Bristle planting and soft rubber wrapping equipment for sharp-thread elastic electric toothbrush head
Through the coordinated work of the semi-automatic sharp hair transplanter and hot blister, combined with anti-static tubes and vacuum systems, the problems of low efficiency and high defective yield of existing toothbrush production equipment are solved, multi-material compatibility and dynamic hair transplantation accuracy are achieved, brushing effect and production efficiency are improved, and cost is reduced.
Patent Information
- Application Number
- CN202510503386.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-21
- Publication Date
- 2025-07-22
AI Technical Summary
The existing toothbrush production equipment is inefficient, and it is impossible to achieve multi-material compatibility and dynamic hair transplant accuracy, resulting in high defective yield, increased production costs, and limited brushing types and density, which cannot meet consumers' needs for brushing comfort and personalized design.
It adopts semi-automatic sharp hair transplanter, semi-automatic hot blister, artificial belt assembly line, semi-automatic cutting machine and two-color injection molding machine, combined with anti-static tube and vacuum system, through precise displacement and mold plate design, a toothbrush head is produced every 5 to 6 seconds, supporting the insertion and efficient production of various types of brush wires. The blister mechanism ensures the firm combination of the toothbrush head and brush wires.
It has achieved efficient production of various types of toothbrush heads, reducing the defective yield rate, improving the brushing effect, supporting brushing thread implants of various colors, quantities and lengths, ensuring elastic swing of hair bundles and reducing production costs.
Smart Images

Figure CN120345778A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of brush head hair planting, and particularly to an equipment for planting bristles on a pointed wire elastic electric toothbrush head and wrapping it with soft glue. Background Art
[0002] The equipment for planting bristles on a pointed wire elastic electric toothbrush head and wrapping it with soft glue is a core equipment in the intelligent manufacturing field of oral care products, and is widely used in the mass production of high-precision sonic toothbrushes, children's soft toothbrushes and multi-functional care toothbrushes. With the upgrading of consumers' demands for brushing comfort, gum protection and personalized design, the industry has put forward higher requirements for the anti-static control, multi-material compatibility and dynamic hair planting accuracy of hair planting equipment. The current mainstream technologies mostly adopt all-metal molds combined with servo pressing mechanisms, or hair planting production lines based on a single hot melting process, and a standardized process has been formed in the production of basic toothbrush heads.
[0003] The current toothbrush production equipment uses a bobbin to move back and forth in a shuttle shell to draw wire, continuously send the toothbrush wire into the hair planting nozzle, and then drive the aluminum sheet feeding mechanism by a cam mechanism to send the aluminum sheet into the slicing knife box for slicing, and then implant it into each hole of the toothbrush head together with each bundle of toothbrush wires in sequence. Toothbrush wires of different colors are implanted according to the programmed setting. One toothbrush can be produced in 6 seconds, and the efficiency is relatively low. At the same time, defective products will cause the entire toothbrush to be scrapped, increasing the production cost. For toothbrush production processes with different toothbrush wires, the process will be more complex, which limits the quantity, length, color and shape of the blank materials of a single toothbrush head. The types of toothbrushes that can be produced are few, the hair planting density is relatively low, and the single-bundle elasticity swing of the hair bundle cannot be realized. Therefore, we provide an equipment for planting bristles on a pointed wire elastic electric toothbrush head and wrapping it with soft glue. Summary of the Invention
[0004] The purpose of the present invention is to solve the disadvantages existing in the prior art.
