A fermentation auxiliary device for intelligently judging spore rate of fermentation liquor

By designing an intelligent fermentation auxiliary device, a rotating shaft drives the stirring components and defoamer to achieve multi-stage stirring and automatic defoaming. This solves the problem of existing fermenters being unable to adapt and adjust, improves fermentation efficiency and detection efficiency, and meets the needs of intelligent production.

CN120349859BActive Publication Date: 2025-12-16YUNNAN SANZHENG BIOENGINEERING CO LTD
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Patent Information

Application Number
CN202510852068.0
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-06-24
Publication Date
2025-12-16
Estimated Expiration
2045-06-24

AI Technical Summary

Technical Problem

Existing fermenters cannot adaptively adjust their stirring and defoaming functions according to the needs of each fermentation stage, and their sampling and testing efficiency is low. They also cannot automatically follow changes in liquid level, resulting in low fermentation efficiency.

Method used

A fermentation auxiliary device for intelligently judging the spore rate of fermentation broth was designed. It uses a rotating shaft to drive the stirring components and defoamer. The speed is adjusted by the control system to achieve multi-stage stirring and automatic defoaming. Combined with an intelligent detection device, it realizes automatic sampling and spore rate detection.

Benefits of technology

It achieves multi-stage stirring according to the needs of the fermentation stage, improves the mixing uniformity and efficiency of the fermentation broth, automatically defoams and samples, avoids waste of fermentation broth, and meets the requirements of intelligent production.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application discloses a kind of intelligent judgment fermentation broth spore rate's fermentation auxiliary device, it is related to biological agricultural equipment technical field.The device includes support, fermentation tank, end cover, driving motor, rotating shaft, bubble remover, stirring assembly, anti-blocking vibration assembly and water pump.The application utilizes gravity end head and anti-blocking vibration assembly to cooperate, so that gravity end head and protruding block are extruded, and stirring blade reciprocating swing is generated, further strengthen the disturbance of fermentation broth, realize the purpose of three-stage stirring.Multi-stage stirring needle is used for the requirement of different fermentation stages, so that the fermentation broth is finally mixed more evenly, and the fermentation quality and efficiency are improved.Rotating shaft can not only drive bubble remover and stirring assembly, but also adjust the state of stirring blade on stirring assembly by adjusting the rotating speed of rotating shaft, and the reciprocating swing of stirring blade can be generated by cooperating with anti-blocking vibration assembly, and the fermentation broth can be sampled by cooperating with water pump, so that multiple driving effects are achieved by only one driving member of rotating shaft.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of bio-agriculture equipment, and particularly relates to a fermentation auxiliary device for intelligently judging the spore rate of fermentation liquor. BACKGROUND

[0002] In the field of bio-agriculture, a fermentation tank is widely used as an important auxiliary device in the process of microbial fermentation. The main function of the fermentation tank is to provide a precisely controlled environment to promote the growth and metabolism of microorganisms, so as to complete a specific fermentation reaction. In the traditional fermentation process, the growth condition of the microbial flora in the fermentation liquor directly affects the quality and yield of the final product.

[0003] At present, most of the fermentation tanks on the market use the traditional stirring form to stir the fermentation liquor. Although such a stirring method can achieve the stirring effect, it cannot be adaptively adjusted according to the needs of different fermentation stages. Moreover, when the fermentation liquor is sampled, the traditional fermentation tank needs to be opened on the tank body and the corresponding sampling device is installed. Such a way has a low integration level and does not conform to the concept of intelligent production today. In addition, foam is difficult to avoid at the top of the fermentation liquor during fermentation. Since the liquid level of the fermentation liquor is different each time, the position of the defoaming device needs to be adjusted. The position of the defoaming device cannot be automatically adjusted according to the liquid level, which reduces the fermentation efficiency. SUMMARY

[0004] The present application aims to provide a fermentation auxiliary device for intelligently judging the spore rate of fermentation liquor to solve the problems in the prior art.

