Treating equipment for waste silk at bottom of I-shaped wheel disc
Through the combination of industrial robot automatic pick-up and placement I-wheel and rotary wire laying machine, the problem of low manual installation and handling efficiency in the treatment of waste wires in traditional I-wheel roulettes is solved, efficient and safe automatic processing is achieved, and the employment costs of enterprises are reduced.
Patent Information
- Application Number
- CN202510500702.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-21
- Publication Date
- 2025-07-18
AI Technical Summary
The treatment of waste wires in the bottom of traditional I-shaped roulettes relies on manual installation and handling, resulting in problems such as high labor intensity, low efficiency and high cost.
The I-wheel is automatically picked up and placed by an industrial robot, and combined with a rotary wire laying machine, it realizes continuous picking and placement of the I-wheel, reducing manual intervention, using magnet adsorption to prevent the I-wheel from falling, the sensor determines whether the wire is put out, and the servo motor drives the wire arrangement to evenly wrap the wire.
It realizes no manual installation and handling, improves work efficiency, reduces the labor costs of enterprises, ensures workers' safety, opens up the automated logistics of I-wheels in the workshop, and creates intelligent workshop conditions.
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Figure CN120328265A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of auxiliary equipment for steel cord production, and particularly relates to a waste wire treatment device for the bottom of an industrial bobbin. Background Art
[0002] Steel cord, wire rope, etc. are ropes twisted from multiple thin steel wires. In the production process, a wire drawing machine is first used to draw the steel wire through a die into a thin wire with a diameter of 0.15 - 0.3 mm and wind it around an iron industrial bobbin. The industrial bobbin full of steel wire is placed on a stranding machine for wire pay-off, and the stranding machine twists it into a rope. In order to produce products with the required length, and some steel wires will also be wasted during the debugging process, the length of a single steel wire is dozens of meters to hundreds of meters longer than the designed length. Therefore, after the production is completed, a part of the steel wire will remain at the bottom of the industrial bobbin.
[0003] As Figure 13 shown, the traditional method is to manually install the industrial bobbin on the wire pay-off rack and wind the steel wire onto the take-up machine. After the wheel is emptied, the industrial bobbin is removed from the wire pay-off rack. However, according to different specifications, the weight of the industrial bobbin ranges from about 5 kg to 16 kg. Manual installation and handling have low efficiency and high labor intensity, resulting in low work efficiency and high processing costs.
[0004] Therefore, there is an urgent need for a waste wire treatment device for the bottom of an industrial bobbin. Summary of the Invention
[0005] The purpose of the present invention is to provide a waste wire treatment device for the bottom of an industrial bobbin. The industrial robot automatically picks and places the industrial bobbin, and the rotary wire pay-off machine can rotate in a cycle to achieve the purpose of continuously picking and placing the industrial bobbin, without manual installation and handling, reducing the labor intensity of workers by 80%, improving work efficiency, and reducing the labor cost of enterprises, so as to solve the problems raised in the above background art.
[0006] To achieve the above purpose, the present invention provides the following technical solutions: A waste wire treatment device for the bottom of an industrial bobbin includes a conveyor line for conveying the industrial bobbin; an industrial robot arranged on one side of the conveyor line, and a manipulator is connected to the execution end of the industrial robot; a rotary wire pay-off machine arranged on one side of the conveyor line; the rotary wire pay-off machine includes a rotary wire pay-off rack, several fixing plates are connected to the rotary wire pay-off rack, and several industrial bobbins are detachably connected to each fixing plate; a take-up machine is arranged at one end of the rotary wire pay-off machine; the take-up machine includes a machine case, a driving device and a wire arranging device are connected to the machine case, and the driving device is drivingly connected to the take-up reel.
[0007] A further improvement of the present invention is that the conveyor line is a self-powered roller conveyor, a baffle is connected to the roller conveyor, the baffle divides the roller conveyor into two sections for loading and unloading, and the conveyor line is located between the industrial robot and the rotary wire pay-off machine.
[0008] A further improvement of the present invention is that the industrial robot is a six-axis industrial robot, the manipulator is a pneumatic gripper, and the pneumatic gripper is connected to the wrist joint of the execution end of the six-axis industrial robot.
