Electric control type material guiding device applied to profile steel machining

Abstract

The invention relates to the technical field of profile steel machining and material guiding, in particular to an electric control type material guiding device applied to profile steel machining, which comprises a bottom main frame, a plurality of top mounting grooves with openings in the upper ends and the two sides are formed in the upper surface of the bottom main frame, and arc-shaped electric control type adjusting guide rails are symmetrically mounted on the top mounting grooves. According to the electric control type material guiding device applied to profile steel machining, by adopting a two-end overturning mode, the structure of equipment can be changed from a closed state to an open state, profile steel hoisting is facilitated, and loading and unloading are more convenient; the relative position of the sectional material can be controlled by adopting electric control overturning and arc-shaped guiding modes, real-time adjustment can be carried out according to needs, and the operability is greatly improved; and a fixed mounting base matched with the section steel is mounted on the outer side of the arc-shaped mounting block, and the stability of the section steel with the long size during assembly can be greatly improved through embedded lateral stabilizing bases on the two sides of the fixed mounting base, so that the machining precision is improved.

Description

Technical Field

[0001] The present invention relates to the technical field of guide materials for section steel processing, and in particular to an electric control type guide device applied to section steel processing. Background Art

[0002] The function of section steel welding is to enhance the structural strength of steel, improve building safety, ensure the firmness and stability of the overall steel structure, and at the same time effectively avoid the deformation of section steel materials due to stress concentration. And through welding processing, multiple profiles can be spliced together according to production requirements.

[0003] However, the current welding method is to lift and fix the section steel at a designated processing station through a lifting mechanism, and then lift and fix the welding parts on one side of it to ensure its stability during the welding process. However, this operation process is not only time-consuming and laborious, but also very limited in terms of the size and structure of the section steel, greatly increasing the difficulty of section steel processing. At the same time, it is necessary to ensure an upper opening, and the relative position cannot be adjusted during the welding process, making the operation very difficult. Summary of the Invention

[0004] The technical problem to be solved by the present invention is that the current guide material operation process of section steel is not only time-consuming and laborious, but also very limited in terms of the size and structure of the section steel, greatly increasing the difficulty of section steel processing. At the same time, it is necessary to ensure an upper opening, and the relative position cannot be adjusted during the welding process, making the operation very difficult.

[0005] The technical solution adopted by the present invention to solve its technical problems is: an electric control type guide device applied to section steel processing, including a bottom main frame. A plurality of top installation slots with upper and both side openings are provided on the upper surface of the bottom main frame. Arc-shaped electric control adjustment rails are symmetrically installed on the top installation slots. An arc-shaped installation block is slidably assembled inside the arc-shaped electric control adjustment rail. A fixed installation base matching the section steel is installed on the outer side of the arc-shaped installation block. Embedded lateral stabilizing seats are installed on both side walls of the fixed installation base.

[0006] The arc-shaped electric control adjustment rail includes a first arc-shaped rail and a second arc-shaped rail with movable shafts installed in the top installation slot, a first control strut for controlling the first arc-shaped rail, and a second control strut for controlling the second arc-shaped rail.

[0007] The arc-shaped installation block includes an arc-shaped main housing, an electric control worm and gear assembly installed inside the arc-shaped main housing, a lateral support wheel installed on the outer side of the arc-shaped main housing, and a driving gear controlled by the electric control worm and gear assembly.

[0008] Arc-shaped meshing tooth grooves meshing with the driving gear are provided on the inner arc-shaped surfaces of the first arc-shaped rail and the second arc-shaped rail.

[0009] The embedded lateral stabilizing seat includes a first adjusting strut and a second adjusting strut that are misaligned and fixed on both side surfaces of the arc-shaped main housing, a first extension frame on one side of the arc-shaped main housing, and a second extension frame on the other side of the arc-shaped main housing.

[0010] On both sides of the outer arc surface of the arc-shaped main housing, inclined adjustment grooves are symmetrically opened. Inside the inclined adjustment grooves, a laterally telescopic clamping frame controlled by an electric control worm and gear assembly is slidably assembled.

[0011] An electric control lifting and locking mechanism is installed on the outer sides of the first arc-shaped guide rail and the second arc-shaped guide rail.

[0012] The electric control lifting and locking mechanisms on the outer sides of the first arc-shaped guide rail and the second arc-shaped guide rail are misaligned and fixed. On the outer arc surfaces of the first arc-shaped guide rail and the second arc-shaped guide rail, top limit card slots that cooperate with the electric control lifting and locking mechanisms are opened.

[0013] The laterally telescopic clamping frame includes an internal lead screw movably installed inside the inclined adjustment groove, an internally threaded adjustment block threadedly assembled on the internal lead screw, a lateral limit block fixed on the internally threaded adjustment block, and a control gear axially installed at the inner end of the internal lead screw.