[0005] To achieve the above purpose, the present invention adopts the following technical solutions: including: a semi-automatic pointed hair planting machine, a semi-automatic hot ironing machine, an artificial belt assembly line, a semi-automatic cutting machine and a two-color injection molding machine;
[0006] The semi-automatic pointed hair planting machine includes an artificial feeding mechanism. On one side of the artificial feeding mechanism, there is a bristles arranging mechanism. On the side of the artificial feeding mechanism far from the bristles arranging mechanism, there is a brush wire blocking mechanism. On the side of the bristles arranging mechanism far from the artificial feeding mechanism, there is a brush wire pushing mechanism. On one side of the brush wire pushing mechanism, there is a brush wire planting mechanism. Between the brush wire pushing mechanism and the brush wire planting mechanism, there is a brush wire picking mechanism. On one side of the brush wire blocking mechanism, there is a vacuum system;
[0007] The artificial feeding mechanism includes a lifting slide cylinder, and a carrier fixing plate is arranged on the lifting slide cylinder. A sub-carrier is arranged in the carrier fixing plate;
[0008] The brush wire mechanism comprises a slide rail, one end of which is provided with a first servo motor, a first KK module is provided on the slide rail, and a brush wire workpiece is provided on the first KK module;
[0009] A brush wire planting mechanism, comprising a brush wire planting displacement cylinder, a first guide post positioning cylinder is arranged on the brush wire planting displacement cylinder, a second guide post positioning cylinder is arranged on one side of the first guide post positioning cylinder, a brush wire integration mold plate is arranged on one side of the second guide post positioning cylinder, and a waste blowing cleaning mechanism is arranged on one side of the brush wire integration mold plate;
[0010] A brush wire pushing mechanism comprises a brush wire auxiliary guide plate, a brush wire push rod is arranged on one side of the brush wire auxiliary guide plate, a third guide post positioning cylinder is arranged on the side of the brush wire auxiliary guide plate away from the brush wire push rod, a brush wire pushing servo motor is arranged on one side of the third guide post positioning cylinder, a fourth guide post positioning cylinder is arranged on the side of the brush wire pushing servo motor away from the third guide post positioning cylinder, and a brush wire pushing displacement cylinder is arranged at the bottom of the brush wire pushing servo motor;
[0011] The brush wire taking mechanism comprises a synchronous wheel and synchronous belt group, a rotating hair taking disc is arranged at one end of the synchronous wheel and synchronous belt group, a tube-inserting hair suction mechanism is arranged at one side of the rotating hair taking disc, a hair holding channel is arranged at the side of the rotating hair taking disc away from the tube-inserting hair suction mechanism, and a hair pushing mechanism is arranged in the hair holding channel.
[0012] As a preferred embodiment, the semi-automatic blanching machine includes a hot cutting mechanism, a hot soup mechanism, a carrier displacement module, a water cooling system and a vibration trimming mechanism;
[0013] The hot cutting mechanism comprises a second servo motor, a second KK module is arranged at one end of the second servo motor, a third KK module is arranged on the second KK module, a third servo motor is arranged at one end of the third KK module, a water cooling interface is arranged at one side of the third KK module, a hot cutting knife is arranged at one side of the water cooling interface, and a first heating core is arranged in the hot cutting knife;
[0014] The hot-ironing mechanism comprises a fourth servo motor, a fourth KK module is arranged at one end of the fourth servo motor, a water-cooling joint is arranged on the outer surface of the fourth KK module, a first hot-ironing head is arranged at one end of the water-cooling joint, and a second heating core is arranged at one end of the first hot-ironing head;
[0015] The vibration trimming mechanism comprises a vibration carrier, a carrier sensor is arranged on the vibration carrier, a second hot ironing head is arranged on the carrier sensor, and a vibration frequency controller is arranged at the bottom of the second hot ironing head.
[0016] As a preferred embodiment, the bottom of the vehicle fixing plate is welded to the lifting slide cylinder, the outer surface of the sub-vehicle is nested on the lifting slide cylinder, one end of the slide rail is butted against the first servo motor, the inner surface of the first KK module is nested on the outer surface of the slide rail, and the brush wire workpiece is butted against the first KK module.
[0017] As a preferred embodiment, one end of the brush wire displacement cylinder is butted against the bottom of the first guide post positioning cylinder, one ends of the first guide post positioning cylinder and the second guide post positioning cylinder are both butted against the brush wire integration mold plate, and the outer surface of the waste blowing and cleaning mechanism is butted against one side of the brush wire integration mold plate.
[0018] As a preferred embodiment, one end of the brush wire push rod is cast on the brush wire auxiliary guide plate, and one ends of the third guide post positioning cylinder and the fourth guide post positioning cylinder are butted against the side of the brush wire auxiliary guide plate away from the brush wire push rod.
[0019] As a preferred embodiment, the brush wire pushing servo motor is butted between the third guide post positioning cylinder and the fourth guide post positioning cylinder, the bottom of the brush wire pushing servo motor is nested on the outer surface of the brush wire displacement cylinder, and one end of the synchronous pulley and synchronous belt group is butted against the rotating hair picking disc.
[0020] As a preferred embodiment, one end of the cannula hair sucking mechanism is nested on the outer surface of the rotating hair picking disc, one end of the hair storage channel is butted against the side of the rotating hair picking disc away from the cannula hair sucking mechanism, and the outer surface of the hair pushing mechanism is nested in the hair storage channel.
[0021] As a preferred embodiment, one end of the second KK module is butted against one end of the second servo motor, one end of the third KK module is butted against the second KK module, one end of the third KK module is butted against the third servo motor, the inner surface of the water cooling interface is nested on the outer surface of the third KK module, one end of the hot cutting knife is butted against the third KK module, one side of the hot cutting knife is fixed on the water cooling interface, and the outer surface of the first heating core is nested in the hot cutting knife.
