Spraying dust removal method and device for rolling mill

By monitoring the smoke volume data in real time at the dust working positions of the rolling mill, adjusting the nozzle position and spray pressure, and combining recycling wastewater and machine learning, the problems of low dust removal efficiency and high energy consumption in the existing rolling mill are solved, and efficient, energy-saving, and environmentally friendly dust removal effects and automated control are achieved.

CN120325022APending Publication Date: 2025-07-18BEIJING METALLURGICAL EQUIP RES DESIGN INST CO
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202510453275.9
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-04-11
Publication Date
2025-07-18

AI Technical Summary

Technical Problem

The existing rolling mill dust removal technology has problems such as low dust removal efficiency, high energy consumption, large water consumption, high equipment cost and poor dust removal effect. Especially during the online rolling process, iron oxide dust is prone to volatilization and diffusion, affecting the operation and environmental quality of the equipment.

Method used

The smoke concentration monitoring sensor is used to obtain smoke volume data in real time, adjust the nozzle position and spray pressure, control the water supply pressure through a variable frequency pump for precise spray dust removal, and recycle wastewater, combining machine learning to optimize the automatic control of the spray system.

Benefits of technology

It has achieved efficient, energy-saving and environmentally friendly spray dust removal in rolling mills, which has improved the quality of the production environment and reduced operating costs, reduced water resource waste, and improved dust removal effect and system automation level.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN120325022A_ABST
    Figure CN120325022A_ABST
Patent Text Reader

Abstract

The invention provides a rolling mill spray dedusting method and system, and belongs to the technical field of rolling mill spray dedusting, the method comprises the following steps: using a smoke dust concentration monitoring sensor at each dust discharge working position of a rolling mill to obtain smoke amount data at the corresponding dust discharge working position; adjusting the nozzle position of the dust removal spray according to the acquired smoke amount data at each dust discharge working position; the needed spraying pressure is determined according to the smoke amount data of the dust outlet working position corresponding to the position of the nozzle; the water supply pressure is controlled by adjusting the rotating speed of the variable frequency pump according to the required spraying pressure, and spraying dust removal is carried out on the dust outlet working position corresponding to the position of the nozzle. Through precise monitoring, dynamic adjustment, cyclic utilization and automatic control, efficient, energy-saving and environment-friendly spraying dust removal of the rolling mill is achieved, the production environment quality is improved, and the operation cost is reduced.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The present invention relates to the technical field of spray dust removal for rolling mills, and specifically, to a method and system for spray dust removal of rolling mills. Background Art

[0002] During wire rolling, iron oxide dust generated at high temperatures is prone to volatilize and diffuse, and floats in the workshop for a long time. This not only seriously affects human health, but also causes blockage of ventilation ducts and fouling on the motor housing, thereby increasing the motor temperature and reducing its load-bearing capacity, ultimately affecting the operation of the equipment.

[0003] In the prior art, the mainstream dust removal methods in rolling mill workshops mainly include mechanical ventilation physical dust removal and wet dust removal. The technological process of mechanical ventilation physical dust removal is: dust suction hood → pipeline → dust removal equipment → fan → chimney. The performance of the dust suction hood directly affects the dust suction efficiency, while the dust removal equipment determines the final dust removal effect. However, due to the fact that most dust removal equipment is retrofitted later, the workshop environment is complex and there are many pipelines, resulting in a relatively long distance between the dust suction hood and the billet, and some dust cannot be effectively absorbed and diffuses into the air. In addition, this method has problems such as high equipment cost, high energy consumption, high operating cost, and the need for regular maintenance. For wet dust removal, the spray dust removal device atomizes high-pressure water and uses water spray to capture dust in the air to achieve the purpose of dust removal. However, there are still the following drawbacks: poor atomization effect, low dust removal efficiency, large water consumption, high water consumption cost, and it is easy to cause a significant drop in the billet temperature and uneven temperature distribution, thereby affecting the rolling quality.

[0004] Therefore, there is an urgent need for a high-efficiency method for spray dust removal of rolling mills. Summary of the Invention

[0005] The purpose of the present invention is to provide a method and system for spray dust removal of rolling mills to solve at least one technical problem existing in the prior art.

