Automobile steering device wire harness assembling equipment
By designing an automotive steering gear assembly equipment, the synergistic effect of the cylinder and the clamping plate is used to realize the stable clamping of the protective sleeve in the steering gear, solving the problem of inconvenient operation in the prior art and improving installation stability and efficiency.
Patent Information
- Application Number
- CN202510479824.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-17
- Publication Date
- 2025-07-22
AI Technical Summary
In the prior art, the clamping process of the wire harness protective sleeve in the steering gear installation slot is inconvenient, resulting in unstable installation and low efficiency.
An automobile steering gear assembly equipment is designed, and the first cylinder is used to drive the mounting plate to slide, and is connected to the installation groove through a closing fastening mechanism and the protective sleeve interference fit card, combining the synergy between the servo motor and the clamping plate to achieve stable fixation of the protective sleeve.
It improves the installation stability and efficiency of the protective sleeve, meets the working needs of wiring harness assembly, and ensures the service life and installation efficiency of the wiring harness.
Smart Images

Figure CN120347501A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of steering gear assembly, and specifically to an automotive steering gear wire harness assembly device. Background Art
[0002] An automotive steering gear, also known as a steering machine or a steering gear, is the most important component in an automotive steering system. Its function is to increase the force transmitted from the steering wheel to the steering transmission mechanism and change the direction of force transmission.
[0003] More specifically, the function of the steering gear is to increase the force transmitted from the steering wheel to the steering transmission mechanism and change the direction of force transmission. The steering device is a device that controls the driving direction of an automobile, and it must meet the following requirements: safe and reliable operation, light and flexible operation, appropriate steering force, smooth rotation performance, and little impact transmitted from the road.
[0004] A wire harness is generally a cable assembly composed of wires, connectors, protective sleeves, etc., and is used to transmit electric power and signals. Its functions are to connect a torque sensor: to detect the steering force of the steering wheel and transmit it to the ECU for calculating the assistance requirement, and at the same time to connect a steering angle sensor: to monitor the steering angle of the steering wheel and is used in systems such as ESP and lane keeping. There are also other wire harnesses for powering the sensors: usually a 5V regulated power supply, and for powering the assistance motor: the ECU controls the motor to output the assistance torque through the wire harness.
[0005] As is well known, in order to meet the working requirements of the steering gear, it is generally necessary to assemble the wire harness inside the steering gear.
[0006] In the prior art, for example, in a Chinese patent with the application publication number CN111366100A and the name of an automatic assembly line for a steering gear assembly, the above patent discloses an automatic assembly line for an automotive steering gear assembly, including a mounting seat inspection machine, an end cover assembly machine, a terminal assembly machine, a characteristic inspection machine, and a coating machine. The mounting seat inspection machine inspects the height of the connector on the mounting seat, the height of the insertion piece, the inner hole of the connector, and the size of the through hole; the end cover assembly machine mounts the end cover on the mounting seat; the terminal assembly machine connects the connection terminals to the mounting seat so that the connection terminals are correspondingly connected to the connector.
[0007] For another example, there is a Chinese patent with the authorization announcement number CN219565221 and the name of an automotive power steering gear. The above-mentioned patent discloses a Chinese patent for an automotive power steering gear, which is provided with a steering gear body. A plurality of mounting holes are provided on the steering gear body. The mounting holes are divided into a frame mounting hole and a wire harness mounting hole. A wire harness mounting hole for wire harness installation is provided at the middle position of the steering gear body. A frame mounting hole for frame mounting is provided on one side of the wire harness mounting hole. A bearing hole is provided between the frame mounting hole and the wire harness mounting hole. A wire harness mounting hole is provided on the power steering gear. The wire harness can be well installed by using the wire harness mounting hole, which is convenient for subsequent wire harness installation during vehicle assembly. At the same time, a frame mounting hole is provided on the power steering gear, which can facilitate the assembly of the power steering gear and the frame, making the assembly of the power steering gear more convenient and the assembly effect better, meeting the work requirements of efficient assembly.