[0009] A further improvement of the present invention is that the rotary wire pay-off rack includes a divider connected inside the cabinet. An active shaft and a support shaft are connected inside the cabinet, and the divider is drivingly connected to the active shaft. Active sprockets are connected to both ends of the active shaft, driven sprockets are connected to both ends of the support shaft, a chain is drivingly connected between the active sprocket and the driven sprocket, and both ends of the fixing plate are connected to the chain.
[0010] A further improvement of the present invention is that several bearing mounting holes are arranged in parallel on the fixing plate. Two first bearings are in interference fit in the bearing mounting holes. The wire pay-off shaft is in interference fit with the inner ring of the first bearing, and an end cover is connected to the inner side end of the wire pay-off shaft. A disc is connected to the wire pay-off shaft outside the fixing plate, and a high-strength magnet is embedded in the disc. The inner hole of the spool is sleeved on the wire pay-off shaft and one end is adsorbed to the magnet. A metal sheet is connected to the end cover, and a sensor is connected to the inner side of the fixing plate. When the metal sheet rotates with the end cover, it is within the detection range of the sensor.
[0011] A further improvement of the present invention is that the wire take-up reel includes a main shaft, a flange, a pull rod and several support rods. A bearing seat is connected to one side of the chassis, a second bearing is in interference fit in the bearing seat, and the main shaft is in interference fit with the inner ring of the second bearing. The support rods are arranged in a circular array along the center of the main shaft. Two connecting rods are rotatably connected to the inner side of each support rod, and the other ends of the connecting rods are rotatably connected to the outer cylindrical surface of the outer side end of the main shaft. A through stepped hole is provided at the center of the main shaft, and the pull rod is in the shape of a stepped shaft. The large-diameter section and the small-diameter section of the pull rod are respectively in sliding fit with the large-diameter section and the small-diameter section of the stepped hole. Several disc springs are accommodated in the large-diameter section of the stepped hole, and the disc springs abut against the step on the outer cylindrical surface of the pull rod. A locking block is connected to the outer side end of the pull rod, a kidney-shaped hole with the same size as the locking block is provided on the flange, and the flange is snap-connected to the outer side end of the support rod. A clamping groove is provided at the center of the outer side of the flange, and the locking block can fall into the clamping groove after the flange rotates.
[0012] A further improvement of the present invention is that a lifting cylinder is connected inside the chassis. After the lifting cylinder extends, the piston rod can push the pull rod to move along the main shaft towards the outer side end. The driving device is a reduction motor. The power output end of the reduction motor is connected with a driving pulley A, and a driven pulley A is connected to the outer cylindrical surface of the main shaft through a expansion sleeve. A synchronous belt A is connected between the driving pulley and the driven pulley.
[0013] A further improvement of the present invention is that the wire arranging device includes a support, the support is connected to the outside of the chassis, and the servo motor is connected to the support; the power output end of the servo motor is connected with a driving pulley B, the other end of the support is connected with a driven pulley B, and a synchronous belt B is connected between the driving pulley B and the driven pulley B; a linear guide rail is connected to the side of the support, a slider is slidably fitted on the linear guide rail, and the synchronous belt B is connected to the slider through a clip; a wire arranging rod is connected to the slider, the wire arranging rod is slidably fitted in a linear bearing on the support, and one end of the wire arranging rod is connected with a wire arranging guide wheel; three proximity switches are connected to the support, a detection piece is connected to the slider, the middle proximity switch is the zero position, and the proximity switches on both sides are the limit positions.
[0014] A further improvement of the present invention is that a first operation panel for controlling the rotary wire pay-off machine is connected to the cabinet; a second operation panel for controlling the wire take-up machine is connected to the chassis.
[0015] A further improvement of the present invention is that a column is arranged between the rotary wire pay-off machine and the wire take-up machine, and a wire collecting ring is connected to the column.
[0016] The beneficial effects of the present invention: For the waste wire treatment equipment with a spool bottom of the present invention, the industrial robot automatically picks and places the spools, and the rotary wire pay-off machine can rotate cyclically, achieving the purpose of continuously picking and placing the spools, without manual installation and handling, improving work efficiency and reducing work costs.