[0014] The electric control worm and gear assembly includes a driving motor fixed inside the arc-shaped main housing, a magnetic control gear set installed on the driving shaft at one end of the driving motor, control worms on both sides of the driving motor, driving worms meshing with the control worms, and a transmission gear axially fixed on the control worms.

[0015] The beneficial effects of the present invention are as follows:

[0016] (1) By adopting the method of flipping at both ends, the structure of the equipment of the electric control type material guiding device applied to the section steel processing of the present invention can be changed from closed to open, which is convenient for the hoisting of section steel and makes the loading and unloading more convenient;

[0017] (2) By adopting the methods of electric control flipping and arc-shaped guiding, the relative position of the profile can be controlled and can be adjusted in real time according to needs, greatly improving the operability;

[0018] (3) A fixed installation base matching the section steel is installed on the outside of the arc-shaped installation block. Through the embedded lateral stabilizing seats on both sides of the fixed installation base, the stability of the longer-section steel during assembly can be greatly improved, and the processing accuracy can be improved;

[0019] (4) The entire equipment is located inside the arc-shaped electric control type adjustment guide rail during the hoisting, installation and welding operations of the section steel, which can greatly improve the safety of the section steel.

[0020] (5) The arc-shaped mounting block slides and adjusts along the inside of the arc-shaped electric control adjustment guide rail in an independently driven manner, and the adjustment between the internal and external structures does not interfere with each other, greatly improving the material guiding efficiency;

[0021] (6) A dislocation layout design is adopted between the first arc-shaped guide rail and the second arc-shaped guide rail, which can greatly increase its flip angle. Description of the Drawings

[0022] The present invention will be further described below in conjunction with the drawings and embodiments.

[0023] Figure 1 is a schematic structural view of the present invention.

[0024] Figure 2 is a schematic structural view of the arc-shaped electric control adjustment guide rail in the present invention.

[0025] Figure 3 is a schematic structural view of the arc-shaped mounting block in the present invention.

[0026] Figure 4 is a schematic internal structural view of the arc-shaped mounting block in the present invention. Detailed Embodiment

[0027] The present invention will now be described in further detail with reference to the drawings. These drawings are all simplified schematic views, only illustrating the basic structure of the present invention in a schematic manner, so they only show the components related to the present invention.

[0028] In the description of the present invention, it should be noted that unless otherwise clearly specified and limited, the terms "connected" and "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0029] Figure 1 、 Figure 2 and Figure 3 As shown in, a kind of electric control material guiding device applied to section steel processing includes a bottom main frame 1. There are 2 top mounting grooves 2 with openings at the upper end and both sides on the upper surface of the bottom main frame 1. Arc-shaped electric control adjustment guide rails 3 are symmetrically installed on the top mounting grooves 2. An arc-shaped mounting block 4 is slidably assembled inside the arc-shaped electric control adjustment guide rail 3. A fixed mounting base 5 matching the section steel is installed outside the arc-shaped mounting block 4. Embedded lateral stabilizing seats 6 are installed on both side walls of the fixed mounting base 5.

[0030] Adjustment principle: People hoist the section steel, then control the arc-shaped electric control adjustment guide rail 3 to turn outwards, forming an opening at the upper end. Directly hoist the section steel and profiles to be welded onto the fixed installation base 5, and then control the arc-shaped electric control adjustment guide rail 3 to turn back to its original position. Drive the section steel to adjust its position through the arc-shaped installation block 4. When the structure of the section steel is large and does not require a large adjustment range, the arc-shaped electric control adjustment guide rail 3 arranged in a staggered symmetry is used for flipping adjustment. The arc-shaped installation block 4 adjusts along one side of the guide rail, and then cooperates with the flipping of the guide rail for position adjustment. When the structure of the section steel is small and requires a large adjustment range, the arc-shaped electric control adjustment guide rail 3 arranged in a straight symmetry is used for flipping. In this way, the arc-shaped installation block 4 can transfer the material from one side to the other along the arc-shaped electric control adjustment guide rail 3, so as to perform circumferential adjustment.

[0031] To cooperate with the flipping adjustment and guiding, the arc-shaped electric control adjustment guide rail 3 includes a first arc-shaped guide rail 31 and a second arc-shaped guide rail 32 with movable shafts installed in the top installation groove 2, a first control strut 33 for controlling the first arc-shaped guide rail 31, and a second control strut 34 for controlling the second arc-shaped guide rail 32.

[0032] The cylinder ends of the first control strut 33 and the second control strut 34 are respectively installed on both sides of the lower end inside the top installation groove 2 in an axial movable manner. The extending end of the first control strut 33 is movably assembled with the bracket on the outer arc surface of the first arc-shaped guide rail 31, and the extending end of the second control strut 33 is movably assembled with the bracket on the outer arc surface of the second arc-shaped guide rail 32.