[0008] In the prior art such as the above-mentioned patent, the requirement for wire harness installation inside the steering gear can be met to a certain extent. As is well known, in order to further improve the stability of the wire harness body during installation, a protective sleeve made of an elastic material is generally selected to be provided outside the wire harness, and an installation groove adapted to the protective sleeve is provided on the steering gear. More specifically, in order to further improve the stability of the wire harness body during installation, the protective sleeve and the installation groove are set in an interference fit manner. Due to the special structure of the steering gear, the protective sleeve is in an inclined state when installed inside the installation groove. Therefore, when the protective sleeve needs to be snapped into the installation groove, the operation process for the operator to install the protective sleeve into the installation groove using tools is extremely inconvenient, and there are certain deficiencies. Summary of the Invention
[0009] The purpose of the present invention is to provide a wire harness assembly device for an automotive steering gear to solve the problems raised in the above background technology.
[0010] To achieve the above purpose, the present invention provides the following technical solution: A wire harness assembly device for an automotive steering gear, including a frame and a bearing plate installed on the frame. The steering gear body is installed on the frame through a positioning frame. An installation groove is provided on the steering gear body, and a wire harness body is arranged inside the installation groove. A protective sleeve is arranged outside the wire harness body. A first mounting plate is vertically slidably connected to the frame, and a first cylinder for driving the first mounting plate to slide vertically is provided on the frame. A closing and fastening mechanism is arranged on the first mounting plate, and the closing and fastening mechanism drives the protective sleeve to be snapped into the installation groove.
[0011] Further, a second mounting plate is also installed on the first mounting plate. A third mounting plate is slidably connected to the second mounting plate through a second cylinder. The closing and fastening mechanism is arranged on the third mounting plate.
[0012] Furthermore, the closing and fastening mechanism includes a second clamping plate slidably connected to the third mounting plate, and a first clamping plate is also provided on the third mounting plate. A third air cylinder for driving the second clamping plate and the first clamping plate to approach each other is provided on the third mounting plate.
[0013] Furthermore, a pressing block is fixedly connected to the second clamping plate, and the pressing block abuts against the outer side of the protective sleeve.
[0014] Furthermore, a prevention unit is also provided on the second clamping plate. The prevention unit includes a prevention block slidably connected to the second clamping plate. A positioning groove is formed on the second clamping plate. The prevention block is slidably connected to the second clamping plate through the positioning groove. A limiting block is provided between the second clamping plate and the positioning groove. The limiting block is slidably connected to the positioning groove, and a positioning spring is provided between the limiting block and the positioning groove. The elastic force of the positioning spring drives the prevention block away from the positioning groove.
[0015] Furthermore, a limiting member is provided between the second clamping plate and the third mounting plate to improve the stability of the second clamping plate during sliding. The limiting member includes a limiting rod fixedly connected to the second clamping plate. The limiting rod is slidably connected to the third mounting plate, and a return spring is provided between the limiting rod and the third mounting plate.
[0016] Furthermore, a servo motor is provided on the second mounting plate. The driving shaft of the servo motor is connected to the third mounting plate through a speed reducer for driving the third mounting plate to move.
[0017] Furthermore, an avoidance groove is formed on the second clamping plate, and the avoidance groove is adapted to the protective sleeve.
[0018] Furthermore, the positioning frame is of a telescopic type, and a power part for driving the steering gear body to move upward is provided at the bottom of the frame.
[0019] Furthermore, multiple groups of limiting and supporting members are provided at the bottom of the frame.