[0022] As a preferred embodiment, one end of the fourth servo motor is butted against one end of the fourth KK module, the inner surface of the water cooling joint is nested on the outer surface of the fourth KK module, the first hot stamping head is butted against the bottom of the water cooling joint, and the outer surface of the second heating core is nested in the first hot stamping head.
[0023] As a preferred embodiment, the vehicle sensor is butted against the vibrating vehicle, one end of the second hot stamping head is welded to the vehicle sensor, and one end of the vibration frequency controller is butted against the vibrating vehicle through a vibrator.
[0024] Compared with the prior art, the advantages and positive effects of the present invention are as follows:
[0025] In the present invention, anti-static tubes and a vacuum system are used to process the brush filaments, reducing human contact with and ingestion of metal ions such as copper and aluminum. Through the coordinated operation of a semi-automatic sharp hair implanting machine, a heat ironing machine, and a two-color injection molding machine, efficient production of one toothbrush head every 5 to 6 seconds is achieved. The brush filament implanting mechanism arranges brush filaments of different lengths according to the designed appearance through precise displacement and a mold plate. The brush taking mechanism and the brush filament implanting mechanism can simultaneously insert different types of brush filaments into the corresponding holes. By replacing a small number of accessories, the equipment can be compatible with the production of other types of toothbrush heads. The toothbrush head and the toothbrush handle are produced separately, reducing the increase in production costs caused by defective products. The brush filament implanting mechanism and the brush filament pushing mechanism can implant various types of brush filaments with different colors, quantities, and lengths on one toothbrush head. The heat ironing mechanism welds at 900°C to ensure the firm combination of the toothbrush head and the toothbrush filaments. The brush filament implanting mechanism and the brush filament pushing mechanism can implant brush filaments at multiple angles simultaneously. Through the cooperation of the hair arranging mechanism and the heat ironing mechanism, it is ensured that the hair bundle can achieve single-bundle elastic swinging, improving the brushing effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 It is a three-dimensional view of a sharp filament elastic electric toothbrush head hair implanting and soft rubber packaging device proposed by the present invention;
[0027] Figure 2 It is a three-dimensional view of the structure of the semi-automatic sharp hair implanting machine of a sharp filament elastic electric toothbrush head hair implanting and soft rubber packaging device proposed by the present invention;
[0028] Figure 3 It is a three-dimensional view of the manual feeding mechanism of a sharp filament elastic electric toothbrush head hair implanting and soft rubber packaging device proposed by the present invention;
[0029] Figure 4 It is a three-dimensional view of the brush filament arranging mechanism of a sharp filament elastic electric toothbrush head hair implanting and soft rubber packaging device proposed by the present invention;
[0030] Figure 5 It is a three-dimensional view of the brush filament implanting mechanism of a sharp filament elastic electric toothbrush head hair implanting and soft rubber packaging device proposed by the present invention;
[0031] Figure 6 It is a three-dimensional view of the brush filament pushing mechanism of a sharp filament elastic electric toothbrush head hair implanting and soft rubber packaging device proposed by the present invention;
[0032] Figure 7 It is a rear three-dimensional view of the brush filament taking mechanism of a sharp filament elastic electric toothbrush head hair implanting and soft rubber packaging device proposed by the present invention;
[0033] Figure 8 It is a front three-dimensional view of the brush filament taking mechanism of a sharp filament elastic electric toothbrush head hair implanting and soft rubber packaging device proposed by the present invention;
[0034] Figure 9 A three-dimensional diagram of a semi-automatic hot stamping machine for a pointed elastic electric toothbrush head with soft glue for the present invention;
[0035] Figure 10 A three-dimensional diagram of the hot cutting mechanism of a soft glue device for planting hair packs of a pointed elastic electric toothbrush head is provided for the present invention;
[0036] Figure 11 A three-dimensional diagram of the hot ironing mechanism of a soft-glue device for a hair-planting bag of a pointed-wire elastic electric toothbrush head provided by the present invention;
[0037] Figure 12 The present invention provides a three-dimensional diagram of a vibration hair trimming mechanism of a soft-glue device for a hair planting bag of a pointed elastic electric toothbrush head.
