Ingredient pouring device and process for high-performance inorganic silicon-aluminum door core plate or heat insulation plate for wall

Abstract

The invention discloses a high-performance inorganic silicon-aluminum door core board or wall insulation board ingredient pouring device and process, and the pouring device comprises rails which are transversely and longitudinally staggered, stirring devices which are arranged at the two ends of the rails, and translation frames which are arranged at the ends of the rails and are used for rail connection and translation; the auxiliary rail and the longitudinal rail are connected so that the rail trolley can be moved to the position below the stirring devices, materials are alternately received below the two stirring devices during material receiving, the pouring efficiency is improved, meanwhile, the feeding and discharging mode can be adjusted according to needs, and the space utilization rate of a plant is optimized; besides, the stirring device can switch the stirring direction so as to open a discharging channel in the stirring device, so that under the condition that stirring is not affected, the discharging channel in the stirring device is closed, materials are added into a conical structure, new materials are stirred, the stirring window period is avoided, and the pouring efficiency is further improved.

Description

Technical Field

[0001] The present invention relates to a pouring device and process, and particularly to a batching pouring device and process for high-performance inorganic silicon-aluminum door core plates or wall thermal insulation boards. Background Art

[0002] Block bricks made from silicon-aluminum materials such as cement, lime, slag, fly ash, gypsum and calcium materials as basic components, foamed and expanded by adding blowing agents such as aluminum powder, and then through processes such as casting, pre-curing cutting, and autoclave curing are commonly used in the internal and external walls of buildings, roof insulation layers, door core plates, maintenance structures of steel structure factories, etc. They are widely used in some buildings with high requirements for performance such as thermal insulation, sound insulation, and fire prevention, such as residential buildings, hotels, office buildings, schools, hospitals, etc.

[0003] During the pouring process, the most common method in the market is to set up a mold trolley that moves along the track under the mixing device. After pouring, the slurry is transported by the mold trolley for the next process. For example, a rapid pouring line for autoclaved aerated concrete blocks disclosed in the patent with application number 202310592797.8 includes: a fixed frame; a mixing barrel fixedly installed on the fixed frame, and a mixing frame is also vertically installed in the mixing barrel; a main track laid at the bottom of the fixed frame; a mold box with teeth formed on the side wall, and the mold box moves on the main track; an outer barrel fixedly inserted at the discharge port of the fixed frame, and a first opening is formed on the barrel wall of the outer barrel; an inner barrel is rotationally limited in the outer barrel, and a spiral rod is also rotatably connected inside the inner barrel, and the spiral rod is connected to the mixing frame.

[0004] The structure of directly pouring the slurry in the mixing device into the mold trolley adopted in the prior art has two disadvantages: 1. The track trolley needs to directly drive into the working station of the next process, and sufficient spacing must be left between adjacent tracks. When setting up, usually only one mixing device can be matched with one track. However, if a mixing device is set up separately for each track, it will cause interference between adjacent mixing devices, which will not only affect the space utilization rate of the workshop but also indirectly affect the pouring efficiency; 2. After the pouring of the slurry mixed by the mixing device is completed, the next feeding and mixing are required to form a pouring vacuum period. Since the vacuum period is much longer than the pouring and discharging time, the mold trolley will be in a waiting state, further resulting in low efficiency. Summary of the Invention

[0005] Based on the deficiencies in the workshop utilization rate caused by the mixing device and track settings in the prior art, which indirectly affect the pouring efficiency, and the pouring efficiency is further reduced due to the vacuum period of the mixing device, the present invention provides a batching pouring device and process for high-performance inorganic silicon-aluminum door core plates or wall thermal insulation boards.

[0006] The technical solution adopted by the present invention to solve the above technical problems is: a high-performance inorganic silicon aluminum door core board or wall insulation board batching and pouring device, including a frame, a transverse track is provided under the frame, and a pouring mold vehicle moving along the transverse track is provided on the transverse track, and also includes:

[0007] Longitudinal tracks, which include N tracks, are arranged on the frame and are located above the transverse tracks, and a number of casting stations are arranged on the tracks;

[0008] A rail trolley, which includes 2N or 4N trolleys and is arranged on a longitudinal track and has a casting bin with a casting port, through which the slurry is stored and poured into a casting mold vehicle at a pouring station;

[0009] A stirring device group, which includes one or two groups, each group includes 2N stirring devices symmetrically arranged on the left and right sides of the longitudinal track end, and each stirring device has two stirring zones that are dynamically isolated;

[0010] A translation frame is horizontally slidably arranged on a frame at the end of the transverse track and has two sets of auxiliary tracks which can be connected to the longitudinal track for carrying the track trolley. When one set of auxiliary tracks is connected to the longitudinal track, the other set of tracks is located under the stirring device on one of the left and right sides so that the stirring device can discharge the slurry into the casting bin of the track trolley.

