Foam glass waterproof performance detection method for directly buried pipe

Through high-definition camera components and experimental simulation equipment, the soil and water-impregnated environment are automatically controlled, which solves the problems of poor simulation results and artificial dependence in traditional detection methods, and achieves the efficiency and accuracy of waterproof performance detection of foam glass for direct buried pipes.

CN120334085AActive Publication Date: 2025-07-18JIANGSU DEHE INSULATION TECH CO LTD
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202510414140.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-04-03
Publication Date
2025-07-18
Estimated Expiration
2045-04-03

AI Technical Summary

Technical Problem

The traditional foam glass waterproof performance detection method for direct buried pipes has poor effect in simulating complex geological environments, relying on manual operations to be time-consuming and labor-intensive, and has low data reference.

Method used

High-definition camera components and test simulation equipment are adopted, including test simulation chambers, simulation box positioning components, pressure loading components and monitoring and control components. Through automated control of simulated soil and water-impregnated environment, combined with fault warning mechanism, the accurate collection and analysis of test data is achieved.

Benefits of technology

It improves the accuracy and efficiency of waterproof performance detection, reduces dependence on manual operation, and ensures the reliability and consistency of test data.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN120334085A_ABST
    Figure CN120334085A_ABST
Patent Text Reader

Abstract

The invention relates to the technical field of waterproof detection of directly-buried pipes, in particular to a method for detecting the waterproof performance of foam glass for a directly-buried pipe. According to the method, the high-definition camera shooting assembly and the test simulation equipment are arranged on the test site, and the camera shooting range is divided into a plurality of key camera shooting blocks; a waterproof performance test is carried out in the test simulation block, data in a test execution stage are collected through the monitoring regulation and control assembly to obtain test data of the simulation test, and the test data are input to the fault early warning mechanism to obtain a fault early warning signal, so that state monitoring of the test simulation equipment is carried out, and the accuracy of the data is conveniently guaranteed; the test simulation equipment is provided, the test simulation equipment comprises the installed waterproof performance detection simulation equipment, and the waterproof performance detection simulation equipment comprises the test simulation cabin, the simulation box positioning assembly, the pressure loading assembly and the monitoring regulation and control assembly, so that test operation is facilitated, and manual dependence on test environment adjustment is effectively reduced.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The present invention relates to the technical field of waterproof detection of directly buried pipes, and particularly to a method for detecting the waterproof performance of foam glass for directly buried pipes. Background Art

[0002] As an inorganic non-metallic material mainly made of waste glass, foam glass has the characteristics of light weight, high strength, excellent heat insulation performance, fire resistance and corrosion resistance, and is widely used in building energy conservation and directly buried pipeline projects. Its closed-cell structure endows good moisture barrier performance. However, directly buried pipes need to bear complex working conditions such as soil load, groundwater seepage, and temperature and humidity changes. Therefore, the detection of the waterproof performance of foam glass is particularly important.

[0003] The traditional method for detecting the waterproof performance of foam glass for directly buried pipes conducts tests on the pre-treated directly buried pipes through buried tests and water immersion tests. However, during the tests, after the test directly buried pipes are landfilled or immersed in water, it is necessary to manually adjust the test environment by adding weight to the landfill layer and agitating the static water to simulate the complex underground soil environment and water dynamic pressure. The simulation effect is poor, time-consuming and laborious, and the data of the simulation test depends on manual collation and is relatively fuzzy, with low reference value. Summary of the Invention

[0004] The present invention provides a method for detecting the waterproof performance of foam glass for directly buried pipes to solve the above technical problems. The first aspect of the present invention provides a method for detecting the waterproof performance of foam glass for directly buried pipes, including the following steps:

[0005] Step 1: Arrange a high-definition camera component and test simulation equipment on the test site. Based on the high-definition camera component, obtain the corresponding camera range, and divide the camera range into multiple key camera blocks. The key camera blocks include a specimen preparation block, a test simulation block, and a specimen disassembly block;

[0006] The test simulation equipment includes a waterproof performance detection simulation equipment installed. The waterproof performance detection simulation equipment includes a test simulation chamber, a simulation box positioning component, a pressure loading component, and a monitoring and control component; The waterproof performance detection simulation equipment includes a device main body. A sealed cabinet door is hinged to the side box opening of the device main body, and a secondary box body is installed at the upper box opening of the device main body. A secondary cabinet door is hinged to the upper box opening of the secondary box body. A test simulation box is arranged inside the device main body; A mounting plate is fixedly installed between the two inner side walls of the secondary box body. An equipment electric box is installed on the upper surface of the mounting plate. The simulation box positioning component, the pressure loading component, and the monitoring and acquisition system are all electrically connected to the equipment electric box. An intelligent control panel is installed on the outer surface of the secondary box body, and the intelligent control panel is electrically connected to the equipment electric box; Guide strips are installed on both side walls of the device main body, and ventilation holes are opened on the outer surfaces of both sides of the secondary box body;

[0007] The test simulation chamber includes a soil simulation chamber and a water immersion simulation chamber. The inner wall of the soil simulation chamber is provided with ventilation holes; the inner wall of the water immersion simulation chamber is a sealed structure with an anti-corrosion coating, and an intelligent water valve is installed on the bottom side of the chamber body;