[0005] To achieve the above-mentioned purpose, the present application provides the following technical scheme: a fermentation auxiliary device for intelligently judging the spore rate of fermentation liquor, comprising a support, a fermentation tank installed on the support, an end cover installed on the fermentation tank, a driving motor installed on the end cover, a water pump installed on the output shaft of the driving motor through a connecting piece, a rotating shaft connected to the water pump, the water pump being in communication with the inside of the rotating shaft through a rigid pipe, a defoaming device installed at the bottom end of the end cover, a plurality of stirring assemblies installed on the rotating shaft penetrating through the defoaming device, the rotating shaft being rotatably connected to the fermentation tank, a plurality of anti-blocking vibration assemblies installed in the fermentation tank, the anti-blocking vibration assemblies corresponding to the positions and quantities of the stirring assemblies, the water pump being located at the top end of the end cover, and the rotating shaft being in communication with the inside of the stirring assemblies.

[0006] The control cabinet is externally connected with the fermentation auxiliary device, the control system is installed in the control cabinet, and the control system is used for controlling the whole fermentation auxiliary device. The end cover is provided with a feeding port for pouring the fermentation liquid. The fermentation tank is designed as a hollow structure, and the hollow part is provided with a heating chamber. The heating chamber is provided with a water inlet and a water outlet. The water inlet and the water outlet are used for injecting or discharging the heating medium, and the fermentation liquid in the fermentation tank is controlled in temperature by the heating medium. The water pump and the rotating shaft are connected through the rigid pipe inside, and when the water pump rotates, the rotating shaft is driven to rotate synchronously through the rigid pipe. The water pump is externally connected with an intelligent detection device, and the intelligent detection device is used for detecting the spore rate of the fermentation liquid. After detection, the fermentation liquid is reversely transported back into the fermentation tank through the water pump.

[0007] Further, the bubble removing device includes a guide pipe, the rotating shaft penetrates through the guide pipe, a plurality of guide grooves are arranged on the guide pipe, the guide pipe is installed at the bottom end of the end cover, a floating assembly is slidingly installed on the guide pipe, and a bubble removing assembly is slidingly installed on the floating assembly.

[0008] Further, a vertical flow channel is arranged in the rotating shaft, the rotating shaft is connected with the water pump through the vertical flow channel, a plurality of side holes are arranged on the rotating shaft and connected with the vertical flow channel, the rotating shaft is connected with the stirring assembly through the side holes, and a strip-shaped vertical groove is arranged on the rotating shaft.

[0009] Further, the bubble removing assembly includes a vibrating rod, a plurality of needles are arranged on the vibrating rod, a vibrating spring is arranged between the vibrating rod and the floating assembly, the vibrating rod is slidingly installed in the floating assembly, the vibrating rod is slidingly connected with the guide groove, and the ball is slidingly connected with the strip-shaped vertical groove.

[0010] The ball is embedded in the strip-shaped sliding groove and can slide up and down along the strip-shaped vertical groove.

[0011] Further, the floating assembly includes a connecting ring, the connecting ring is slidingly installed on the guide pipe, a plurality of sliding pipes are arranged on the connecting ring, a floating plate is installed at the bottom end of the sliding pipe, the vibrating rod is slidingly installed in the sliding pipe, a vibrating spring is arranged between the vibrating rod and the sliding pipe, the vibrating rod penetrates through the connecting ring, and the floating plate and the sliding pipe are made of light materials.

[0012] The floating plate can drive the whole bubble removing device to float on the top of the fermentation liquid.

[0013] The worker adds fermentation liquid into the fermenter through the feed inlet on the end cover. Since the floating plate and the sliding tube are made of light material, the floating plate drives the whole defoaming device to float to the top of the fermentation liquid. The control system starts the driving motor, the driving motor drives the water pump to rotate through the connecting piece, the water pump drives the rotating shaft to rotate through the rigid pipe, when the rotating shaft rotates, the strip-shaped vertical slot deviates from the original position, the ball originally embedded in the strip-shaped vertical slot is extruded, the ball drives the vibrating rod to slide and extrude the vibrating spring, when the next strip-shaped vertical slot rotates to the position of the ball, the compressed vibrating spring drives the vibrating rod to rebound, the ball is embedded in the strip-shaped vertical slot again, and the strip-shaped vertical slot is extruded, so that the vibrating rod generates reciprocating vibration effect, the vibrating rod drives the lancet to reciprocate, so that the foam generated at the top of the fermentation liquid is removed.

