Alternating current and direct current charging socket with split groove terminal
The implementation of slotted terminals and enhanced sealing mechanisms in electric vehicle charging sockets addresses the instability of traditional plug-type terminals, providing stable and durable connections resistant to vibration.
Patent Information
- Application Number
- CN202510545406.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-28
- Publication Date
- 2025-07-15
AI Technical Summary
The terminal connection of existing AC and DC charging sockets is not stable enough, and the cable and socket connectors are easily loosened or separated due to vibration and other reasons.
The groove split terminal design is adopted, and the inner wall of the copper tube is equipped with a plug groove. The charging plug is bulging in the plug groove. It combines the arc-shaped shrapnel and T-shaped sealing ring to improve the connection strength and sealing performance.
It enhances the connection stability between the charging plug and the socket, improves shock resistance, and has good dust and waterproof effects.
Smart Images

Figure CN120320111A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of sockets, and specifically to an AC / DC charging socket with split-groove terminals. Background Art
[0002] Due to characteristics such as a wide range of energy sources, quiet driving, and no pollution emissions, electric vehicles have been increasingly valued by various automobile manufacturers, and they have successively launched household electric vehicles. Currently, the charging sockets of electric vehicles often use AC / DC charging sockets, which include AC charging sockets and DC charging sockets. At present, the terminals of AC / DC charging sockets are plug-in type terminals, which are connected by the insertion of male terminals and female terminals. Their connection is not stable enough, and it is easy to cause loosening or separation of the cable and the socket joint due to reasons such as vibration. Summary of the Invention
[0003] The purpose of the present invention is to overcome the deficiencies of the prior art and provide an AC / DC charging socket with split-groove terminals to solve the deficiencies of the prior art.
[0004] The purpose of the present invention is achieved through the following technical solutions: an AC / DC charging socket with split-groove terminals, including a panel and a DC module and an AC module installed on the panel. The AC module includes an AC mounting base and split-groove terminals arranged in the AC mounting base. The split-groove terminals include a copper tube, which is hollow inside. A plurality of insertion grooves are opened on the inner wall at one end of the copper tube.
[0005] Further, signal terminals are arranged in the AC mounting base. Insertion holes are opened at both ends of the signal terminals. A plurality of arc-shaped elastic pieces are fixed in the insertion holes. The plurality of arc-shaped elastic pieces are evenly distributed in the circumferential direction of the signal terminal. The middle part of the arc-shaped elastic piece protrudes towards the center of the insertion hole.
[0006] Further, an AC circuit board is arranged in the AC mounting base. An aluminum tube is fixed at one end of the copper tube away from the insertion groove. The copper-aluminum transition position of the split-groove terminal is led out by ultrasonic welding of a cable. The insertion hole at one end of the signal terminal is matched with the pin on the AC circuit board.
[0007] Further, a plug-in female head is arranged on the AC mounting base, and the plug-in female head is connected to the AC circuit board.
[0008] Further, the AC mounting base is connected to the panel by screws. A waterproof silicone ring is sleeved on the AC mounting base, and the waterproof silicone ring closely adheres to the inner wall of the panel.
[0009] Further, an AC rear cover is installed at one end of the AC mounting base away from the panel. The split-groove terminal is connected to a cable, and a wiring hole for the cable to pass through is opened on the AC rear cover.
[0010] Furthermore, an installation groove is formed in the inner top wall of the AC rear end at a position corresponding to the cable. The installation groove is coaxially arranged with the wiring hole. A T-shaped sealing ring is installed in the installation groove, and the T-shaped sealing ring is installed on the cable in an interference fit manner.