[0006] The present invention protects a method for spray dust removal of rolling mills, and the method includes,

[0007] Obtaining smoke volume data at the corresponding dust emission working positions of the rolling mill by using smoke concentration monitoring sensors at each dust emission working position of the rolling mill;

[0008] Adjusting the nozzle position of the dust removal spray according to the obtained smoke volume data at each dust emission working position;

[0009] Determining the required spray pressure according to the smoke volume data at the corresponding dust emission working position at the nozzle position;

[0010] Controlling the water supply pressure by adjusting the rotational speed of the variable frequency pump according to the required spray pressure, and performing spray dust removal at the corresponding dust emission working position at the nozzle position.

[0011] Further, a preferred method further includes

[0012] Collecting the cooling water for water-cooling the rolling rolls and the steel to a circulating water tank;

[0013] Performing spray dust removal on the waste water in the circulating water tank by means of the variable-frequency pump.

[0014] Further, a preferred method further includes

[0015] Collecting the water after spray dust removal to the circulating water tank.

[0016] Further, a preferred method further includes, before performing spray dust removal on the waste water in the circulating water tank by means of the variable-frequency pump, filtering and sedimentation treatment on the waste water in the circulating water tank.

[0017] Further, a preferred method

[0018] Controlling the water supply pressure according to the required spray pressure by adjusting the rotation speed of the variable-frequency pump, and performing spray dust removal on the corresponding dust removal working position at the nozzle position further includes

[0019] Detecting the roll biting signal and the roll releasing signal by using the roll biting sensor and the roll releasing sensor at the dust removal working position;

[0020] When the roll biting sensor detects the roll biting signal, starting spray dust removal by controlling the water cut-off valve and the variable-frequency pump;

[0021] When the roll releasing sensor detects the roll releasing signal, stopping spray dust removal by controlling the water cut-off valve and the variable-frequency pump.

[0022] Further, a preferred method

[0023] The nozzle is a spiral nozzle capable of generating solid cone-shaped or hollow cone-shaped spray.

[0024] Further, a preferred method

[0025] The atomization angle of the spiral nozzle is 60°-170°.

[0026] In a second aspect, the present invention further includes a rolling mill spray dust removal system, and the system includes

[0027] A data acquisition unit, configured to acquire the smoke amount data of the corresponding dust removal working position at each dust removal working position of the rolling mill by using a smoke concentration monitoring sensor;

[0028] A nozzle position determination unit, configured to adjust the nozzle position of the dust removal spray according to the acquired smoke amount data of each dust removal working position;

[0029] A pressure determination unit for determining the required spray pressure according to the smoke volume data at the corresponding dust removal working position at the nozzle position;

[0030] A dust removal unit for controlling the water supply pressure by adjusting the rotation speed of a variable-frequency pump according to the required spray pressure, and performing spray dust removal at the corresponding dust removal working position at the nozzle position.

[0031] In a third aspect, the present invention also protects an electronic device, which includes a memory, a processor, and a rolling mill spray dust removal program stored on the memory and executable on the processor. When the rolling mill spray dust removal program is executed by the processor, the rolling mill spray dust removal method described above is implemented.

[0032] In a fourth aspect, the readable storage medium stores a computer program, and when the computer program is executed by a processor, the rolling mill spray dust removal method described above is implemented.

[0033] As described above, the rolling mill spray dust removal method and system of the present invention obtain the smoke volume data of each dust removal working position in real time through a smoke concentration monitoring sensor; adjust the nozzle position and spray pressure according to the smoke volume data; through precise monitoring, dynamic adjustment, recycling, and automatic control, realize efficient, energy-saving, and environmentally friendly rolling mill spray dust removal, improve the production environment quality, and reduce the operation cost. BRIEF DESCRIPTION OF THE DRAWINGS

[0034] By referring to the following description in conjunction with the drawings and the content of the claims, and with a more comprehensive understanding of the present invention, other objects and results of the present invention will become more apparent and easier to understand. In the drawings:

[0035] Figure 1 is a schematic flowchart of a rolling mill spray dust removal method according to an embodiment of the present invention.

[0036] Figure 2 is a schematic structural diagram of a rolling mill spray dust removal device according to an embodiment of the present invention. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0037] In the following description, for the purpose of illustration, in order to provide a comprehensive understanding of one or more embodiments, many specific details are set forth. However, it is obvious that these embodiments can also be implemented without these specific details. In other instances, well-known structures and devices are shown in block diagram form for the purpose of facilitating the description of one or more embodiments.