[0011] Wherein N is a positive integer.

[0012] Preferably, the stirring device comprises:

[0013] A stirring tank having a cylindrical stirring chamber and a discharge port at the bottom edge thereof;

[0014] The lower barrel has a hollow conical structure at the top and a cylindrical structure at the bottom. The side wall is provided with a plurality of connecting columns in an annular array and connected to the side wall of the mixing tank. A gap for stirring is left between the connecting columns and the inner bottom of the mixing tank. The side wall is provided with a plurality of discharge holes.

[0015] The stirring shaft has a bottom portion that penetrates the bottom surface of the stirring tank and extends out of the stirring tank, and an upper portion that extends into the lower barrel and rotates with the lower barrel through a bearing located below the discharge hole, and an L-shaped toggle rod is provided on the stirring shaft;

[0016] The stirring blades include plate blades, spiral blades and curved blades arranged on the stirring shaft, wherein the plate blades are located inside the conical structure, the spiral blades are located inside the cylindrical structure, and the curved blades are located in the area between the connecting column and the bottom of the stirring tank;

[0017] A bidirectional driving motor is connected to the bottom end of the stirring shaft to drive the stirring shaft to rotate in forward and reverse directions;

[0018] The annular seat, whose rotary seal is arranged between the inner wall of the cylindrical structure and the outer wall of the stirring shaft, is provided with a plurality of upper and lower holes, and its bottom is provided with an arc-shaped groove;

[0019] The locking seat is a circular ring structure and is fixed between the outer wall of the stirring shaft and the inner wall of the cylindrical structure. It cooperates with the inner wall of the cylindrical structure in a rotating seal. A plurality of drop holes are provided on it. It is in contact with the annular seat and a toggle rod is provided on the top and one end of the toggle rod extends into the groove. When rotating forward, the toggle rod rotates to one end of the groove and drives the annular seat to rotate together. At this time, the upper drop hole and the lower drop hole are vertically opposite to each other to form a discharge channel. When rotating reversely, the toggle rod rotates to the other end of the groove and drives the annular seat to rotate together. At this time, the upper drop hole and the lower drop hole are completely misaligned to close the discharge channel.

[0020] Scheme 1, a stirring device group is provided with a group including a first stirring device and a second stirring device, two rail trolleys are provided and are respectively a first pouring trolley and a second pouring trolley, the first pouring trolley and the second pouring trolley alternately receive materials under the first stirring device and the second stirring device, and when one of the pouring trolleys receives materials under one of the stirring devices and then connects to the track and drives out, the other pouring trolley receives materials under the other stirring device, the one that receives materials first drives to the top of the pouring mold trolley away from the side where it receives materials to unload the materials, and the one that receives materials later drives to the top of the pouring mold trolley close to the side where it receives materials to unload the materials.

[0021] Solution 2, there are two stirring device groups including a first stirring device, a second stirring device, a third stirring device and a fourth stirring device, there are two rail trolleys, respectively the first pouring trolley and the second pouring trolley, the first pouring trolley receives the material at the first stirring device, the second pouring trolley receives the material at the second stirring device, the first pouring trolley receives the material at the third stirring device, and the second pouring trolley receives the material at the fourth stirring device in a cyclic manner, the trolley that receives the material first drives to the top of the pouring mold trolley away from the material receiving side to unload the material, and the trolley that receives the material later drives to the top of the pouring mold trolley close to the material receiving side to unload the material.

[0022] Solution 3: There are two sets of stirring device groups, including a first stirring device, a second stirring device, a third stirring device, and a fourth stirring device. There are four rail trolleys, namely a first pouring trolley, a second pouring trolley, a third pouring trolley, and a fourth pouring trolley. The first pouring trolley and the second pouring trolley alternately receive materials under the first stirring device and the second stirring device. When one pouring trolley receives materials under one stirring device and then drives out after connecting to the track, the other pouring trolley receives materials under the other stirring device. The third pouring trolley and the fourth pouring trolley alternately receive materials under the third stirring device and the fourth stirring device. When one pouring trolley receives materials under one stirring device and then drives out after connecting to the track, the other pouring trolley receives materials under the other stirring device. Among the pouring trolleys, the one that receives materials first travels above the pouring mold trolley far from the side where it receives materials for discharging, and the one that receives materials later travels above the pouring mold trolley close to the side where it receives materials for discharging.