[0020] Compared with the prior art, the beneficial effects of the present invention are as follows: For this automobile steering gear wire harness assembly device, when it is necessary to fix the installation sleeve inside the steering gear body, first install the protective sleeve into the installation groove inside the steering gear body, and then start the first air cylinder. The first air cylinder can drive the first mounting plate to slide vertically so that the first mounting plate can move to a predetermined position. Then use the closing and fastening mechanism to drive the protective sleeve to be clamped inside the installation groove, so that the protective sleeve is press-fitted and clamped into the installation groove to fix the protective sleeve. During this process, after using the first air cylinder to control the closing and fastening mechanism to adjust the state, the protective sleeve is fixed through the closing and fastening mechanism, which not only improves the installation stability of the protective sleeve but also improves the installation efficiency of the protective sleeve, meeting the working requirements. Brief Description of the Drawings
[0021] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings required in the embodiments. Obviously, the drawings in the following description are only some embodiments described in the present invention. For those of ordinary skill in the art, other drawings can also be obtained based on these drawings.
[0022] Figure 1 Schematic diagram of the overall structure provided by the embodiment of the present invention;
[0023] Figure 2 Schematic diagram of the overall top view structure provided by the embodiment of the present invention;
[0024] Figure 3 Schematic diagram of the installation method of the steering gear body provided by the embodiment of the present invention;
[0025] Figure 4 Schematic diagram of another perspective of the installation method of the steering gear body provided by the embodiment of the present invention;
[0026] Figure 5 Schematic diagram of the state of the steering gear body installed on the positioning frame provided by the embodiment of the present invention;
[0027] Figure 6 Schematic diagram of the installation method of the first mounting plate and the first cylinder provided by the embodiment of the present invention;
[0028] Figure 7 Schematic diagram of the structure of the steering gear body provided by the embodiment of the present invention;
[0029] Figure 8 Schematic diagram of the installation method of the protective cover provided by the embodiment of the present invention;
[0030] Figure 9 Schematic diagram of the structure of the steering gear body provided by the embodiment of the present invention;
[0031] Figure 10 Schematic diagram of the installation position of the closing and fastening mechanism provided by the embodiment of the present invention;
[0032] Figure 11 Installation position of the limiting member provided by the embodiment of the present invention;
[0033] Figure 12 Schematic diagram of the partial structure of the closing and fastening mechanism provided by the embodiment of the present invention;
[0034] Figure 13 Schematic diagram of another perspective of the partial structure of the closing and fastening mechanism provided by another embodiment of the present invention.
[0035] Description of the reference numerals: 1, frame; 2, bearing plate; 3, positioning frame; 4, steering gear body; 5, first mounting plate; 6, first cylinder; 7, second mounting plate; 8, servo motor; 9, third mounting plate; 10, second cylinder; 11, limiting member; 111, limiting rod; 112, return spring; 12, closing and fastening mechanism; 121, first clamping plate; 122, second clamping plate; 123, third cylinder; 124, avoidance groove; 125, pressing block; 126, preventive block; 127, limiting block; 128, positioning spring; 13, wire harness body; 14, protective sleeve; 15, mounting groove. Detailed implementation manners
[0036] The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.
[0037] Please refer to Figures 1 - 13 , the present invention provides a technical solution: an automotive steering gear wire harness assembly device, including a frame 1 and a bearing plate 2 mounted on the frame 1. A steering gear body 4 is mounted on the frame 1 through a positioning frame 3. An installation groove 15 is provided on the steering gear body 4, and a wire harness body 13 is arranged inside the installation groove 15. A protective sleeve 14 is arranged outside the wire harness body 13. A first mounting plate 5 is vertically slidably connected to the frame 1, and a first cylinder 6 for driving the first mounting plate 5 to slide vertically is arranged on the frame 1. A closing and fastening mechanism 12 is arranged on the first mounting plate 5, and the closing and fastening mechanism 12 drives the protective sleeve 14 to be clamped with the installation groove 15.