[0017] For the waste wire treatment equipment with a spool bottom of the present invention, the wire take-up machine uses a lifting cylinder to lock and unlock the flange of the wire take-up wheel, achieving quick disassembly and further improving work efficiency.
[0018] For the waste wire treatment equipment with a spool bottom of the present invention, after removing the flange plate, the support rod contracts, and the collected steel wire can be quickly removed, further improving work efficiency.
[0019] For the waste wire treatment equipment with a spool bottom of the present invention, when the metal sheet rotates with the shaft end cover within the detection range of the sensor, the sensor is used to judge whether the spool stops rotating, and further judge whether the steel wire on the spool is completely released.
[0020] For the waste wire treatment equipment with a spool bottom of the present invention, the wire arranging device uses a servo motor to drive the synchronous belt to drive the slider to move, and the slider drives the wire arranging wheel to move linearly back and forth, achieving the purpose of evenly winding the steel wire on the wire take-up reel.
[0021] For the waste wire treatment equipment with a spool bottom of the present invention, the detection piece of the wire arranging device lights up as the zero point, and the number of pulses of left and right movement is set to control the wire arranging distance on both sides. When the detection piece detects the proximity switches on both sides, it alarms and stops the machine, avoiding the steel wire from being wound outside the wire take-up reel and causing wire chaos.
[0022] The waste wire treatment equipment for the spool bottom of the present invention adsorbs the spool for wire pay-off through a magnet to prevent it from falling during rotation, and at the same time, it is convenient to pick up and place the spool.
[0023] For the waste wire treatment equipment for the spool bottom of the invention, the industrial robot on one side of the rotary wire pay-off machine works to lift and lower the spool. Workers on one side operate to unwind the steel wire from the spool and wind it onto the wire take-up machine to ensure the safety of the workers.
[0024] The waste wire treatment equipment for the spool bottom of the present invention opens up the automated logistics of the spool in the workshop, creating conditions for an intelligent workshop. Brief Description of the Drawings
[0025] Figure 1 It is a schematic diagram of the overall structure of the present invention.
[0026] Figure 2 It is a schematic diagram of the overall structure of the present invention.
[0027] Figure 3 It is a schematic diagram of the installation of the pneumatic gripper of the present invention.
[0028] Figure 4 It is a schematic diagram of the structure of the conveyor line of the present invention.
[0029] Figure 5 It is a schematic diagram of the structure of the rotary wire pay-off machine of the present invention.
[0030] Figure 6 It is a schematic diagram of the structure of the rotary wire pay-off rack of the present invention.
[0031] Figure 7 It is a schematic diagram of the connection between the spool and the fixed plate of the present invention.
[0032] Figure 8 It is a schematic diagram of the structure of the wire take-up machine of the present invention.
[0033] Figure 9 It is a schematic diagram of the structure of the wire take-up spool of the present invention.
[0034] Figure 10 It is a cross-sectional view of the wire take-up spool of the present invention.
[0035] Figure 11 It is a schematic diagram of the structure of the flange of the present invention.
[0036] Figure 12 It is a schematic diagram of the structure of the wire arranging device of the present invention.
[0037] Figure 13 It is a schematic diagram of the collection of residual steel wire on the spool in the prior art.
[0038] In the figure: 1 - conveyor line, 101 - baffle, 2 - industrial robot, 201 - pneumatic gripper, 3 - rotary wire pay-off machine, 301 - fixing plate, 302 - divider, 303 - cabinet, 304 - driving shaft, 305 - supporting shaft, 306 - driving sprocket, 307 - driven sprocket, 308 - chain, 309 - first bearing, 310 - shaft end cover, 311 - magnet, 312 - metal sheet, 313 - sensor, 314 - first operation panel group, 315 - wire pay-off shaft, 4 - wire take-up machine, 401 - chassis, 402 - main shaft, 403 - flange, 404 - pull rod, 405 - support rod, 406 - bearing block, 407 - second bearing, 408 - connecting rod, 409 - disc spring, 410 - locking block, 411 - kidney-shaped hole, 412 - clamping groove, 413 - lifting cylinder, 414 - reduction motor, 415 - driving pulley A, 416 - driven pulley A, 417 - synchronous belt A, 418 - support, 419 - servo motor, 420 - driving pulley B, 421 - driven pulley B, 422 - synchronous belt B, 423 - linear guide rail, 424 - slider, 425 - wire arranging rod, 426 - wire arranging guide pulley, 427 - linear bearing, 428 - detecting piece, 429 - proximity switch, 430 - second operation panel, 5 - column, 6 - wire collecting ring, 7 - spool. Detailed implementation mode
[0039] The present invention will be further illustrated below in conjunction with the accompanying drawings and specific embodiments.
