Tunnel drainage pipe adaptive crystallization blockage dredging and silt suction device
By designing an adaptive tunnel drainage pipe cleaning device, using the motion fitting assembly and the scraping cleaning assembly, combined with the acid dissolving solution spraying and sludge suction pump, the problem that the scraper cannot adapt to the pipes of different inner diameters is solved, and efficient crystal cleaning and sewage discharge is achieved.
Patent Information
- Application Number
- CN202510828542.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-20
- Publication Date
- 2025-08-15
- Estimated Expiration
- 2045-06-20
AI Technical Summary
In the prior art, the scraper cannot adapt to tunnel drainage pipes of different inner diameters, resulting in a reduced cleaning effect. During the cleaning process, sewage and crystals are prone to splash, polluting the inner wall of the pipe and affecting the cleaning effect.
A tunnel drainage pipe adaptive crystal blocking and dredging and silt suction device is designed, using a moving fitting assembly, a scraping cleaning assembly, an adaptive fitting assembly and a residue pushing assembly. The walking wheel drives the servo motor to fit the inner wall of the pipe. The arc-shaped scraper and movable scraper of the scraping cleaning assembly are staggered and cleaned, combining acid dissolving solution spraying and silt suction pump to discharge sewage and crystals.
The stable cleaning of pipes of different inner diameters is achieved, which reduces the re-contamination of sewage on the inner wall, improves the cleaning effect, and ensures the thorough cleaning of crystals and the centralized discharge of sewage.
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Figure CN120347035B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field related to pipeline crystallization cleaning, and in particular to a device for dredging and sucking silt from a tunnel drainage pipe that is self-adaptive to crystallization blockage. Background Art
[0002] Tunnel drainage pipes in limestone areas can perform well in the initial stage of tunnel operation. However, as the operating years increase year by year, tunnels in limestone areas are affected by the hydrodynamic effects of karst water or dissolved liquids, and white crystals gradually accumulate along the inner and outer walls of the tunnel drainage pipes, greatly reducing the drainage efficiency and drainage effect of the limestone tunnel, and even eventually leading to complete failure of the drainage pipes, affecting the safety and stability of the tunnel lining structure and the surrounding rock behind the lining.
[0003] At present, a mechanical vehicle is used to enter the interior of the pipeline, and then a rotating scraper is used to scrape and clean the crystals on the inner wall of the pipeline. The crystals and sludge that fall down from the cleaning and scraping are discharged collectively through the mechanical vehicle. First, the scraper cannot adapt to pipelines of different inner diameters, resulting in the inability to offset the inner wall of the pipeline, which reduces the cleaning effect of the crystals. In addition, when the scraper is rotating and scraping the crystals on the inner wall of the pipeline, the sewage at the bottom of the pipeline and the crystals splashed down by the scraping are also brought to the inner wall of the pipeline again, resulting in the scraper also splashing and contaminating the inner wall of the pipeline when scraping the crystals down. This will reduce the cleaning effect of the scraper on the inner wall of the pipeline, and the cleaned sewage will gather at the inner bottom along the pipe wall again, reducing the cleaning effect on the bottom of the pipeline, resulting in crystals remaining at the bottom of the pipeline again. Summary of the Invention
[0004] In order to overcome the deficiencies of the prior art, the present invention provides a tunnel drainage pipe adaptive crystallization blockage dredging and silt suction device.
[0005] In order to solve the above technical problems, the present invention provides the following technical solutions: a tunnel drainage pipe adaptive crystallization blockage dredging and silt suction device, comprising a cleaning shell, a spherical front cover fixedly mounted on the cleaning shell, a moving fitting component provided inside the cleaning shell, a running wheel in the moving fitting component fittingly moving with the inner wall of the pipe, a rotating column movably provided at the center of the spherical front cover, a scraping cleaning component for cleaning the inner wall of the pipe provided outside the rotating column, an arc-shaped scraper provided in the scraping cleaning component preliminarily cleaning the crystals on the inner wall of the pipe, a movable scraper in the scraping cleaning component is used to fit the inner wall of the pipe for fine cleaning, an adaptive fitting component is provided inside the rotating column, and the adaptive fitting component is used to fit the movable scraper and the arc-shaped scraper to the inner wall of the pipe;
[0006] A sludge suction pump is provided inside the spherical front cover, the input end of the sludge suction pump is connected to the sludge suction pipe located at the bottom of the spherical front cover, the output end of the sludge suction pump is fixedly installed with a discharge pipe, and a residue pushing assembly is provided at the inner bottom of the cleaning shell. The fan-shaped scraper in the residue pushing assembly scrapes the residue at the bottom of the pipe to the position of the sludge suction pipe.
[0007] As a preferred technical solution of the present invention, the motion fitting component also includes a motion ring and a stretching rod. A fixed column is fixedly installed at the inner center of the cleaning shell, and the motion ring moves through the outside of the fixed column. The fixed column is fixedly installed with a limiting base plate at one end close to the spherical front cover, and the limiting base plate is provided with a T-shaped groove on the side away from the spherical front cover. A T-shaped slider is slidably connected in the T-shaped groove, and a stretching plate is fixedly installed on the T-shaped slider. The cleaning shell is provided with three groups of stretching holes that match the size of the stretching plates, and the stretching plates all move in the stretching holes.