[0014] Further, the stirring assembly comprises a fixing ring, a flow guide hole is arranged on the fixing ring, the flow guide hole is communicated with the side hole, a stirring rod is installed on the fixing ring, a stirring blade is rotatably installed on the stirring rod, a sampling assembly is slidably installed in the stirring rod, the sampling assembly is communicated with the fixing ring through the flow guide hole, the stirring blade is in meshing transmission with the sampling assembly, and a return spring is installed between the sampling assembly and the fixing ring.

[0015] When the rotating shaft rotates, the stirring assembly is driven to rotate, the blades on the stirring rod agitate the fermentation liquid, so that the fermentation liquid is fully mixed, the primary stirring effect is achieved, the control system changes the rotating speed of the driving motor according to the fermentation condition, when it is needed to improve the fermentation quality or efficiency, the control system increases the rotating speed of the motor, so that the rotating shaft drives the stirring assembly to rotate rapidly, the centrifugal force is generated by rotation, when the centrifugal force reaches a preset value, the gravity end head drives the flow guide pipe to slide along the transmission pipe by overcoming the elastic force of the return spring, the return spring is elongated, the flow guide pipe drives the sliding strip to slide, the sliding strip drives the stirring blade to deflect through the tooth groove, the stirring blade is unfolded, the stirring area of the stirring assembly is increased, the stirring of the fermentation liquid is strengthened, the purpose of secondary stirring is achieved, the faster the rotating speed of the rotating shaft is, the greater the centrifugal force of the stirring assembly is, the greater the sliding distance of the gravity end head driving the flow guide pipe is, the greater the unfolding amplitude of the stirring blade is, the stronger the stirring effect on the fermentation liquid is, and the control of the secondary stirring effect is realized by controlling the centrifugal force;

[0016] When the stirring blade is completely unfolded, the gravity end head is elongated to the maximum distance, at this time, the position of the gravity end head can reach the anti-blocking vibration assembly, the gravity end head is extruded with the convex block, the gravity end head is compressed and retracted, so as to slide through the convex block, when the gravity end head slides, the filter screen on the gravity end head rubs with the flexible brush plate on the convex block, the flexible brush plate cleans the filter screen, so as to prevent the filter screen from being blocked and affecting the sampling of the fermentation liquid; during the retraction process of the gravity end head, the stirring blade is synchronously folded, after the gravity end head passes the convex block, the stirring blade is unfolded again under the action of the centrifugal force, so that the stirring blade is unfolded and retracted reciprocally, a swing is formed, the disturbance to the fermentation liquid is further strengthened, the purpose of tertiary stirring is achieved, finally, the fermentation liquid is uniformly mixed under the action of multi-stage stirring, the fermentation quality and efficiency are improved.

[0017] Further, the stirring rod comprises a transmission pipe, a plurality of connecting columns are installed on the blades, stirring blades are rotatably installed on the connecting columns, and a sliding groove is arranged between the blades and the transmission pipe.

[0018] Further, the sampling assembly comprises a flow guide pipe, a corrugated pipe is installed at one end of the flow guide pipe, a gravity end head is installed at the other end of the flow guide pipe, a sampling hole is arranged on the gravity end head, the gravity end head communicates with the flow guide pipe through the sampling hole, the flow guide pipe communicates with the corrugated pipe, the corrugated pipe communicates with the flow guide hole, a filter screen is installed on the gravity end head, a sliding strip is installed on the flow guide pipe, the flow guide pipe is slidably connected with the transmission pipe, the sliding strip is slidably installed in the sliding groove, a reset spring is installed between the flow guide pipe and the fixing ring, and the sliding strip is in meshing transmission with the stirring blades.

[0019] The gravity end head is made of high-density anti-friction material.

[0020] The control system intermittently starts the water pump, the water pump generates suction force on the rotating shaft and the stirring assembly, the fermentation liquid is filtered through the filter screen and then flows into the flow guide pipe from the sampling hole, passes through the corrugated pipe, and is then sequentially delivered to the intelligent detection device from the flow guide hole, the side hole and the vertical flow channel by the water pump, the intelligent detection device detects the spore rate of the fermentation liquid, and the purposes of automatic sampling and intelligent detection of the spore rate are achieved.

[0021] Further, a plurality of tooth grooves are arranged on the sliding strip, and rotating teeth are arranged on the stirring blades.