[0023] Preferably, a translation slide rail is provided on the frame, and a translation slider cooperating with the translation slide rail is provided at the bottom of the translation plate. The driving device is a hydraulic cylinder or a pneumatic cylinder provided on the frame, and the hydraulic cylinder or the pneumatic cylinder is fixedly connected to the translation plate.

[0024] Preferably, four sets of adjustment hole groups are provided on the translation plate. Each adjustment hole group is used to install an auxiliary track with a guiding structure. Each adjustment hole group includes at least two adjustment holes. An adjustment block extending into the adjustment hole is provided at the bottom of the auxiliary track. The width of the adjustment block is smaller than the width of the adjustment hole, and the length of the adjustment block is the same as the length of the adjustment hole. A plurality of sets of gas springs are provided at the bottom of the translation plate. Each set of gas springs includes two and applies elastic forces to the adjustment block from the left and right directions respectively. In the initial state, the elastic forces of the two gas springs are the same.

[0025] Preferably, the auxiliary track has a docking end for docking with the longitudinal track. The width of the docking end gradually becomes wider to form two guiding inclined surfaces. The inclination angle of the guiding inclined surface on the opposite side wall of each set of auxiliary tracks is greater than the inclination angle of the guiding inclined surface on the outer side wall.

[0026] The high-performance inorganic silicon-aluminum door core board or wall thermal insulation board batching and pouring process includes the following steps:

[0027] S1, Stirring: Add the materials to the conical structure and start the bidirectional drive motor to rotate forward to stir the materials into a uniform slurry.

[0028] S2, Material transfer and pouring: Use the steps in any one of the above Solutions 1-3 to pour the pouring mold trolley.

[0029] After the material in the conical structure is completely consumed after receiving the material, add material to the conical structure again, and start the bidirectional drive motor to rotate in the reverse direction. At this time, the feeding channel at the cylindrical structure is closed, and the second stirring is carried out in the conical structure. After the stirring is completed, make the bidirectional drive motor rotate forward again to open the feeding channel to supplement the slurry for the mixing tank. The reverse rotation process is located in the interval between two material receptions.

[0030] Preferably, set the distance between the two rail trolleys and optimize the time in step S2 so that the time for the near-side rail trolley to move from the pouring station to the auxiliary rail, the time for the far-side rail trolley to move from a far-side pouring station to the near-side pouring station, and the time for the auxiliary rail to translate so that the pouring trolley is located below the mixing device are the same. Here, the near side refers to the side close to the mixing device.

[0031] Compared with the prior art, the advantages of the present invention are as follows: In this application, a track structure with horizontal and vertical intersections is set, and mixing devices are arranged on both sides of the longitudinal track and cooperate with the translation frame to realize the connection of the auxiliary track and the longitudinal track to move the rail trolley below the mixing device. When receiving materials, receive materials alternately below the two mixing devices, which improves the pouring efficiency. At the same time, the feeding and discharging methods can be adjusted according to needs, and the space utilization rate of the workshop is optimized. In addition, the mixing device can switch the mixing direction to open the feeding channel inside, so that without affecting the mixing, the feeding channel inside is closed and materials are added to the conical structure for mixing of new materials, avoiding the occurrence of the mixing blank period and further improving the pouring efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0032] The present invention will be further described in detail below in conjunction with the drawings and preferred embodiments. However, those skilled in the art will understand that these drawings are only drawn for the purpose of explaining the preferred embodiments and should not be regarded as limiting the scope of the present invention. In addition, unless otherwise specified, the drawings only schematically show the composition or structure of the described object and may include exaggerated displays, and the drawings are not necessarily drawn to scale.

