Proportioning device for high-crack-resistance concrete base test

By driving the screw and scraper cleaning device by servo motor, combined with water pump spray and cleaning brush, the cleaning problem of concrete ratio device is solved, efficient cleaning is achieved, test accuracy and equipment life are ensured, and maintenance costs are reduced.

CN120333964APending Publication Date: 2025-07-18CHINA MCC22 GROUP CORP LTD
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Patent Information

Application Number
CN202510521499.9
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-04-24
Publication Date
2025-07-18

AI Technical Summary

Technical Problem

The existing concrete rationing device is inconvenient to clean after use, resulting in residual concrete material on the inner wall of the mixing drum, affecting the accuracy and reliability of the test, increasing the difficulty and cost of cleaning, and may even lead to equipment corrosion and damage.

Method used

A high-crack-resistant concrete base test ratio device was designed. The servo motor drives the screw to drive the screw sleeve and cylinder cover to move, combines the scraper to clean the inner wall, and sprays the cleaning liquid with the water pump and the cleaning nozzle. The residue was collected using a cleaning brush and a collection box, and the bubbles were eliminated by vibrating the motor to achieve automatic cleaning.

Benefits of technology

Effectively remove residual concrete, maintain equipment cleanliness, ensure test accuracy and reliability, extend equipment life, and reduce maintenance costs.

✦ Generated by Eureka AI based on patent content.

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    Figure CN120333964A_ABST
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Abstract

The invention relates to the technical field of concrete tests, and discloses a proportioning device for a high-crack-resistance concrete base test, the proportioning device comprises a bottom plate, the right side of the top of the bottom plate is fixedly connected with a proportioning cylinder through a support frame, and the top of the proportioning cylinder is provided with a cylinder cover. According to the proportioning device for the high-crack-resistance concrete base test, the output end of a servo motor drives a screw rod to rotate, the screw rod drives a screw sleeve to move upwards under the action of threads in the rotating process, the screw sleeve drives a barrel cover to move upwards through a movable plate and a connecting rod, and the barrel cover drives a scraping plate to move upwards through a stirring rod; slurry adhering to the inner wall of the batching barrel is scraped upwards through the scraping plate, residual concrete is effectively removed, and the situation that cleaning difficulty is increased and equipment is damaged due to concrete solidification is prevented, so that the cleanliness and working efficiency of the equipment are kept, the accuracy and reliability of a next proportioning test are ensured, meanwhile, the service life of the equipment is prolonged, and the production cost is reduced. And the maintenance cost is reduced.
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Description

Technical Field

[0001] The invention relates to the technical field of concrete testing, in particular to a proportioning device for testing a high-cracking-resistant concrete base. Background Art

[0002] High crack-resistant concrete base is a concrete material layer with excellent crack resistance, which is widely used in key parts of building structures such as floors, floors, and walls. It optimizes the ratio of raw materials such as cement, aggregates, and additives, and combines advanced concrete preparation and construction technology to significantly reduce the risk of cracks when the concrete base is subjected to various external forces and environmental changes, thereby improving the overall durability and safety of the structure. The use of high crack-resistant concrete base is of great significance for improving building quality and extending the service life of buildings.

[0003] A proportioning device is required in the production process of high crack-resistant concrete. Although the existing technology has met the user's needs to a certain extent, there are still certain defects in the use process. The specific problems are as follows: The existing concrete proportioning device is not convenient for cleaning the inner wall of the mixing drum after use, which will cause concrete material to remain on the inner wall of the mixing drum. These residues will not only affect the accuracy and reliability of the next proportioning test, but may also solidify due to long-term accumulation, increasing the difficulty and cost of cleaning, and even causing corrosion and damage to the mixing drum, shortening the service life of the equipment.