[0022] Further, the anti-blocking vibration assembly comprises a protruding block, a flexible brush plate is installed on the protruding block, and the protruding block is installed in the fermentation tank.

[0023] Compared with the prior art, the present application has the following advantages:

[0024] 1. The rotating shaft drives the stirring assembly to rotate to stir the fermentation liquid, achieving the effect of primary stirring; the rotating shaft rotates to drive the stirring assembly to generate centrifugal force, the gravity end head drives the flow guide pipe to slide through the centrifugal force, and the stirring blades are unfolded to strengthen the stirring of the fermentation liquid, thereby achieving secondary stirring of the fermentation liquid without additional driving; the rotation speed of the rotating shaft is adjusted to control the centrifugal force, thereby controlling the secondary stirring effect.

[0025] 2. By utilizing the gravity end in conjunction with the anti-clogging vibration component, the gravity end and the protrusion exert pressure, causing the stirring blades to oscillate back and forth, further enhancing the disturbance of the fermentation broth and achieving the purpose of three-stage stirring. This multi-stage stirring addresses the needs of different fermentation stages, ultimately resulting in a more uniform mixing of the fermentation broth and improving fermentation quality and efficiency.

[0026] 3. Utilizing the interconnected design of the water pump, rotating shaft, and stirring components, the fermentation broth is transported from the stirring components and rotating shaft to the intelligent detection device via the water pump. The intelligent detection device detects the spore rate of the fermentation broth, achieving the purpose of automatic sampling and intelligent detection of the spore rate. After the detection is completed, the fermentation broth is pumped back into the fermentation tank via the water pump to achieve the purpose of fermentation broth reflux and avoid waste of fermentation broth.

[0027] 4. The rotating shaft can not only drive the defoamer and stirring components, but also adjust the state of the stirring blades on the stirring components by adjusting the rotation speed of the shaft. With the anti-clogging vibration component, the stirring blades can also be made to oscillate back and forth. It can also be used with a water pump to sample the fermentation liquid, so as to achieve multiple driving effects with only one driving component, the rotating shaft.

[0028] 5. The float plate automatically moves the entire defoamer to follow the fermentation broth level, ensuring the defoamer remains in the foam zone for optimal defoaming efficiency and avoiding cumbersome manual adjustments. The rotating shaft causes the vertical grooves on it to repeatedly engage and disengage with the ball bearings, which in turn drives the vibrating rod to reciprocate. This reciprocating vibration of the vibrating rod, in turn, drives the needles to vibrate, removing the foam generated at the top of the fermentation broth and achieving the defoaming effect. Attached Figure Description

[0029] Figure 1 This is a perspective view of the fermentation auxiliary device of the present invention;

[0030] Figure 2 This is a perspective view of the fermentation auxiliary device of the present invention;

[0031] Figure 3 This is a perspective view of the rotating shaft of the present invention;

[0032] Figure 4 This is a perspective view of the defoamer of the present invention;

[0033] Figure 5 This is a perspective view of the floating component and the defoaming component of the present invention;

[0034] Figure 6 For the present invention Figure 4 A magnified view of a portion of region A in the middle;

[0035] Figure 7 This is a perspective view of the defoaming component of the present invention;

[0036] Figure 8 A perspective view of the stirring assembly of the present application Figure 1 ;

[0037] Figure 9 A perspective view of the sampling assembly of the present application Figure 8 A partial enlarged view of the B area in the present application

[0038] Figure 10 A perspective view of the stirring rod of the present application

[0039] Figure 11 A perspective view of the stirring assembly of the present application Figure 2 ;

[0040] Figure 12 A perspective view of the sampling assembly of the present application

[0041] Figure 13 A perspective view of the anti-blocking vibration assembly of the present application.

[0042] In the figure: 1, support; 2, fermentation tank; 3, end cover; 4, driving motor; 5, rotating shaft; 6, bubble remover; 7, stirring assembly; 8, anti-blocking vibration assembly; 9, water pump; 51, vertical flow channel; 52, strip-shaped vertical groove; 53, side hole; 61, guide pipe; 62, floating assembly; 63, bubble removing assembly; 611, guide groove; 621, connecting ring; 622, sliding pipe; 623, floating plate; 631, vibration rod; 632, thorn needle; 633, ball; 634, vibration spring; 71, fixing ring; 72, stirring rod; 73, stirring blade; 74, sampling assembly; 75, return spring; 731, rotating tooth; 721, transmission pipe; 722, blade; 723, sliding groove; 724, connecting column; 711, flow guide hole; 741, flow guide pipe; 742, gravity end; 743, filter screen; 744, sliding strip; 745, corrugated pipe; 746, sampling hole; 7441, tooth groove; 81, protruding block; 82, flexible brush plate. DETAILED DESCRIPTION

[0043] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the present application.