[0008] A servo motor is fixedly installed at one end of the fixed column close to the spherical front cover, and the output end of the servo motor is connected to a moving block through a fixed screw. Moving rods are installed around the moving block, and the moving rods pass through the fixed column and are installed on the inner side of the moving ring. The expansion plate and the moving ring are movably connected with the expansion rod through a first hinge. The expansion plate is installed with a walking seat at both ends of the side away from the fixed column. Walking wheels are movably provided on the walking seat close to the spherical front cover, and a driving box for driving the walking wheels to move is provided on the walking seat. Auxiliary wheels that fit into the inner wall of the pipe are movably provided on the walking seat away from the spherical front cover.
[0009] As a preferred technical solution of the present invention, the scraping and cleaning assembly also includes an arc-shaped swing arm and a fixed support plate. The rotating column is evenly and movably provided with three groups of arc-shaped swing arms on the outer periphery of one end away from the spherical front cover. The arc-shaped scraper is fixedly installed at the top end of the arc-shaped swing arm. The rotating column is evenly and movably provided with three groups of fixed support plates on the outer periphery of one end close to the spherical front cover. The fixed support plate is connected to a movable rod through a limiting strip inside. The movable scraper is fixedly installed at the top end of the movable rod, and both the arc-shaped scraper and the movable scraper move in fit with the inner wall of the pipe.
[0010] A rotating motor is fixedly installed inside the spherical front cover, and the output end of the rotating motor is connected to the first gear via a rotating shaft. A second gear is fixedly installed at one end of the rotating column located inside the spherical front cover, and the second gear is movably engaged with the first gear. A plurality of drainage holes are evenly opened on the arc-shaped scraper, and waterproof grooves are opened on both sides of the movable scraper. A waterproof flip plate is movably connected to the waterproof groove via a rotating shaft in the movable scraper. A plurality of drainage grooves are evenly opened on the top of the movable scraper, and the arc-shaped swing arm and the fixed support plate are staggered on the outside of the rotating column.
[0011] A plurality of arc-shaped spray seats with spray heads are evenly arranged around the top of the spherical front cover, and a connecting seat connected with the arc-shaped spray seats is arranged inside the spherical front cover.
[0012] As a preferred technical solution of the present invention, the adaptive fitting component includes a movable screw and a rotating disk that are movable inside the rotating column. A stepping motor is fixedly installed inside the rotating column at one end close to the rotating motor. The movable screw is fixedly installed at the output end of the stepping motor. The movable screw is threadedly connected to a movable block at one end away from the rotating motor. A hinged rod is movably connected between the movable block and the arc-shaped swing arm through a second hinge, and the hinged rod movably passes through a movable groove provided in the rotating column.
[0013] The movable screw is fixedly installed with a rotating disk at one end close to the rotating motor, and the rotating disk is provided with an arc-shaped rotating groove. The bottom of the movable rod is fixedly installed with a fixed rotating shaft that matches the size of the arc-shaped rotating groove, and the fixed rotating shaft moves in the arc-shaped rotating groove.
[0014] As a preferred technical solution of the present invention, the residue pushing assembly also includes a base block fixedly installed on the bottom of the cleaning shell, the base block is fixedly installed with a conical guide rail, the conical guide rails are connected with side plates through connecting blocks, and the base block is fixedly installed with several base columns on the side close to the side plate, and the outside of the base column is movably provided with a driving gear, and the base column and the driving gear move in fit.
[0015] The side frame is connected to the side plate through a limiting groove, and a supporting shaft is movably provided inside the side frame. The driving gear is fixedly installed on the supporting shaft. The supporting shaft is installed with a first bevel gear in the side frame. The first motor is installed on the top of the side frame. The output end of the first motor is connected to the second bevel gear located in the side frame through the shaft, and the second bevel gear is movably engaged with the first bevel gear. A connecting block is fixedly installed at the end of the side frame away from the base block, and a connecting rod is fixedly installed at the bottom of the connecting block. The fan-shaped scraper is installed at the bottom end of the connecting rod.
[0016] Compared with the prior art, the present invention has the following beneficial effects:
[0017] 1. In the present invention, the servo motor in the motion fitting component drives the moving block on the fixed screw to realize reciprocating motion under the limit of the motion rod. The expansion plate realizes stable lifting motion under the action of the T-shaped slide groove and the T-shaped slider. The expansion plate will drive the walking wheel and the auxiliary wheel to fit and support the inner wall of the pipe with different inner diameters. The arc scraper and the movable scraper in the scraping cleaning component are staggered to realize preliminary cleaning and fine cleaning of the inner wall of the pipe, while reducing the secondary pollution of the inner wall of the pipe by sewage. The residue push component is used to clean the sludge and crystals that are gathered again, thereby improving the cleaning effect inside the pipe.