[0008] The simulation box positioning assembly includes mounting bases arranged at the four ends of the upper surface of the equipment main body. The mounting bases are fixedly installed on the inner wall of the auxiliary box body. Simulation box positioning cylinders are installed on the side surfaces of each mounting base. A positioning frame body is arranged inside the upper end box opening of the equipment main body. Each simulation box positioning cylinder is fixedly connected to the upper surface of the positioning frame body;

[0009] The pressure loading assembly includes hydraulic servo systems installed at the four ends of the lower surface of the mounting plate. A pressure loading plate is arranged above the test simulation box. The shape of the pressure loading plate matches the inner wall of the test simulation box. Sealing strips are sleeved on the outer surface of the pressure loading plate, and the sealing strips are closely attached to the inner wall of the test simulation box. The telescopic ends of the four hydraulic servo systems are connected to the upper surface of the pressure loading plate through spherical hinges; A centrifugal water pump pressurization system is installed on the upper surface of the mounting plate. The input end of the centrifugal water pump pressurization system is connected to an external constant temperature water tank, and the output end of the centrifugal water pump pressurization system is connected to a flexible diversion pipe. A diversion assembly is installed inside the pressure loading plate. Multiple water outlets are arranged at the lower end of the diversion assembly. Each water outlet extends downward and penetrates the lower surface of the pressure loading plate. The upper end water inlet of the diversion assembly is connected to the flexible diversion pipe; The connection through spherical hinges allows the pressure loading plate to perform adaptive inclined pressurization according to the deformation of the soil when pressurizing the test simulation box, and the sealing performance is increased through the sealing strips.

[0010] An arc-shaped positioning groove A is opened at the upper end of the test simulation box, and an arc-shaped positioning groove B is opened on the lower surface of the positioning frame body. The arc-shaped positioning groove A and the positioning frame body match each other; Y-shaped storage rods are installed on both sides of the lower inner wall of the test simulation box. Universal wheels are installed at the four ends of the lower surface of the test simulation box, and an arc-shaped gentle slope is opened at the lower end of the side box opening of the equipment main body; The arc-shaped gentle slope can facilitate the entry of the test simulation box into the equipment main body.

[0011] The monitoring and control assembly includes data sensors installed on the lower surface of the pressure loading plate. The data sensors include pressure sensors and temperature and humidity sensors, and an intelligent temperature control fan is installed on one side of the upper surface of the mounting plate.

[0012] Step 2: Conduct a waterproof performance test in the test simulation block and perform test execution control on the waterproof performance test.

[0013] As a further improvement of the present invention, the test execution control is specifically:

[0014] Test permit preparation stage: The waterproof performance test includes a buried soil test and a water immersion test. Identify the waterproof performance test. When the waterproof performance test corresponds to the buried soil test, generate a test signal SY 土 , detect the test simulation box in the test simulation device. When the test simulation box corresponds to the soil simulation chamber, generate the corresponding simulation chamber signal MN 土 ; When the test simulation box corresponds to the water immersion simulation chamber, generate the corresponding simulation chamber signal MN 水 ; Match the test signal with the simulation chamber signal to obtain the matching signal (SY n , MN n ). When the matching signal corresponds to (SY 土 , MN 土 ), it indicates that the waterproof performance test is matched and generate a test run signal. When the matching signal corresponds to (SY 土 , MN 水 ) or there is no simulation chamber signal, it represents that the waterproof performance test is not matched and generate a test run delay signal;

[0015] When the waterproof performance test corresponds to the water immersion test, generate a test signal SY 水 ; Similarly, when the matching signal corresponds to (SY 水 , MN 土 ), it represents that the waterproof performance test is not matched and generate a test run delay signal; When detecting the test run signal, generate the corresponding test permit instruction.

[0016] Test execution stage: When detecting the test permit instruction, specifically execute the waterproof performance test. Among them, the buried soil test is specifically as follows: Place the test pipe sample on the Y-shaped object placing rod in the test simulation box and fill and level the soil. Drive the positioning frame to descend through the simulation box positioning cylinder, and fix the test simulation box through the guidance of the arc-shaped positioning groove A and the arc-shaped positioning groove B. Drive the pressure loading plate to descend through the hydraulic servo system in the pressure loading component to perform soil pressurization operation on the soil. Through the centrifugal water pump pressurization system, inject the test water with a preset temperature from the external constant temperature water tank into the test simulation box through the water outlets of the shunt component to increase the soil humidity, and the excess test water will be discharged through the drainage port preset on the equipment main body;

[0017] The water immersion test is specifically as follows: Place the test pipe sample in the test simulation box, and after positioning through the simulation box positioning component, inject water into the test simulation box through the centrifugal water pump pressurization system and adjust the liquid pressure, and control the water level change in the chamber by closing the intelligent control water valve.

[0018] Further, identify the number of test simulation devices in the test simulation block to obtain the number of test simulation devices Sn; when Sn = 1, perform the buried soil test and the water immersion test in accordance with a predetermined test sequence; when Sn > 1, divide the test simulation devices into two groups of test simulation devices, and the numbers correspond to Perform the buried soil test and the water immersion test on the two groups of test simulation devices respectively.