[0044] As Figures 1-13As shown, the present application provides a kind of technical scheme of fermentation auxiliary device for intelligently judging spore rate of fermentation broth: including support 1, fermentation tank 2 is installed on support 1, end cover 3 is installed on fermentation tank 2, drive motor 4 is installed on end cover 3, drive motor 4 output shaft is installed with water pump 9 by connecting piece, water pump 9 is connected with rotating shaft 5, water pump 9 is communicated with rotating shaft 5 inside by rigid pipe, end cover 3 bottom end is equipped with bubble remover 6, rotating shaft 5 penetrates bubble remover 6 and is equipped with a plurality of stirring assembly 7, rotating shaft 5 is rotatably connected with fermentation tank 2, a plurality of anti-blocking vibration components 8 are installed in fermentation tank 2, anti-blocking vibration components 8 correspond with the position and quantity of stirring assembly 7, water pump 9 is located at the top of end cover 3, rotating shaft 5 is communicated with stirring assembly 7 inside.

[0045] Fermentation auxiliary device is connected with control cabinet, control system is installed in control cabinet, and control system is used to control the whole fermentation auxiliary device.End cover 3 is equipped with feed inlet, for pouring fermentation broth.Fermentation tank 2 adopts hollow design, and heating chamber is arranged in hollow part, and heating chamber is equipped with water inlet and water outlet, and water inlet and water outlet are used to inject or discharge heating medium, and the temperature of fermentation broth in fermentation tank 2 is controlled by heating medium;water pump 9 is communicated with rotating shaft 5 inside by rigid pipe, when water pump 9 rotates, rotating shaft 5 is rotated synchronously by rigid pipe, water pump 9 is connected with intelligent detection device, and intelligent detection device is used to detect the spore rate of fermentation broth, after detection is completed, fermentation broth is reversely transported back into fermentation tank 2 by water pump 9.

[0046] Bubble remover 6 includes guide pipe 61, rotating shaft 5 penetrates guide pipe 61, a plurality of guide grooves 611 are arranged on guide pipe 61, guide pipe 61 is installed at the bottom of end cover 3, floating assembly 62 is slidably installed on guide pipe 61, and bubble removal assembly 63 is slidably installed on floating assembly 62.

[0047] Rotating shaft 5 is equipped with vertical flow channel 51, rotating shaft 5 is communicated with water pump 9 by vertical flow channel 51, a plurality of side holes 53 are arranged on rotating shaft 5, side holes 53 are communicated with vertical flow channel 51, rotating shaft 5 is communicated with stirring assembly 7 inside by side hole 53, rotating shaft 5 is equipped with strip-shaped vertical slot 52, bubble removal assembly 63 passes through guide groove 611 and is embedded with strip-shaped vertical slot 52.

[0048] Bubble removal assembly 63 includes vibration rod 631, vibration rod 631 is rotatably installed with ball 633 at one end, a plurality of thorn needles 632 are installed on vibration rod 631, vibration spring 634 is installed between vibration rod 631 and floating assembly 62, vibration rod 631 is slidably installed in floating assembly 62, vibration rod 631 is slidably connected with guide groove 611, ball 633 is slidably connected with strip-shaped vertical slot 52.Ball 633 is embedded in strip-shaped sliding groove 723, and can slide up and down along strip-shaped vertical slot 52.

[0049] The floating assembly 62 comprises a connecting ring 621 slidably mounted on the guide pipe 61, a plurality of sliding pipes 622 mounted on the connecting ring 621, a floating plate 623 mounted at the bottom end of the sliding pipes 622, a vibrating rod 631 slidably mounted in the sliding pipes 622, a vibrating spring 634 mounted between the vibrating rod 631 and the sliding pipes 622, the vibrating rod 631 penetrating through the connecting ring 621, and the floating plate 623 and the sliding pipes 622 being made of light material. The floating plate 623 can drive the whole bubble remover 6 to float on the top of the fermentation liquid.