[0038] It should be understood that the terms "horizontal", "vertical", "upper", "lower", "top", "middle", "length", "inner", "bottom", etc., which indicate orientation or positional relationships, are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the components or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as a limitation to the present invention.

[0039] Unless otherwise clearly specified and defined, the terms "installed", "connected", "joined", "fixed", etc. should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or integrated; it can be a mechanical connection, an electrical connection, or communicable with each other; it can be directly connected, or indirectly connected through an intermediate medium, and can be the communication inside two elements or the interaction relationship between two elements, unless otherwise clearly defined. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0040] Machine Learning (ML) is an interdisciplinary subject that involves multiple disciplines such as probability theory, statistics, approximation theory, convex analysis, and algorithm complexity theory. It specifically studies how computers simulate or implement human learning behaviors to acquire new knowledge or skills and reorganize the existing knowledge structure to continuously improve their own performance. Machine learning is the core of artificial intelligence and the fundamental way to make computers intelligent, and its applications cover all fields of artificial intelligence. Machine learning and deep learning generally include technologies such as artificial neural networks, belief networks, reinforcement learning, transfer learning, inductive learning, and rote learning. Specifically in the present invention, in the process of adjusting the nozzle position of the dust removal spray according to the smoke volume data at each dust removal working position obtained, and determining the required spray pressure according to the smoke volume data at the corresponding dust removal working position at the nozzle position, machine learning methods are used to predict ideal spray parameters, and the machine learning model can be integrated into the automated control system to achieve the automated adjustment of the spray system and reduce the workload of the operators. In summary, the application of machine learning technology in the spray dust removal system can not only improve the dust removal effect, but also optimize resource utilization and enhance the automated level and overall performance of the system.

[0041] Embodiment 1

[0042] The following will describe each embodiment of the present invention in detail with reference to the accompanying drawings.

[0043] Figure 1 is a schematic flow diagram of a rolling mill spray dust removal device according to an embodiment of the present invention.

[0044] The present invention protects a rolling mill spray dust removal method, as Figure 1 shown, the method includes,

[0045] S110. Obtain the smoke volume data at the corresponding dust removal working position of the rolling mill by using the smoke concentration monitoring sensor at each dust removal working position.

[0046] S120. Adjust the nozzle position of the dust removal spray according to the obtained smoke volume data at each dust removal working position.

[0047] S130. Determine the required spray pressure according to the smoke volume data at the dust removal working position corresponding to the nozzle position.

[0048] S140. Control the water supply pressure by adjusting the rotation speed of the variable frequency pump according to the required spray pressure, and perform spray dust removal at the dust removal working position corresponding to the nozzle position.

[0049] As an improvement of this embodiment, controlling the water supply pressure by adjusting the rotation speed of the variable frequency pump according to the required spray pressure and performing spray dust removal at the dust removal working position corresponding to the nozzle position further includes the following steps.

[0050] S141. Detect the roll biting signal and the roll stripping signal by using the roll biting sensor and the roll stripping sensor at the dust removal working position; S142. When the roll biting sensor detects the roll biting signal, start the spray dust removal by controlling the water cut-off valve and the variable frequency pump; S143. When the roll stripping sensor detects the roll stripping signal, stop the spray dust removal by controlling the water cut-off valve and the variable frequency pump. Specifically, the start and stop of the spray dust removal are automatically controlled by using the roll biting and stripping sensors, reducing manual intervention and improving efficiency. The spray dust removal method of the rolling mill of the present invention is adjusted in real time according to the working conditions to ensure the dust removal effect.

[0051] As an improvement of this embodiment, in order to reduce water resource waste, the water source for spray dust removal comes from a circulation pool that collects waste water from cooling water, and after filtration and sedimentation, it is reused for spray dust removal. The specific steps include: collecting the cooling water for water-cooling the rolling rolls and steel to the circulation pool; filtering and sedimenting the waste water in the circulation pool; using the waste water in the circulation pool for spray dust removal through the frequency conversion pump. In order to further utilize water resources, the waste water after spray dust removal is also collected to the circulation pool. Specifically, the process of recycling water resources includes S1401, collecting the water after spray dust removal to the circulation pool, and collecting the cooling water for water-cooling the rolling rolls and steel to the circulation pool; S1402, filtering and sedimenting the waste water in the circulation pool; S1403, using the waste water in the circulation pool for spray dust removal through the frequency conversion pump. It should be noted that during the production process of the rolling mill, the waste water can come from the cooling water for cooling the rolling rolls and steel, the cleaning water before steel rolling, the cleaning water after leakage of the lubrication system, or the pickling waste water for surface treatment during the rolling process. However, in the specific implementation process, in order to save the cost of treating waste water, only the cooling water for cooling the rolling rolls and steel is utilized as the waste water source.

