Feeding and detecting integrated equipment for coating production line and working method of feeding and detecting integrated equipment

Abstract

The invention relates to the technical field of workpiece transportation and detection, in particular to feeding and detection integrated equipment for a coating production line and a working method thereof.The feeding and detection integrated equipment comprises a fixing base, a transportation assembly is arranged on one side of the fixing base and used for transporting workpieces, a box is arranged on one side of the fixing base, and a clamping assembly is arranged on one side of the box and used for clamping the workpieces; the clamping assembly comprises a sliding groove, the sliding groove is formed in the upper side surface of the box body, a first air cylinder assembly is fixedly connected into the sliding groove, a fixing frame is arranged on one side of the first air cylinder assembly, first guide plates are arranged on the two side faces of the fixing frame, and the first guide plates are slidably connected with the interior of the sliding groove. A second air cylinder assembly is arranged on one side of the fixing frame, a fixing plate is fixedly connected to one side of the second air cylinder assembly, and a plurality of supporting rods are fixedly connected to one side of the fixing plate.

Description

Technical Field

[0001] The present invention relates to the technical field of workpiece transportation detection, and particularly to an integrated feeding and detection device for a coating production line and its working method. Background Art

[0002] In the coating production process, traditional assembly lines usually separate feeding (such as workpiece conveying and positioning) and quality inspection (such as coating thickness, uniformity, and defect inspection) into independent steps. This segmented design has the following problems: Low efficiency: Workpieces need to be transferred between multiple stations, increasing transfer time and mechanical losses, and the inspection step often requires manual intervention during production suspension. Quality control lag: Inspections are usually carried out after coating. If defects (such as missed coating or uneven thickness) are found, rework or scrapping is required, resulting in waste of materials and time. High dependence on manpower, relying on manual visual inspection or off-line inspection equipment, with strong subjectivity, low efficiency, and difficulty in achieving full-process digital management. There is a need to design an integrated feeding and detection device for a coating production line to improve work efficiency.

[0003] Therefore, it is necessary to provide an integrated feeding and detection device for a coating production line and its working method, which can achieve high detection efficiency and good results. Summary of the Invention

[0004] The purpose of the present invention is to provide an integrated feeding and detection device for a coating production line and its working method to solve the problems raised in the above background art.

[0005] To solve the above technical problems, the present invention provides the following technical solutions: An integrated loading and detection device for a coating production line and its working method, including a fixed seat. On one side of the fixed seat, a transportation component is provided, and the transportation component is used to transport workpieces. On one side of the fixed seat, a box body is provided. On one side of the box body, a clamping component is provided. The clamping component includes a chute, and the chute is arranged on the upper surface of the box body. Inside the chute, a first cylinder component is fixedly connected. On one side of the first cylinder component, a fixed frame is provided. On both side surfaces of the fixed frame, first guiding plates are provided, and the first guiding plates are slidably connected to the inside of the chute. On one side of the fixed frame, a second cylinder component is provided. On one side of the second cylinder component, a fixing plate is fixedly connected. On one side of the fixing plate, a number of support rods are fixedly connected. One end of the support rod is fixedly connected to a second bottom plate. On one side of the fixing plate, a third cylinder component is provided. On one side of the third cylinder component, a connecting plate is provided. On both sides of the second bottom plate, a number of symmetric second guiding plates are fixedly connected. At both ends of the connecting plate, displacement plates are provided. Inside the second guiding plates, sliders are slidably connected. On the surfaces of the displacement plates and the sliders, a number of fixing rods are fixedly connected. On the surfaces of the fixing rods, connecting rods are rotatably connected. On the surfaces of the fixing rods fixed inside the sliders, a pair of clamping jaws are fixedly connected. On one side of the fixed seat, a base is provided. On one side of the base, a detection component is provided. Between the fixed seat and the base, a storage component is provided.

[0006] In one embodiment, for the integrated loading and detection device for a coating production line and its working method according to the claim, a sunk groove is arranged on the upper surface of the second bottom plate, and the sunk groove is adapted to the connecting plate.