[0040] Embodiment 1: As Figures 1 - 2 shown, a waste wire processing device for the bottom of a spool includes: A conveyor line 1 for conveying the spool 7. The spool 7 with steel wire is conveyed from one side, and the emptied spool 7 is output from the other side.
[0041] An industrial robot 2 for installing and disassembling the spool 7 from the conveyor line 1 onto the rotary wire pay-off rack, and replacing it after confirming that a row of spools is emptied.
[0042] A rotary wire pay-off machine 3. When the industrial robot 2 on one side works to load and unload the spool 7, an operator on the other side unrolls the steel wire from the spool 7 and winds it onto the wire take-up machine 4. When the machine needs to rotate, the operator operates with both hands to stop the robot and make it rotate by indexing.
[0043] For the wire take-up machine 4, the original manual disassembly of the flange 403 is changed to pneumatic disassembly, which is convenient for disassembly and improves efficiency.
[0044] As Figure 3As shown in the figure, the conveyor line 1 is a roller conveyor with its own power, and several motors drive the rotation of a section of rollers respectively. A baffle 101 is provided between two sections of rollers. The I-beam wheel 7 with steel wires coming from the left moves to the baffle 101 and is blocked by the baffle 101. After using the photoelectric sensor to determine that the I-beam wheel 7 is in place, the rotation of the conveyor line 1 is stopped. After the I-beam wheel 7 is taken away, the conveyor line 1 is restarted to move, which is convenient for the industrial robot 2 to grab. The empty I-beam wheel 7 taken from the wire-releasing rack is placed on the right roller path and conveyed to the wet waste workshop for use.
[0045] The industrial robot 2 is a prior art and will not be introduced in detail. As Figure 4 shown, a pneumatic gripper 201 is installed at the end of the axis of the industrial robot 2, and two clamping blocks are installed on the pneumatic gripper 201. When the finger cylinder of the pneumatic gripper 201 acts, the clamping blocks can loosen and clamp the I-beam wheel 7.
[0046] As Figure 5 、 6 、7 shown, the selected divider 302 of the rotary wire-releasing machine 3 is an eight-station divider 302. When the driving shaft 304 rotates one circle, the support shaft 305 rotates 45°. The rotary wire-releasing machine 3 adopts chain 308 transmission, and the driving shaft 304 and the output shaft hole of the divider 302 are fixed and rotate together with the divider 302. There are two driving sprockets 306, which are connected to the driving shaft 304 by a shrink disc and rotate together with the driving shaft 304. The support shaft 305 is fixed on the cabinet and cannot rotate. There are two driven sprockets 307, which are connected to the support shaft 305 through the third bearing.
[0047] When the operator presses the jog button on the first operation panel 314, the motor drives the divider 302 to rotate. The divider 302 drives the driving shaft 304, and the driving shaft 304 drives the driving sprockets 306 on both sides to rotate. The sprockets drive the chains 308 on both sides to move. Each time the divider 302 rotates 45°, it moves one station. When continuously pressing the jog button on the first operation panel 314, it will continue to rotate one station.
[0048] The rotary wire pay-off stand has 16 workstations, and a fixed plate 301 is installed on each workstation. A plurality of spools 7 are installed on the fixed plate 301, and the quantity can be set according to the size of the spools 7. When it rotates to the operating side of the industrial robot 2, a sensor 313 will detect whether the wheel rotates. The spool 7 is installed on the wire pay-off shaft 315, and a high-strength magnet 311 is installed on the end face of the wire pay-off shaft. The spool 7 will be attracted by the magnet 311 onto the wire pay-off shaft 315. The fixed plate 301 has bearing mounting holes, and the wire pay-off shaft 315 and the fixed plate 301 are connected together through a first bearing 309. A metal piece 312 is welded on the shaft end cover 310. When pulling the residual wire on the spool 7, it rotates together with the wire pay-off shaft 315 and the spool 7. When it rotates to the position of the sensor 313, the sensor 313 switch acts. By this sensor 313, it is judged whether the wheel rotates, and the PLC controller will know whether the residual wire on the spool 7 has been pulled out.