[0004] In order to solve the above problems, we made improvements and proposed a mixing device for high crack-resistant concrete base test. Summary of the invention

[0005] In order to solve the above technical problems, the present invention provides the following technical solutions: a proportioning device for a high-crack-resistant concrete base test, comprising a base plate, a batching barrel is fixedly connected to the right side of the top of the base plate through a support frame, a barrel cover is placed on the top of the batching barrel, an adjusting box is fixedly connected to the left side of the top of the base plate, a servo motor is fixedly connected to the top of the inner cavity of the adjusting box, a screw is fixedly connected to the output end of the servo motor, a screw is threadedly connected to the surface of the screw, a movable plate is fixedly connected to the front and back sides of the screw sleeve, a connecting rod is fixedly connected to the right side of the movable plate, the right side of the connecting rod is fixedly connected to the left side of the barrel cover, a stirring rod is movably connected to the top of the inner cavity of the barrel cover through a bearing, a scraper is fixedly connected to the surface of the stirring rod, and the outer side of the scraper contacts the inner wall of the batching barrel.

[0006] Preferably, a liquid storage tank is fixedly connected to the top of the adjustment tank. A water pump is fixedly connected to the right side of the inner cavity of the liquid storage tank. The output end of the water pump is communicated with a corrugated pipe. A liquid infusion pipe is fixedly connected to the inner cavity of the cylinder cover. The bottom of the liquid infusion pipe is communicated with a plurality of cleaning spray heads. The end of the corrugated pipe away from the water pump penetrates into the inner cavity of the cylinder cover, and the end of the corrugated pipe away from the water pump is communicated with the top of the liquid infusion pipe.

[0007] Preferably, a collection box is clamped to the top of the outer side of the batching cylinder. Cleaning brushes are fixedly connected to the bottoms of the left and right sides of the stirring rod. The outer sides of the cleaning brushes are in contact with the bottom of the outer side of the inner wall of the batching cylinder.

[0008] Preferably, a stirring motor for driving the stirring rod to rotate is fixedly installed on the top of the cylinder cover. The output end of the stirring motor penetrates into the inner cavity of the cylinder cover, and the output end of the stirring motor is fixedly connected to the top of the stirring rod.

[0009] Preferably, through grooves are formed in the front side and the back side of the right side of the adjustment tank. Sliding grooves are formed in the front side and the back side of the inner wall of the adjustment tank. The movable plate is slidably connected in the sliding grooves.

[0010] Preferably, a placement box is fixedly connected to the right side of the top of the bottom plate. Vibration springs are fixedly connected to the four sides of the bottom of the inner cavity of the placement box. An oscillation box is clamped to the top of the vibration springs. A vibration motor is fixedly installed at the middle end of the bottom of the oscillation box.

[0011] Compared with the prior art, the present invention provides a proportioning device for a high crack-resistant concrete base test, and has the following beneficial effects: 1. For the proportioning device for the high crack-resistant concrete base test, the output end of the servo motor drives the screw rod to rotate. During the rotation of the screw rod, the screw sleeve is driven to move upward by the action of the thread. The screw sleeve drives the cylinder cover to move upward through the movable plate and the connecting rod. The cylinder cover drives the scraping plate to move upward through the stirring rod. The slurry adhered to the inner wall of the batching cylinder is scraped upward by the scraping plate, effectively removing the residual concrete, preventing the hardening of the concrete from increasing the cleaning difficulty and damaging the equipment, thereby maintaining the cleanliness and working efficiency of the equipment, ensuring the accuracy and reliability of the next proportioning test, and at the same time extending the service life of the equipment and reducing the maintenance cost.