[0011] The beneficial effects of the present invention are as follows:
[0012] The traditional terminal is replaced with a split groove terminal. A plug-in groove is formed in the inner wall of the split groove terminal. After the charging plug and the charging socket are inserted into each other, the protrusion of the charging socket is fitted in the plug-in groove, improving the connection strength between the charging plug and the charging socket, making the charging connection more stable, and improving the anti-seismic performance. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 FIG. is a partial structural schematic diagram of an AC / DC charging socket with a split groove terminal according to the present invention Figure 1 ;
[0014] Figure 2 FIG. is a structural schematic diagram of the split groove terminal in the AC / DC charging socket with a split groove terminal according to the present invention;
[0015] Figure 3 FIG. is a structural schematic diagram of the signal terminal in the AC / DC charging socket with a split groove terminal according to the present invention;
[0016] Figure 4 FIG. is a structural schematic diagram of the AC / DC charging socket with a split groove terminal according to the present invention;
[0017] Figure 5 FIG. is a structural schematic diagram of the AC rear cover in the AC / DC charging socket with a split groove terminal according to the present invention;
[0018] Figure 6 FIG. is a partial structural schematic diagram of the AC / DC charging socket with a split groove terminal according to the present invention Figure 2 ;
[0019] In the figure, 1 - panel, 2 - AC mounting base, 3 - split groove terminal, 4 - copper tube, 5 - plug-in groove, 6 - signal terminal, 7 - plug-in hole, 8 - arc-shaped elastic piece, 9 - AC circuit board, 10 - female plug, 11 - AC circuit board, 12 - AC rear cover, 13 - cable, 14 - wiring hole, 15 - installation groove, 16 - T-shaped sealing ring. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0020] Embodiment 1
[0021] As Figures 1 to 6As shown in the figure, an AC / DC charging socket with a slotted terminal includes a panel 1, a DC module and an AC module mounted on the panel 1. The AC module includes an AC mounting base 2 and a slotted terminal 3 arranged inside the AC mounting base 2. The slotted terminal 3 includes a copper tube 4 which is hollow. A plurality of insertion slots 5 are formed in the inner wall of one end of the copper tube 4, and the plurality of insertion slots 5 are evenly distributed along the circumferential direction of the copper tube 4. The traditional terminal is replaced with the slotted terminal 3. The inner wall of the slotted terminal 3 is provided with the insertion slots 5. A protrusion is arranged in the charging hole of the charging plug. After the slotted terminal 3 is inserted into the charging plug, the protrusion of the charging plug is adapted to be in the insertion slots 5. The protrusion on the charging plug is also made of copper material. By using the elasticity of the copper tube 4 and the elasticity of the protrusion, the protrusion is in interference fit in the insertion slots 5, improving the connection strength between the charging plug and the slotted terminal 3, making the connection between the cable and the socket more stable, and improving the seismic performance. Similarly, the terminal in the DC module is also replaced with the slotted terminal 3, increasing the stability of the electrical connection of the DC module, while the other structures of the DC module and the AC module remain unchanged. For details, refer to the patent with the patent number "2024201045244".
[0022] Embodiment Two
[0023] On the basis of Embodiment One, as Figures 3 to 6 shown, an AC rear cover 12 is mounted at one end of the AC mounting base 2 away from the panel 1. The slotted terminal 3 is connected with a cable 13. A wiring hole 14 for the cable 13 to pass through is formed in the AC rear cover 12. An installation groove 15 is formed in the inner top wall of the AC rear end 12 at the position corresponding to the cable 13. The installation groove 15 is coaxially arranged with the wiring hole 14. A T-shaped sealing ring 16 is installed in the installation groove 15. The T-shaped sealing ring 16 is in interference fit on the cable 13, and the end of the T-shaped sealing ring 16 abuts against the inner top wall of the AC rear cover 12, improving the sealing performance between the T-shaped sealing ring 16 and the wiring hole 14. At the same time, the inner ring of the T-shaped sealing ring 16 closely adheres to the cable 13, eliminating the gap between the cable 13 and the T-shaped sealing ring 16, thus completely sealing the assembly position of the cable 13 and the wiring hole 14, having a good dustproof and waterproof effect.
[0024] Embodiment Three
[0025] On the basis of Embodiment Two, as Figures 1 to 3 shown, a signal terminal 6 is arranged inside the AC mounting base 2. Insertion holes 7 are formed at both ends of the signal terminal 6. A plurality of arc-shaped elastic pieces 8 are fixed in the insertion holes 7. The plurality of arc-shaped elastic pieces 8 are evenly distributed along the circumferential direction of the signal terminal 6. The middle part of the arc-shaped elastic piece 8 protrudes towards the center of the insertion hole 7. The signal female terminal in the charging plug is inserted into the insertion hole 7, and the signal female terminal is pressed tightly in the signal terminal 6 by the reaction force of the arc-shaped elastic pieces 8, improving the connection strength between the signal cable and the socket and having a good seismic performance.