[0038] Legend:
[0039] 1. Semi-automatic pointed hair transplanting machine;
[0040] 2. Manual feeding mechanism; 21. Lifting slide cylinder; 22. Carrier fixing plate; 23. Sub-carrier;
[0041] 3. Wire brushing mechanism; 31. Slide rail; 32. First servo motor; 33. First KK module; 34. Wire brushing workpiece;
[0042] 4. Brush wire planting mechanism; 41. Brush wire planting displacement cylinder; 42. First guide post positioning cylinder; 43. Second guide post positioning cylinder; 44. Brush wire integration mold plate; 45. Waste blowing cleaning mechanism;
[0043] 5. Brush wire pushing mechanism; 51. Brush wire auxiliary guide plate; 52. Brush wire push rod; 53. Third guide post positioning cylinder; 54. Brush wire pushing servo motor; 55. Brush wire pushing displacement cylinder; 56. Fourth guide post positioning cylinder;
[0044] 6. Brush wire blocking mechanism; 7. Vacuum system; 8. Semi-automatic hot stamping machine;
[0045] 81, hot cutting mechanism; 811, second servo motor; 812, second KK module; 813, third KK module; 814, third servo motor; 815, water cooling interface; 816, hot cutting knife; 817, first heating core;
[0046] 82, hot-ironing mechanism; 821, fourth servo motor; 822, fourth KK module; 823, water-cooling joint; 824, first hot-ironing head; 825, second heating core;
[0047] 83. Vehicle displacement module; 84. Water cooling system;
[0048] 85. Vibration hair grooming mechanism; 851. Vibration carrier; 852. Carrier sensor; 853. Second heat ironing head; 854. Vibration frequency controller;
[0049] 9. Manual belt assembly line; 10. Semi-automatic cutting machine; 11. Two-color injection molding machine;
[0050] 12. Brush wire picking mechanism; 121. Synchronous pulley and synchronous belt group; 122. Tube inserting and hair sucking mechanism; 123. Rotating hair picking disc; 124. Hair storage runner; 125. Hair pushing mechanism. Detailed implementation manner
[0051] In order to make the technical problems, technical solutions and beneficial effects to be solved by the present invention clearer and more understandable, the present invention will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. The specific embodiments described herein are only used to explain the present invention and are not used to limit the present invention. All other embodiments obtained by those of ordinary skill in the art based on the embodiments in the present application without creative efforts belong to the scope of protection of the present application.
[0052] It should be further noted that the drawings and embodiments of the present invention mainly describe and explain the concept of the present invention. On the basis of this concept, the specific forms and settings of some connection relationships, positional relationships, power mechanisms, power supply systems, hydraulic systems and control systems may not be completely described. However, on the premise that those skilled in the art understand the concept of the present invention, those skilled in the art can adopt well-known ways to implement the above specific forms and settings.
[0053] When an element is referred to as "fixed to" or "disposed on" another element, it can be directly on the other element or indirectly on the other element. When an element is referred to as "connected to" another element, it can be directly connected to the other element or indirectly connected to the other element.
[0054] The orientation words "inside, outside" refer to the inside and outside of the contour of each component itself. The terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc. indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation to the present invention.
[0055] For ease of description, spatial relative terms such as "above", "over", "on the upper surface", "upper", etc. can be used here to describe the spatial positional relationship between a device or feature shown in the figure and other devices or features. It should be understood that spatial relative terms are intended to encompass different orientations in use or operation in addition to the orientation described in the figure for the device. For example, if the device in the attached drawing is inverted, the device described as "above other devices or structures" or "over other devices or structures" will then be positioned as "below other devices or structures" or "under other devices or structures". Thus, the exemplary term "above" can include both the orientations of "above" and "below". The device can also be positioned in other different ways, and corresponding interpretations are made for the spatial relative descriptions used here.
[0056] The terms "first" and "second" are used only for descriptive purposes and should not be construed as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, features defined with "first" and "second" may explicitly or implicitly include one or more of such features. In the description of the present invention, the meaning of "a plurality" is two or more, and the meaning of "several" is one or more, unless otherwise specifically defined.
[0057] Now, a soft glue device for implanting bristles on a pointed wire elastic electric toothbrush head provided by the present invention will be described.