[0052] In order to further improve the dust removal effect, the nozzle is a spiral nozzle that can generate solid cone or hollow cone spray. The atomization angle of the spiral nozzle is 60°-170°. Using a spiral nozzle that can generate solid or hollow cone spray with an atomization angle of 60°-170° ensures a wide and uniform spray coverage range, improving the dust removal efficiency. It should be noted that the spiral nozzle is a high-efficiency atomizing nozzle with an atomization angle range of 60° to 170°, which can be flexibly selected according to different application scenarios. The inside of the nozzle adopts an unobstructed design, that is, it is a smooth passage from the inlet to the outlet, ensuring that the liquid can pass through smoothly, greatly reducing the risk of blockage, especially suitable for complex working conditions such as waste water containing impurities. The atomization principle of the nozzle is based on its unique spiral structure. When water flow enters the nozzle, it is split into multiple tiny droplets through impact with the spiral layered interface, thus forming a layered spraying effect. Each spiral nozzle usually has 3 to 4 spraying layered interfaces, and these layered interfaces interact with each other to enable the spray to form a uniform atomization effect, significantly improving the spray coverage range and atomization quality. This high-efficiency atomization characteristic enables the spiral nozzle to effectively remove suspended solids in the air and is widely used in fields such as dust removal, cooling, and humidification. Its unique structural design and atomization mechanism not only ensure the atomization effect but also have excellent anti-blocking ability, suitable for the scenario of spray dust removal using waste water.

[0053] Embodiment 2

[0054] The present invention protects a rolling mill spray dust removal system, including: a data acquisition unit for obtaining smoke volume data at the corresponding dust removal working positions of the rolling mill by using smoke concentration monitoring sensors at various dust removal working positions of the rolling mill; a nozzle position determination unit for adjusting the nozzle position of the dust removal spray according to the obtained smoke volume data at each dust removal working position; a pressure determination unit for determining the required spray pressure according to the smoke volume data at the corresponding dust removal working position at the nozzle position; and a dust removal unit for controlling the water supply pressure by adjusting the rotation speed of a variable frequency pump according to the required spray pressure, and performing spray dust removal at the corresponding dust removal working position at the nozzle position.

[0055] Embodiment 3

[0056] In this embodiment, each embodiment of the present invention will be described in detail below with reference to the drawings.

[0057] Figure 2 The structure of the rolling mill spray dust removal device for implementing the rolling mill spray dust removal system is described as a whole. Specifically, Figure 2 is a schematic structural diagram of a rolling mill spray dust removal device according to an embodiment of the present invention.

[0058] As Figure 2 shown, the rolling mill dust removal device for implementing the rolling mill spray dust removal system of the present invention mainly includes a variable frequency pump 1 for adjusting the spray pressure, a water cut-off valve 3, a water inlet pipe 2, a nozzle 13, a vertical adjustment sleeve for adjusting the vertical position of the nozzle 13, and a horizontal adjustment sleeve for adjusting the horizontal position of the nozzle 13; wherein, the variable frequency pump 1 is arranged at the output end of a circulating water tank for collecting rolling mill dust removal wastewater, and the water inlet pipe 2 is communicated with the output end of the variable frequency pump 1; the water inlet pipe 2 is sequentially communicated with the vertical adjustment sleeve and the horizontal adjustment sleeve, and the nozzle 13 is arranged at the end of the horizontal adjustment sleeve; a water cut-off valve 3 is arranged on the water inlet pipe 2. That is to say, the water inlet pipe 2, the vertical adjustment sleeve and the horizontal adjustment sleeve are sequentially connected outside the circulating water tank, and then the nozzle 13 is arranged at the end of the horizontal adjustment sleeve. Specifically, it further includes a first 90° elbow 7 for changing the water flow direction and connecting the vertical adjustment sleeve and the horizontal adjustment sleeve; and a second 90° elbow 11 for connecting the horizontal adjustment sleeve and the nozzle 13.