[0049] As Figure 8 、 9 、10, 11 show, the flange 403 is fixed on the take-up reel after being tightened by the locking block 410. There is an oblong hole 411 in the middle of the flange 403, which has the same size as the locking block 410. After the locking block 410 passes through the oblong hole 411, the flange 403 rotates 90°, and when the locking block 410 falls into the card slot 412 of the flange 403, it is tightened and fixed. The support rod 405 is connected to the main shaft 402 through a connecting rod 408, and six sets of such structures are evenly distributed around. The bearing seat 406 is used to install three second bearings 407, and the second bearings 407 are fixed on the main shaft 402 using locking nuts. A driven pulley A416 is installed on the main shaft 402, and the driven pulley A416 is fixed on the main shaft 402 using a shrink disc. In the center of the main shaft 402, there is a through stepped hole. A pull rod 404 is installed in the stepped hole, and 35 disc springs 409 are installed in the middle of the pull rod 404. The left end of the pull rod 404 is threadedly connected with the locking block 410, and there is a lifting cylinder 413 on the right side of the main shaft 402, which can push the pull rod 404 to move.
[0050] Working principle of the take-up reel: When the wire is wound full on the take-up reel, the wire on it needs to be removed. First, the lifting cylinder 413 acts, pushing the pull rod 404 to move to the left. The pull rod 404 overcomes the thrust of the disc spring 409, pushing the locking block 410 to move to the left, and the locking block 410 and the flange 403 are loosened. Manually operate the flange 403 to rotate 90°, align with the oblong hole 411, and the flange 403 can be removed. Since there is no pressing of the flange 403, the support rod 405 becomes in a free state, the bottom diameter of the take-up reel will become loose, and a simple tool or bare hands can be used to remove the wire wound on the take-up reel. Using the same operation method, install the flange 403 onto the take-up reel, and the cylinder retracts. Under the thrust of the disc spring 409, the pull rod 404 moves to the right, pulling the locking block 410 to tighten the flange 403.
[0051] As Figure 12 shown, the wire arranging device uses a servo motor 419 or a stepper motor as the wire arranging motor, and the servo motor 419 is fixed on the support 418. The linear guide 423 is fixed on the support 418, and the slider 424 can move linearly on the linear guide 423. One end of the wire arranging rod 425 is fixed on the slider 424, and a wire arranging guide wheel 426 is installed at the other end. The linear bearing 427 plays a supporting role. A synchronous belt B422 is installed on the driving pulley B420 and the driven pulley B421. The servo motor 419 drives the synchronous belt B422 to move, and the synchronous belt B422 is fixed on the slider 424 using clip pieces. The synchronous belt B422 can drive the slider 424, the wire arranging rod 425, and the wire arranging guide wheel 426 to move along the direction of the linear guide 423 together. There are three proximity switches 429 in total. The middle one is the zero position, and the two on both sides are the limit positions. The detection piece 428 lights up as the zero point. The number of pulses for left and right movement is set to control the wire arranging distance on both sides. When the detection piece 428 detects the proximity switches 429 on both sides, the machine will alarm and stop.
[0052] The specific working principle of the present invention is as follows: The spool 7 with residual steel wires transported from the stranding workshop is transported through a roller conveyor. When it moves to the position of the baffle 101, it is blocked. The photoelectric sensor detects that the wheel is in place, and the conveyor line 1 stops transporting. The industrial robot 2 will clamp the spool 7 through the pneumatic gripper 201. The photoelectric switch detects that the spool 7 has been taken away, and the roller conveyor continues to operate. The industrial robot 2 installs the spool 7 with steel wires on the pay-off shaft 315 of the rotary pay-off stand, removes the empty spool 7 on the pay-off shaft 315, and places it behind the baffle 101 of the conveyor line 1. On the working side of the industrial robot 2 of the rotary pay-off machine 3, there is a sensor 313 for confirming whether each spool 7 rotates behind each spool 7. Only when it is detected that all the spools 7 at a working station stop rotating, will the industrial robot 2 choose to replace the spool 7.