[0058] Embodiment 1
[0059] As Figures 1-12 shown, the present invention provides a technical solution: a soft glue device for implanting bristles on a pointed wire elastic electric toothbrush head, comprising: a semi-automatic pointed bristle implanting machine 1, a semi-automatic hot ironing machine 8, an artificial belt assembly line 9, a semi-automatic cutting machine 10, and a two-color injection molding machine 11;
[0060] The semi-automatic pointed bristle implanting machine 1 includes an artificial feeding mechanism 2. On one side of the artificial feeding mechanism 2, there is a brush wire arranging mechanism 3. On the side of the artificial feeding mechanism 2 away from the brush wire arranging mechanism 3, there is a brush wire blocking mechanism 6. On the side of the brush wire arranging mechanism 3 away from the artificial feeding mechanism 2, there is a brush wire pushing mechanism 5. On one side of the brush wire pushing mechanism 5, there is a brush wire implanting mechanism 4. Between the brush wire pushing mechanism 5 and the brush wire implanting mechanism 4, there is a brush wire taking mechanism 12. On one side of the brush wire blocking mechanism 6, there is a vacuum system 7;
[0061] The artificial feeding mechanism 2 includes a lifting slide cylinder 21. On the lifting slide cylinder 21, there is a carrier fixing plate 22. In the carrier fixing plate 22, there is a sub-carrier 23;
[0062] The bristles planting mechanism 3 includes a slide rail 31. One end of the slide rail 31 is provided with a first servo motor 32. A first KK module 33 is arranged on the slide rail 31. A bristles planting workpiece 34 is arranged on the first KK module 33;
[0063] The brush wire planting mechanism 4 includes a brush wire planting displacement cylinder 41. A first guide post positioning cylinder 42 is arranged on the brush wire planting displacement cylinder 41. A second guide post positioning cylinder 43 is arranged on one side of the first guide post positioning cylinder 42. A brush wire integration die plate 44 is arranged on one side of the second guide post positioning cylinder 43. A waste blowing and cleaning mechanism 45 is arranged on one side of the brush wire integration die plate 44;
[0064] The brush wire pushing mechanism 5 includes a brush wire auxiliary guiding plate 51. A brush wire push rod 52 is arranged on one side of the brush wire auxiliary guiding plate 51. A third guide post positioning cylinder 53 is arranged on the side of the brush wire auxiliary guiding plate 51 away from the brush wire push rod 52. A brush wire pushing servo motor 54 is arranged on one side of the third guide post positioning cylinder 53. A fourth guide post positioning cylinder 56 is arranged on the side of the brush wire pushing servo motor 54 away from the third guide post positioning cylinder 53. A brush wire pushing displacement cylinder 55 is arranged at the bottom of the brush wire pushing servo motor 54;
[0065] The brush wire picking mechanism 12 includes a synchronous pulley and synchronous belt group 121. A rotating hair picking disc 123 is arranged at one end of the synchronous pulley and synchronous belt group 121. A cannula hair suction mechanism 122 is arranged on one side of the rotating hair picking disc 123. A hair receiving runner 124 is arranged on the side of the rotating hair picking disc 123 away from the cannula hair suction mechanism 122. A hair pushing mechanism 125 is arranged in the hair receiving runner 124;
[0066] The semi-automatic hot ironing machine 8 includes a hot cutting mechanism 81, a hot ironing mechanism 82, a carrier displacement module 83, a water cooling system 84 and a vibrating hair aligning mechanism 85;
[0067] The hot cutting mechanism 81 includes a second servo motor 811. A second KK module 812 is arranged at one end of the second servo motor 811. A third KK module 813 is arranged on the second KK module 812. A third servo motor 814 is arranged at one end of the third KK module 813. A water cooling interface 815 is arranged on one side of the third KK module 813. A hot cutting knife 816 is arranged on one side of the water cooling interface 815. A first heating core 817 is arranged in the hot cutting knife 816;
[0068] The hot ironing mechanism 82 includes a fourth servo motor 821. A fourth KK module 822 is arranged at one end of the fourth servo motor 821. A water cooling joint 823 is arranged on the outer surface of the fourth KK module 822. A first hot ironing head 824 is arranged at one end of the water cooling joint 823. A second heating core 825 is arranged at one end of the first hot ironing head 824;
[0069] The vibrating hair arranging mechanism 85 includes a vibrating carrier 851, on which a carrier sensor 852 is provided. A second hot iron head 853 is provided on the carrier sensor 852, and a vibration frequency controller 854 is provided at the bottom of the second hot iron head 853;
[0070] The bottom of the carrier fixing plate 22 is welded to the lifting slide cylinder 21. The outer surface of the sub-carrier 23 is nested on the lifting slide cylinder 21. One end of the slide rail 31 is butted against the first servo motor 32. The inner surface of the first KK module 33 is nested on the outer surface of the slide rail 31. The brush wire workpiece 34 is butted against the first KK module 33;
[0071] One end of the brush wire planting displacement cylinder 41 is butted against the bottom of the first guide post positioning cylinder 42. One ends of the first guide post positioning cylinder 42 and the second guide post positioning cylinder 43 are both butted against the brush wire integration mold plate 44. The outer surface of the waste blowing and cleaning mechanism 45 is butted against one side of the brush wire integration mold plate 44;