[0033] Figure 1 It is a top view of Embodiment 1;

[0034] Figure 2 It is a three-dimensional view of Embodiment 1;

[0035] Figure 3 It is a three-dimensional view of Embodiment 1;

[0036] Figure 4 It is a side view of the mixing device in Embodiment 1;

[0037] Figure 5 It is a cross-sectional view of the mixing device in Embodiment 1;

[0038] Figure 6 is the three-dimensional view of the stirring shaft in Embodiment 1;

[0039] Figure 7 is the exploded view of the annular seat and the locking seat in Embodiment 1;

[0040] Figure 8 is the three-dimensional view of the rail trolley in Embodiment 1;

[0041] Figure 9 is the schematic diagram of the dimensional relationship between the rail trolley and the track in Embodiment 2;

[0042] In the figure: 10. Stirring device; 101. Stirring tank; 1011. Discharge port; 102. Bidirectional drive motor; 103. Stirring shaft; 1031. Stirring blades; 10311. Plate-shaped blades; 10312. Spiral blades; 10313. Curved blades; 104. Feeding tube; 1041. Conical structure; 1042. Cylindrical structure; 10421. Discharge hole; 1043. Connecting column; 105. Annular seat; 1051. Groove; 1052. Upper and lower holes; 106. Locking seat; 1061. Poking rod; 1062. Lowering hole; 20. Rail trolley; 201. Pouring bin; 30. Longitudinal track; 40. Translation frame; 401. Driving device; 50. Auxiliary track; 501. Guide structure; 502. Gas spring; 60. Pouring mold cart; 70. Transverse track. Detailed implementation manners

[0043] The preferred embodiments of the present invention will be described in detail below with reference to the accompanying drawings. Those skilled in the art will appreciate that these descriptions are only descriptive and exemplary, and should not be construed as limiting the protection scope of the present invention.

[0044] Embodiment 1

[0045] The high-performance inorganic silicon-aluminum door core board or wall thermal insulation board batching and pouring device and process, as Figures 1-8 shown, includes a frame. A transverse track 70 is provided below the frame. A pouring mold cart 60 moving along the transverse track 70 is provided on the transverse track 70. It further includes:

[0046] A longitudinal track 30, which includes N tracks provided on the frame and located above the transverse track 70, and several pouring stations are provided thereon;

[0047] A rail trolley 20, which includes 2N or 4N and is arranged on the longitudinal track 30 and has a pouring bin 201 with a pouring port. It stores the slurry through the pouring bin 201 and pours it into the pouring mold cart 60 at the pouring station. A control valve is provided at the pouring port;

[0048] A stirring device 10 group, which includes one or two groups, each group includes 2N stirring devices 10 symmetrically arranged on the left and right sides of the end of the longitudinal track 30, and each stirring device 10 has two stirring zones that are dynamically isolated;

[0049] The translation frame 40 is horizontally slidably arranged on the frame at the end of the transverse track 70 and has two sets of auxiliary tracks 50 which can be connected with the longitudinal track 30 for carrying the track trolley 20. When one set of auxiliary tracks 50 is connected with the longitudinal track 30, the other set of tracks is located under the stirring device 10 on one of the left and right sides so as to be used for the stirring device 10 to discharge the slurry into the casting bin 201 of the track trolley 20.

[0050] Wherein N is a positive integer.

[0051] Preferably, the stirring device 10 comprises:

[0052] The stirring tank 101 has a cylindrical stirring chamber, and a discharge port 1011 is provided at the bottom edge thereof;

[0053] The lower barrel 104 has a hollow conical structure 1041 at the top and a cylindrical structure 1042 at the bottom. A plurality of connecting columns 1043 are arranged in an annular array on the side wall thereof and connected to the side wall of the stirring tank 101. A gap for stirring is left between the connecting column 1043 and the inner bottom of the stirring tank 101. A plurality of discharge holes 10421 are arranged on the side wall thereof.

[0054] The stirring shaft 103 has a bottom portion that penetrates through the bottom surface of the stirring tank 101 and extends out of the stirring tank 101, and an upper portion that extends into the lower barrel 104 and rotatably cooperates with the lower barrel 104 through a bearing located below the discharge hole 10421, and an L-shaped toggle rod 1061 is provided on the stirring shaft;

[0055] The stirring blade 1031 includes a plate blade 10311 disposed on the stirring shaft 103, a spiral blade 10312 disposed on the stirring shaft 103, and a curved blade 10313 disposed on the stirring shaft 103, wherein the plate blade 10311 is located inside the conical structure 1041, the spiral blade 10312 is located inside the cylindrical structure 1042, and the curved blade 10313 is located in the area between the connecting column 1043 and the bottom of the stirring tank 101;