[0019] Step 3: Collect the test data of the simulation test by the monitoring and control component to obtain the test data of the simulation test, input the test data into the fault warning mechanism to obtain a fault warning signal. When the fault warning signal corresponds to no fault, mark the corresponding test data as preferred test data, and mark the corresponding test pipe sample as a preferred test pipe sample; when the fault warning signal corresponds to a fault, mark the corresponding test data as abnormal test data, and mark the corresponding test pipe sample as an abnormal test pipe sample; perform Step 4 on the preferred test pipe sample, and perform Step 5 on the preferred test data, abnormal test data, and abnormal test pipe samples.

[0020] As a further improvement of the present invention, the fault warning mechanism, its specific fault warning execution is:

[0021] Divide to obtain multiple monitoring time points according to a preset time interval, obtain the pressure data of the pressure loading component based on the test data, and the pressure data includes the hydraulic system pressure and the centrifugal pump outlet pressure; calculate the standard deviation of the hydraulic pressure σ of the hydraulic system pressure corresponding to each detection time point 液压 and the average value of the hydraulic pressure μ 液压 , through the pressure fluctuation coefficient calculation formula calculate to obtain the hydraulic pressure fluctuation coefficient F 液压 ; similarly, obtain the centrifugal pressure fluctuation coefficient F corresponding to the centrifugal pump outlet pressure 离心 ; compare both the hydraulic pressure fluctuation coefficient and the centrifugal pressure fluctuation coefficient with the corresponding preset fluctuation standard coefficients to obtain pressure qualification information. When both the hydraulic pressure fluctuation coefficient and the centrifugal pressure fluctuation coefficient are within the fluctuation standard coefficients, output pressure qualification information, otherwise output pressure abnormality information.

[0022] Based on the test data, the temperature data and humidity data inside the test simulation device are obtained. Based on the temperature data, the maximum temperature and the minimum temperature in the corresponding time period of adjacent monitoring time points are obtained. The temperature maximum value and the temperature minimum value are subtracted by a subtractor to calculate the temperature fluctuation value. When the temperature fluctuation value is greater than the preset threshold, a temperature anomaly signal is output; similarly, the humidity fluctuation value corresponding to the humidity data is obtained, and when the humidity fluctuation value is greater than the preset threshold, a humidity anomaly signal is output; when a temperature anomaly signal or a humidity anomaly signal is detected, temperature and humidity anomaly information is generated; the pressure anomaly information and the fault warning signal corresponding to the temperature and humidity anomaly information are considered to be faulty.

[0023] Step 4: Transport the preferred test tube sample to the sample disassembly block for disassembly. Data collection of the transportation and disassembly process of the preferred test tube sample is carried out through a high-definition camera component to obtain disassembly data and test record data; the disassembly data is analyzed by a preset disassembly monitoring unit to obtain disassembly compliance. When the disassembly compliance corresponds to abnormal disassembly specifications, the corresponding test record data is marked as problematic test data; on the contrary, when the disassembly compliance corresponds to normal disassembly specifications, the corresponding test record data is marked as compliant test data, and step 5 is performed on the compliant test data.

[0024] As a further improvement of the present invention, the disassembly monitoring unit, its specific analysis method is:

[0025] Based on the disassembly data, the actual trajectory coordinates (x i , y i ) corresponding to multiple sampling points of the disassembly are obtained. The preset trajectory coordinates (x i0 , y i0 ) preset in the database are obtained. The path deviation rate PC is calculated through the path deviation calculation formula ; where n represents the number of sampling points, and L represents the total length of the preset path; the number of frames corresponding to the disassembly video is obtained according to the disassembly data, and multiple key frames are extracted at a preset inter-frame interval time. The disassembly images of adjacent key frames are compared to obtain the displacement between adjacent frames. The adjacent frame displacement and the inter-frame interval time are ratio-calculated through the speed calculation formula to obtain the disassembly speed;

[0026] The preset path deviation threshold and disassembly speed threshold designed in advance are obtained, and the path deviation rate and disassembly speed are monitored in real time. When the path deviation rate is greater than the path deviation threshold or the disassembly speed is greater than the disassembly speed threshold, the corresponding disassembly compliance is generated as abnormal disassembly specifications.

[0027] Step 5: Generate test data reports corresponding to the preferred test data, abnormal test data, abnormal test tube samples, and compliant test data.

[0028] In the technical solution provided by the present invention, compared with the prior art, the beneficial effects are as follows:

[0029] 1. In the present invention, by arranging a high-definition camera component and a test simulation device in the test site, obtaining the corresponding camera range based on the high-definition camera component, and dividing the camera range into multiple key camera blocks; performing a waterproof performance test in the test simulation block, regulating the test execution of the waterproof performance test, and collecting the data in the test execution stage through the monitoring and regulation component to obtain the test data of the simulation test, and inputting the test data into the fault warning mechanism to obtain a fault warning signal, and monitoring the state of the test simulation device according to the fault warning signal, which is convenient for ensuring the accuracy of the data.

[0030] 2. The present invention provides a test simulation device, which includes a waterproof performance detection simulation device installed. The waterproof performance detection simulation device includes a test simulation chamber, a simulation box positioning component, a pressure loading component, and a monitoring and regulation component, which is convenient for the operation of the test and effectively reduces the manual dependence on the adjustment of the test environment. BRIEF DESCRIPTION OF THE DRAWINGS

[0031] In order to more clearly illustrate the technical solutions of the embodiments of the present application, the following will briefly introduce the drawings required for the description of the embodiments. The following drawings are not deliberately drawn to scale in actual size, and the focus is on showing the gist of the present application.