[0072] One end of the brush wire push rod 52 is cast on the brush wire auxiliary guide plate 51. One ends of the third guide post positioning cylinder 53 and the fourth guide post positioning cylinder 56 are butted against the side of the brush wire auxiliary guide plate 51 away from the brush wire push rod 52;
[0073] The brush wire pushing servo motor 54 is butted between the third guide post positioning cylinder 53 and the fourth guide post positioning cylinder 56. The bottom of the brush wire pushing servo motor 54 is nested on the outer surface of the brush wire pushing displacement cylinder 55. One end of the synchronous pulley and synchronous belt group 121 is butted against the rotating hair picking disc 123;
[0074] One end of the cannula hair suction mechanism 122 is nested on the outer surface of the rotating hair picking disc 123. One end of the hair storage flow channel 124 is butted against the side of the rotating hair picking disc 123 away from the cannula hair suction mechanism 122. The outer surface of the hair pushing mechanism 125 is nested in the hair storage flow channel 124;
[0075] One end of the second KK module 812 is butted against one end of the second servo motor 811. One end of the third KK module 813 is butted against the second KK module 812. One end of the third KK module 813 is butted against the third servo motor 814. The inner surface of the water cooling interface 815 is nested on the outer surface of the third KK module 813. One end of the hot cutting knife 816 is butted against the third KK module 813. One side of the hot cutting knife 816 is fixed on the water cooling interface 815. The outer surface of the first heating core 817 is nested in the hot cutting knife 816;
[0076] One end of the fourth servo motor 821 is butted against one end of the fourth KK module 822. The inner surface of the water cooling joint 823 is nested on the outer surface of the fourth KK module 822. The first hot iron head 824 is butted against the bottom of the water cooling joint 823. The outer surface of the second heating core 825 is nested in the first hot iron head 824;
[0077] The vehicle sensor 852 is docked on the vibrating vehicle 851. One end of the second hot iron head 853 is welded to the vehicle sensor 852. One end of the vibration frequency controller 854 is docked on the vibrating vehicle 851 through a vibrator.
[0078] In this embodiment, the toothbrush filaments are manually placed into the hair storage channel 124 of the filament taking mechanism 12. The toothbrush filaments are sucked into the anti-static tube by rotating the hair taking disc 123 and the tube inserting and hair sucking mechanism 122. The filament conveying mechanism 3 sends the filaments to the filament implanting mechanism 4 through the first servo motor 32 and the first KK module 33. The filament implanting displacement cylinder 41 drives the filament integrating template 44 to integrate and implant the filaments into the toothbrush head holes. The filament pushing mechanism 5 pushes the filaments into the carrier through the filament pushing servo motor 54 and the filament pushing displacement cylinder 55. The cutting mechanism 81 and the hot ironing mechanism 82 of the semi-automatic hot ironing machine 8 control the cutting knife 816 and the first hot iron head 824 respectively through the second servo motor 811, the third servo motor 814 and the fourth servo motor 821, cut off the redundant parts of the filaments and perform high-temperature welding. The vibration and hair arranging mechanism 85 arranges the filaments through the vibrating vehicle 851 and the vibration frequency controller 854, and the carrier is sent to the two-color injection molding machine 11 through the manual belt assembly line 9 for injection molding to complete the soft rubber wrapping treatment of the toothbrush head.
[0079] Working principle:
[0080] As Figures 1-12 shown, the toothbrush filaments are manually placed into the hair storage channel 124 of the filament taking mechanism 12. The toothbrush filaments are sucked into the anti-static tube by rotating the hair taking disc 123 and the tube inserting and hair sucking mechanism 122. The filament conveying mechanism 3 sends the filaments to the filament implanting mechanism 4 through the first servo motor 32 and the first KK module 33. The filament implanting displacement cylinder 41 drives the filament integrating template 44 to integrate and implant the filaments into the toothbrush head holes. The filament pushing mechanism 5 pushes the filaments into the carrier through the filament pushing servo motor 54 and the filament pushing displacement cylinder 55.
[0081] The cutting mechanism 81 and the hot ironing mechanism 82 of the semi-automatic hot ironing machine 8 control the cutting knife 816 and the first hot iron head 824 respectively through the second servo motor 811, the third servo motor 814 and the fourth servo motor 821, cut off the redundant parts of the filaments and perform high-temperature welding. The vibration and hair arranging mechanism 85 arranges the filaments through the vibrating vehicle 851 and the vibration frequency controller 854 to ensure that the filaments are neatly arranged.
[0082] The carrier is sent to the two-color injection molding machine 11 through the manual belt assembly line 9 for injection molding. The operator assembles the sub-carrier 23 and the mother carrier on the workbench, and the sub-carrier 23, the mother carrier and the assembled carrier are respectively returned through three belt lines.