[0012] 2. The proportioning device for the high crack-resistant concrete base layer sucks the cleaning liquid in the inner cavity of the liquid storage tank through the suction generated at the input end of the water pump. After that, the output end of the water pump transmits the cleaning liquid to the cleaning nozzle through the corrugated pipe and the infusion pipe. The cleaning nozzle sprays the water onto the inner wall of the batching cylinder to spray and soften the residual concrete on the inner wall of the batching cylinder, further improving the cleaning effect on the inner wall of the batching cylinder. By setting the cleaning brush, it can clean the bottom outside the inner wall of the batching cylinder during the rotation of the stirring rod, avoiding the hanging of concrete on the wall. By setting the collection box, it can collect the concrete scraped upward by the scraper, effectively saving manpower. By setting the chute, it can effectively improve the stability of the movable plate and the screw sleeve during the up and down movement. By setting the oscillation box, it can collect the mixed concrete samples. By setting the vibration motor and the vibration spring, it can remove the air bubbles and excess water in the samples, improving the density and uniformity of the samples. Description of the Drawings

[0013] The drawings are used to provide a further understanding of the present invention and constitute a part of the specification. They are used together with the embodiments of the present invention to explain the present invention, but do not constitute a limitation to the present invention. In the drawings: Figure 1 is a schematic structural diagram of the present invention; Figure 2 is a sectional structural diagram of the present invention; Figure 3 is a sectional structural diagram of the batching cylinder of the present invention; Figure 4 is a sectional structural diagram of the adjusting box in the right view state of the present invention.

[0014] Among them: 1. Bottom plate; 2. Batching cylinder; 3. Cylinder cover; 4. Placing box; 5. Oscillation box; 6. Adjusting box; 7. Liquid storage tank; 8. Through groove; 9. Connecting rod; 10. Corrugated pipe; 11. Stirring motor; 12. Collection box; 13. Water pump; 14. Servo motor; 15. Screw rod; 16. Screw sleeve; 17. Vibration motor; 18. Vibration spring; 19. Infusion pipe; 20. Cleaning nozzle; 21. Stirring rod; 22. Scraper; 23. Cleaning brush; 24. Movable plate; 25. Chute. Detailed Embodiment

[0015] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work shall fall within the protection scope of the present invention.

[0016] Please refer to Figures 1-4, a proportioning device for a high crack-resistant concrete base test, including a bottom plate 1. On the right side of the top of the bottom plate 1, a batching cylinder 2 is fixedly connected through a support frame. A cylinder cover 3 is placed on the top of the batching cylinder 2. On the left side of the top of the bottom plate 1, an adjustment box 6 is fixedly connected. At the top of the inner cavity of the adjustment box 6, a servo motor 14 is fixedly connected. The output end of the servo motor 14 is fixedly connected with a screw rod 15. A nut sleeve 16 is threadedly connected to the surface of the screw rod 15. On the front side and the back side of the nut sleeve 16, movable plates 24 are fixedly connected. On the right side of the movable plate 24, a connecting rod 9 is fixedly connected. The right side of the connecting rod 9 is fixedly connected to the left side of the cylinder cover 3. At the top of the inner cavity of the cylinder cover 3, a stirring rod 21 is rotatably connected through a bearing. On the surface of the stirring rod 21, a scraping plate 22 is fixedly connected. The outer side of the scraping plate 22 contacts the inner wall of the batching cylinder 2. On the top of the cylinder cover 3, a stirring motor 11 for driving the stirring rod 21 to rotate is fixedly installed. The output end of the stirring motor 11 penetrates into the inner cavity of the cylinder cover 3, and the output end of the stirring motor 11 is fixedly connected to the top of the stirring rod 21.

[0017] Through the above technical solution, the output end of the servo motor 14 drives the screw rod 15 to rotate. During the rotation of the screw rod 15, the nut sleeve 16 is driven to move upward by the action of the thread. The nut sleeve 16 drives the cylinder cover 3 to move upward through the movable plate 24 and the connecting rod 9. The cylinder cover 3 drives the scraping plate 22 to move upward through the stirring rod 21. The slurry adhered to the inner wall of the batching cylinder 2 is scraped upward by the scraping plate 22, effectively removing the residual concrete, preventing the hardening of the concrete from increasing the cleaning difficulty and damaging the equipment, thereby maintaining the cleanliness and working efficiency of the equipment, ensuring the accuracy and reliability of the next proportioning test, and at the same time extending the service life of the equipment and reducing the maintenance cost.