[0056] A bidirectional driving motor 102 is connected to the bottom end of the stirring shaft 103 to drive the stirring shaft 103 to rotate forward and reversely; an annular seat 105, whose rotary seal is arranged between the inner wall of the cylindrical structure 1042 and the outer wall of the stirring shaft 103, and is provided with a plurality of upper and lower holes 1052, and an arc-shaped groove 1051 is provided at the bottom;

[0057] The locking seat 106 is of an annular structure and is fixed between the outer side wall of the stirring shaft 103 and the inner side wall of the cylindrical structure 1042. It is rotationally and sealingly fitted with the inner side wall of the cylindrical structure 1042. It is provided with a number of falling holes 1062. It abuts against the annular seat 105 and is provided with a toggle rod 1061 at its top, and one end of the toggle rod 1061 extends into the groove 1051. When rotating forward, the toggle rod 1061 rotates to one end of the groove 1051 and drives the annular seat 105 to rotate together. At this time, the upper falling hole 1052 and the falling hole 1062 are vertically opposite to form a material discharging channel. When rotating in the reverse direction, the toggle rod 1061 rotates to the other end of the groove 1051 and drives the annular seat 105 to rotate together. At this time, the upper falling hole 1052 and the falling hole 1062 are completely misaligned to close the material discharging channel. This solution has two modes during stirring. Mode 1: Rotate forward for stirring. At this time, the material can enter the mixing tank 101 from the material discharging cylinder 104. This mode can be used for the first stirring. Mode 2: A combination of reverse stirring and forward rotation. After the first stirring is completed, during the material discharging process, when there is slurry in the conical structure 1041, the forward stirring and discharging mode is adopted. When there is slurry in the mixing tank 101 but the slurry in the conical structure 1041 of the material discharging cylinder 104 has completely fallen, start the reverse rotation mode and add material to the conical structure 1041 for the next slurry stirring. In this way, it can be ensured that there is always slurry in the mixing tank 101.

[0058] In Solution 1, one set of 10 stirring devices is provided and includes the first stirring device 10 and the second stirring device 10. Two track trolleys 20 are provided and are respectively the first pouring trolley and the second pouring trolley. The first pouring trolley and the second pouring trolley alternately receive materials under the first stirring device 10 and the second stirring device 10. When one pouring trolley receives materials under one stirring device 10 and then runs out of the track after coupling, the other pouring trolley receives materials under the other stirring device 10. The first one to receive materials travels above the pouring mold trolley 60 far from the side where it receives materials for discharging, and then the one that receives materials later travels above the pouring mold trolley 60 close to the side where it receives materials for discharging. In this solution, the number N of the longitudinal tracks 30 is 1, the number of track trolleys 20 is 2N, and there is one set of 10 stirring devices.

[0059] Solution 2: There are two sets of mixing devices 10, including the first mixing device 10, the second mixing device 10, the third mixing device 10, and the fourth mixing device 10. There are two rail trolleys 20, namely the first pouring trolley and the second pouring trolley. They receive materials in a cyclic order: the first pouring trolley receives materials at the first mixing device 10, the second pouring trolley receives materials at the second mixing device 10, the first pouring trolley receives materials at the third mixing device 10, and the second pouring trolley receives materials at the fourth mixing device 10. The one that receives materials first travels above the pouring mold trolley 60 on the side away from its material receiving side for discharging, and the one that receives materials later travels above the pouring mold trolley 60 on the side close to its material receiving side for discharging. In this solution, the number of longitudinal tracks 30, N = 1, the number of rail trolleys 20 is 2N, and there are two sets of mixing devices 10.

[0060] Solution 3: There are two sets of mixing devices 10, including the first mixing device 10, the second mixing device 10, the third mixing device 10, and the fourth mixing device 10. There are four rail trolleys 20, namely the first pouring trolley, the second pouring trolley, the third pouring trolley, and the fourth pouring trolley. The first pouring trolley and the second pouring trolley alternately receive materials under the first mixing device 10 and the second mixing device 10. When one pouring trolley receives materials under one mixing device 10 and then exits the track, the other pouring trolley receives materials under the other mixing device 10. The third pouring trolley and the fourth pouring trolley alternately receive materials under the third mixing device 10 and the fourth mixing device 10. When one pouring trolley receives materials under one mixing device 10 and then exits the track, the other pouring trolley receives materials under the other mixing device 10. Among the pouring trolleys, the one that receives materials first travels above the pouring mold trolley 60 on the side away from its material receiving side for discharging, and the one that receives materials later travels above the pouring mold trolley 60 on the side close to its material receiving side for discharging. In this solution, the number of longitudinal tracks 30, N = 1, the number of rail trolleys 20 is 4N, and there are two sets of mixing devices 10.