[0083] The two-color injection molding machine 11 has two sets of molds. One set is used to produce the brush handle, and the other set is for injecting soft rubber. Workers manually place the assembled carrier into the injection molding machine for injection molding. After injection molding, the mother carrier is placed on the mother carrier return line, and the sub-carrier 23 is placed on the sub-carrier 23 return line to complete the soft rubber wrapping process for the toothbrush head.
[0084] The above are only the preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, and improvements made within the spirit and principles of the present invention shall be included within the protection scope of the present invention.
[0085] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present application. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprise" and / or "include" are used in this specification, they indicate the presence of features, steps, operations, devices, components, and / or combinations thereof.
[0086] Unless otherwise specifically stated, the relative arrangements, numerical expressions, and numerical values of the components and steps set forth in these embodiments do not limit the scope of the present application. At the same time, it should be understood that for the convenience of description, the dimensions of the various parts shown in the drawings are not drawn in actual proportional relationships. Technologies, methods, and devices known to those of ordinary skill in the relevant art may not be discussed in detail, but where appropriate, the said technologies, methods, and devices should be regarded as part of the authorized specification. In all the examples shown and discussed herein, any specific value should be construed as merely exemplary and not as a limitation. Therefore, other examples of the exemplary embodiments may have different values. It should be noted that like reference numerals and letters indicate similar items in the following drawings. Therefore, once an item is defined in one drawing, it does not need to be further discussed in subsequent drawings.
Claims
1. A soft glue device for planting bristles on the head of a pointed wire elastic electric toothbrush, characterized in that, Including: Semi-automatic sharp hair implanting machine (1), semi-automatic hot ironing machine (8), manual belt assembly line (9), semi-automatic cutting machine (10) and two-color injection molding machine (11); The semi-automatic sharp hair implanting machine (1) includes a manual feeding mechanism (2). On one side of the manual feeding mechanism (2), there is a brush wire arranging mechanism (3). On the side of the manual feeding mechanism (2) away from the brush wire arranging mechanism (3), there is a brush wire blocking mechanism (6). On the side of the brush wire arranging mechanism (3) away from the manual feeding mechanism (2), there is a brush wire pushing mechanism (5). On one side of the brush wire pushing mechanism (5), there is a brush wire implanting mechanism (4). Between the brush wire pushing mechanism (5) and the brush wire implanting mechanism (4), there is a brush wire picking mechanism (12). On one side of the brush wire blocking mechanism (6), there is a vacuum system (7); The manual feeding mechanism (2) includes a lifting slide cylinder (21). On the lifting slide cylinder (21), there is a carrier fixing plate (22). In the carrier fixing plate (22), there is a sub-carrier (23); The brush wire arranging mechanism (3) includes a slide rail (31). At one end of the slide rail (31), there is a first servo motor (32). On the slide rail (31), there is a first KK module (33). On the first KK module (33), there is a brush wire arranging workpiece (34); The brush wire implanting mechanism (4) includes a brush wire implanting displacement cylinder (41). On the brush wire implanting displacement cylinder (41), there is a first guide post positioning cylinder (42). On one side of the first guide post positioning cylinder (42), there is a second guide post positioning cylinder (43). On one side of the second guide post positioning cylinder (43), there is a brush wire integration mold plate (45). On one side of the brush wire integration mold plate (45), there is a waste blowing and cleaning mechanism (44); The brush wire pushing mechanism (5) includes a brush wire auxiliary guiding plate (51). On one side of the brush wire auxiliary guiding plate (51), there is a brush wire push rod (52). On the side of the brush wire auxiliary guiding plate (51) away from the brush wire push rod (52), there is a third guide post positioning cylinder (53). On one side of the third guide post positioning cylinder (53), there is a brush wire pushing servo motor (54). On the side of the brush wire pushing servo motor (54) away from the third guide post positioning cylinder (53), there is a fourth guide post positioning cylinder (56). At the bottom of the brush wire pushing servo motor (54), there is a brush wire pushing displacement cylinder (55); The brush wire picking mechanism (12) includes a synchronous pulley and synchronous belt set (121). At one end of the synchronous pulley and synchronous belt set (121), there is a rotating hair picking disc (123). On one side of the rotating hair picking disc (123), there is a cannula hair sucking mechanism (122). On the side of the rotating hair picking disc (123) away from the cannula hair sucking mechanism (122), there is a hair receiving runner (124). In the hair receiving runner (124), there is a hair pushing mechanism (125).