[0059] In a specific implementation process, in order to further improve the stability of the structure, the vertical adjustment sleeve is fixedly arranged on the ground through a base 4. A vertical fixing sleeve 6 is movably arranged on the outer periphery of the vertical adjustment sleeve, and a horizontal fixing sleeve 10 is movably arranged on the outer periphery of the horizontal adjustment sleeve. The vertical fixing sleeve 6 and the horizontal fixing sleeve 10 are connected by a reinforcing rod 14. The vertical adjustment sleeve includes a metal hose 8 and a vertical water pipe 5 which are sleeved with each other, and the vertical fixing sleeve 6 is arranged on the vertical water pipe 5. The horizontal adjustment sleeve includes a metal hose 8 and a horizontal water pipe 9 which are sleeved with each other, and the horizontal fixing sleeve 10 is arranged on the horizontal water pipe 9. The vertical fixing sleeve 6, the horizontal fixing sleeve 10 and the reinforcing rod 14 form a stable triangular structure for supporting the entire spraying system to ensure its stable operation. The vertical fixing sleeve 6 is movably arranged on the outer periphery of the vertical water pipe 5 and can slide and be locked on the vertical water pipe 5. Exemplarily, a sliding chamber is provided inside the vertical adjustment sleeve 5. The vertical water pipe 5 is inserted into the sliding chamber and can slide axially. A locking device including a beam clamp and an eccentric locking handle is provided. A limiting block is arranged inside the beam clamp and fits with the planar structure of the outer wall of the vertical water pipe 5, and locking and unlocking are achieved through the eccentric locking handle. The movable and lockable connection relationship can also be a lock pin and a pull rod, a fixed rod and a compression spring, etc., which are not specifically limited here. The working principle of sliding is that the vertical water pipe 5 is inserted into the sliding chamber of the vertical fixing sleeve 6, and the sliding function is achieved through the limiting block or the fixed rod. A planar structure or a jack can be arranged on the outer wall of the vertical water pipe 5 to cooperate with the locking device to achieve guiding and positioning during sliding. The working principle of locking is that an eccentric locking handle or a lock pin structure is adopted. When fixation is required, the locking device is switched to the locking position by operating the handle or the pull rod. A compression spring is used to provide the locking force to ensure that the vertical water pipe 5 will not loosen in the locked state. When adjustment is required, the locking device is operated to switch to the unlocking position, and the vertical fixing sleeve 6 can freely slide along the vertical water pipe 5. Specifically, the water inlet pipe 2 is connected with a water cut-off valve 3. Water flows through the vertical water pipe 5, passes through the elbow 7 and the metal hose 8 and is sent to the nozzle 13. The vertical fixing sleeve 6 can only move up and down along the pipeline 5, and the horizontal fixing sleeve 10 can only move horizontally along the horizontal pipe. Fixed buckles are arranged on both sides of the sleeve. The reinforcing rod 14 can be telescopically adjusted. The vertical fixing sleeve 6, the horizontal fixing sleeve 6 and the reinforcing rod 14 are used to fix and adjust the spraying points, realizing precise control of the spraying points.

[0060] As an improvement of this embodiment, the nozzle 13 is a spiral nozzle with an atomization angle of 60° to 170°. Specifically, the atomization angle of the spiral nozzle is 60° - 170°. There is no internal structure in the nozzle, which is a smooth channel. The water flow generates stratified spraying by hitting the spiral stratified interface. Each single spiral nozzle has 3 to 4 stratified interfaces for spraying, with good atomization effect, which can effectively remove suspended substances in the air; a large amount of impurities in the wastewater can pass through the nozzle without causing blockage. It is applicable to the scenario of spray dust removal for wastewater.

[0061] As an improvement of this embodiment, an anti-collision cover 12 is provided outside the nozzle 13. It is arranged outside the nozzle and is used to protect the nozzle.