[0038] Specifically, the automotive steering gear wire harness assembly device includes a frame 1 and a carrier plate 2 mounted on the frame 1. The steering gear body 4 is mounted on the frame 1 through a positioning frame 3. The steering gear body 4 is a prior art, and its structure and working principle are not elaborated here. An installation groove 15 is provided on the steering gear body 4, and a wire harness body 13 is arranged inside the installation groove 15. A protective sleeve 14 is arranged outside the wire harness body 13. Therefore, when the protective sleeve 14 is snapped into the installation groove 15, it can protect the wire harness body 13 and thus improve the service life of the wire harness body 13. A first mounting plate 5 is vertically slidably connected to the frame 1, and a first cylinder 6 for driving the first mounting plate 5 to slide vertically is arranged on the frame 1. Specifically, the first cylinder 6 can drive the first mounting plate 5 to slide vertically so that the first mounting plate 5 can move to a predetermined position, facilitating the limit snap connection of the position of the protective sleeve 14 and making the installation of the protective sleeve 14 more convenient. Specifically, a closing and fastening mechanism 12 is arranged on the first mounting plate 5, and the closing and fastening mechanism 12 drives the protective sleeve 14 to be snap-connected with the installation groove 15. During use, when the installation sleeve needs to be fixed inside the steering gear body 4, first, the protective sleeve 14 is installed inside the installation groove 15 inside the steering gear body 4, and then the first cylinder 6 is started. The first cylinder 6 can drive the first mounting plate 5 to slide vertically so that the first mounting plate 5 can move to a predetermined position. Then, the closing and fastening mechanism 12 is used to drive the protective sleeve 14 to be snap-connected inside the installation groove 15, so that the protective sleeve 14 is press-fitted and snap-connected inside the installation groove 15 to fix the protective sleeve 14. During this process, after using the first cylinder 6 to control the closing and fastening mechanism 12 to adjust the state, the protective sleeve 14 is fixed through the closing and fastening mechanism 12. While improving the installation stability of the protective sleeve 14, it can also improve the installation efficiency of the protective sleeve 14 to meet the work requirements.
[0039] In the embodiment provided by the present invention, a second mounting plate 7 is further mounted on the first mounting plate 5. A third mounting plate 9 is slidably connected to the second mounting plate 7 through a second cylinder 10. The closing and fastening mechanism 12 is arranged on the third mounting plate 9. At this time, the second cylinder 10 can be used to drive the third mounting plate 9 to slide, and thus the state of the closing and fastening mechanism 12 can be adjusted, enabling the closing and fastening mechanism 12 to move in a more accurate state to clamp the installation sleeve tightly inside the installation groove 15, with better use effects.
[0040] In the embodiments provided by the present invention, the closing and fastening mechanism 12 includes a second clamping plate 122 slidably connected to the third mounting plate 9, and a first clamping plate 121 is further provided on the third mounting plate 9. A third air cylinder 123 for driving the second clamping plate 122 and the first clamping plate 121 to approach each other is provided on the third mounting plate 9. Specifically, during use, the third air cylinder 123 drives the second clamping plate 122 to move towards the first clamping plate 121. At this time, the first clamping plate 121 presses against the top of the protective sleeve 14. At this moment, the second clamping plate 122 clamps the outer wall of the protective sleeve 14. The third air cylinder 123 drives the second clamping plate 122 to move towards the first clamping plate 121, so that the protective sleeve 14 deforms, driving the protective sleeve 14 to be clamped inside the mounting groove 15, and driving the protective sleeve 14 to further press against the mounting groove 15, so that the protective sleeve 14 and the mounting groove 15 are in interference fit, increasing the friction force, and further improving the stability of the protective sleeve 14 during installation.
[0041] In the embodiments provided by the present invention, a pressing block 125 is fixedly connected to the second clamping plate 122, and the pressing block 125 abuts against the outside of the protective sleeve 14. More specifically, a convex ring is provided on the outside of the protective sleeve 14, and the pressing block 125 is adapted to the shape of the convex ring. When the second clamping plate 122 drives upward, the pressing block 125 will be pressed to drive the convex ring upward, better driving the protective sleeve 14 to deform, and further improving the stability of the protective sleeve 14 during installation, with excellent effects.