2. The soft rubber device for implanting bristles of a pointed filament elastic electric toothbrush head according to claim 1, characterized in that: The semi-automatic hot ironing machine (8) includes a hot cutting mechanism (81), a hot ironing mechanism (82), a carrier displacement module (83), a water cooling system (84) and a vibration hair arranging mechanism (85); The hot cutting mechanism (81) comprises a second servo motor (811), a second KK module (812) is arranged at one end of the second servo motor (811), a third KK module (813) is arranged on the second KK module (812), a third servo motor (814) is arranged at one end of the third KK module (813), a water cooling interface (815) is arranged at one side of the third KK module (813), a hot cutting knife (816) is arranged at one side of the water cooling interface (815), and a first heating core (817) is arranged in the hot cutting knife (816); The hot-ironing mechanism (82) comprises a fourth servo motor (821), a fourth KK module (822) being arranged at one end of the fourth servo motor (821), a water-cooling joint (823) being arranged on the outer surface of the fourth KK module (822), a first hot-ironing head (824) being arranged at one end of the water-cooling joint (823), and a second heating core (825) being arranged at one end of the first hot-ironing head (824); The vibrating trimming mechanism (85) comprises a vibrating carrier (851), a carrier sensor (852) is arranged on the vibrating carrier (851), a second hot ironing head (853) is arranged on the carrier sensor (852), and a vibration frequency controller (854) is arranged at the bottom of the second hot ironing head (853).
3. The hair implanting soft rubber device for the pointed wire elastic electric toothbrush head according to claim 1, wherein: The bottom of the carrier fixing plate (22) is welded on the lifting slide cylinder (21), the outer surface of the sub-carrier (23) is nested on the lifting slide cylinder (21), one end of the slide rail (31) is docked on the first servo motor (32), the inner surface of the first KK module (33) is nested on the outer surface of the slide rail (31), and the brush wire workpiece (34) is docked on the first KK module (33).
4. A soft glue device for implanting bristles on the tip wire elastic electric toothbrush head according to claim 1, characterized in that: One end of the brush wire displacement cylinder (41) is connected to the bottom of the first guide column positioning cylinder (42), one end of the first guide column positioning cylinder (42) and the second guide column positioning cylinder (43) are both connected to the brush wire integration mold plate (45), and the outer surface of the waste blowing cleaning mechanism (44) is connected to one side of the brush wire integration mold plate (45).
5. A soft glue device for implanting bristles on the tip wire elastic electric toothbrush head according to claim 1, characterized in that: One end of the brush push rod (52) is cast on the brush auxiliary guide plate (51), and one end of the third guide column positioning cylinder (53) and the fourth guide column positioning cylinder (56) are butted against a side of the brush auxiliary guide plate (51) away from the brush push rod (52).
6. The soft glue device for planting bristles on the tip wire elastic electric toothbrush head according to claim 1, characterized in that: The brush wire pushing servo motor (54) is docked between the third guide post positioning cylinder (53) and the fourth guide post positioning cylinder (56), the bottom of the brush wire pushing servo motor (54) is nested in the outer surface of the brush wire pushing displacement cylinder (55), and one end of the synchronous wheel synchronous belt group (121) is docked on the rotating hair removal disc (123).
7. A soft glue device for implanting bristles on the tip wire elastic electric toothbrush head according to claim 1, characterized in that: One end of the hair suction tube mechanism (122) is nested on the outer surface of the rotating hair picking disc (123). One end of the hair storage flow channel (124) is docked on the side of the rotating hair picking disc (123) away from the hair suction tube mechanism (122). The outer surface of the hair pushing mechanism (125) is nested in the hair storage flow channel (124).
8. The soft glue device for implanting bristles on the tip wire elastic electric toothbrush head according to claim 2, characterized in that: One end of the second KK module (812) is docked on one end of the second servo motor (811). One end of the third KK module (813) is docked on the second KK module (812). One end of the third KK module (813) is docked on the third servo motor (814). The inner surface of the water cooling interface (815) is nested on the outer surface of the third KK module (813). One end of the hot cutting knife (816) is docked on the third KK module (813). One side of the hot cutting knife (816) is fixed on the water cooling interface (815). The outer surface of the first heating core (817) is nested in the hot cutting knife (816).
9. A tufting soft rubber device for the filament elastic electric toothbrush head according to claim 2, characterized in that: One end of the fourth servo motor (821) is docked on one end of the fourth KK module (822). The inner surface of the water cooling joint (823) is nested on the outer surface of the fourth KK module (822). The first hot stamping head (824) is docked at the bottom of the water cooling joint (823). The outer surface of the second heating core (825) is nested in the first hot stamping head (824).
10. A soft glue device for implanting bristles on the tip wire elastic electric toothbrush head according to claim 2, characterized in that: The carrier inductor (852) is docked on the vibrating carrier (851). One end of the second hot stamping head (853) is welded on the carrier inductor (852). One end of the vibration frequency controller (854) is docked on the vibrating carrier (851) through a vibrator.