[0032] Figure 1 It is a flowchart of the method of the present invention;

[0033] Figure 2 It is a schematic diagram of the main body of the test simulation device of the present invention;

[0034] Figure 3 It is a schematic cross-sectional view of the secondary box body of the test simulation device of the present invention;

[0035] Figure 4 It is a schematic cross-sectional view of the test simulation box of the test simulation device of the present invention.

[0036] In the figure: 10, main body of the device; 11, sealed cabinet door; 12, arc-shaped gentle slope; 13, guide strip; 20, secondary box body; 21, secondary cabinet door; 22, partition board; 23, ventilation hole; 30, test simulation box; 31, arc-shaped positioning groove A; 32, Y-shaped storage rod; 33, universal wheel; 40, mounting plate; 41, simulation box positioning cylinder; 42, positioning frame body; 43, arc-shaped positioning groove B; 50, hydraulic servo system; 51, pressure loading plate; 60, centrifugal water pump pressurization system; 61, flexible diversion pipe; 62, flow splitting component; 70, device electric box; 71, intelligent control panel. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0037] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts belong to the scope of protection of the present invention.

[0038] For the convenience of understanding, the specific process of the embodiments of the present invention will be described below. Please refer to Figures 1-4 In an embodiment of the present invention, an embodiment of a method for detecting the waterproof performance of foam glass for directly buried pipes includes:

[0039] Step 1. Preparation of the test environment: Arrange a high-definition camera component and test simulation equipment on the test site. Based on the high-definition camera component, obtain the corresponding camera range, and divide the camera range into multiple key camera blocks. The key camera blocks include a specimen preparation block, a test simulation block, and a specimen disassembly block;

[0040] The test simulation equipment includes a waterproof performance detection simulation equipment installed. The waterproof performance detection simulation equipment includes a test simulation chamber, a simulation box positioning component, a pressure loading component, and a monitoring and control component; The waterproof performance detection simulation equipment includes a device main body 10. A sealed cabinet door 11 is hinged to the side box opening of the device main body 10, and a secondary box body 20 is installed at the upper box opening of the device main body 10. A secondary cabinet door 21 is hinged to the upper box opening of the secondary box body 20. A test simulation box 30 is arranged inside the device main body 10; A mounting plate 22 is fixedly installed between the two inner side walls of the secondary box body 20. An equipment electric box 70 is installed on the upper surface of the mounting plate 22. The simulation box positioning component, the pressure loading component, and the monitoring and acquisition system are all electrically connected to the equipment electric box 70. An intelligent control panel 71 is installed on the outer surface of the secondary box body 20. The intelligent control panel 71 is electrically connected to the equipment electric box 70; Guide strips 13 are installed on both side walls of the device main body 10. Ventilation holes 23 are opened on both outer surfaces of the secondary box body 20; The test simulation box 30 is guided and positioned through the guide strips 13

[0041] The test simulation chamber includes a soil simulation chamber and a water immersion simulation chamber. The inner wall of the soil simulation chamber is provided with ventilation holes; The inner wall of the water immersion simulation chamber is a sealed structure provided with an anti-corrosion coating, and an intelligent water valve is installed on the bottom side of the chamber body;

[0042] The simulation box positioning component includes mounting bases 40 arranged at the four ends of the upper surface of the device main body 10. The mounting bases 40 are fixedly installed on the inner wall of the secondary box body 20. A simulation box positioning cylinder 41 is installed on the side surface of each mounting base 40. A positioning frame body 42 is arranged inside the upper box opening of the device main body 10. Each simulation box positioning cylinder 41 is fixedly connected to the upper surface of the positioning frame body 42;

[0043] The pressure loading component includes a hydraulic servo system 50 installed at each of the four ends of the lower surface of the mounting plate 22. A pressure loading plate 51 is provided on the upper side of the test simulation box 30. The shape of the pressure loading plate 51 matches the inner wall of the test simulation box 30. Sealing strips are sleeved on the outer surface of the pressure loading plate 51, and the sealing strips are in close fit with the inner wall of the test simulation box 30. The telescopic ends of the four hydraulic servo systems 50 are connected to the upper surface of the pressure loading plate 51 through spherical hinges; a centrifugal water pump pressurization system 60 is installed on the upper surface of the mounting plate 22. The input end of the centrifugal water pump pressurization system 60 is connected to an external constant temperature water tank, and the output end of the centrifugal water pump pressurization system 60 is connected to a flexible diversion pipe 61. A flow distribution component 62 is installed inside the pressure loading plate 51. A plurality of water outlets are provided at the lower end of the flow distribution component 62, and each water outlet extends downward and penetrates the lower surface of the pressure loading plate 51. The upper water inlet of the flow distribution component 62 is connected to the flexible diversion pipe 61; the connection through the spherical hinge allows the pressure loading plate 51 to perform adaptive inclined pressurization according to the deformation of the soil when pressurizing the inside of the test simulation box 30, and the sealing performance is increased through the sealing strips.