[0018] Specifically, a liquid storage tank 7 is fixedly connected to the top of the adjustment box 6. On the right side of the inner cavity of the liquid storage tank 7, a water pump 13 is fixedly connected. The output end of the water pump 13 is communicated with a corrugated pipe 10. As Figure 2 shown, one side of the corrugated pipe 10 is made of a flexible material and can cooperate with the longitudinal movement of the cylinder cover 3. An infusion pipe 19 is fixedly connected to the inner cavity of the cylinder cover 3. A plurality of cleaning nozzles 20 are communicated with the bottom of the infusion pipe 19. One end of the corrugated pipe 10 away from the water pump 13 penetrates into the inner cavity of the cylinder cover 3, and one end of the corrugated pipe 10 away from the water pump 13 is communicated with the top of the infusion pipe 19. A collection box 12 is clamped on the top of the outer side of the batching cylinder 2. On the left and right sides of the bottom of the stirring rod 21, cleaning brushes 23 are fixedly connected. The outer sides of the cleaning brushes 23 contact the bottom of the outer side of the inner wall of the batching cylinder 2. Through grooves 8 are opened on the front side and the back side of the right side of the adjustment box 6. Sliding grooves 25 are opened on the front side and the back side of the inner wall of the adjustment box 6. The movable plate 24 is slidably connected in the sliding grooves 25. On the right side of the top of the bottom plate 1, a placement box 4 is fixedly connected. Around the bottom of the inner cavity of the placement box 4, vibration springs 18 are fixedly connected. An oscillation box 5 is clamped on the top of the vibration springs 18. A vibration motor 17 is fixedly installed at the middle end of the bottom of the oscillation box 5.

[0019] Through the above technical solution, after the suction force is generated at the input end of the water pump 13 to suck the cleaning liquid in the inner cavity of the liquid storage tank 7, the output end of the water pump 13 transmits the cleaning liquid to the cleaning nozzle 20 through the corrugated pipe 10 and the infusion pipe 19. The cleaning nozzle 20 sprays the water body onto the inner wall of the batching cylinder 2 to spray and soften the concrete remaining on the inner wall of the batching cylinder 2, further improving the cleaning effect on the inner wall of the batching cylinder 2. By setting the cleaning brush 23, the bottom of the outer side of the inner wall of the batching cylinder 2 can be cleaned during the rotation of the stirring rod 21, avoiding the hanging of concrete on the wall. By setting the collection box 12, the concrete scraped upward by the scraper 22 can be collected, effectively saving manpower. By setting the chute 25, the stability of the movable plate 24 and the screw sleeve 16 during the up and down movement can be effectively improved. By setting the oscillation box 5, the stirred concrete sample can be collected. By setting the vibration motor 17 and the vibration spring 18, the air bubbles and excess water in the sample can be removed, improving the density and uniformity of the sample.

[0020] During use, first, the suction force is generated at the input end of the water pump 13 to suck the cleaning liquid in the inner cavity of the liquid storage tank 7. Then, the output end of the water pump 13 transmits the cleaning liquid to the cleaning nozzle 20 through the corrugated pipe 10 and the infusion pipe 19. The cleaning nozzle 20 sprays the water body onto the inner wall of the batching cylinder 2 to spray and soften the concrete remaining on the inner wall of the batching cylinder 2. Subsequently, the output end of the servo motor 14 drives the screw rod 15 to rotate. During the rotation of the screw rod 15, the screw sleeve 16 is driven to move upward by the action of the thread. The screw sleeve 16 drives the cylinder cover 3 to move upward through the movable plate 24 and the connecting rod 9. The cylinder cover 3 drives the scraper 22 to move upward through the stirring rod 21. The slurry adhered to the inner wall of the batching cylinder 2 is scraped upward by the scraper 22, effectively removing the remaining concrete, preventing the hardening of the concrete from increasing the cleaning difficulty and damaging the equipment, thereby maintaining the cleanliness and working efficiency of the equipment and ensuring the accuracy and reliability of the next mixing test (the above is the working process of the entire device, and the content not described in detail in this specification belongs to the prior art well-known to those skilled in the art).