[0026] Embodiment Four
[0027] On the basis of Embodiment 3, as Figures 1 to 3 shown, an AC mounting base 2 is provided with an AC circuit board 9. One end of the copper tube 4 away from the insertion slot 5 is fixed with an aluminum tube. The copper-aluminum transition position of the split groove terminal 3 is led out by ultrasonic welding of a cable. The insertion hole 7 at one end of the signal terminal 6 is matched with the pin on the AC circuit board 9. A female plug 10 is arranged on the AC mounting base 2, and the female plug 10 is connected to the AC circuit board 9. The copper-aluminum transition at the welding position of the split groove terminal 3 has a good welding effect. The signal terminal 6 is inserted into the AC circuit board 9, and the pin on the AC circuit board 9 is tightly pressed by the deformation of the arc-shaped elastic piece 8, so that both the split groove terminal 3 and the signal terminal 6 have the advantages of high connection strength and high production efficiency.
[0028] Embodiment 5
[0029] On the basis of Embodiment 4, the AC mounting base 2 is connected to the panel 1 by screws. A waterproof silicone ring 11 is sleeved on the AC mounting base 2, and the waterproof silicone ring 11 is closely attached to the inner wall of the panel 1, improving the sealing performance of the assembly position of the AC mounting base 2 and the panel 1, so that the charging socket has good dust-proof and waterproof performance.
Claims
1. An AC / DC charging socket with a grooved terminal, comprising a panel (1) and a DC module and an AC module mounted on the panel (1), characterized in that, The AC module includes an AC mounting base (2) and a slotted terminal (3) disposed within the AC mounting base (2). The slotted terminal (3) includes a copper tube (4), which is hollow. The inner wall of one end of the copper tube (4) is provided with a plurality of insertion slots (5).
2. The AC / DC charging socket with a grooved terminal according to claim 1, characterized in that, A signal terminal (6) is disposed within the AC mounting base (2). Insertion holes (7) are provided at both ends of the signal terminal (6). A plurality of arc-shaped elastic pieces (8) are fixed within the insertion holes (7). The plurality of arc-shaped elastic pieces (8) are evenly distributed in the circumferential direction of the signal terminal (6). The middle of the arc-shaped elastic piece (8) protrudes towards the center of the insertion hole (7).
3. The AC / DC charging socket with a grooved terminal according to claim 2, characterized in that, An AC circuit board (9) is disposed within the AC mounting base (2). One end of the copper tube (4) remote from the insertion slots (5) is fixed with an aluminum tube. The copper-aluminum transition position of the slotted terminal (3) is led out by ultrasonic welding of a cable. The insertion hole (7) at one end of the signal terminal (6) mates with a pin on the AC circuit board (9).
4. The AC / DC charging socket with a grooved terminal according to claim 3, characterized in that, A female plug (10) is provided on the AC mounting base (2), and the female plug (10) is connected to the AC circuit board (9).
5. The AC / DC charging socket with a grooved terminal according to claim 1, characterized in that, The AC mounting base (2) is connected to the panel (1) by screws. A waterproof silicone gasket (11) is sleeved on the AC mounting base (2), and the waterproof silicone gasket (11) is in close contact with the inner wall of the panel (1).
6. The AC / DC charging socket with a grooved terminal according to claim 1, characterized in that, An AC rear cover (12) is installed at one end of the AC mounting base (2) remote from the panel (1). The slotted terminal (3) is connected to a cable (13). A wiring hole (14) for the cable (13) to pass through is provided on the AC rear cover (12).
7. The AC / DC charging socket with a grooved terminal according to claim 6, characterized in that An installation groove (15) is provided on the inner top wall of the AC rear cover (12) at a position corresponding to the cable (13). The installation groove (15) is coaxially arranged with the wiring hole (14). A T-shaped sealing ring (16) is installed within the installation groove (15), and the T-shaped sealing ring (16) is installed on the cable (13) with an interference fit.