[0044] An arc-shaped positioning groove A31 is opened at the upper end of the test simulation box 30, and an arc-shaped positioning groove B44 is opened on the lower surface of the positioning frame body 42. The arc-shaped positioning groove A31 and the positioning frame body 42 match each other; Y-shaped storage rods 32 are installed on both sides of the lower inner wall of the test simulation box 30, and universal wheels 33 are installed at the four ends of the lower surface of the test simulation box 30, and an arc-shaped gentle slope 12 is opened at the lower end of the side box opening of the equipment main body 10; through the arc-shaped gentle slope 12, it is convenient for the test simulation box 30 to enter the equipment main body 10.

[0045] The monitoring and control component includes data sensors installed on the lower surface of the pressure loading plate 51. The data sensors include pressure sensors and temperature and humidity sensors, and an intelligent temperature control fan is installed on one side of the upper surface of the mounting plate 22.

[0046] Step 2. Test regulation link: Perform a waterproof performance test in the test simulation block and perform test execution regulation on the waterproof performance test;

[0047] The test execution regulation is specifically as follows:

[0048] Test permission preparation stage: The waterproof performance test includes a buried soil test and a water immersion test. Identify the waterproof performance test. When the waterproof performance test corresponds to a buried soil test, generate a test signal SY 土 , detect the test simulation box 30 in the test simulation equipment. When the test simulation box 30 corresponds to a soil simulation chamber, generate a corresponding simulation chamber signal as MN 土 ; when the test simulation box 30 corresponds to a water immersion simulation chamber, generate a corresponding simulation chamber signal as MN 水; Match the test signal with the simulation chamber signal to obtain a matching signal (SY n , MN n ). When the matching signal corresponds to (SY 土 , MN 土 ), it indicates that the waterproof performance test is matched and a test operation signal is generated. When the matching signal corresponds to (SY 土 , MN 水 ) or there is no simulation chamber signal, it represents that the waterproof performance test is not matched and a test operation delay signal is generated;

[0049] When the waterproof performance test corresponds to a water immersion test, a test signal SY 水 is generated to detect the test simulation box 30 in the test simulation equipment. When the test simulation box 30 corresponds to the soil simulation chamber, the corresponding simulation chamber signal generated is MN 土 ; When the test simulation box 30 corresponds to the water immersion simulation chamber, the corresponding simulation chamber signal generated is MN 水 ; Match the test signal with the simulation chamber signal to obtain a matching signal. When the matching signal corresponds to (SY 水 , MN 水 ), it indicates that the waterproof performance test is matched and a test operation signal is generated. When the matching signal corresponds to (SY 水 , MN 土 ) or there is no simulation chamber signal, it represents that the waterproof performance test is not matched and a test operation delay signal is generated;

[0050] When the test operation signal is detected, a corresponding test permission instruction is generated.

[0051] Test execution stage: When the test permission instruction is detected, the waterproof performance test is specifically executed. Among them, the buried soil test is specifically as follows: Place the test pipe sample on the Y-shaped placing rod 32 in the test simulation box 30 and level the filled soil. Drive the positioning frame body 42 to descend through the simulation box positioning cylinder 41, and fix the test simulation box 30 through the guidance of the arc-shaped positioning groove A31 and the arc-shaped positioning groove B44. Drive the pressure loading plate 51 to descend through the hydraulic servo system 50 in the pressure loading component to perform soil pressurization operation on the soil. Inject the test water with a preset temperature from the external constant temperature water tank into the test simulation box 30 through each water outlet of the shunt component 62 by the centrifugal water pump pressurization system 60 to increase the soil humidity, and the excess test water will be discharged through the preset drain outlet of the equipment main body 10;

[0052] The water immersion test is specifically as follows: Place the test pipe sample in the test simulation box 30, and after positioning through the simulation box positioning component, inject water into the test simulation box 30 through the centrifugal water pump pressurization system 60 and adjust the liquid pressure, and control the water level change in the cabin by closing the intelligent control water valve.

[0053] Furthermore, the number of test simulation devices in the test simulation block is identified to obtain the number of test simulation devices Sn; when Sn = 1, the soil burial test and the water immersion test are carried out in accordance with a predetermined test sequence; when Sn > 1, the test simulation devices are divided into two groups of test simulation devices, and the numbers correspond to The two groups of test simulation devices are respectively subjected to the soil burial test and the water immersion test.

[0054] Step 3: Test data monitoring and acquisition link: The test data of the simulation test is acquired through the monitoring and control component for the data in the test execution stage, and the test data is input into the fault warning mechanism to obtain a fault warning signal. When the fault warning signal corresponds to no fault, the corresponding test data is marked as preferred test data, and the corresponding test pipe sample is marked as a preferred test pipe sample; when the fault warning signal corresponds to a fault, the corresponding test data is marked as abnormal test data, and the corresponding test pipe sample is marked as an abnormal test pipe sample; Step 4 is executed for the preferred test pipe sample, and Step 5 is executed for the preferred test data, abnormal test data, and abnormal test pipe samples.

