A new energy connector blind plug assembly device
By designing new energy connector blind plug assembly equipment, using two sets of blind plug insertion mechanisms and a two-axis manipulator displacement device, the automated assembly of blind plugs of multiple specifications is realized, solving the problems of poor versatility and low efficiency of existing equipment, improving assembly efficiency and reducing labor intensity.
Patent Information
- Application Number
- CN202510840129.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-23
- Publication Date
- 2025-09-19
- Estimated Expiration
- 2045-06-23
AI Technical Summary
The existing blind plug assembly equipment can only perform a single operation, has poor versatility, low utilization rate, and assembly efficiency needs to be improved. It also relies on manual labor and is labor-intensive, and is prone to misplacement of holes, misplacement of materials, and missing installations.
A new energy connector blind plug assembly equipment was designed. It adopts two sets of blind plug insertion mechanisms, a two-axis manipulator displacement device and a connector feeding mechanism, combined with an automatic feeding vibration plate, a blind plug dividing mechanism and a blowing mechanism to realize the automatic assembly of blind plugs of different specifications. Through the coordinated cooperation of the manipulator displacement device and the feeding and dividing device, the automated assembly of blind plugs of multiple specifications can be realized.
It realizes the automatic assembly of blind plugs of different specifications, improves assembly efficiency, reduces labor intensity, avoids misplacement of holes and missing installation, and has strong versatility and high utilization rate.
Smart Images

Figure CN120357252B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of wiring harness connector assembly, and in particular to a new energy connector blind plug assembly device. Background Art
[0002] A wire harness connector is a type of terminal. A connector, also known as a plug-in connector, is a relay station for wiring harnesses in automotive circuits. Connector blind plugs are specialized accessories used in industrial production to seal unused connector jacks, and they play multiple key roles in electrical and mechanical systems. First, as an effective barrier, they can strictly prevent external contaminants such as dust, moisture, and corrosive gases from invading the connector, thereby ensuring the cleanliness and dryness of electrical components, significantly extending their service life, and reducing the risk of failure. Secondly, the high-quality sealing performance of the blind plug enables it to maintain the long-term stability and reliability of the connector even in extreme environments, such as high temperature, low temperature, or humid environments, which is crucial to ensuring the normal operation of electrical systems under various complex conditions. In addition, the blind plug also has excellent insulation properties, which can effectively reduce the risk of electric shock and protect the safety of operators and equipment.
[0003] During the production and processing of wiring harness connectors, multiple blind holes of different specifications usually need to be assembled on the connector according to assembly requirements. The assembly of blind holes on the connector is mostly done manually, with operators assembling blind holes of different specifications at different workstations. This is not only labor-intensive, but also has low assembly efficiency and high assembly costs. It is also prone to misplacement of holes, misplacement of materials, and missing components. Although current blind plug assembly equipment has replaced manual labor and improved assembly efficiency to a certain extent, it can only perform a single operation, that is, it can only assemble one type of blind plug. After the connector completes the assembly of a blind plug of one specification on one device, it needs to be transferred to another device to complete the assembly of a blind plug of another specification. The equipment has poor versatility and low utilization rate, and the assembly efficiency still needs to be further improved. Summary of the Invention
[0004] In order to overcome the above-mentioned defects of the prior art, in-depth research was conducted and a lot of creative work was put into it, thus completing the present invention.
[0005] Specifically, the technical problem to be solved by the present invention is to provide a new energy connector blind plug assembly device to solve the technical problems that the current blind plug assembly equipment can only perform a single operation, has poor versatility, low utilization rate, and the assembly efficiency still needs to be further improved.
[0006] In order to solve the above technical problems, the technical solution of the present invention is:
[0007] A new energy connector blind plug assembly device comprises a frame having a workbench, a downward pressing connecting plate driven by a two-axis manipulator displacement device being provided on the workbench, a blind plug insertion mechanism being provided on the downward pressing connecting plate, two sets of the blind plug insertion mechanisms being provided side by side, a blind plug feeding and distributing device being provided upstream of the blind plug insertion mechanisms, and a connector loading mechanism being provided below the blind plug insertion mechanisms;
[0008] The blind plug insertion mechanism includes a downward pressure cylinder fixing plate fixedly mounted on the downward pressure connecting plate, a blind plug downward pressure cylinder is vertically fixedly mounted on the top of the downward pressure cylinder fixing plate, a downward pressure guide block corresponding to the blind plug downward pressure cylinder is fixedly mounted on the bottom of the downward pressure cylinder fixing plate, a blind plug downward pressure channel and a blind plug feeding channel are provided in the downward pressure guide block, and a blind plug pressure rod is provided between the downward pressure guide block and the blind plug downward pressure cylinder, and the top end of the blind plug pressure rod is aligned with the piston shaft end of the blind plug downward pressure cylinder The bottom of the downward pressing guide block is fixedly installed with a blind plug pressing conduit which is connected to the blind plug downward pressing channel and is corresponding to the blind plug pressure rod. One end of the blind plug feeding channel is connected to the blind plug downward pressing channel. A guide block connector which is connected to the other end of the blind plug feeding channel is also fixedly installed on the downward pressing guide block, and the downward pressing guide block is connected to the blind plug feeding and distributing device through the guide block connector.
[0009] As an improved technical solution, the two-axis manipulator displacement device includes an X-axis bracket fixedly mounted on the workbench, a Z-axis base plate driven by a first drive device is slidably mounted on the X-axis bracket along the X-axis direction, the downward pressing connecting plate is slidably mounted on the Z-axis base plate along the Z-axis direction, and the downward pressing connecting plate is driven by a second drive device.