[0050] The stirring assembly 7 comprises a fixed ring 71 provided with flow guide holes 711 in communication with the side holes 53, a stirring rod 72 mounted on the fixed ring 71, stirring blades 73 rotatably mounted on the stirring rod 72, a sampling assembly 74 slidably mounted in the stirring rod 72, the sampling assembly 74 in communication with the fixed ring 71 through the flow guide holes 711, the stirring blades 73 in meshing transmission with the sampling assembly 74, and a return spring 75 mounted between the sampling assembly 74 and the fixed ring 71.

[0051] The stirring rod 72 comprises a transmission pipe 721 provided with blades 722, a plurality of connecting columns 724 mounted on the blades 722, and the stirring blades 73 rotatably mounted on the connecting columns 724. A sliding groove 723 is arranged between the blades 722 and the transmission pipe 721. The sampling assembly 74 is slidably mounted in the transmission pipe 721.

[0052] The sampling assembly 74 comprises a flow guide pipe 741 provided with a corrugated pipe 745 at one end and a gravity end head 742 at the other end. The gravity end head 742 is provided with a sampling hole 746 in communication with the flow guide pipe 741. The gravity end head 742 is in communication with the flow guide holes 711 through the corrugated pipe 745. A filter screen 743 is mounted on the gravity end head 742. A sliding bar 744 is mounted on the flow guide pipe 741. The flow guide pipe 741 is slidably connected with the transmission pipe 721. The sliding bar 744 is slidably mounted in the sliding groove 723. The return spring 75 is mounted between the flow guide pipe 741 and the fixed ring 71. The sliding bar 744 is in meshing transmission with the stirring blades 73. The gravity end head 742 is made of high-density anti-friction material.

[0053] A plurality of tooth grooves 7441 are arranged on the sliding bar 744. Rotating teeth 731 are arranged on the stirring blades 73. The rotating teeth 731 are in meshing transmission with the tooth grooves 7441.

[0054] The anti-blocking vibrating assembly 8 comprises a protrusion 81 provided with a flexible brush plate 82. The protrusion 81 is mounted in the fermentation tank 2.

[0055] The working principle of the present application is as follows: the staff adds fermentation liquid into the fermentation tank 2 through the feed inlet on the end cover 3, and the floating plate 623 and the sliding tube 622 are made of light material, so that the floating plate 623 drives the whole defoaming device 6 to float to the top of the fermentation liquid. The control system starts the driving motor 4, the driving motor 4 drives the water pump 9 to rotate through the connecting piece, the water pump 9 drives the rotating shaft 5 to rotate through the rigid pipe, when the rotating shaft 5 rotates, the strip-shaped vertical groove 52 deviates from the original position, the rolling ball 633 originally embedded in the strip-shaped vertical groove 52 is extruded, the rolling ball 633 drives the vibration rod 631 to slide and extrude the vibration spring 634, when the next strip-shaped vertical groove 52 rotates to the position of the rolling ball 633, the compressed vibration spring 634 drives the vibration rod 631 to rebound, the rolling ball 633 is embedded in the strip-shaped vertical groove 52 again, and the cycle is repeated, so that the vibration rod 631 generates reciprocating vibration effect, the vibration rod 631 drives the needle 632 to reciprocate, thereby removing the foam generated at the top of the fermentation liquid.

[0056] When the rotating shaft 5 rotates, the stirring assembly 7 rotates, the blades 722 on the stirring rod 72 agitate the fermentation liquid, so that the fermentation liquid is fully mixed, and the primary stirring effect is achieved, the control system changes the rotating speed of the driving motor 4 according to the fermentation condition, when it is necessary to improve the fermentation quality or efficiency, the control system increases the rotating speed of the motor, so that the rotating shaft 5 drives the stirring assembly 7 to rotate quickly, the centrifugal force is generated by rotation, when the centrifugal force reaches the preset value, the gravity end head 742 drives the flow guide pipe 741 to slide along the transmission pipe 721 against the elastic force of the reset spring 75, the reset spring 75 is elongated, the flow guide pipe 741 drives the sliding bar 744 to slide, the sliding bar 744 drives the stirring piece 73 to deflect through the tooth groove 7441, the stirring piece 73 is unfolded, the stirring area of the stirring assembly 7 is increased, the stirring of the fermentation liquid is strengthened, and the purpose of secondary stirring is achieved, the faster the rotating speed of the rotating shaft 5 is, the greater the centrifugal force of the stirring assembly 7 is, the greater the sliding distance of the gravity end head 742 driving the flow guide pipe 741 is, the greater the unfolding amplitude of the stirring piece 73 is, and the stronger the stirring effect on the fermentation liquid is, through the control of the centrifugal force, the control of the secondary stirring effect is realized;