[0055] The fault warning mechanism, and its specific fault warning execution is as follows:

[0056] Multiple monitoring time points are obtained by dividing according to a preset time interval, and the pressure data of the pressure loading component is obtained based on the test data. The pressure data includes the hydraulic system pressure and the centrifugal pump outlet pressure; the hydraulic system pressures corresponding to each detection time point are calculated to obtain the hydraulic pressure standard deviation σ 液压 and the hydraulic pressure average value μ 液压 , and the hydraulic pressure fluctuation coefficient F is calculated through the pressure fluctuation coefficient calculation formula ; Similarly, the centrifugal pressure fluctuation coefficient F corresponding to the centrifugal pump outlet pressure is obtained 液压 ; The hydraulic pressure fluctuation coefficient and the centrifugal pressure fluctuation coefficient are both compared with the corresponding preset fluctuation standard coefficients to obtain pressure qualification information. When both the hydraulic pressure fluctuation coefficient and the centrifugal pressure fluctuation coefficient are within the fluctuation standard coefficients, pressure qualification information is output, otherwise pressure abnormality information is output. 离心 ; The hydraulic pressure fluctuation coefficient and the centrifugal pressure fluctuation coefficient are both compared with the corresponding preset fluctuation standard coefficients to obtain pressure qualification information. When both the hydraulic pressure fluctuation coefficient and the centrifugal pressure fluctuation coefficient are within the fluctuation standard coefficients, pressure qualification information is output, otherwise pressure abnormality information is output.

[0057] Based on the test data, obtain the temperature data and humidity data inside the test simulation device. Based on the temperature data, obtain the maximum temperature and minimum temperature corresponding to adjacent monitoring time points for the corresponding time period. Use a subtractor to calculate the difference between the maximum temperature and the minimum temperature to obtain the temperature fluctuation value. When the temperature fluctuation value is greater than the preset threshold, output a temperature anomaly signal; similarly, obtain the humidity fluctuation value corresponding to the humidity data, and when the humidity fluctuation value is greater than the preset threshold, output a humidity anomaly signal; when a temperature anomaly signal or a humidity anomaly signal is detected, generate temperature and humidity anomaly information; consider the fault warning signals corresponding to the pressure anomaly information and the temperature and humidity anomaly information as having a fault.

[0058] Step Four, Disassembly Monitoring: Transport the preferred test tube sample to the sample disassembly area for disassembly. Use a high-definition camera component to collect data on the transportation and disassembly process of the preferred test tube sample to obtain disassembly data and test record data; analyze the disassembly data through a preset disassembly monitoring unit to obtain disassembly compliance. When the disassembly compliance corresponds to abnormal disassembly specifications, mark the corresponding test record data as problematic test data; conversely, when the disassembly compliance corresponds to normal disassembly specifications, mark the corresponding test record data as compliant test data, and perform Step Five on the compliant test data. The disassembly monitoring unit, its specific analysis method is as follows:

[0059] Based on the disassembly data, obtain the actual trajectory coordinates (x i , y i ) corresponding to multiple sampling points of the disassembly. Obtain the preset trajectory coordinates (x i0 , y i0 ) preset in the database. Calculate the path deviation rate PC through the path deviation calculation formula ; where n represents the number of sampling points, and L represents the total length of the preset path; obtain the number of frames corresponding to the disassembly video based on the disassembly data, extract multiple key frames according to the preset inter-frame interval time, compare the disassembly images of adjacent key frames to obtain the displacement between adjacent frames, and calculate the ratio of the displacement between adjacent frames to the inter-frame interval time through the speed calculation formula to obtain the disassembly speed;

[0060] Obtain the preset path deviation threshold and disassembly speed threshold designed in advance, and monitor the path deviation rate and disassembly speed in real time. When the path deviation rate is greater than the path deviation threshold or the disassembly speed is greater than the disassembly speed threshold, generate the corresponding disassembly compliance as abnormal disassembly specifications.

[0061] Step Five, Data Report Generation: Generate a test data report corresponding to the preferred test data, abnormal test data, abnormal test tube samples, and compliant test data.

[0062] The above, the above embodiments are only used to illustrate the technical solutions of the present invention, rather than limiting it; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements on some of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the various embodiments of the present invention.

Claims

1. A method for detecting the waterproof performance of foam glass for directly buried pipes, characterized in that, It includes the following steps: Step 1: Arrange the high-definition camera component and the test simulation equipment in the test site. Based on the high-definition camera component, obtain the corresponding camera range, and divide the camera range into multiple key camera blocks; Step 2: Conduct a waterproof performance test in the test simulation block and regulate the test execution of the waterproof performance test; Step 3: Collect the data in the test execution stage through the monitoring and regulation component to obtain the test data of the simulation test. Input the test data into the fault warning mechanism to obtain the fault warning signal. When the fault warning signal corresponds to no fault, mark the corresponding test data as the preferred test data, and mark the corresponding test pipe sample as the preferred test pipe sample; When the fault warning signal corresponds to a fault, mark the corresponding test data as abnormal test data, and mark the corresponding test pipe sample as an abnormal test pipe sample; Execute Step 4 on the preferred test pipe sample, and execute Step 5 on the preferred test data, abnormal test data, and abnormal test pipe samples; Step 4: Transport the preferred test pipe sample to the sample disassembly block for disassembly. Use the high-definition camera component to collect data on the transportation and disassembly process of the preferred test pipe sample to obtain disassembly data and test record data; Analyze the disassembly data through the preset disassembly monitoring unit to obtain the disassembly standardization. When the disassembly standardization corresponds to abnormal disassembly specifications, mark the corresponding test record data as problem test data; On the contrary, when the disassembly standardization corresponds to normal disassembly specifications, mark the corresponding test record data as compliant test data, and execute Step 5 on the compliant test data; Step 5: Generate reports for the preferred test data, abnormal test data, abnormal test pipe samples, and compliant test data to obtain the corresponding test data report.