[0042] In the embodiments provided by the present invention, a prevention unit is further provided on the second clamping plate 122. The prevention unit can prevent the pressing block 125 from not contacting the convex ring on the outside of the protective sleeve 14 during the first movement stroke. Then, during the subsequent upward movement stroke of the second clamping plate 122, the prevention unit can replace the pressing block 125 to contact the convex ring on the outside of the protective sleeve 14, and then continue to drive the protective sleeve 14 upward to clamp the protective sleeve 14 inside the mounting groove 15. At this time, the working efficiency of the assembly equipment can be further improved. If the pressing block 125 fails to contact the protective sleeve 14 in time due to special reasons, instead of driving the second clamping plate 122 to reset by the third air cylinder 123, the second clamping plate 122 is continuously driven to approach the first clamping plate 121, and the prevention unit is used to drive the protective sleeve 14 to fix the protective sleeve 14, which can improve the working efficiency and has better use effects.
[0043] Among them, the prevention unit includes a prevention block 126 slidably connected to the second clamping plate 122. A positioning groove is formed in the second clamping plate 122. The prevention block 126 is slidably connected to the second clamping plate 122 through the positioning groove. A limiting block 127 is provided between the second clamping plate 122 and the positioning groove. The limiting block 127 is slidably connected to the positioning groove, and a positioning spring 128 is provided between the limiting block 127 and the positioning groove. The elastic force of the positioning spring 128 drives the prevention block 126 away from the positioning groove. Specifically, under the action of the positioning spring 128, the prevention block 126 is driven away from the positioning groove. At this moment, during the working process, when the third cylinder 123 drives the second clamping plate 122 to move closer to the first clamping plate 121, the pressing block 125 is adapted to the convex ring on the protective sleeve 14. When the second clamping plate 122 drives upward, the pressing block 125 will be pressed to drive the convex ring upward, better driving the protective sleeve 14 to deform. During this working process, when the pressing block 125 abuts against the convex ring on the protective sleeve 14, at this time, the prevention block 126 abuts against the protective sleeve 14 under the elastic action of the positioning spring 128, which can further improve the stability of the protective sleeve 14 during installation, and the effect is excellent. If the pressing block 125 fails to contact the protective sleeve 14 in time due to special reasons, at this moment, when the second clamping plate 122 continues to move upward, it will drive the prevention block 126 to move upward together. At this time, the prevention block 126 will contact the convex ring on the protective sleeve 14 and drive the protective sleeve 14 to move upward, clamping the protective sleeve 14 inside the installation groove 15. At this moment, the function of the prevention block 126 can be maximally exerted, and the use effect is excellent, which is suitable for wide promotion and use.
[0044] In the embodiment provided by the present invention, a limiting member 11 is provided between the second clamping plate 122 and the third mounting plate 9 to improve the stability of the second clamping plate 122 during sliding; the limiting member 11 includes a limiting rod 111 fixedly connected to the second clamping plate 122. The limiting rod 111 is slidably connected to the third mounting plate 9, and a return spring 112 is provided between the limiting rod 111 and the third mounting plate 9, and the use effect is better.
[0045] In the embodiment provided by the present invention, a servo motor 8 is provided on the second mounting plate 7. The drive shaft of the servo motor 8 is connected to the third mounting plate 9 through a reducer, and is used to drive the third mounting plate 9 to move. Therefore, during the use process, the state of the closing and fastening mechanism 12 can be further adjusted according to the working needs, and the state of the protective sleeve 14 can be better fixed, and the effect is better.
[0046] In the embodiment provided by the present invention, an avoidance groove 124 is formed in the second clamping plate 122. The avoidance groove 124 is adapted to the protective sleeve 14 to meet the fixing requirements of the protective sleeve 14.
[0047] In the embodiments provided by the present invention, the positioning frame 3 is of a telescopic type, and a power unit for driving the steering gear body 4 to move upward is provided at the bottom of the frame 1, which can adjust the state of the steering gear body 4 according to the working needs, making it more convenient to install the wire harness body 13 and achieving better use effects.
[0048] In the embodiments provided by the present invention, multiple groups of limit support members are provided at the bottom of the frame 1, which can further improve the stability of the device during operation.
[0049] It should be noted that the electrical equipment involved in this application can be powered by a storage battery or an external power supply.