[0007] In one embodiment, for the integrated loading and detection device for a coating production line and its working method according to the claim, the transportation component includes a motor. On one side of the motor, a first rotating rod is provided. On the other side inside the fixed seat, a first rotating rod is also rotatably connected. On the surfaces of a pair of the first rotating rods, a synchronous belt component is provided. One end of a pair of the first rotating rods is fixedly connected to a connecting block. On one side of the connecting block, a second rotating rod is rotatably connected. On the surfaces of a pair of the second rotating rods, a first bottom plate is provided. On the surface of the first bottom plate, a number of first supports are provided. On one side of the fixed seat, a transportation rod is provided. On the surface of the fixed seat, a number of corresponding support blocks are provided.

[0008] In one embodiment, for the integrated loading and detection device for a coating production line and its working method according to the claim, the detection component includes a detection piece, and the detection piece is fixedly connected to the surface of the base. On one side of the detection piece, a fourth cylinder component is provided. On one side of the fourth cylinder component, a detection head is provided. On one side of the detection piece, a panel is provided. On the surface of the base, a second support is provided.

[0009] In one embodiment, the integrated loading and detection device for a coating production line and its working method according to the claims, the storage component includes a storage box, a pull handle is arranged on one side of the storage box, through holes are arranged on both surfaces of the box body, and a pair of backing plates are arranged on the inner wall of the storage box.

[0010] In one embodiment, it includes the following steps:

[0011] S1. The workpiece is transported uniformly by the transportation component to one side of the fixed seat. The clamping component controls the clamping jaws through a plurality of cylinder components to transport it to the surface of the second support of the detection component.

[0012] S2. The position of the detection head is controlled by the cylinder component, and the detection component detects the surface of the workpiece.

[0013] S3. The detection head is retracted, and the clamping jaws clamp the detected workpiece and make it fall into the storage component.

[0014] Compared with the prior art, the beneficial effects achieved by the present invention are as follows: In the present invention, when the transportation component transports the workpiece to the rightmost side of the fixed seat, the first cylinder component is started at this time. The first cylinder component drives the fixed frame and the first guide plate to displace towards the fixed seat until it displaces to the upper side of the workpiece to be detected. At this time, the second cylinder component pushes the fixed plate and the components arranged on one side thereof to displace downward. The fixed plate and the support rod drive the second bottom plate to displace downward. Before displacing close to the workpiece, the gap between the clamping jaws is larger than the size of the workpiece, and it can be placed between the clamping jaws. The third cylinder component presses down the connecting plate, and when the connecting plate is pressed down, it drives the displacement plates fixed on both sides to displace downward at the same time. Since the connecting rod is rotatably connected to the surface of the fixed rod fixed to the displacement plate and the slider at the same time, one end of the connecting rod is driven to displace downward, and the two sliders are pulled to displace towards the displacement plate. At this time, the clamping jaws begin to contract and clamp the workpiece. Subsequently, the height and position are adjusted through the cylinder component to displace it to the upper side of the second support in the detection component. After adjusting the height, the third cylinder component pulls the connecting plate to rise, so that the clamping jaws are loosened, which is convenient for subsequent detection. After the detection is completed, the clamping step is repeated, and finally it is displaced to the upper side of the storage component, and the detected qualified workpiece is placed into the storage component. This device can effectively and regularly transport and detect workpieces. The whole process is transported and placed by the machine, saving the time of the staff and improving work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The technical solutions and other beneficial effects of the present application will become obvious by describing the specific embodiments of the present application in detail in conjunction with the drawings.

[0016] In the drawings:

[0017] Figure 1 is the overall structural schematic diagram of the present invention;

[0018] Figure 2It is a schematic diagram of the detection component of the present invention;

[0019] Figure 3 It is a schematic diagram of the transportation component of the present invention;

[0020] Figure 4 It is a schematic diagram of the clamping component of the present invention;

[0021] Figure 5 It is a schematic diagram of the clamping component of the present invention;

[0022] Figure 6 It is a schematic diagram of the storage component of the present invention;

[0023] In the figure: 1. Fixed seat; 101. Transportation rod; 102. Support block; 103. Motor; 104. Synchronous belt assembly; 105. First rotating rod; 106. Connecting block; 107. Second rotating rod; 108. First bottom plate; 109. First support;

[0024] 2. Box body; 201. Chute; 202. First guiding plate; 203. Fixed frame; 204. First cylinder assembly; 205. Second cylinder assembly; 206. Claw; 207. Fixed plate; 208. Support rod; 209. Third cylinder assembly; 210. Connecting plate; 211. Second bottom plate; 212. Sunk groove; 213. Displacement plate; 214. Second guiding plate; 215. Slide block; 216. Fixed rod; 217. Connecting rod;

