive motor controls the screw 29 to rotate, so that the splints 27 are displaced toward each other and clamp the medical plastic barrel 18. After clamping, the pneumatic joint 23 is driven to loosen, and the second cylinder 22 drives the contraction to pull the pneumatic joint 23 out of the barrel mouth. After pulling out, the heating wire inside the splint 27 begins to heat up. The heating time is set to t. After t time, the temperature of the medical plastic barrel 18 itself reaches the temperature required for high-temperature disinfection of medical supplies. At this time, the medical plastic barrel 18 is subjected to the same pressure resistance and airtightness tests.
[0068] Specifically, the pneumatic connector 23 is re-inserted and air is introduced into the medical plastic barrel 18. The pressure relief valve 243 opens to prevent thermal expansion from causing the barrel to rupture. The barrel is then transported back to the second extrusion assembly 16 via the conveyor belt 3. The electromagnetic clutch of the rotary motor 15 is de-energized, disengaging the two discs of the medical plastic barrel 18. The displacement sensor reads the displacement of the rack 14, providing feedback on whether thermal expansion has occurred in the lower area. The first cylinder 5 is then driven to raise the second extrusion assembly 16, providing feedback on whether thermal expansion has occurred in the upper area. If so, the medical plastic barrel 18 has poor high-temperature resistance and is discarded. If not, the medical plastic barrel 18 has acceptable high-temperature resistance and has passed the performance test.
[0069] Through this embodiment, high-temperature heating is adopted to simulate the medical disinfection environment. After the medical plastic barrel 18 is heated to the disinfection temperature at a constant temperature by using the splint 27, reverse conveying detection is performed in combination with the protection mechanism of the pressure relief valve 243. The thermal expansion deformation of the barrel body is measured by the extrusion assembly that is disconnected by power failure, and the air tightness and pressure resistance are re-measured to accurately determine the high-temperature resistance of the plastic barrel, eliminate unqualified products with thermal deformation, and ensure that it meets the reliability requirements of medical-grade high-temperature disinfection.
[0070] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.
[0071] Finally, it should be noted that the above descriptions are merely preferred embodiments of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art will be able to modify the technical solutions described in the aforementioned embodiments or substitute equivalents for some of the technical features. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.
Claims
1. A performance testing device for processing medical plastic barrels, comprising a first frame (1) and a second frame (2), characterized in that: The first frame (1) and the second frame (2) are arranged in parallel, and the second frame (2) is located outside the first frame (1); a conveyor belt (3) is installed above the first frame (1); A first extrusion assembly and a second extrusion assembly (16) are installed above the conveyor belt (3), and the first extrusion assembly and the second extrusion assembly (16) have the same structure; A camera (19) is fixedly connected to the interior of one side of the second frame (2); A driving motor 1 is installed on the top of the second frame (2), and two transverse slide rails (20) are installed on the inner top of the second frame (2). The sliding ends of the transverse slide rails (20) are fixedly connected to longitudinal slide rails (21), and the sliding ends of the longitudinal slide rails (21) are fixedly connected to second cylinders (22), and the telescopic ends of the second cylinders (22) are fixedly connected to pneumatic joints (23). One side of the pneumatic joint (23) is connected to the air pump (24) via a connecting pipe; A baffle (25) is fixedly connected to the inner side of the second frame (2), a slide groove (252) is provided in the middle of the baffle (25), a slider (28) is slidably connected inside the slide groove (252), a connecting rod (26) is fixedly connected to the bottom of the slider (28), a clamping plate (27) is fixedly connected to the other end of the connecting rod (26), and the clamping plate (27) is used for heating. The middle of the slider (28) is slidably connected to a screw rod (29) through a thread. An electrical cabinet (17) is installed inside the first frame (1); A second extrusion assembly (16) is installed on a side of the first extrusion assembly away from the input end of the conveyor belt (3), and the first extrusion assembly includes a connecting block (4), the connecting block (4) is fixedly connected to the top of the first frame (1) on both sides of the conveyor belt (3), and a first cylinder (5) is installed below the connecting block (4), the first cylinder (5) is fixedly connected to one side of the first frame (1), and the output end of the first cylinder (5) is slidably connected to the inside of the connecting block (4), and a fixed disk (6) is fixedly connected to the output end of the first cylinder (5), and the bearing of the fixed disk (6) is connected to the connecting block (4); A support plate (7) is installed on the side of the first frame (1) away from the connecting block (4), a first cylinder (5) is installed below the support plate (7), a fixed block (8) is fixedly connected above the support plate (7), a driven rod (9) is rotatably connected to the fixed block (8), a bearing at the other end of the driven rod (9) is connected to a moving disk (10), a driving rod (11) is rotatably connected to the middle of the moving disk (10), a cover (11) is riveted above the support plate (7), and a support plate (10) is provided. 2) The interior of the housing (12) is connected to a gear (13) through a rod bearing, a rack (14) is installed on one side of the gear (13), the gear (13) is meshed with the rack (14), one end of the rack (14) is hinged to the other end of the driving rod (11), a guide rail (141) is installed below the rack (14), the guide rail (141) is fixedly connected to the top of the support plate (7) and the rack (14) is slidably connected to the inside of the guide rail (141); The middle portion of the gear (13) is fixedly connected to a rotary motor (15) via a rod, and the rotary motor (15) is installed above the housing (12); The screw rod (29) is a structure with two ends of the screw rod having opposite thread directions. The screw rod (29) is connected to the inner wall of the second frame (2) through a bearing and fixedly connected to the second drive motor at one end. A protective cover (30) is provided on the outer side of the second drive motor. The shaft ends of the fixed disk (6) and the movable disk (10) are respectively integrated with a pressure sensor 1 and a pressure sensor 2; An electromagnetic clutch is installed on the rotary motor (15), and the electromagnetic clutch, the gear (13), and the rack (14) form a transmission structure.
2. A performance testing device for processing medical plastic barrels according to claim 1, characterized in that: The drive assembly of the conveyor belt (3) is integrated inside the electrical cabinet (17), and a PLC control system and a data processing module are installed inside the electrical cabinet (17); The end of the conveyor belt (3) away from the second frame (2) is the input end.
3. A performance testing device for processing medical plastic barrels according to claim 2, characterized in that: A flow valve (241) is installed on the pipeline of the air pump (24), and a pressure sensor (242) is connected to the flow valve (241) via a pipeline. The pressure sensor (242) is fixedly connected to the pneumatic connector (23) via a pipeline, and the pipeline is integrated with a pressure relief valve (243).
4. A performance testing device for processing medical plastic barrels according to claim 3, characterized in that: An expansion groove (251) is provided on one side of the baffle (25); The clamping plate (27) is designed with a microchannel heat spreader and an internal nickel-chromium heating wire, and the clamping plate (27) is located above the conveyor belt (3).
5. A performance testing device for processing medical plastic barrels according to claim 4, characterized in that: The first cylinder (5) and the rotary motor (15) are both connected to the electrical cabinet (17) for signal transmission.
6. A performance testing device for processing medical plastic barrels according to claim 5, characterized in that: The protective cover (30) is fixedly connected to the outside of the second frame (2), and a temperature control module of the clamping plate (27) is integrated in the protective cover (30), and the temperature control module is connected to the PLC of the electrical cabinet (17).
7. A performance testing device for processing medical plastic barrels according to claim 6, characterized in that: The camera (19) is integrated with image processing and infrared detection functions.
Citation Information
Patent Citations
Sampling detection device for plastic kettle production
CN213875278U