[0061] In the above Solutions 1 - 3, when the number of longitudinal tracks 30, N, takes a value greater than 1, the working process is the same as that of the above three solutions. For example, when N = 3, the rail trolleys 20 can be set in two rows or four rows, with three in each row. The three in the same row can be regarded as one. After being regarded as one, the operation mode in Solutions 1 - 3 can be referred to.

[0062] Preferably, a translation slide rail is provided on the frame, and a translation slider cooperating with the translation slide rail is provided at the bottom of the translation plate. The driving device 401 is a hydraulic cylinder or a pneumatic cylinder provided on the frame, and the hydraulic cylinder or the pneumatic cylinder is fixedly connected to the translation plate.

[0063] Preferably, four groups of adjustment hole sets are provided on the translation plate. Each adjustment hole set is used to install an auxiliary track 50 with a guiding structure 501. Each adjustment hole set includes at least two adjustment holes. An adjustment block extending into the adjustment hole is provided at the bottom of the auxiliary track 50. The width of the adjustment block is smaller than the width of the adjustment hole, and the length of the adjustment block is the same as the length of the adjustment hole. A number of sets of gas springs 502 are provided at the bottom of the translation plate. Each set of gas springs 502 includes two and applies elastic forces to the adjustment block from the left and right directions respectively. In the initial state, the elastic forces of the two gas springs 502 are the same. During use, since the weight of the rail car 20 is relatively large, both its running wheels and the rails will wear. After both are worn, when entering the rail, the left-right position of the rail car 20 may shift, resulting in derailment. Therefore, the guiding structure 501 is provided to guide the rail car 20. When the rail car 20 just runs onto the auxiliary track 50, the auxiliary track 50 will adaptively shift under the action of the gas springs 502. When the rail car 20 completely runs onto the auxiliary track 50, the shifted stroke will be reset. For example, if the wheels of the rail car 20 are biased to the right, the left side of the wheels of the rail car 20 will squeeze the left guiding inclined surface, and the auxiliary track 50 will shift to the right to adapt to the wheels. Among them, the wheels preferably adopt wheels with an H-shaped cross-section.

[0064] Preferably, the auxiliary track 50 has a docking end for docking with the longitudinal track 30. The width of the docking end gradually becomes wider to form two guiding inclined surfaces. The inclination angle of the guiding inclined surface on the opposite side walls of each group of auxiliary tracks 50 is greater than the inclination angle of the guiding inclined surface on the outer side walls. This solution is the specific structure of the guiding structure 501.

[0065] Embodiment 2

[0066] The batching and pouring process of a high-performance inorganic silicon-aluminum door core board or wall thermal insulation board includes the following steps:

[0067] S1. Stirring. Add the materials into the conical structure and start the bidirectional drive motor to rotate forward to stir the materials into a uniform slurry.

[0068] S2. Material transfer and pouring. Use the steps in any one of the above solutions 1-3 to pour the pouring mold car.

[0069] When the materials in the conical structure are completely consumed after receiving the materials, add materials into the conical structure again and start the bidirectional drive motor to rotate backward. At this time, the feeding channel at the cylindrical structure is closed, and the second stirring is carried out in the conical structure. When the stirring is completed, start the bidirectional drive motor to rotate forward again to open the feeding channel to replenish the slurry for the mixing tank. The reverse rotation process is located in the interval between two material receptions.

[0070] Preferably, the distance between two track trolleys is set, and the time in step S2 is optimized so that the time for the proximal track trolley to move from the pouring station to the auxiliary track, the time for the distal track trolley to move from a distal pouring station to the proximal pouring station, and the time for the auxiliary track to translate so that the pouring trolley is located below the mixing device are the same, where the proximal side refers to the side close to the mixing device. As Figure 9 shown, the distance between the two pouring positions, the distance between the track trolleys, and the distance that the translation frame needs to translate are all set to a, and the speed is controlled to be the same during walking and translation.

[0071] The above has introduced the high-performance inorganic silicon-aluminum door core board or wall thermal insulation board batching and pouring device and process provided by the present invention. Specific examples are used in this article to elaborate on the principle and implementation manner of the present invention. The description of the above embodiments is only used to help understand the present invention and its core idea. It should be pointed out that for those of ordinary skill in the art in this technical field, without departing from the principle of the present invention, several improvements and modifications can still be made to the present invention, and these improvements and modifications also fall within the protection scope of the claims of the present invention.