[0025] 3. Base; 301. Detection piece; 302. Panel; 303. Detection head; 304. Fourth cylinder assembly; 305. Second support;

[0026] 4. Storage box; 401. Pull handle; 402. Cushion plate;

[0027] 5. Workpiece. Detailed implementation manners

[0028] The following disclosure provides many different embodiments or examples for implementing different structures of the present application. To simplify the disclosure of the present application, components and settings of specific examples are described below. Of course, they are only examples and are not intended to limit the present application. In addition, the present application may repeat reference numerals and / or reference letters in different examples. Such repetition is for the purpose of simplification and clarity, and does not itself indicate the relationship between various embodiments and / or settings discussed. In addition, the present application provides examples of various specific processes and materials, but those of ordinary skill in the art can be aware of the application of other processes and / or the use of other materials.

[0029] Please refer to Figure 1-6, the present invention provides a technical solution: an integrated loading and detection device for a coating production line and its working method, which includes a fixed seat 1. A transportation component is arranged on one side of the fixed seat 1, and the transportation component is used to transport the workpiece 5. A box body 2 is arranged on one side of the fixed seat 1, and a clamping component is arranged on one side of the box body 2. The clamping component includes a chute 201, and the chute 201 is arranged on the upper surface of the box body 2. A cylinder component 204 is fixedly connected inside the chute 201. A fixed frame 203 is arranged on one side of the cylinder component 204. Guide plates 202 are arranged on both side surfaces of the fixed frame 203, and the guide plates 202 are slidably connected to the inside of the chute 201. A cylinder component 205 is arranged on one side of the fixed frame 203. A fixing plate 207 is fixedly connected to one side of the cylinder component 205. A plurality of support rods 208 are fixedly connected to one side of the fixing plate 207. One end of the support rod 208 is fixedly connected to a bottom plate 211. A cylinder component 209 is fixedly connected to one side of the fixing plate 207. A connecting plate 210 is arranged on one side of the cylinder component 209. A plurality of symmetric guide plates 214 are fixedly connected to both sides of the bottom plate 211. Displacement plates 213 are arranged at both ends of the connecting plate 210. Sliders 215 are slidably connected to the inside of the guide plates 214. Fixing rods 216 are fixedly connected to the surfaces of the displacement plates 213 and the sliders 215. Connecting rods 217 are rotatably connected to the surfaces of the fixing rods 216. A pair of clamping jaws 206 are fixedly connected to the surfaces of the fixing rods 216 fixed inside the sliders 215. A base 3 is arranged on one side of the fixed seat 1. A detection component is arranged on one side of the base 3. A storage component is arranged between the fixed seat 1 and the base 3.

[0030] Specifically, taking Figure 1Based on this, when the workpiece 5 is transported to the rightmost side of the fixed seat 1 through the transportation component, the first cylinder component 204 is started at this time. The first cylinder component 204 drives the fixed frame 203 and the first guide plate 202 to displace in the direction close to the fixed seat 1 until it reaches the upper side of the detected workpiece 5. At this time, the second cylinder component 5 pushes the fixed plate 207 and the components arranged on one side thereof to displace downward. The fixed plate 207 and the support rod 208 drive the second bottom plate 211 to displace downward. Before displacing close to the workpiece 5, the gap between the jaws 206 is larger than the size of the workpiece 5, and it can be placed between the jaws 206. The third cylinder component 209 presses down the connecting plate 210, and the connecting plate 210 drives the displacement plates 213 fixed on both sides to displace downward while pressing down. Since the connecting rod 217 is rotatably connected to the surface of the fixed rod 216 which is fixed to the surfaces of the displacement plate 213 and the slider 215 at the same time, one end of the connecting rod 217 is driven to displace downward, and the two sliders 215 are pulled to displace in the direction of the displacement plate 213. At this time, the jaws 206 start to contract and clamp the workpiece 5. Subsequently, the height and position are adjusted through the cylinder component to displace it to the upper side of the second support 305 in the detection component. After adjusting the height, the third cylinder component 209 pulls the connecting plate 10 upward to loosen the jaws 206, which is convenient for subsequent detection. After the detection is completed, the clamping step is repeated. Finally, it is displaced to the upper side of the storage component, and the qualified workpiece 5 after detection is placed into the storage component. This device can effectively and regularly transport and detect workpieces. The whole process is transported and placed by the machine, saving the time of the staff and improving work efficiency.