[0062] Furthermore, the preferred structure is that it further includes a control module for connecting the water cut-off valve 3, the nozzle 13, and the variable-frequency pump 1. The control module includes a nozzle position adjustment unit, which is used to obtain the smoke amount data at the corresponding dust removal working position of the rolling mill at each dust removal working position by using the smoke concentration monitoring sensor; and adjust the position of the nozzle 13 for dust removal spraying according to the obtained smoke amount data at each dust removal working position. The control module also includes a nozzle pressure adjustment unit, which is used to determine the required spraying pressure according to the smoke amount data at the corresponding dust removal working position of the nozzle 13; control the water supply pressure by adjusting the rotation speed of the variable-frequency pump 1 according to the required spraying pressure, and perform spray dust removal at the corresponding dust removal working position of the nozzle 13. The control module also includes a dust removal point control unit, which is used to detect the roll biting signal and the roll stripping signal by using the roll biting sensor and the roll stripping sensor at the dust removal working position; when the roll biting sensor detects the roll biting signal, start spray dust removal by controlling the water cut-off valve 3 and the variable-frequency pump 1; when the roll stripping sensor detects the roll stripping signal, stop spray dust removal by controlling the water cut-off valve 3 and the variable-frequency pump 1. In the process of adjusting the position of the nozzle for dust removal spraying according to the obtained smoke amount data at each dust removal working position; and determining the required spraying pressure according to the smoke amount data at the corresponding dust removal working position of the nozzle, machine learning methods are used to predict the ideal spraying parameters, and the machine learning model can be integrated into the automated control system to realize the automated adjustment of the spraying system and reduce the workload of the operators. In summary, the application of machine learning technology in the spray dust removal system can not only improve the dust removal effect, but also optimize the resource utilization, enhance the automated level and overall performance of the system.

[0063] For the present invention, the control module can set up an automatic control system based on a PLC (Programmable Logic Controller). That is to say, through the control unit combined with multiple sensors, more complex control logics can be achieved. The control unit can also be provided with a fault diagnosis and alarm function. When a sensor fails, the system can automatically give an alarm and take corresponding emergency measures. Exemplarily, a fault alarm mechanism is set up in the system. When devices such as the water cut-off valve, sensor, and variable frequency pump fail, an alarm is issued in time and the spraying is stopped. The system has a manual operation mode for emergency operations when the automatic control fails.

[0064] Embodiment 4

[0065] The present invention also correspondingly provides an electronic device for implementing the rolling mill dust removal method. In the specific implementation process, the electronic device is equivalent to the control module in the rolling mill dust removal device in the above embodiment. The electronic device can include a processor, a memory, and a bus, and can also include a computer program stored in the memory and executable on the processor, such as a rolling mill dust removal program. The memory can also include both the internal storage unit of the rolling mill dust removal device and external storage devices. The memory can not only be used to store installed application software and various types of data, such as the code of the rolling mill dust removal program, etc., but also be used to temporarily store data that has been output or will be output.

[0066] The electronic device can include a processor, a memory, and a bus, and can also include a computer program stored in the memory and executable on the processor, such as a rolling mill dust removal program. The memory can also include both the internal storage unit of the rolling mill dust removal device and external storage devices. The memory can not only be used to store installed application software and various types of data, such as the code of the rolling mill dust removal program, etc., but also be used to temporarily store data that has been output or will be output.

[0067] Among them, the memory at least includes one type of readable storage medium, and the readable storage medium includes flash memory, mobile hard disk, multimedia card, card-type memory (such as SD or DX memory, etc.), magnetic memory, magnetic disk, optical disc, etc. The memory can be an internal storage unit of the electronic device in some embodiments, such as the mobile hard disk of the electronic device. The memory can also be an external storage device of the electronic device in other embodiments, such as the plug-in mobile hard disk, Smart Media Card (SMC), Secure Digital (SD) card, Flash Card, etc. equipped on the electronic device. Further, the memory can also include both the internal storage unit and the external storage device of the electronic device. The memory can not only be used to store the application software installed on the electronic device and various types of data, such as the code of the mill dust removal program, etc., but also be used to temporarily store the data that has been output or will be output.

[0068] The processor can be composed of integrated circuits in some embodiments. For example, it can be composed of a single packaged integrated circuit, or can be composed of multiple integrated circuits with the same or different functions packaged, including the combination of one or more Central Processing Units (CPUs), microprocessors, digital processing chips, graphics processors, and various control chips, etc. The processor is the control core (Control Unit) of the electronic device, connecting various components of the entire electronic device through various interfaces and lines, and by running or executing the programs or modules stored in the memory (such as the mill dust removal program, etc.), and calling the data stored in the memory, to perform various functions of the electronic device and process data.