Claims

1. High-performance inorganic silicon-aluminum door core board or wall insulation board batching and casting device, including a frame, a transverse track is provided below the frame, and a casting mold cart that moves along the transverse track is provided on the transverse track, characterized in that, Also includes: Longitudinal tracks, which include N tracks, are arranged on the frame and are located above the transverse tracks, and a number of casting stations are arranged on the tracks; A rail trolley, which includes 2N or 4N trolleys and is arranged on a longitudinal track and has a casting bin with a casting port, through which the slurry is stored and poured into a casting mold vehicle at a pouring station; A stirring device group, which includes one or two groups, each group includes 2N stirring devices symmetrically arranged on the left and right sides of the longitudinal track end, and each stirring device has two stirring zones that are dynamically isolated; A translation frame is horizontally slidably arranged on a frame at the end of a transverse track and has two sets of auxiliary tracks which can be connected to the longitudinal track for carrying a track trolley. When one set of auxiliary tracks is connected to the longitudinal track, the other set of tracks is located below a stirring device on one of the left and right sides so that the stirring device can discharge slurry into a casting bin of the track trolley; wherein N is a positive integer.

2. The batching and pouring device for the high-performance inorganic silicon-aluminum door core board or wall thermal insulation board according to claim 1, characterized in that, The stirring device includes: A stirring tank having a cylindrical stirring chamber and a discharge port at the bottom edge thereof; The lower barrel has a hollow conical structure at the top and a cylindrical structure at the bottom. The side wall is provided with a plurality of connecting columns in an annular array and connected to the side wall of the mixing tank. A gap for stirring is left between the connecting columns and the inner bottom of the mixing tank. The side wall is provided with a plurality of discharge holes. The stirring shaft has a bottom portion that penetrates the bottom surface of the stirring tank and extends out of the stirring tank, and an upper portion that extends into the lower barrel and rotates with the lower barrel through a bearing located below the discharge hole, and an L-shaped toggle rod is provided on the stirring shaft; The stirring blades include plate blades, spiral blades and curved blades arranged on the stirring shaft, wherein the plate blades are located inside the conical structure, the spiral blades are located inside the cylindrical structure, and the curved blades are located in the area between the connecting column and the bottom of the stirring tank; A bidirectional driving motor is connected to the bottom end of the stirring shaft to drive the stirring shaft to rotate in forward and reverse directions; The annular seat, whose rotary seal is arranged between the inner wall of the cylindrical structure and the outer wall of the stirring shaft, is provided with a plurality of upper and lower holes, and its bottom is provided with an arc-shaped groove; The locking seat is a circular ring structure and is fixed between the outer wall of the stirring shaft and the inner wall of the cylindrical structure. It cooperates with the inner wall of the cylindrical structure in a rotating seal. A plurality of drop holes are provided on it. It is in contact with the annular seat and a toggle rod is provided on the top and one end of the toggle rod extends into the groove. When rotating forward, the toggle rod rotates to one end of the groove and drives the annular seat to rotate together. At this time, the upper drop hole and the lower drop hole are vertically opposite to each other to form a discharge channel. When rotating reversely, the toggle rod rotates to the other end of the groove and drives the annular seat to rotate together. At this time, the upper drop hole and the lower drop hole are completely misaligned to close the discharge channel.

3. The high-performance inorganic silicon-aluminum door core board or wall thermal insulation board batching and pouring device according to claim 2, characterized in that, N = 1. One set of stirring device group is provided, which includes a first stirring device and a second stirring device. Two rail trolleys are provided, which are a first pouring trolley and a second pouring trolley respectively. The first pouring trolley and the second pouring trolley alternately receive materials under the first stirring device and the second stirring device. When one pouring trolley receives materials under one stirring device and then drives out after being connected to the rail, the other pouring trolley receives materials under the other stirring device. The first one to receive materials travels above the pouring mold trolley far from the side where it receives materials for discharging, and then the one that receives materials later travels above the pouring mold trolley close to the side where it receives materials for discharging.