[0031] A sunken groove 212 is arranged on the upper surface of the second bottom plate 211, and the sunken groove 212 is adapted to the connecting plate 210.

[0032] Specifically, the sunken groove 213 can vacate a larger space for the displacement of the connecting plate 210, facilitate the work of the jaws 206, and improve the clamping degree.

[0033] The transportation component includes a motor 103. A first rotating rod 105 is arranged on one side of the motor 103. The other side inside the fixed seat 1 is also rotatably connected with a first rotating rod 105. A synchronous belt component 104 is arranged on the surfaces of a pair of first rotating rods 105. One end of a pair of first rotating rods 105 is fixedly connected with a connecting block 106. A second rotating rod 107 is rotatably connected to one side of the connecting block 106. A first bottom plate 108 is arranged on the surfaces of a pair of second rotating rods 107. A number of first supports 109 are arranged on the surface of the first bottom plate 108. A transportation rod 101 is arranged on one side of the fixed seat 1. A number of corresponding support blocks 102 are arranged on the surface of the fixed seat 1.

[0034] Specifically, a workpiece 5 is placed on the transport rod 101 and rolls onto the surface of the support block 102. At this time, the motor 103 is started to drive the first rotating rod 105 to rotate. The first rotating rod 105 drives another first rotating rod 105 to rotate together through the synchronous belt assembly 104 arranged on its surface. The rotation of the two first rotating rods 105 drives the connecting blocks 106 on one side to rotate synchronously. The connecting blocks 106 are in the shape of a water droplet, and the smaller end of which is rotatably connected to the second rotating rod 107. A first bottom plate 108 is arranged on the surface of the second rotating rod 107. As the pair of connecting blocks 106 rotate together, the first bottom plate 108 starts to move in an elliptical trajectory. When the smaller end of the connecting block 106 rotates to the highest point, it can lift the workpiece 5. When it rotates to the rightmost or leftmost side, it can drive the workpiece 5 to complete a lateral displacement. When it rotates to the lowest point, it can place the workpiece 5 back on the surface of the support block 102. Under such repeated rotation driven by the motor, the workpieces 5 are transported one by one. Before the previous workpiece 5 is detected and stored, the motor 103 stops working until the clamping jaw 206 can displace to pick up a new workpiece 5 for detection, forming a regular transportation to ensure the detection efficiency and avoid stacking due to too fast transportation or affecting the efficiency due to too slow transportation.

[0035] The detection component includes a detector 301, which is fixedly connected to the surface of the base 3. A fourth cylinder assembly 304 is arranged on one side of the detector 301, and a detection head 303 is arranged on one side of the fourth cylinder assembly 304. A panel 302 is arranged on one side of the detector 301, and a second support 305 is arranged on the surface of the base 3.

[0036] Specifically, after the clamping jaw 206 places the workpiece 5 on the surface of the second support 305, the fourth cylinder assembly 304 can be used to push the detection head 303 to displace to the upper side of the workpiece 5 for detection. After the detection is completed, the detection head 303 is retracted to prevent collision with the clamping jaw 206.

[0037] The storage component includes a storage box 4. A pull handle 401 is arranged on one side of the storage box 4. Through holes are arranged on both side surfaces of the box body 2, and a pair of cushion plates 402 are arranged on the inner wall of the storage box 4.

[0038] Specifically, the storage box 4 is used to collect the detected workpieces 5. The through holes arranged on both sides of the box body 2 can be used to insert and take out the storage box 4. The cushion plates 402 are used to protect the workpiece 5 just placed to prevent it from being damaged.

[0039] In the description of the present application, it should be noted that unless otherwise clearly specified and defined, the terms "installation", "connection" and "coupling" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection, an electrical connection or a connection capable of mutual communication; it can be directly connected, or the internal communication of two components or the interaction relationship between two components. For those of ordinary skill in the art, the meanings of the above terms in the present application can be understood according to specific situations.

[0040] The above has introduced in detail an integrated loading and detection device and its working method for a coating production line. Specific examples are used in this article to elaborate on the principle and implementation manner of this application. The description of the above embodiments is only used to help understand the technical solution and its core idea of this application; those of ordinary skill in the art should understand that they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements on some of the technical features; and these modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of this application.