[0018] 2. In the present invention, the arc scraper connected to the arc swing arm on the outer periphery of the rotating column in the scraping cleaning component performs preliminary rotational scraping on the crystals on the inner wall of the pipe, scraping off the larger and easier-to-clean crystals. The drainage holes on the arc scraper will not drive the sewage at the bottom of the pipe to the surrounding inner wall of the pipe during the rotational movement. The second hinge is used in conjunction with the hinge rod to adjust the angle of the arc scraper, so that the arc scraper can adapt to pipes of different inner diameters for close cleaning, thereby improving the cleaning ability.
[0019] 3. In the present invention, an acidic dissolving liquid is sprayed around the pipeline through the connecting seat, the arc-shaped spray seat and the spray head to dissolve the crystals that are difficult to clean. The inner wall of the pipeline is finely rotated and cleaned by the movable scraper in the scraping cleaning assembly. The movable scraper is vertically fitted to the inner wall of the pipeline to improve the thorough cleaning of the crystals on the inner wall of the pipeline. The rotating disk, the arc-shaped rotating groove and the fixed rotating shaft are used to lift and lower the movable rod in the fixed support plate, and the distance between the movable scraper and the pipelines with different inner diameters is adjusted synchronously, so that the movable scraper fits closely to the inside of the pipeline for cleaning.
[0020] 4. In the present invention, splash prevention is achieved by rotating the waterproof flip plate on the side of the movable scraper in the scraping cleaning assembly. When the movable scraper and the sewage at the bottom of the pipe are rotated, the sewage rotates the waterproof flip plate, so that the sewage driven by the rotation will not adhere to the inner wall of the pipe along with the movable scraper. The waterproof groove of the movable scraper can also reduce the contact with the sewage at the bottom of the pipe while achieving cleaning crystals, thereby improving the cleaning effect on the inner wall of the pipe.
[0021] 5. In the present invention, the stepping motor in the rotating column of the fitting assembly drives the movable screw to rotate, and the movable block on the movable bolt rod realizes reciprocating motion under the limitation of the hinge rod and the movable groove. During the rotation process, the rotating disk drives the fixed rotating shaft to expand or retract through the arc-shaped rotating groove, so that the movable scraper and the arc scraper can fit the inner wall of the pipe and move, thereby improving the cleaning effect of the crystals on the inner wall of the pipe.
[0022] 6. In the present invention, the connecting block and connecting rod of the residue pushing assembly drive the fan-shaped scraper to push the sewage at the bottom of the pipe, push the collected sewage to the position of the sludge suction pipe, and the residual sewage is discharged again through the sludge suction pump and the sludge suction pipe. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0024] Figure 2 This is a schematic structural diagram of the cleaning housing of the present invention;
[0025] Figure 3 This is a schematic structural diagram of the sludge suction pump of the present invention;
[0026] Figure 4 It is a structural schematic diagram of the fixed column of the present invention;
[0027] Figure 5 Schematic diagram of the structure of the motion block of the present invention;
[0028] Figure 6 It is a structural schematic diagram of the spherical front cover of the present invention;
[0029] Figure 7 This is a schematic diagram of the structure of the arc-shaped swing arm of the present invention;
[0030] Figure 8 This is a structural diagram of a fixed support plate of the present invention;
[0031] Figure 9 It is a structural schematic diagram of the movable screw of the present invention;
[0032] Figure 10 It is a structural schematic diagram of the rotating disk of the present invention;
[0033] Figure 11 It is a structural schematic diagram of the base block of the present invention;
[0034] Figure 12 It is a structural schematic diagram of the driving gear of the present invention.
[0035] Among them: 10, cleaning shell; 11, spherical front cover; 12, silt suction pump; 13, silt suction pipe; 14, discharge pipe; 15, spray head; 16, arc-shaped spray seat; 17, connecting seat; 20, rotating column; 21, arc-shaped scraper; 22, movable scraper; 23, arc-shaped swing arm; 24, fixed support plate; 25, drainage hole; 26, waterproof groove; 27, waterproof flip plate; 28, drainage groove; 30, fan-shaped scraper; 31, limit groove; 32, side frame; 33, support shaft; 34, first bevel gear; 35, first motor; 36, second bevel gear; 37, connecting block; 38, connecting rod; 40, fixed column; 41, moving ring; 42, expansion rod; 43, servo motor; 44, fixing screw 45. Moving block; 46. Moving rod; 47. First hinge; 50. Limiting bottom plate; 51. T-shaped slide; 52. T-shaped slider; 53. Opening plate; 54. Opening hole; 55. Traveling seat; 56. Traveling wheel; 57. Drive box; 58. Auxiliary wheel; 60. Stepping motor; 61. Movable screw; 62. Rotating disk; 63. Moving block; 64. Second hinge; 65. Articulated rod; 66. Movable groove; 67. Arc-shaped rotating groove; 70. Movable rod; 71. Limiting strip; 72. Fixed rotating shaft; 73. Rotating motor; 74. First gear; 75. Second gear; 80. Base block; 81. Conical guide rail; 82. Connecting block; 83. Base column; 84. Driving gear; 85. Side plate. DETAILED DESCRIPTION
[0036] In order to make the technical means, creative features, purpose and efficacy of the present invention easy to understand, the present invention is further described below in conjunction with specific examples, but the following examples are only preferred embodiments of the present invention, not all. Based on the examples in the embodiments, other embodiments obtained by those skilled in the art without making creative work are within the scope of protection of the present invention. The experimental methods in the following examples, unless otherwise specified, are conventional methods, and the materials, reagents, etc. used in the following examples, unless otherwise specified, can be obtained from commercial channels.