4. The high-performance inorganic silicon-aluminum door core board or wall thermal insulation board batching and pouring device according to claim 2, characterized in that, N = 1. Two sets of stirring device group are provided, which includes a first stirring device, a second stirring device, a third stirring device and a fourth stirring device. Two rail trolleys are provided, which are a first pouring trolley and a second pouring trolley respectively. The first pouring trolley receives materials at the first stirring device, the second pouring trolley receives materials at the second stirring device, the first pouring trolley receives materials at the third stirring device, and the second pouring trolley receives materials at the fourth stirring device in a cyclic order. The first one to receive materials travels above the pouring mold trolley far from the side where it receives materials for discharging, and then the one that receives materials later travels above the pouring mold trolley close to the side where it receives materials for discharging.

5. The batching and pouring device for the high-performance inorganic silicon-aluminum door core board or wall thermal insulation board according to claim 2, wherein, N = 1. Two sets of stirring device group are provided, which includes a first stirring device, a second stirring device, a third stirring device and a fourth stirring device. Four rail trolleys are provided, which are a first pouring trolley, a second pouring trolley, a third pouring trolley and a fourth pouring trolley respectively. Among them, the first pouring trolley and the second pouring trolley alternately receive materials under the first stirring device and the second stirring device. When one pouring trolley receives materials under one stirring device and then drives out after being connected to the rail, the other pouring trolley receives materials under the other stirring device. Among them, the third pouring trolley and the fourth pouring trolley alternately receive materials under the third stirring device and the fourth stirring device. When one pouring trolley receives materials under one stirring device and then drives out after being connected to the rail, the other pouring trolley receives materials under the other stirring device. For each pouring trolley, the first one to receive materials travels above the pouring mold trolley far from the side where it receives materials for discharging, and then the one that receives materials later travels above the pouring mold trolley close to the side where it receives materials for discharging.

6. The high-performance inorganic silicon-aluminum door core board or wall thermal insulation board batching and pouring device according to claim 1, characterized in that, A translation slide rail is provided on the frame. A translation slider matched with the translation slide rail is provided at the bottom of the translation plate. The driving device is a hydraulic cylinder or a pneumatic cylinder provided on the frame, and the hydraulic cylinder or the pneumatic cylinder is fixedly connected to the translation plate.

7. The high-performance inorganic silicon-aluminum door core board or wall insulation board batching and pouring device according to claim 6, characterized in that, Four sets of adjusting hole groups are provided on the translation plate. Each adjusting hole group is used to install an auxiliary rail with a guiding structure. Each adjusting hole group includes at least two adjusting holes. An adjusting block extending into the adjusting hole is provided at the bottom of the auxiliary rail. The width of the adjusting block is smaller than the width of the adjusting hole, and the length of the adjusting block is the same as the length of the adjusting hole. A number of sets of gas springs are provided at the bottom of the translation plate. Each set of gas springs includes two and applies elastic forces to the adjusting block from the left and right directions respectively. In the initial state, the elastic forces of the two gas springs are the same.

8. The high-performance inorganic silicon-aluminum door core board or wall thermal insulation board batching and pouring device according to claim 7, characterized in that, The auxiliary track has a docking end for docking with the longitudinal track. The width of the docking end gradually widens to form two guiding inclined surfaces. The inclination angle of the guiding inclined surface on the opposite side wall of each group of auxiliary tracks is greater than that of the guiding inclined surface on the outer side wall.

9. The batching and casting process of a high-performance inorganic silicon-aluminum door core board or wall thermal insulation board, characterized in that, It includes the following steps: S1, Stirring: Add the material to the conical structure and start the bidirectional drive motor to rotate forward to stir the material into a uniform slurry. S2, Material transfer and pouring: Carry out pouring on the pouring mold cart by using the steps of any one of claims 3-5. When the material in the conical structure is completely consumed after receiving the material, add the material to the conical structure again and start the bidirectional drive motor to rotate reversely. At this time, the feeding channel at the cylindrical structure is closed, and the second stirring is carried out in the conical structure. When the stirring is completed, make the bidirectional drive motor rotate forward again to open the feeding channel to supplement the slurry for the mixing tank. The reverse rotation process is located in the interval between two material receptions.

10. The batching and casting process of the high-performance inorganic silicon-aluminum door core board or wall thermal insulation board according to claim 9, characterized in that, Set the distance between the two track cars and optimize the time in step S2 so that the time for the near-side track car to move from the pouring station to the auxiliary track, the time for the far-side track car to move from a far-side pouring station to the near-side pouring station, and the time for the auxiliary track to translate so that the pouring car is located below the mixing device are the same, where the near side refers to the side close to the mixing device.

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