Claims

1. An integrated feeding and detection device for a coating production line and its working method, including a fixed seat (1), characterized in that: On one side of the fixed seat (1), a transportation component is provided, which is used to transport the workpiece (5). On one side of the fixed seat (1), a box body (2) is provided. On one side of the box body (2), a clamping component is provided. The clamping component includes a sliding groove (201), and the sliding groove (201) is arranged on the upper surface of the box body (2). Inside the sliding groove (201), a first cylinder component (204) is fixedly connected. On one side of the first cylinder component (204), a fixed frame (203) is provided. On both side surfaces of the fixed frame (203), a first guiding plate (202) is provided, and the first guiding plate (202) is slidably connected to the inside of the sliding groove (201). On one side of the fixed frame (203), a second cylinder component (205) is provided. On one side of the second cylinder component (205), a fixing plate (207) is fixedly connected. On one side of the fixing plate (207), a number of support rods (208) are fixedly connected. One end of the support rod (208) is fixedly connected to a second bottom plate (211). On one side of the fixing plate (207), a third cylinder component (209) is fixedly connected. On one side of the third cylinder component (209), a connecting plate (210) is provided. On both sides of the second bottom plate (211), a number of symmetric second guiding plates (214) are fixedly connected. At both ends of the connecting plate (210), displacement plates (213) are provided. Inside the second guiding plate (214), a sliding block (215) is slidably connected. On the surfaces of the displacement plate (213) and the sliding block (215), a number of fixing rods (216) are fixedly connected. On the surface of the fixing rod (216), a connecting rod (217) is rotatably connected. On the surface of the fixing rod (216) fixed inside the sliding block (215), a pair of clamping jaws (206) are fixedly connected. On one side of the fixed seat (1), a base (3) is provided. On one side of the base (3), a detection component is provided. Between the fixed seat (1) and the base (3), a storage component is provided.

2. The feeding and detecting integrated device and its working method for a coating production line according to claim 1, characterized in that: On the upper surface of the second bottom plate (211), a sunk groove (212) is provided, and the sunk groove (212) is adapted to the connecting plate (210).

3. The feeding and detecting integrated device and its working method for a coating production line according to claim 1, characterized in that: The transportation component includes a motor (103). On one side of the motor (103), a first rotating rod (105) is provided. On the other side inside the fixed seat (1), a first rotating rod (105) is also rotatably connected. On the surfaces of a pair of the first rotating rods (105), a synchronous belt component (104) is provided. One end of a pair of the first rotating rods (105) is fixedly connected to a connecting block (106). On one side of the connecting block (106), a second rotating rod (107) is rotatably connected. On the surfaces of a pair of the second rotating rods (107), a first bottom plate (108) is provided. On the surface of the first bottom plate (108), a number of first supports (109) are provided. On one side of the fixed seat (1), a transportation rod (101) is provided. On the surface of the fixed seat (1), a number of corresponding support blocks (102) are provided.

4. The feeding and detecting integrated device and its working method for a coating production line according to claim 1, characterized in that: The detection component includes a detector (301), the detector (301) is fixedly connected to the surface of the base (3), a fourth cylinder assembly (304) is arranged on one side of the detector (301), a detection head (303) is arranged on one side of the fourth cylinder assembly (304), a panel (302) is arranged on one side of the detector (301), and a second support (305) is arranged on the surface of the base (3).

5. The feeding and detecting integrated device and its working method for a coating production line according to claim 1, characterized in that: The storage component includes a storage box (4), a pull handle (401) is arranged on one side of the storage box (4), hole grooves are arranged on the two side surfaces of the box body (2), and a pair of cushion plates (402) are arranged on the inner wall of the storage box (4).

6. The feeding and detection integrated device for a coating production line and its working method according to claim 5, comprising the following steps: S1. The workpiece (5) is transported at a constant speed by the transportation component and transported to one side of the fixed seat (1). The clamping component controls the clamping jaws (206) through a plurality of cylinder assemblies and transports it to the surface of the second support (305) of the detection component; S2. The position of the detection head (303) is controlled by the cylinder assembly, and the detection component detects the surface of the workpiece (5); S3. The detection head (303) is retracted, and the clamping jaws (206) clamp the detected workpiece (5) and make it fall into the storage component.

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