2. The method for detecting the waterproof performance of foam glass for directly buried pipes according to claim 1, characterized in that, The test simulation equipment includes the installed waterproof performance detection simulation equipment. The waterproof performance detection simulation equipment includes a test simulation chamber, a simulation box positioning component, a pressure loading component, and a monitoring and regulation component; The waterproof performance detection simulation equipment includes a device main body (10). A sealed cabinet door (11) is hinged at the side box opening of the device main body (10), and a secondary box body (20) is installed at the upper box opening of the device main body (10). A secondary cabinet door (21) is hinged at the upper box opening of the secondary box body (20). A test simulation box (30) is arranged inside the device main body (10); A mounting plate (22) is fixedly installed between the inner side walls of the secondary box body (20). An equipment electrical box (70) is installed on the upper surface of the mounting plate (22). The simulation box positioning component, the pressure loading component, and the monitoring and acquisition system are all electrically connected to the equipment electrical box (70). An intelligent control panel (71) is installed on the outer surface of the secondary box body (20). The intelligent control panel (71) is electrically connected to the equipment electrical box (70); Guide strips (13) are installed on both side walls of the device main body (10). Ventilation holes (23) are opened on the outer surfaces of both sides of the secondary box body (20).

3. A method for detecting the waterproof performance of foam glass for directly buried pipes according to claim 2, characterized in that, The test simulation chamber includes a soil simulation chamber and a water immersion simulation chamber. The inner wall of the soil simulation chamber is provided with ventilation holes; the inner wall of the water immersion simulation chamber is a sealed structure provided with an anti-corrosion coating, and an intelligent water valve is installed on the bottom side of the chamber body; The monitoring and control component includes data sensors installed on the lower surface of the pressure loading plate (51). The data sensors include pressure sensors and temperature and humidity sensors, and an intelligent temperature control fan is installed on one side of the upper surface of the mounting plate (22).

4. A method for detecting the waterproof performance of foam glass for directly buried pipes according to claim 2, characterized in that, The simulation box positioning component includes mounting bases (40) provided at the four ends of the upper surface of the equipment main body (10). The mounting bases (40) are fixedly installed on the inner wall of the auxiliary box body (20). Simulation box positioning cylinders (41) are installed on the sides of each mounting base (40). A positioning frame body (42) is provided inside the upper end box opening of the equipment main body (10). Each of the simulation box positioning cylinders (41) is fixedly connected to the upper surface of the positioning frame body (42); The pressure loading component includes hydraulic servo systems (50) installed at the four ends of the lower surface of the mounting plate (22). A pressure loading plate (51) is provided above the test simulation box (30). The shape of the pressure loading plate (51) matches the inner wall of the test simulation box (30). Sealing strips are sleeved on the outer surface of the pressure loading plate (51), and the sealing strips are closely attached to the inner wall of the test simulation box (30). The telescopic ends of the four hydraulic servo systems (50) are connected to the upper surface of the pressure loading plate (51) through spherical hinges; An centrifugal water pump pressurization system (60) is installed on the upper surface of the mounting plate (22). The input end of the centrifugal water pump pressurization system (60) is connected to an external constant temperature water tank. The output end of the centrifugal water pump pressurization system (60) is connected to a flexible diversion pipe (61). A diversion component (62) is installed inside the pressure loading plate (51). A plurality of water outlets are provided at the lower end of the diversion component (62). Each water outlet extends downward and penetrates the lower surface of the pressure loading plate (51). The upper end water inlet of the diversion component (62) is connected to the flexible diversion pipe (61); An arc-shaped positioning groove A (31) is provided at the upper end of the test simulation box (30). An arc-shaped positioning groove B (44) is provided on the lower surface of the positioning frame body (42). The arc-shaped positioning groove A (31) and the positioning frame body (42) match each other; Y-shaped storage rods (32) are installed on both sides of the lower inner wall of the test simulation box (30). Universal wheels (33) are installed at the four ends of the lower surface of the test simulation box (30), and an arc-shaped gentle slope (12) is provided at the lower end of the side box opening of the equipment main body (10).

5. A method for detecting the waterproof performance of foam glass for directly buried pipes according to claim 1, characterized in that, The test execution is regulated, which specifically includes the test permission preparation stage and the test execution stage. The test permission preparation stage is specifically as follows: The waterproof performance test includes the buried soil test and the water immersion test. Identify the waterproof performance test. When the waterproof performance test corresponds to the buried soil test, generate a test signal SY 土 , detect the test simulation box (30) in the test simulation device. When the test simulation box (30) corresponds to the soil simulation chamber, generate a corresponding simulation chamber signal MN 土 ; when the test simulation box (30) corresponds to the water immersion simulation chamber, generate a corresponding simulation chamber signal MN 水 ; match the test signal with the simulation chamber signal to obtain a matching signal (SY n , MN n ). When the matching signal corresponds to (SY 土 , MN 土 ), it indicates that the waterproof performance test is matched and a test operation signal is generated. When the matching signal corresponds to (SY 土 , MN 水 ) or there is no simulation chamber signal, it represents that the waterproof performance test is not matched and a test operation delay signal is generated; Generate a test signal SY when the waterproof performance test corresponds to the water immersion test 水 ; Similarly, when the matching signal corresponds to (SY 水 , MN 土 ) or there is no simulation chamber signal, it means that the waterproof performance test does not match and a test operation delay signal is generated; when a test operation signal is detected, a corresponding test permission instruction is generated.