[0037] Example: Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 and Figure 5 As shown, it includes a cleaning shell 10, which is fixedly installed with a spherical front cover 11. A motion fitting component is provided inside the cleaning shell 10, and the walking wheel 56 in the motion fitting component fits and moves with the inner wall of the pipe. A rotating column 20 is movably provided at the center of the spherical front cover 11. The motion fitting component also includes a moving ring 41 and a stretching rod 42. A fixed column 40 is fixedly installed at the inner center of the cleaning shell 10, and the moving ring 41 movably passes through the outside of the fixed column 40. The fixed column 40 is fixedly installed with a limiting base plate 50 at one end close to the spherical front cover 11. The limiting base plate 50 is provided with a T-shaped groove 51 on the side away from the spherical front cover 11. A T-shaped slider 52 is slidably connected in the T-shaped groove 51. The T-shaped slider 52 is fixedly installed with a stretching plate 53. The cleaning shell 10 is provided with three groups of sizes that match the stretching plate 53. The support hole 54, and the support plates 53 are all movable in the support holes 54. A servo motor 43 is fixedly installed at one end of the fixed column 40 close to the spherical front cover 11, and the output end of the servo motor 43 is connected to the moving block 45 through a fixed screw 44. The moving block 45 is surrounded by a moving rod 46. The moving rod 46 passes through the fixed column 40 and is installed on the inner side of the moving ring 41. The support plate 53 and the moving ring 41 are movably connected with the support rod 42 through a first hinge 47. The support plate 53 is installed with a walking seat 55 at both ends of the side away from the fixed column 40. A walking wheel 56 is movably provided on the walking seat 55 close to the spherical front cover 11, and a driving box 57 for driving the walking wheel 56 to move is provided on the walking seat 55. An auxiliary wheel 58 that fits the inner wall of the pipe is movably provided on the walking seat 55 away from the spherical front cover 11.
[0038] See Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 and Figure 5The driving box 57 on the front traveling seat 55 drives the traveling wheel 56 to travel around the inner wall of the pipe, and the auxiliary wheel 58 on the rear traveling seat 55 cooperates with the traveling wheel 56 to drive the cleaning shell 10 to travel inside the pipe. When cleaning pipes with different inner diameters, the moving block 45 on the fixed screw 44 is driven by the servo motor 43 to realize reciprocating motion under the limit of the moving rod 46. The moving block 45 drives the moving ring 41 outside the fixed column 40 to move synchronously through the moving rod 46. The moving ring 41 is connected to the limiting bottom plate 50 through the first hinge 47 and the expansion rod 42. The expansion plate 53 is lifted and pushed. When the moving ring 41 moves toward one end of the spherical front cover 11, the expansion plate 53 on the limiting base plate 50 is driven to move downward through the first hinge 47 and the expansion rod 42. When the moving ring 41 moves away from the spherical front cover 11, the expansion plate 53 on the limiting base plate 50 is driven to move downward through the first hinge 47 and the expansion rod 42. The expansion plate 53 realizes stable lifting and lowering movement under the action of the T-shaped slide groove 51 and the T-shaped slider 52. The expansion plate 53 will drive the walking wheel 56 and the auxiliary wheel 58 to fit and support the inner wall of the pipe with different inner diameters.
[0039] See Figure 6 、 Figure 7 、 Figure 8 、 Figure 9 and Figure 10, a scraping cleaning component is provided on the outside of the rotating column 20 for cleaning the inner wall of the pipe. The arc-shaped scraper 21 in the scraping cleaning component performs preliminary cleaning on the crystals on the inner wall of the pipe. The movable scraper 22 in the scraping cleaning component is used to fit the inner wall of the pipe for fine cleaning. The scraping cleaning component also includes an arc-shaped swing arm 23 and a fixed support plate 24. The rotating column 20 is evenly provided with three groups of arc-shaped swing arms 23 on the outer periphery of the end away from the spherical front cover 11. The arc-shaped scraper 21 is fixedly installed at the top end of the arc-shaped swing arm 23. The rotating column 20 is evenly provided with three groups of fixed support plates 24 on the outer periphery of the end close to the spherical front cover 11. The interior of the fixed support plate 24 is connected to a movable rod 70 through a limiting strip 71. The movable scraper 22 is fixedly installed at the top end of the movable rod 70, and the arc-shaped scraper 21 and the movable scraper 22 both move in fit with the inner wall of the pipe. A rotating motor 73 is fixedly installed inside the spherical front cover 11, and the output end of the rotating motor 73 is connected to the first gear 74 through a rotating shaft. A second gear 75 is fixedly installed at one end of the rotating column 20 located inside the spherical front cover 11, and the second gear 75 is movably engaged with the first gear 74. A plurality of drainage holes 25 are evenly provided on the arc scraper 21, and waterproof grooves 26 are provided on both sides of the movable scraper 22. The movable scraper 22 is movably connected to a waterproof flip plate 27 in the waterproof groove 26 through a rotating shaft. A plurality of drainage grooves 28 are evenly provided on the top of the movable scraper 22. The arc swing arm 23 and the fixed support plate 24 are staggered on the outside of the rotating column 20. A plurality of arc spray seats 16 with spray heads 15 are evenly installed around the top of the spherical front cover 11, and a connecting seat 17 connected to the arc spray seat 16 is installed inside the spherical front cover 11.