[0057] When the stirring blade 73 is fully unfolded, the gravity end head 742 drives the flow guide pipe 741 to extend to the maximum distance, at this time the position where the gravity end head 742 is located can reach the anti-blocking vibration assembly 8, the gravity end head 742 is extruded with the protrusion 81, the gravity end head 742 is compressed under pressure, thereby sliding through the protrusion 81, when the gravity end head 742 slides, the filter screen 743 thereon rubs with the flexible brush plate 82 on the protrusion 81, the flexible brush plate 82 cleans the filter screen 743, preventing the filter screen 743 from being blocked, thereby affecting the sampling of the fermentation broth; during the retraction of the gravity end head 742, the stirring blade 73 is synchronously retracted, after the gravity end head 742 bypasses the protrusion 81, the stirring blade 73 is unfolded again under the action of centrifugal force, so as to reciprocate, so that the stirring blade 73 reciprocates and unfolds, forming swinging, further strengthening the disturbance of the fermentation broth, achieving the purpose of three-stage stirring, finally making the fermentation broth mixed uniformly under the action of multi-stage stirring, improving the fermentation quality and efficiency.

[0058] The control system intermittently starts the water pump 9, the water pump 9 generates suction force on the rotating shaft 5 and the stirring assembly 7, the fermentation broth filtered by the filter screen 743 flows into the flow guide pipe 741 from the sampling hole 746, passes through the corrugated pipe 745, and is then sequentially transported by the water pump 9 to the intelligent detection device from the flow guide hole 711, the side hole 53 and the vertical flow channel 51, the intelligent detection device detects the spore rate of the fermentation broth, achieving the purposes of automatic sampling and intelligent detection of the spore rate. After detection, the fermentation broth is reversely transported back into the fermentation tank 2 by the water pump 9, achieving the purpose of reflux of the fermentation broth, avoiding waste of the fermentation broth. When the fermentation is completed, the control system stops the driving motor 4, and the fermentation broth is pumped out by starting the water pump 9.

[0059] It is apparent for those skilled in the art that the present application is not limited to the details of the above-described exemplary embodiments, but can be implemented in other concrete forms without departing from the spirit or essential characteristics of the present application. Therefore, the embodiments should be considered in all aspects as illustrative and not restrictive, the scope of the present application being defined by the appended claims rather than the above description, and it is intended to embrace all changes and modifications falling within the meaning and scope of the equivalent elements of the claims. Any reference signs in the claims should not be considered as limiting the claims involved.