[0069] The bus can be a Peripheral Component Interconnect (PCI) bus or an Extended Industry Standard Architecture (EISA) bus, etc. This bus can be divided into an address bus, a data bus, a control bus, etc. The bus is set to achieve the connection and communication between the memory and at least one processor, etc.

[0070] The figure only shows an electronic device with components. Those skilled in the art can understand that the structure shown in the figure does not constitute a limitation on the electronic device, and it may include fewer or more components than shown in the figure, or combine some components, or have different component arrangements. For example, although not shown, the electronic device may further include a power source (such as a battery) for powering each component. Preferably, the power source can be logically connected to the at least one processor through a power management device, so as to implement functions such as charge management, discharge management, and power consumption management through the power management device. The power source may also include any components such as one or more DC or AC power sources, a recharge device, a power failure detection circuit, a power converter or inverter, and a power status indicator. The electronic device may also include various sensors, a Bluetooth module, a Wi-Fi module, etc., which will not be elaborated here.

[0071] Furthermore, the electronic device may further include a network interface. Optionally, the network interface may include a wired interface and / or a wireless interface (such as a WI-FI interface, a Bluetooth interface, etc.), which is usually used to establish a communication connection between this electronic device and other electronic devices.

[0072] Optionally, the electronic device may further include a user interface. The user interface may be a display, an input unit (such as a keyboard), and optionally, the user interface may also be a standard wired interface or a wireless interface. Optionally, in some embodiments, the display may be an LED display, a liquid crystal display, a touch liquid crystal display, and an OLED (Organic Light-Emitting Diode) toucher, etc. Among them, the display may also be appropriately referred to as a display screen or a display unit, which is used to display the information processed in the electronic device and to display a visual user interface.

[0073] It should be understood that the above embodiments are only for illustrative purposes and are not limited by this structure in the scope of the patent application.

[0074] The dust removal program stored in the memory of the electronic device is a combination of multiple instructions. When running in the processor, it can implement: S110. Obtain the smoke amount data at the corresponding dust removal working position at each dust outlet working position of the rolling mill by using a smoke concentration monitoring sensor. S120. Adjust the nozzle position of the dust removal spray according to the obtained smoke amount data at each dust outlet working position. S130. Determine the required spray pressure according to the smoke amount data at the corresponding dust outlet working position at the nozzle position. S140. Control the water supply pressure by adjusting the rotation speed of the variable frequency pump according to the required spray pressure, and perform spray dust removal at the corresponding dust outlet working position at the nozzle position.

[0075] Specifically, for the specific implementation method of the above instructions by the processor, reference can be made to the description of the relevant steps in the corresponding embodiments of the figure, which will not be elaborated here. Further, if the modules / units integrated in the electronic device are implemented in the form of software functional units and sold or used as independent products, they can be stored in a computer-readable storage medium. The computer-readable medium may include any entity or device capable of carrying the computer program code, recording medium, USB flash drive, mobile hard disk, magnetic disk, optical disc, computer memory, read-only memory (ROM, Read-Only Memory).

[0076] An embodiment of the present invention further provides a computer-readable storage medium. The storage medium may be non-volatile or volatile. The storage medium stores a computer program, and when the computer program is executed by a processor, it realizes: S110. Obtain the smoke volume data at the corresponding dust removal working position at each dust removal working position of the rolling mill by using a smoke concentration monitoring sensor. S120. Adjust the nozzle position of the dust removal spray according to the obtained smoke volume data at each dust removal working position. S130. Determine the required spray pressure according to the smoke volume data at the corresponding dust removal working position at the nozzle position. S140. Control the water supply pressure by adjusting the rotation speed of the variable frequency pump according to the required spray pressure, and perform spray dust removal at the corresponding dust removal working position at the nozzle position.

[0077] Specifically, for the specific implementation method when the computer program is executed by the processor, reference can be made to the description of the relevant steps in the wearing detection method of the embodiment, which will not be elaborated here.

[0078] In several embodiments provided by the present invention, it should be understood that the disclosed devices, apparatuses, and methods can be implemented in other ways. For example, the device embodiments described above are merely illustrative. For example, the division of the modules is only a logical function division, and there may be other division methods in actual implementation.

[0079] The modules described as separate components may or may not be physically separated, and the components shown as modules may or may not be physical units, that is, they may be located in one place or distributed to multiple network units. Some or all of the modules can be selected according to actual needs to achieve the purpose of the solution of this embodiment.