[0040] See Figure 6 、 Figure 7 、 Figure 8 、 Figure 9 and Figure 10The rotary motor 73 in the spherical front cover 11 drives the first gear 74 to rotate, and the first gear 74 engages the second gear 75 to drive the rotating column 20 to rotate. The arc scraper 21 connected to the arc swing arm 23 on the outer periphery of the rotating column 20 performs preliminary rotational scraping on the crystals on the inner wall of the pipe, and scrapes off the larger and easier-to-clean crystals. The drainage holes 25 on the arc scraper 21 will not drive the sewage at the bottom of the pipe to the surrounding inner wall of the pipe during the rotational movement. After the preliminary cleaning of the inner wall of the pipe, the acidic dissolving liquid is sprayed around the pipe through the connecting seat 17, the arc spray seat 16 and the spray head 15 to dissolve the difficult-to-clean crystals, and then the inner wall of the pipe is finely cleaned by the movable scraper 22. The movable scraper 22 is vertically fitted with the inner wall of the pipe to improve the thorough cleaning of the crystals on the inner wall of the pipe. The sludge suction pipe 13 is used to cooperate with the sludge suction pump 12 and the discharge pipe 14 to discharge the sewage and the cleaned crystals inside the pipe. The waterproof flip plate 27 rotating on the side of the movable scraper 22 is used to achieve a certain degree of splash-proof effect. When the movable scraper 22 and the sewage at the bottom of the pipe are rotated, the sewage rotates the waterproof flip plate 27, so that the sewage driven by the rotation will not adhere to the inner wall of the pipe with the movable scraper 22. The waterproof groove 26 of the movable scraper 22 can also reduce the contact with the sewage at the bottom of the pipe while cleaning the crystals, effectively preventing the sewage at the bottom of the pipe from polluting the surrounding area of the pipe.
[0041] See Figure 3 、 Figure 6 、 Figure 7 、 Figure 8 、 Figure 9 and Figure 10 , an adaptive fitting component is provided inside the rotating column 20, and the adaptive fitting component is used to fit the movable scraper 22 and the arc scraper 21 to the inner wall of the pipe. A sludge suction pump 12 is provided inside the spherical front cover 11, and the input end of the sludge suction pump 12 is connected to the sludge suction pipe 13 located at the bottom of the spherical front cover 11, and the output end of the sludge suction pump 12 is fixedly installed with a discharge pipe 14. The adaptive fitting component includes a movable screw 61 and a rotating disk 62 that are movable inside the rotating column 20. A stepping motor 60 is fixedly installed at one end of the rotating column 20 near the rotating motor 73, and the movable screw 61 is fixedly mounted on the stepping motor 6 0 output end, the movable screw 61 is threadedly connected to the movable block 63 at the end away from the rotating motor 73, and the movable block 63 and the arc-shaped swing arm 23 are movably connected with a hinged rod 65 through a second hinge 64, and the hinged rod 65 movably passes through the movable groove 66 provided on the rotating column 20, and the movable screw 61 is fixedly installed with a rotating disk 62 at the end close to the rotating motor 73, and the rotating disk 62 is provided with an arc-shaped rotating groove 67, and the bottom of the movable rod 70 is fixedly installed with a fixed rotating shaft 72 that matches the size of the arc-shaped rotating groove 67, and the fixed rotating shaft 72 moves in the arc-shaped rotating groove 67.
[0042] See Figure 6 、 Figure 7 、 Figure 8 、 Figure 9 and Figure 10 The stepping motor 60 in the rotating column 20 drives the movable screw 61 to rotate, and the movable block 63 on the movable bolt rod realizes reciprocating motion under the limit of the hinge rod 65 and the movable groove 66. During the movement, the movable block 63 adjusts the angle of the arc-shaped swing arm 23 through the second hinge 64 and the hinge rod 65, so that the arc-shaped scraper 21 at the top of the arc-shaped swing arm 23 fits the inner wall of the pipe with different inner diameters. The movable screw 61 synchronously drives the rotating disk 62 to rotate. During the rotation process, the rotating disk 62 drives the fixed rotating shaft 72 to expand or retract through the arc rotating groove 67. When the fixed shaft 72 moves, the movable rod 70 in the fixed support plate 24 moves downward, and the movable rod 70 simultaneously drives the movable scraper 22 at the top to move downward. Similarly, when the fixed shaft 72 moves, the movable rod 70 in the fixed support plate 24 moves upward, and the movable rod 70 drives the movable scraper 22 at the top to move upward. In this way, when the angle of the arc-shaped swing arm 23 is adjusted, the distance of the movable scraper 22 can also be adjusted, so that the movable scraper 22 and the arc-shaped scraper 21 can move in contact with the inner wall of the pipe, thereby improving the cleaning effect of the crystals on the inner wall of the pipe.