[0053] The worker stands in front of the equipment, unties the steel wire from the spool 7, passes it through the wire collecting ring 6, bypasses the wire arranging wheel of the take-up machine 4, and then winds it around the take-up reel of the take-up machine 4. Start the take-up machine 4, and the steel wire will be pulled out from the spool 7 and concentrated on the take-up reel. After processing the wheels at a working station, the worker presses two buttons on the first operation panel 314 with both hands at the same time, and the industrial robot 2 stops working. After the industrial robot 2 completes an action, it returns to the zero position. The rotary pay-off stand starts to rotate, rotating one working station each time. When the rotary pay-off stand starts to rotate and the button is released before a working station is completed, the rotary pay-off stand rotates one working station and then stops. If the button is not released when it rotates in place, it will continue to rotate continuously. It will stop until the button is released, and after stopping for 5 seconds, the industrial robot 2 gets permission to continue working.
[0054] The wire take-up machine 4 evenly winds the steel wire onto the wire take-up reel through the movement of the wire arranging wheel. When the wire take-up reel is full, the wire take-up machine 4 is stopped, and the industrial robot 2 returns to the zero point. The flange 403 in front of the wire take-up reel is unlocked through the lifting cylinder 413, and the steel wire is removed from the wire take-up reel.
[0055] The above embodiments are only for illustrating the technical concept and features of the present invention, and the purpose is to enable those who are familiar with this technology to understand the content of the present invention and implement it accordingly, and cannot be used to limit the protection scope of the present invention. Any equivalent transformation or modification made according to the spirit and essence of the present invention should be covered within the protection scope of the present invention.
Claims
1. An equipment for processing waste filaments at the bottom of a spool, characterized in that, Including: A conveyor line (1) for conveying spools (7); An industrial robot (2) arranged on one side of the conveyor line (1), and a manipulator is connected to the execution end of the industrial robot (2); A rotary pay-off machine (3) arranged on one side of the conveyor line (1); the rotary pay-off machine (3) includes a rotary pay-off rack, and several fixing plates (301) are connected to the rotary pay-off rack, and several spools (7) are detachably connected to each fixing plate (301); A take-up machine (4) arranged at one end of the rotary pay-off machine (3); the take-up machine (4) includes a chassis (401), a driving device and a wire arranging device are connected to the chassis (401), and the driving device is drivingly connected to the take-up reel.
2. The waste wire treatment device for the bottom of the spool as described in claim 1, characterized in that: The conveyor line (1) is a drum-type conveyor with its own power, and a baffle (101) is connected to the drum-type conveyor. The baffle (101) divides the drum-type conveyor into two sections for loading and unloading, and the conveyor line (1) is located between the industrial robot (2) and the rotary pay-off machine (3).
3. The waste wire treatment device for the bottom of the spool as described in claim 1 or 2, characterized in that: The industrial robot (2) is a six-axis industrial robot (2), and the manipulator is a pneumatic gripper (201), and the pneumatic gripper (201) is connected to the wrist joint of the execution end of the six-axis industrial robot (2).
4. The waste wire treatment device for the bottom of the spool as described in claim 1, characterized in that: The rotary pay-off rack includes a divider (302) connected in a cabinet (303), a driving shaft (304) and a support shaft (305) are connected in the cabinet (303), and the divider (302) is drivingly connected to the driving shaft (304); active sprockets (306) are connected to both ends of the driving shaft (304), driven sprockets (307) are connected to both ends of the support shaft (305), a chain (308) is drivingly connected between the active sprocket (306) and the driven sprocket (307), and both ends of the fixing plate (301) are connected to the chain (308).