Claims

1. A fermentation auxiliary device for intelligently determining the spore rate of fermentation broth, characterized in that: The fermentation auxiliary device includes a support (1), a fermentation tank (2) is mounted on the support (1), an end cap (3) is mounted on the fermentation tank (2), a drive motor (4) is mounted on the end cap (3), a water pump (9) is mounted on the output shaft of the drive motor (4) through a connector, a rotating shaft (5) is connected to the water pump (9), the water pump (9) is connected to the inside of the rotating shaft (5) through a rigid pipe, a defoamer (6) is mounted at the bottom of the end cap (3), the rotating shaft (5) passes through the defoamer (6) and is equipped with several stirring components (7), the rotating shaft (5) is rotatably connected to the fermentation tank (2), several anti-clogging vibration components (8) are installed inside the fermentation tank (2), the anti-clogging vibration components (8) correspond to the positions and numbers of the stirring components (7), the water pump (9) is located at the top of the end cap (3), and the rotating shaft (5) is connected to the inside of the stirring components (7); The stirring assembly (7) includes a fixed ring (71), a guide hole (711) on the fixed ring (71), a stirring rod (72) mounted on the fixed ring (71), a stirring blade (73) rotatably mounted on the stirring rod (72), a sampling assembly (74) slidably mounted inside the stirring rod (72), the sampling assembly (74) and the fixed ring (71) are connected through the guide hole (711), the stirring blade (73) and the sampling assembly (74) are engaged and driven, and a return spring (75) is installed between the sampling assembly (74) and the fixed ring (71). The stirring rod (72) includes a transmission tube (721), on which blades (722) are mounted, and on which a plurality of connecting columns (724) are mounted, and on which stirring blades (73) are rotatably mounted, and a sliding groove (723) is provided between the blades (722) and the transmission tube (721), and the sampling component (74) is slidably mounted in the transmission tube (721); The sampling assembly (74) includes a guide tube (741), one end of which is fitted with a corrugated pipe (745), and the other end of which is fitted with a gravity end (742). The gravity end (742) has a sampling hole (746) on it, and the gravity end (742) is connected to the guide tube (741) through the sampling hole (746). The guide tube (741) is connected to the corrugated pipe (745), and the corrugated pipe (745) is connected to... The guide hole (711) is connected, a filter screen (743) is installed on the gravity end (742), a sliding strip (744) is installed on the guide pipe (741), the guide pipe (741) is slidably connected to the transmission pipe (721), the sliding strip (744) is slidably installed in the slide groove (723), a return spring (75) is installed between the guide pipe (741) and the fixed ring (71), and the sliding strip (744) meshes with the stirring plate (73) for transmission; The anti-clogging vibration component (8) includes a protrusion (81) on which a flexible brush plate (82) is installed, and the protrusion (81) is installed inside the fermentation tank (2).

2. The fermentation auxiliary device for intelligently determining the spore rate of fermentation broth according to claim 1, characterized in that: The defoamer (6) includes a guide tube (61), the rotating shaft (5) passes through the guide tube (61), the guide tube (61) is provided with a plurality of guide grooves (611), the guide tube (61) is installed at the bottom of the end cap (3), a floating component (62) is slidably installed on the guide tube (61), and a defoaming component (63) is slidably installed on the floating component (62).

3. The fermentation auxiliary device for intelligently determining the spore rate of fermentation broth according to claim 2, characterized in that: The rotating shaft (5) is provided with a vertical flow channel (51). The rotating shaft (5) is connected to the water pump (9) through the vertical flow channel (51). The rotating shaft (5) is provided with several side holes (53). The side holes (53) are connected to the vertical flow channel (51). The rotating shaft (5) is connected to the inside of the stirring assembly (7) through the side holes (53). The guide hole (711) is connected to the side holes (53). The rotating shaft (5) is provided with a strip vertical groove (52). The defoaming assembly (63) passes through the guide groove (611) and is fitted with the strip vertical groove (52).

4. The fermentation auxiliary device for intelligently determining the spore rate of fermentation broth according to claim 3, characterized in that: The defoaming assembly (63) includes a vibrating rod (631), one end of which is rotatably mounted with a ball bearing (633). Several needles (632) are mounted on the vibrating rod (631). A vibrating spring (634) is installed between the vibrating rod (631) and the floating assembly (62). The vibrating rod (631) is slidably mounted inside the floating assembly (62). The vibrating rod (631) is slidably connected to the guide groove (611), and the ball bearing (633) is slidably connected to the strip vertical groove (52).

5. The fermentation auxiliary device for intelligently determining the spore rate of fermentation broth according to claim 4, characterized in that: The floating assembly (62) includes a connecting ring (621), which is slidably mounted on a guide tube (61). Several sliding tubes (622) are mounted on the connecting ring (621). A float plate (623) is mounted at the bottom end of the sliding tube (622). A vibration rod (631) is slidably mounted inside the sliding tube (622). A vibration spring (634) is installed between the vibration rod (631) and the sliding tube (622). The vibration rod (631) passes through the connecting ring (621). The float plate (623) and the sliding tube (622) are made of lightweight materials.

6. The fermentation auxiliary device for intelligently determining the spore rate of fermentation broth according to claim 1, characterized in that: The sliding bar (744) is provided with a plurality of toothed grooves (7441), and the stirring plate (73) is provided with rotating teeth (731), and the rotating teeth (731) mesh with the toothed grooves (7441) for transmission.

Citation Information

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