[0043] See Figure 1 、 Figure 5 、 Figure 11 and Figure 12 , a residue pushing assembly is provided at the inner bottom of the cleaning shell 10, and the fan-shaped scraper 30 in the residue pushing assembly scrapes the residue at the bottom of the pipe to the position of the sludge suction pipe 13, and the residue pushing assembly also includes a base block 80 fixedly installed at the bottom of the cleaning shell 10, and conical guide rails 81 are fixedly installed on the upper and lower sides of the base block 80, and the conical guide rails 81 are connected with side plates 85 through connecting blocks 82. The base block 80 is fixedly installed with several base columns 83 on the side close to the side plate 85, and the external movement of the base column 83 is provided with a driving gear 84, and the base column 83 and the driving gear 84 are fitted together for movement, and the tooth groove of the driving gear 84 is fitted together with the base column 83, and the driving gear 84 will move horizontally along the base column 83 during rotation.
[0044] See Figure 1 、 Figure 5 、 Figure 11 and Figure 12The side plate 85 is connected to the side frame 32 through the limiting groove 31, and the side frame 32 is movably provided with a supporting shaft 33. The driving gear 84 is fixedly installed on the supporting shaft 33. The supporting shaft 33 is installed with a first bevel gear 34 in the side frame 32. The top of the side frame 32 is installed with a first motor 35. The output end of the first motor 35 is connected to the second bevel gear 36 located in the side frame 32 through a shaft, and the second bevel gear 36 is movably engaged with the first bevel gear 34. The first motor 35 drives the second bevel gear 36 to rotate, and the second bevel gear 36 engages with the first bevel gear 34 to drive the supporting shaft 33 to rotate, and the supporting shaft 33 then drives the driving gear 8 The driving gear 84 rotates outside the base column 83 and moves back and forth while rotating outside the base column 83, driving the side plate 85 and the side frame 32 to move horizontally. The fan-shaped scraper 30 under the side frame 32 pushes the sewage collected at the bottom. When the driving gear 84 moves on the side of the top of the base column 83, the side frame 32 rises to the top position of the side plate 85, and the fan-shaped scraper 30 is raised. The fan-shaped scraper 30 then returns to its original position on the return stroke. A connecting block 37 is fixedly installed at the end of the side frame 32 away from the base block 80. A connecting rod 38 is fixedly installed at the bottom of the connecting block 37. The fan-shaped scraper 30 is installed at the bottom end of the connecting rod 38.
[0045] See Figure 5 、 Figure 11 and Figure 12 When the driving gear 84 flips over and moves to the top of the base column 83, the fan-shaped scraper 30 is disengaged from the bottom of the pipe, driving the fan-shaped scraper 30 to return and reset.
[0046] Working principle: The walking wheels 56 and auxiliary wheels 58 of the walking seat 55 are fitted with the inner wall of the pipe, and the driving box 57 on the front walking seat 55 drives the walking wheels 56 to walk around the inner wall of the pipe. The auxiliary wheels 58 on the rear walking seat 55 cooperate with the walking wheels 56 to drive the cleaning shell 10 to walk inside the pipe. When cleaning pipes with different inner diameters, the servo motor 43 drives the moving block 45 on the fixed screw 44 to realize reciprocating motion under the limit of the moving rod 46. The moving block 45 drives the moving ring 41 outside the fixed column 40 to move synchronously through the moving rod 46. The moving ring 41 is connected to the first hinge. The component 47 and the expansion rod 42 push the expansion plate 53 on the limiting base plate 50 to rise and fall. When the moving ring 41 moves toward one end of the spherical front cover 11, the expansion plate 53 on the limiting base plate 50 is driven to move downward through the first hinge component 47 and the expansion rod 42. When the moving ring 41 moves away from the spherical front cover 11, the expansion plate 53 on the limiting base plate 50 is driven to move downward through the first hinge component 47 and the expansion rod 42. The expansion plate 53 realizes stable lifting and lowering movement under the action of the T-shaped slide groove 51 and the T-shaped slider 52. The expansion plate 53 will drive the walking wheel 56 and the auxiliary wheel 58 to fit and support the inner wall of the pipe with different inner diameters.
[0047] When the cleaning shell 10 and the spherical front cover 11 enter the interior of the pipe, the first gear 74 is driven to rotate by the rotating motor 73 in the spherical front cover 11, and the first gear 74 engages with the second gear 75 to drive the rotating column 20 to rotate. The arc scraper 21 connected to the arc-shaped swing arm 23 on the outer periphery of the rotating column 20 performs a preliminary rotational scraping on the crystals on the inner wall of the pipe, scraping off the larger and easier-to-clean crystals. The drainage holes 25 on the arc scraper 21 will not drive the dirt at the bottom of the pipe during the rotation. The water is moved around the inner wall of the pipe. After the inner wall of the pipe is preliminarily cleaned, the acidic dissolving liquid is sprayed around the pipe through the connecting seat 17, the arc-shaped spray seat 16 and the spray head 15 to dissolve the crystals that are difficult to clean. Then, the inner wall of the pipe is finely rotated and cleaned by the movable scraper 22. The movable scraper 22 is vertically attached to the inner wall of the pipe to improve the thorough cleaning of the crystals on the inner wall of the pipe. The sewage and cleaned crystals inside the pipe are discharged by the sludge suction pipe 13, the sludge suction pump 12 and the discharge pipe 14.