[0080] In addition, in each embodiment of the present invention, the functional modules can be integrated in a processing unit, or each unit can exist physically alone, or two or more units can be integrated in one unit. The above integrated unit can be implemented in the form of hardware or in the form of a combination of hardware and software functional modules.

[0081] It is obvious to those skilled in the art that the present invention is not limited to the details of the above-described exemplary embodiments, and that the present invention can be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention. Therefore, in any respect, the embodiments should be regarded as exemplary and non-limiting. The scope of the present invention is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be embraced within the present invention. Any reference signs in the claims should not be construed as limiting the claims concerned.

[0082] In addition, it is obvious that the word "comprising" does not exclude other units or steps, and the singular does not exclude the plural. The multiple units or devices recited in the apparatus claims can also be implemented by one unit or device through software or hardware. The dust removal device and method for a rolling mill according to the present invention have been described above by way of example with reference to the accompanying drawings.

Claims

1. A spray dust removal method for a rolling mill, characterized in that, including, obtaining the smoke quantity data at the corresponding dust removal working position of each dust removal working position of the rolling mill by using a smoke concentration monitoring sensor; adjusting the nozzle position of the dust removal spray according to the obtained smoke quantity data at each dust removal working position; determining the required spray pressure according to the smoke quantity data at the corresponding dust removal working position of the nozzle position; controlling the water supply pressure by adjusting the rotation speed of the variable frequency pump according to the required spray pressure, and performing spray dust removal on the corresponding dust removal working position of the nozzle position.

2. The spray dust removal method for a rolling mill according to claim 1, characterized in that It further includes, collecting the cooling water for water-cooling the rolling rolls and steel to a circulating water tank; performing spray dust removal by using the waste water in the circulating water tank through the variable frequency pump.

3. The method for spray dust removal of a rolling mill according to claim 2, wherein, It further includes, collecting the water after spray dust removal to the circulating water tank.

4. The method for spray dust removal of a rolling mill according to claim 2 or 3, characterized in that, It further includes before performing spray dust removal by using the waste water in the circulating water tank through the variable frequency pump, filtering and sedimentation treating the waste water in the circulating water tank.

5. The rolling mill spray dust removal method according to claim 1, characterized in that, controlling the water supply pressure by adjusting the rotation speed of the variable frequency pump according to the required spray pressure, and performing spray dust removal on the corresponding dust removal working position of the nozzle position, including, detecting the rolling roll biting steel signal and the rolling roll stripping steel signal by using the rolling roll biting steel sensor and the rolling roll stripping steel sensor at the dust removal working position; when the rolling roll biting steel sensor detects the rolling roll biting steel signal, starting spray dust removal by controlling the water cut-off valve and the variable frequency pump; when the rolling roll stripping steel sensor detects the rolling roll stripping steel signal, stopping spray dust removal by controlling the water cut-off valve and the variable frequency pump.

6. The rolling mill spray dust removal method according to claim 1, characterized in that, the nozzle is a spiral nozzle that can generate solid cone or hollow cone spray.

7. The rolling mill spray dust removal method according to claim 6, characterized in that, the atomization angle of the spiral nozzle is 60°-170°.

8. A rolling mill spray dust removal system, characterized in that, including, a data acquisition unit for obtaining the smoke quantity data at the corresponding dust removal working position of each dust removal working position of the rolling mill by using a smoke concentration monitoring sensor; a nozzle position determination unit for adjusting the nozzle position of the dust removal spray according to the obtained smoke quantity data at each dust removal working position; a pressure determination unit for determining the required spray pressure according to the smoke quantity data at the corresponding dust removal working position of the nozzle position; a dust removal unit for controlling the water supply pressure by adjusting the rotation speed of the variable frequency pump according to the required spray pressure, and performing spray dust removal on the corresponding dust removal working position of the nozzle position.

9. An electronic device, characterized in that, the electronic device includes a memory, a processor, and a rolling mill spray dust removal program stored on the memory and executable on the processor, and when the rolling mill spray dust removal program is executed by the processor, it implements the rolling mill spray dust removal method according to any one of claims 1 to 7.

10. A computer-readable storage medium, characterized in that, The storage medium stores a computer program, and when the computer program is executed by a processor, it implements the rolling mill spray dust removal method according to any one of claims 1 to 7.