[0021] In the description of the present invention, it should be noted that the orientation or positional relationship indicated by the terms "vertical", "upper", "lower", "horizontal", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present invention.

[0022] In the description of the present invention, it should also be noted that, unless otherwise clearly defined and limited, the terms "set", "installed", "connected", and "coupled" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0023] Finally, it should be noted that the above are only the preferred embodiments of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.

Claims

1. A proportioning device for a high crack-resistant concrete base test, including a bottom plate (1), characterized in that: On the right side of the top of the bottom plate (1), a batching cylinder (2) is fixedly connected through a support frame. A cylinder cover (3) is placed on the top of the batching cylinder (2). On the left side of the top of the bottom plate (1), an adjustment box (6) is fixedly connected. At the top of the inner cavity of the adjustment box (6), a servo motor (14) is fixedly connected. The output end of the servo motor (14) is fixedly connected with a screw rod (15). A nut sleeve (16) is threadedly connected to the surface of the screw rod (15). On the front side and the back side of the nut sleeve (16), a movable plate (24) is fixedly connected. On the right side of the movable plate (24), a connecting rod (9) is fixedly connected. The right side of the connecting rod (9) is fixedly connected to the left side of the cylinder cover (3). At the top of the inner cavity of the cylinder cover (3), a stirring rod (21) is rotatably connected through a bearing. On the surface of the stirring rod (21), a scraping plate (22) is fixedly connected. The outer side of the scraping plate (22) is in contact with the inner wall of the batching cylinder (2).

2. The proportioning device for the high crack-resistant concrete base test according to claim 1, characterized in that: On the top of the adjustment box (6), a liquid storage tank (7) is fixedly connected. On the right side of the inner cavity of the liquid storage tank (7), a water pump (13) is fixedly connected. The output end of the water pump (13) is communicated with a corrugated pipe (10). In the inner cavity of the cylinder cover (3), an infusion pipe (19) is fixedly connected. At the bottom of the infusion pipe (19), a plurality of cleaning nozzles (20) are communicated. One end of the corrugated pipe (10) far away from the water pump (13) penetrates into the inner cavity of the cylinder cover (3), and one end of the corrugated pipe (10) far away from the water pump (13) is communicated with the top of the infusion pipe (19).

3. The mixing ratio device for the high crack-resistant concrete base test according to claim 1, characterized in that: A collection box (12) is clamped on the top of the outer side of the batching cylinder (2). At the bottom of the left and right sides of the stirring rod (21), a cleaning brush (23) is fixedly connected. The outer side of the cleaning brush (23) is in contact with the bottom of the outer side of the inner wall of the batching cylinder (2).

4. The proportioning device for a high crack-resistant concrete base test according to claim 1, characterized in that: On the top of the cylinder cover (3), a stirring motor (11) for driving the stirring rod (21) to rotate is fixedly installed. The output end of the stirring motor (11) penetrates into the inner cavity of the cylinder cover (3), and the output end of the stirring motor (11) is fixedly connected to the top of the stirring rod (21).

5. The proportioning device for the high crack-resistant concrete base test according to claim 1, characterized in that: On the front side and the back side of the right side of the adjustment box (6), a through groove (8) is opened. On the front side and the back side of the inner wall of the adjustment box (6), a sliding groove (25) is opened. The movable plate (24) is slidably connected in the sliding groove (25).

6. The proportioning device for a high crack-resistant concrete base test according to claim 1, characterized in that: On the right side of the top of the bottom plate (1), a placement box (4) is fixedly connected. Around the bottom of the inner cavity of the placement box (4), a vibration spring (18) is fixedly connected. An oscillation box (5) is clamped on the top of the vibration spring (18). At the middle end of the bottom of the oscillation box (5), a vibration motor (17) is fixedly installed.