[0048] In order to adapt to the crystal cleaning of pipes with different inner diameters, the stepping motor 60 in the rotating column 20 drives the movable screw 61 to rotate, and the movable block 63 on the movable bolt rod realizes reciprocating motion under the limit of the hinge rod 65 and the movable groove 66. During the movement, the movable block 63 adjusts the angle of the arc-shaped swing arm 23 through the second hinge 64 and the hinge rod 65, so that the arc-shaped scraper 21 at the top of the arc-shaped swing arm 23 fits the inner wall of pipes with different inner diameters. The movable screw 61 synchronously drives the rotating disk 62 to rotate. During the rotation process, the rotating disk 62 drives the fixed rotating shaft 72 to expand or retract through the arc rotating groove 67. When the fixed rotating shaft 72 retracts, it drives the movable rod 70 in the fixed support plate 24 to move downward, and the movable rod 70 synchronously drives the movable scraper 22 at the top to move downward. Similarly, when the fixed rotating shaft 72 expands, When the movable rod 70 in the fixed support plate 24 is driven to move upward, the movable rod 70 drives the top movable scraper 22 to move upward. In this way, when the angle of the arc-shaped swing arm 23 is adjusted, the distance of the movable scraper 22 can also be adjusted, so that the movable scraper 22 and the arc-shaped scraper 21 can move in conjunction with the inner wall of the pipe, thereby improving the cleaning effect of the crystals on the inner wall of the pipe. After the movable scraper 22 rotates to the bottom position of the pipe, a certain degree of splash-proof effect is achieved through the waterproof flip plate 27 rotating on the side of the movable scraper 22. When the movable scraper 22 and the sewage at the bottom of the pipe are rotated and driven, the sewage rotates the waterproof flip plate 27, so that the sewage driven by the rotation will not adhere to the inner wall of the pipe with the movable scraper 22. The waterproof groove 26 of the movable scraper 22 can also reduce the contact with the sewage at the bottom of the pipe while cleaning the crystals, effectively preventing the sewage at the bottom of the pipe from polluting the surrounding area of the pipe.
[0049] After the silt suction pump 12 discharges the sewage at the bottom of the pipe and the crystals scraped off, the movable scraper 22 and the curved scraper 21 will carry the sewage at the bottom of the pipe to the surrounding areas of the inner wall of the pipe in the process of cleaning the crystals. At this time, the sewage adhering to the surrounding areas of the pipe will be re-collected to the bottom of the pipe under the action of gravity. At this time, the sewage collected at the bottom of the pipe can be pushed to the bottom position of the silt suction pipe 13 by the fan-shaped scraper 30, and the sewage remaining at the bottom will be discharged again, thereby improving the cleaning effect of the inner wall of the pipe. Specifically, the second bevel gear 36 is driven to rotate by the first motor 35 on the side frame 32, and the second bevel gear 36 engages with the first bevel gear 34 to drive the support shaft 33 to rotate. The support shaft 33 will drive the driving gear 84 to mesh with the base column 83. When the driving gear 84 rotates on one side of the bottom of the base column 83, the tooth groove of the driving gear 84 will move on the outer periphery of the base column 83. At this time, the driving gear 84 moves along the bottom side of the base column 83. When the driving gear 84 moves to the top of the base column 83, the fan-shaped scraper 30 is disengaged from the bottom of the pipe, driving the fan-shaped scraper 30 to return to the bottom of the pipe and reset to wait for the next centralized cleaning of the sewage at the bottom of the pipe.
[0050] The embodiments of the present invention are described in detail above with reference to the accompanying drawings, but the present invention is not limited thereto. Various changes can be made within the scope of knowledge possessed by those skilled in the art without departing from the spirit of the present invention.