[0050] In the description of the present invention, it should be noted that unless otherwise clearly specified and limited, terms such as "installation", "provided with", "connection", etc. should be understood in a broad sense. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, and it can be the communication inside two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0051] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An automotive steering gear wire harness assembly device, including a frame (1) and a bearing plate (2) installed on the frame (1), characterized in that: The steering gear body (4) is installed on the frame (1) through a positioning frame (3). An installation groove (15) is provided on the steering gear body (4), and a wire harness body (13) is arranged inside the installation groove (15), and a protective sleeve (14) is arranged outside the wire harness body (13); A first mounting plate (5) is vertically slidably connected to the frame (1), and a first cylinder (6) for driving the first mounting plate (5) to slide vertically is arranged on the frame (1); A closing and fastening mechanism (12) is arranged on the first mounting plate (5), and the closing and fastening mechanism (12) drives the protective sleeve (14) to be clamped with the installation groove (15).
2. The wire harness assembly device for an automotive steering gear according to claim 1, wherein: A second mounting plate (7) is further installed on the first mounting plate (5). A third mounting plate (9) is slidably connected to the second mounting plate (7) through a second cylinder (10), and the closing and fastening mechanism (12) is arranged on the third mounting plate (9).
3. The assembly device for an automotive steering gear wiring harness according to claim 2, characterized in that: The closing and fastening mechanism (12) includes a second clamping plate (122) slidably connected to the third mounting plate (9), and a first clamping plate (121) is further arranged on the third mounting plate (9), and a third cylinder (123) for driving the second clamping plate (122) and the first clamping plate (121) to approach each other is arranged on the third mounting plate (9).
4. The wire harness assembly device for an automotive steering gear according to claim 3, wherein: A pressing block (125) is fixedly connected to the second clamping plate (122), and the pressing block (125) abuts against the outer side of the protective sleeve (14).
5. The wiring harness assembly device for an automotive steering gear according to claim 4, characterized in that: A prevention unit is further arranged on the second clamping plate (122); The prevention unit includes a prevention block (126) slidably connected to the second clamping plate (122). A positioning groove is provided on the second clamping plate (122). The prevention block (126) is slidably connected to the second clamping plate (122) through the positioning groove, and a limiting block (127) is arranged between the second clamping plate (122) and the positioning groove. The limiting block (127) is slidably connected to the positioning groove, and a positioning spring (128) is arranged between the limiting block (127) and the positioning groove. The elastic force of the positioning spring (128) drives the prevention block (126) away from the positioning groove.
6. The wire harness assembly device for an automotive steering gear according to claim 3, characterized in that: A limiting member (11) is arranged between the second clamping plate (122) and the third mounting plate (9) to improve the stability of the second clamping plate (122) when sliding; The limiting member (11) includes a limiting rod (111) fixedly connected to the second clamping plate (122). The limiting rod (111) is slidably connected to the third mounting plate (9), and a return spring (112) is arranged between the limiting rod (111) and the third mounting plate (9).
7. The wire harness assembly device for an automotive steering gear according to claim 2, characterized in that: A servo motor (8) is arranged on the second mounting plate (7). The driving shaft of the servo motor (8) is connected to the third mounting plate (9) through a reducer for driving the third mounting plate (9) to move.
8. The wiring harness assembly device for an automotive steering gear according to claim 5, characterized in that: An avoidance groove (124) is provided on the second clamping plate (122), and the avoidance groove (124) is adapted to the protective sleeve (14).
9. The wire harness assembly device for an automotive steering gear according to claim 1, characterized in that: The positioning frame (3) is telescopic, and a power unit for driving the steering gear body (4) to move upward is provided on the bottom of the machine frame (1).
10. The wire harness assembly device for an automotive steering gear according to claim 1, characterized in that: A plurality of limiting and supporting members are provided on the bottom of the machine frame (1).
Citation Information
Patent Citations
Automatic assembly line for automobile steering gear assembly
CN111366100A
Automobile power-assisted steering gear
CN219565221U