[0033] To cooperate with the internal drive adjustment, the arc-shaped installation block 4 includes an arc-shaped main housing 41, an electric control worm and gear assembly 42 installed inside the arc-shaped main housing 41, a lateral support wheel 43 installed on the outer side of the arc-shaped main housing 41, and a drive gear 44 controlled by the electric control worm and gear assembly 42.

[0034] The electric control worm and gear assembly 42 drives the drive gear 44 to rotate through rotation, and uses the drive gear 44 to control the arc-shaped main housing 41 to adjust along the first arc-shaped guide rail 31 and the second arc-shaped guide rail 32.

[0035] To facilitate its internal guiding while ensuring transmission stability, arc-shaped meshing tooth grooves 35 meshing with the drive gear 44 are provided on the inner arc surfaces of the first arc-shaped guide rail 31 and the second arc-shaped guide rail 32.

[0036] To increase the support width at the bottom as needed, the embedded lateral stability seat 6 includes a first adjustment strut 61 and a second adjustment strut 62 fixed on both sides of the arc-shaped main housing 41 in a staggered manner, a first extension frame 63 located on one side of the arc-shaped main housing 41, and a second extension frame 64 located on the other side of the arc-shaped main housing 41.

[0037] The extended end of the first adjusting strut 61 is fixedly connected to the side wall of the first extended frame 63, and the extended end of the second adjusting strut 62 is fixedly connected to the side wall of the second extended frame 64.

[0038] In order to adapt to different steel profiles and improve the lateral loosening and detachment performance of the steel profiles, inclined adjustment grooves 7 are symmetrically arranged on both sides of the outer arc surface of the arc-shaped main housing 41. A laterally telescopic clamping frame 8 controlled by an electric control worm and gear assembly 42 is slidably assembled inside the inclined adjustment grooves 7.

[0039] In order to enhance the installation strength of the upper half, an electric control lifting and locking mechanism 9 is installed on the outer sides of the first arc-shaped guide rail 31 and the second arc-shaped guide rail 32.

[0040] In order to improve the structural resistance of the first arc-shaped guide rail 31 and the second arc-shaped guide rail 32 after being turned upwards, the electric control lifting and locking mechanisms 9 on the outer sides of the first arc-shaped guide rail 31 and the second arc-shaped guide rail 32 are fixed in a staggered manner, and top limit card slots 10 that cooperate with the electric control lifting and locking mechanism 9 are arranged on the outer arc surfaces of the first arc-shaped guide rail 31 and the second arc-shaped guide rail 32.

[0041] The electric control lifting and locking mechanism 9 is fixed on the opposite surfaces of the first arc-shaped guide rail 31 and the second arc-shaped guide rail 32, and is composed of an adjusting strut and an inverted L-shaped structural limit frame controlled by the adjusting strut. The limit block at the bottom of the limit frame is inserted into the top limit card slot 10, thereby improving the assembly firmness of the upper half of the first arc-shaped guide rail 31 and the second arc-shaped guide rail 32.

[0042] In order to cooperate with the lateral limit of the steel profile, the laterally telescopic clamping frame 8 includes an internal lead screw 81 movably installed inside the inclined adjustment groove 7, an internally threaded adjustment block 82 threadedly assembled on the internal lead screw 81, a lateral limit block 83 fixed on the internally threaded adjustment block 82, and a control gear 84 axially installed at the inner end of the internal lead screw 81.

[0043] The internal lead screw 81 drives the internally threaded adjustment block 82 to slide inside the inclined adjustment groove 7 by rotation, and then locks both sides of the steel profile through the lateral limit block 82, so as to achieve the purpose of lateral limit.

[0044] The steel profile is limited inside the lateral limit block 83 by bolt fixing the external limit frame outside the lateral limit block 83.

[0045] In order to cooperate with the switching adjustment, the electric control worm and gear assembly 42 includes a drive motor 421 fixed inside the arc-shaped main housing 41, a magnetic control gear set 422 installed on the drive shaft at one end of the drive motor 421, control worms 423 located on both sides of the drive motor 421, drive worm wheels 424 meshing with the control worms 423, and transmission gears 425 axially fixed on the control worms 423.

[0046] The magnetically controlled gear set 422 includes a lateral control gear axially sleeved on the drive shafts at both ends of the drive motor 421, a lateral control ring movably inserted on both sides of the lateral control gear, annular electromagnets located on both sides of the lateral control gear, and iron springs connected between the lateral control ring and the annular electromagnets.