Claims
1. A tunnel drainage pipe adaptive crystallization blockage dredging and silt suction device, including a cleaning shell, characterized in that: The cleaning shell is fixedly mounted with a spherical front cover, and a moving fitting component is provided inside the cleaning shell. The running wheels in the moving fitting component are fitted with the inner wall of the pipe for running. A rotating column is movably provided at the center of the spherical front cover, and a scraping cleaning component for cleaning the inner wall of the pipe is provided outside the rotating column. The arc-shaped scraper provided in the scraping cleaning component performs preliminary cleaning on the crystals on the inner wall of the pipe, and the movable scraper in the scraping cleaning component is used to fit the inner wall of the pipe for fine cleaning. An adaptive fitting component is provided inside the rotating column, and the adaptive fitting component is used to fit the movable scraper and the arc-shaped scraper to the inner wall of the pipe; A sludge suction pump is provided inside the spherical front cover. The input end of the sludge suction pump is connected to the sludge suction pipe located at the bottom of the spherical front cover. A discharge pipe is fixedly installed at the output end of the sludge suction pump. A residue pushing assembly is provided at the inner bottom of the cleaning shell. The fan-shaped scraper in the residue pushing assembly scrapes the residue at the bottom of the pipe to the position of the sludge suction pipe. The motion fitting component also includes a motion ring and a spreading rod. A fixed column is fixedly installed at the inner center of the cleaning shell. The motion ring movably runs through the outside of the fixed column. The fixed column is fixedly installed with a limited base plate at one end close to the spherical front cover. The limited base plate is provided with a T-shaped groove on the side away from the spherical front cover. A T-shaped slider is slidably connected in the T-shaped groove. The T-shaped slider is fixedly installed with a spreading plate. The cleaning shell is provided with three groups of spreading holes that match the size of the spreading plates, and the spreading plates all move in the spreading holes. A servo motor is fixedly installed at one end of the fixed column close to the spherical front cover, and the output end of the servo motor is connected to a moving block through a fixed screw. Moving rods are installed around the moving block, and the moving rods pass through the fixed column and are installed on the inner side of the moving ring. The expansion plate and the moving ring are movably connected with the expansion rod through a first hinge. Traveling seats are installed at both ends of the expansion plate on the side away from the fixed column. Traveling wheels are movably provided on the traveling seat close to the spherical front cover, and a driving box for driving the traveling wheels to move is provided on the traveling seat. Auxiliary wheels that fit the inner wall of the pipe are movably provided on the traveling seat away from the spherical front cover. The scraping and cleaning assembly also includes an arc-shaped swing arm and a fixed support plate. The rotating column is evenly and movably provided with three groups of arc-shaped swing arms on the outer periphery of one end away from the spherical front cover. The arc-shaped scraper is fixedly installed at the top end of the arc-shaped swing arm. The rotating column is evenly and movably provided with three groups of fixed support plates on the outer periphery of one end close to the spherical front cover. The fixed support plate is connected to a movable rod through a limiting strip. The movable scraper is fixedly installed at the top end of the movable rod, and both the arc-shaped scraper and the movable scraper move in fit with the inner wall of the pipe.
2. The tunnel drainage pipe adaptive crystallization blockage dredging and silt suction device according to claim 1 is characterized in that: A rotating motor is fixedly installed inside the spherical front cover, and the output end of the rotating motor is connected to the first gear via a rotating shaft. A second gear is fixedly installed at one end of the rotating column located inside the spherical front cover, and the second gear is movably engaged with the first gear. A plurality of drainage holes are evenly opened on the arc-shaped scraper, and waterproof grooves are opened on both sides of the movable scraper. A waterproof flip plate is movably connected to the waterproof groove via a rotating shaft in the movable scraper. A plurality of drainage grooves are evenly opened on the top of the movable scraper, and the arc-shaped swing arm and the fixed support plate are staggered on the outside of the rotating column. A plurality of arc-shaped spray seats with spray heads are evenly arranged around the top of the spherical front cover, and a connecting seat connected with the arc-shaped spray seats is arranged inside the spherical front cover.
3. The tunnel drainage pipe adaptive crystallization blockage dredging and silt suction device according to claim 2 is characterized in that: The adaptive fitting component includes a movable screw and a rotating disk that are movable inside the rotating column. A stepping motor is fixedly installed inside the rotating column at one end close to the rotating motor. The movable screw is fixedly installed at the output end of the stepping motor. The movable screw is threadedly connected to a movable block at one end away from the rotating motor. A hinged rod is movably connected between the movable block and the arc-shaped swing arm through a second hinge, and the hinged rod movably passes through a movable groove provided on the rotating column.
4. The tunnel drainage pipe adaptive crystallization blockage dredging and silt suction device according to claim 3 is characterized in that: The movable screw is fixedly installed with a rotating disk at one end close to the rotating motor, and the rotating disk is provided with an arc-shaped rotating groove. The bottom of the movable rod is fixedly installed with a fixed rotating shaft that matches the size of the arc-shaped rotating groove, and the fixed rotating shaft moves in the arc-shaped rotating groove.
5. The tunnel drainage pipe adaptive crystallization blockage dredging and silt suction device according to claim 1 is characterized in that: The residue pushing assembly also includes a base block fixedly mounted on the bottom of the cleaning shell, the base block is fixedly mounted with a conical guide rail, the conical guide rails are connected with side plates through connecting blocks, the base block is fixedly mounted with a plurality of base columns on the side close to the side plate, the outside of the base column is movably provided with a driving gear, and the base column and the driving gear move in close contact.
6. The tunnel drainage pipe adaptive crystallization blockage dredging and silt suction device according to claim 5 is characterized in that: The side frame is connected to the side plate through a limiting groove, and a supporting shaft is movably provided inside the side frame. The driving gear is fixedly installed on the supporting shaft. The supporting shaft is installed with a first bevel gear in the side frame. The first motor is installed on the top of the side frame. The output end of the first motor is connected to the second bevel gear located in the side frame through the shaft, and the second bevel gear is movably engaged with the first bevel gear. A connecting block is fixedly installed at the end of the side frame away from the base block, and a connecting rod is fixedly installed at the bottom of the connecting block. The fan-shaped scraper is installed at the bottom end of the connecting rod.
Citation Information
Patent Citations
Self-adaptive crystal blockage dredging and silt sucking device for tunnel drainage pipe pipeline
CN115889362A
Pipeline dredging robot
CN220781663U