6. A method for detecting the waterproof performance of foam glass for directly buried pipes according to claim 4, characterized in that, The specific test execution stage is as follows: when a test permission instruction is detected, the waterproof performance test is specifically executed, and the specific execution includes a buried soil test and a water immersion test; among them, the buried soil test is specifically to place the test pipe sample on the Y-shaped object placing rod (32) in the test simulation box (30) and fill and level the soil. The positioning frame body (42) is driven to descend by the simulation box positioning cylinder (41), and the test simulation box (30) is fixed through the guidance of the arc-shaped positioning groove A (31) and the arc-shaped positioning groove B (44). The hydraulic servo system (50) in the pressure loading component is used to drive the pressure loading plate (51) to descend to perform soil pressure application operation on the soil. The test water at a preset temperature in the external constant temperature water tank is injected into the test simulation box (30) through the water outlet of each shunt component (62) by the centrifugal water pump pressurization system (60) to increase the soil humidity, and the excess test water will be discharged through the preset drain outlet of the equipment main body (10).

7. A method for detecting the waterproof performance of foam glass for directly buried pipes according to claim 5, characterized in that The specific water immersion test is to place the test pipe sample in the test simulation box (30), and after positioning through the simulation box positioning component, inject water into the test simulation box (30) through the centrifugal water pump pressurization system (60) and adjust the liquid pressure, and control the water level change in the cabin by closing the intelligent control water valve.

8. A method for detecting the waterproof performance of foam glass for directly buried pipes according to claim 1, characterized in that, The specific fault warning execution of the described fault warning mechanism is as follows: Divide to obtain multiple monitoring time points according to a preset time interval, and obtain the pressure data of the pressure loading component based on the test data. The pressure data includes the hydraulic system pressure and the centrifugal pump outlet pressure; calculate the standard deviation σ of the hydraulic pressure by calculating the hydraulic system pressure corresponding to each detection time point. 液压 And the average value μ of the hydraulic pressure 液压 , through the pressure fluctuation coefficient calculation formula Calculate to obtain the hydraulic pressure fluctuation coefficient F 液压 ; Similarly, obtain the centrifugal pressure fluctuation coefficient F corresponding to the centrifugal pump outlet pressure 离心 ; Compare both the hydraulic pressure fluctuation coefficient and the centrifugal pressure fluctuation coefficient with the corresponding preset fluctuation standard coefficients to obtain the pressure qualification information. When both the hydraulic pressure fluctuation coefficient and the centrifugal pressure fluctuation coefficient are within the fluctuation standard coefficients, output the pressure qualification information, otherwise output the pressure abnormality information; Based on the test data, the temperature data and humidity data in the test simulation equipment are obtained. Based on the temperature data, the temperature maximum value and the temperature minimum value corresponding to the adjacent monitoring time points in the corresponding time period are obtained. The temperature maximum value and the temperature minimum value are calculated by a subtractor to obtain the temperature fluctuation value. When the temperature fluctuation value is greater than the preset threshold, a temperature anomaly signal is output; similarly, the humidity fluctuation value corresponding to the humidity data is obtained, and when the humidity fluctuation value is greater than the preset threshold, a humidity anomaly signal is output; when a temperature anomaly signal or a humidity anomaly signal is detected, temperature and humidity anomaly information is generated; the fault warning signals corresponding to the pressure anomaly information and the temperature and humidity anomaly information are considered to be faulty.

9. A method for detecting the waterproof performance of foam glass for directly buried pipes according to claim 1, characterized in that, The specific analysis method of the described disassembly monitoring unit is as follows: Based on the disassembled data, obtain the actual trajectory coordinates (x i , y i ) corresponding to multiple disassembled sampling points, and obtain the preset trajectory coordinates (x i0 , y i0 ) preset in the database. Calculate the path deviation rate PC through the path deviation calculation formula ; where n represents the number of sampling points, and L represents the total length of the preset path; According to the disassembly data, the number of frames corresponding to the disassembly video is obtained, and multiple key frames are extracted according to the preset frame interval time. The disassembly images of adjacent key frames are compared to obtain the displacement between adjacent frames. The disassembly speed is calculated by dividing the displacement between adjacent frames by the frame interval time through the speed calculation formula. The path deviation threshold and the disassembly speed threshold given by the pre-designed path are obtained, and the path deviation rate and the disassembly speed are monitored in real time. When the path deviation rate is greater than the path deviation threshold or the disassembly speed is greater than the disassembly speed threshold, the corresponding disassembly normality is abnormal disassembly specification.

Citation Information

Patent Citations

  • Shield tunnel seepage erosion simulation test device and method

    CN110702883A