5. The waste wire treatment device for the bottom of the spool as described in claim 4, characterized in that: Several bearing mounting holes are arranged side by side on the fixing plate (301), two first bearings (309) are in interference fit in the bearing mounting holes, a pay-off shaft (315) is in interference fit with the inner ring of the first bearing (309), and an end cap (310) is connected to the inner side end of the pay-off shaft (315); a disc is connected to the pay-off shaft (315) outside the fixing plate (301), and a high-strength magnet (311) is embedded in the disc. The inner hole of the spool (7) is sleeved on the pay-off shaft (315) and one end is adsorbed on the magnet (311); a metal sheet (312) is connected to the end cap (310), and a sensor (313) is connected to the inner side of the fixing plate (301), and the metal sheet (312) is within the detection range of the sensor (313) when rotating with the end cap (310).
6. The waste wire treatment device for the bottom of the spool as described in claim 1, characterized in that: The take-up reel includes a main shaft (402), a flange (403), a pull rod (404), and several support rods (405); one side of the chassis (401) is connected with a bearing seat (406), an interference fit of a second bearing (407) is arranged in the bearing seat (406), and the main shaft (402) is in interference fit with the inner ring of the second bearing (407); the support rods (405) are arranged in a circular array along the center of the main shaft (402), two connecting rods (408) are rotatably connected to the inner side of each support rod (405), and the other ends of the connecting rods (408) are rotatably connected to the outer cylindrical surface of the outer side end of the main shaft (402); a through step hole is arranged at the center of the main shaft (402), and the pull rod (404) is in the shape of a stepped shaft. The large-diameter section and the small-diameter section of the pull rod (404) are respectively in sliding fit with the large-diameter section and the small-diameter section of the step hole; several disc springs (409) are accommodated in the large-diameter section of the step hole, and the disc springs (409) abut against the step at the outer cylindrical surface of the pull rod (404); a lock block (410) is connected to the outer side end of the pull rod (404), a kidney-shaped hole (411) with the same size as the lock block (410) is arranged on the flange (403), and the flange (403) is clamped to the outer side end of the support rod (405); a clamping groove (412) is arranged at the center of the outer side of the flange (403), and after the flange (403) rotates, the lock block (410) can fall into the clamping groove (412).
7. The waste wire treatment device for the bottom of the spool as described in claim 6, characterized in that: A lifting cylinder (413) is connected inside the chassis (401). After the lifting cylinder (413) extends, the piston rod can push the pull rod (404) to move towards the outer side end along the main shaft (402); the driving device is a reduction motor (414), the power output end of the reduction motor (414) is connected with a driving pulley A (415), a driven pulley A (416) is connected to the outer cylindrical surface of the main shaft (402) through an expansion sleeve, and a synchronous belt A (417) is connected between the driving pulley and the driven pulley.
8. The waste wire treatment device for the bottom of the spool as described in claim 1 or 6, characterized in that: The wire arranging device includes a support (418) which is connected to the outside of the chassis (401), and a servo motor (419) is connected to the support (418); a driving pulley B (420) is connected to the power output end of the servo motor (419), a driven pulley B (421) is connected to the other end of the support (418), and a synchronous belt B (422) is connected between the driving pulley B (420) and the driven pulley B (421); a linear guide rail (423) is connected to the side of the support (418), a slider (424) is slidably fitted on the linear guide rail (423), and the synchronous belt B (422) is connected to the slider (424) through a clip; a wire arranging rod (425) is connected to the slider (424), the wire arranging rod (425) is slidably fitted in a linear bearing (427) on the support (418), and a wire arranging guide wheel (426) is connected to one end of the wire arranging rod (425); three proximity switches (429) are connected to the support (418), a detection piece (428) is connected to the slider (424), the middle proximity switch (429) is at the zero position, and the proximity switches (429) on both sides are at the limit positions.
9. The waste wire treatment device for the bottom of the spool as described in claim 4, characterized in that: A first operation panel (314) for controlling the rotary wire pay-off machine (3) is connected to the cabinet (303); a second operation panel (430) for controlling the wire take-up machine (4) is connected to the chassis (401).
10. The waste wire treatment device for the bottom of the spool as described in claim 1, characterized in that: A column (5) is arranged between the rotary wire pay-off machine and the wire take-up machine (4), and a wire collecting ring (6) is connected to the column (5).
Citation Information
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