[0047] By energizing the annular electromagnets at different positions to start, the iron spring is controlled to contract, thereby changing the horizontal position of the lateral control gear, so as to adjust the meshing relationship between the lateral control gear and the control gear 84 or the transmission gear 425. When the lateral control gear meshes with the control gear 84, the drive motor 421 drives the internal lead screw 81 to rotate; when the lateral control gear meshes with the transmission gear 425, the drive motor 421 drives the control worm 423 to rotate.

[0048] Inspired by the ideal embodiments of the present invention described above, through the above description, relevant workers can completely make various changes and modifications without departing from the technical idea of this invention. The technical scope of this invention is not limited to the content in the specification, and its technical scope must be determined according to the scope of the claims.

Claims

1. An electric control type material guiding device applied to section steel processing, comprising a bottom main frame (1), characterized in that: The upper surface of the bottom main frame (1) is provided with a plurality of top mounting grooves (2) with openings at the upper end and both sides. The top mounting grooves (2) are symmetrically provided with arc-shaped electrically controlled adjustable guide rails (3). The arc-shaped electrically controlled adjustable guide rails (3) are slidably provided with arc-shaped mounting blocks (4). The outer side of the arc-shaped mounting blocks (4) is provided with a fixed mounting base (5) matched with the steel section. Embedded lateral stabilizing seats (6) are provided on both side walls of the fixed mounting base (5).

2. The electro-controlled material guiding device applied to the section steel processing according to claim 1, wherein: The arc-shaped electrically controlled adjustable guide rail (3) comprises a first arc-shaped guide rail (31) and a second arc-shaped guide rail (32) whose movable shafts are installed in the top installation groove (2), a first control support rod (33) for controlling the first arc-shaped guide rail (31), and a second control support rod (34) for controlling the second arc-shaped guide rail (32).

3. The electronically controlled material guiding device applied to section steel processing according to claim 2 is characterized in that: The arc-shaped mounting block (4) comprises an arc-shaped main housing (41), an electrically controlled worm gear assembly (42) mounted inside the arc-shaped main housing (41), a lateral support wheel (43) mounted outside the arc-shaped main housing (41), and a driving gear (44) controlled by the electrically controlled worm gear assembly (42).

4. An electrically controlled material guiding device applied to section steel processing according to claim 3, characterized in that: The first arc-shaped guide rail (31) and the second arc-shaped guide rail (32) have arc-shaped meshing tooth grooves (45) on their inner arc-shaped surfaces, which mesh with the driving gear (44).

5. An electrically controlled material guiding device applied to section steel processing according to claim 3, characterized in that: The embedded lateral stabilizing seat (6) comprises a first adjustment support rod (61) and a second adjustment support rod (62) fixed on both side surfaces of the arc-shaped main shell (41) in an offset manner, a first extension frame (63) located on one side of the arc-shaped main shell (41), and a second extension frame (64) located on the other side of the arc-shaped main shell (41).

6. An electrically controlled material guiding device applied to section steel processing according to claim 3, characterized in that: The arc-shaped main housing (41) has oblique adjustment grooves (7) symmetrically formed on both sides of the outer arc-shaped surface, and a lateral telescopic clamping frame (8) controlled by an electrically controlled worm gear assembly (42) is slidably mounted inside the oblique adjustment groove (7).

7. An electric control type material guiding device applied to section steel processing according to claim 2, characterized in that: An electrically controlled lifting and locking mechanism (9) is installed on the outer sides of the first arc-shaped guide rail (31) and the second arc-shaped guide rail (32).

8. An electric control type material guiding device applied to section steel processing according to claim 7, characterized in that: The electrically controlled lifting and locking mechanisms (9) on the outside of the first arc-shaped guide rail (31) and the second arc-shaped guide rail (32) are staggered and fixed, and the outer arc-shaped surfaces of the first arc-shaped guide rail (31) and the second arc-shaped guide rail (32) are provided with top limit slots (10) that cooperate with the electrically controlled lifting and locking mechanisms (9).

9. An electric control type material guiding device applied to section steel processing according to claim 6, characterized in that: The lateral telescopic clamping frame (8) comprises an internal screw (81) movably mounted inside the inclined adjustment groove (7), an internal thread adjustment block (82) threadedly assembled on the internal screw (81), a lateral limit block (83) fixed on the internal thread adjustment block (82), and a control gear (84) axially mounted on the inner end of the internal screw (81).

10. An electric control type material guiding device applied to section steel processing according to claim 9, characterized in that: The electric control worm and worm gear assembly (42) includes a drive motor (421) fixed inside the arc-shaped main housing (41), a magnetic control gear set (422) installed on the drive shaft at one end of the drive motor (421), control worms (423) located on both sides of the drive motor (421), drive worm wheels (424) meshing with the control worms (423), and transmission gears (425) axially fixed on the control worms (423).

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