[0010] As an improved technical solution, a first guide rail is fixedly installed on the X-axis bracket along the X-axis direction, a first slider is slidably installed on the first guide rail, the first slider is fixedly connected to the Z-axis base plate through an X-axis connecting block, and the Z-axis base plate is slidably installed on the X-axis bracket through the first guide rail and the first slider;
[0011] The first driving device includes a first driving motor fixedly mounted on the X-axis bracket, a first screw rod arranged parallel to the first guide rail is rotatably mounted on the X-axis bracket, one end of the first screw rod is drivingly connected to the output shaft of the first driving motor, and a first screw rod nut is threadedly connected to the first screw rod, and the first screw rod nut is fixedly connected to the Z-axis base plate through the X-axis connecting block;
[0012] A second guide rail is fixedly mounted on the Z-axis base plate along the Z-axis direction, a second slider is slidably mounted on the second guide rail, the second slider is fixedly connected to the downward pressing connecting plate by a Z-axis connecting block, and the downward pressing connecting plate is slidably mounted on the Z-axis base plate through the second guide rail and the second slider;
[0013] The second driving device includes a second driving motor fixedly mounted on the Z-axis base plate, a second screw rod arranged parallel to the second guide rail is rotatably mounted on the Z-axis base plate, one end of the second screw rod is transmission-connected to the output shaft of the second driving motor, and a second screw rod nut is threadedly connected on the second screw rod, and the second screw rod nut is fixedly connected to the downward pressure connecting plate through the Z-axis connecting block.
[0014] As an improved technical solution, the connector feeding mechanism is provided with two sets, and the two sets of connector feeding mechanisms are arranged side by side below the blind plug insertion mechanism;
[0015] The connector loading mechanism includes a Y-axis base plate fixedly mounted on the workbench, a positioning seat mounting block driven by a third drive device is slidably mounted on the Y-axis base plate along the Y-axis direction, a connector positioning seat is fixedly mounted on the positioning seat mounting block, and the connector positioning seat has a connector positioning placement groove.
[0016] As an improved technical solution, a third guide rail is fixedly installed on the Y-axis base plate along the Y-axis direction, a third slider is slidably installed on the third guide rail, the third slider is fixedly connected to the positioning seat mounting block, and the positioning seat mounting block is slidably mounted on the Y-axis base plate through the third guide rail and the third slider;
[0017] The third driving device includes a third driving motor fixedly mounted on one end of the Y-axis base plate, the output shaft of the third driving motor is installed with a driving pulley, and the other end of the Y-axis base plate is rotatably installed with a driven pulley corresponding to the driving pulley, a synchronous belt is wound around the driven pulley and the driving pulley, and the driven pulley is transmission-connected to the driving pulley through the synchronous belt, and the positioning seat mounting block is fixedly connected to one side of the synchronous belt.
[0018] As an improved technical solution, the blind plug feeding and distributing device includes an automatic feeding vibration plate, a blind plug distributing mechanism and a blind plug blowing mechanism;
[0019] A vibrating tray frame is provided on one side of the frame, the automatic feeding vibrating tray is fixedly mounted on the vibrating tray frame, and the automatic feeding vibrating tray has two material channels;
[0020] The blind plug dividing mechanism and the blind plug blowing mechanism are each provided with two sets, and the two sets of the blind plug dividing mechanism are respectively arranged corresponding to the two material channels of the automatic feeding vibration plate, and the blind plug dividing mechanism is respectively connected to the material channel outlet of the automatic feeding vibration plate, and the blind plug blowing mechanism is located between the blind plug dividing mechanism and the blind plug insertion mechanism, and the blind plug dividing mechanism is respectively communicated with the guide block connector through the blind plug blowing mechanism.
[0021] As an improved technical solution, the blind blocking material distribution mechanism includes a material distribution support frame fixedly mounted on the workbench, a material distribution seat fixedly mounted on the material distribution support frame, a material dropout port is provided at the bottom of the material distribution seat, a material baffle plate is fixedly mounted on the top of the material distribution seat, a sensor mounting bracket is fixedly mounted on the material baffle plate, and an incoming material detection sensor is fixedly mounted on the sensor mounting bracket;
[0022] A material dividing slider driven by a fourth driving device is slidably installed in the material dividing seat, a blanking guide hole is provided at the bottom of the material dividing slider, a material receiving slider is slidably installed on the top of the material dividing slider, the material receiving slider has a material receiving trough, a strip guide hole is provided on the material baffle plate, a pin is fixedly installed on the top of the material receiving slider, the pin extends into the strip guide hole, and when in the material receiving state, the material receiving trough and the blanking guide hole correspond to the incoming material detection sensor, and when in the blanking state, the blanking guide hole corresponds to the blanking port.
[0023] As an improved technical solution, the material distribution seat has a guide chute, the material distribution slider is slidably installed in the guide chute, and the side of the material distribution seat away from the automatic feeding vibration plate is provided with an avoidance groove for the material receiving slider to avoid;
[0024] The fourth driving device includes a material distribution cylinder fixedly mounted on the material distribution seat, and the piston shaft end of the material distribution cylinder is connected to the material distribution sliding block.
[0025] As an improved technical solution, the blind plug blowing mechanism includes a blanking guide tube, a blowing guide tube and an air blowing joint. The blanking guide tube is fixedly installed at the bottom of the material distribution seat, and the top material receiving port of the blanking guide tube corresponds to the blanking port of the material distribution seat. The blowing guide tube is located between the blanking guide tube and the guide block connector, and one end of the blowing guide tube is connected to the bottom end of the blanking guide tube, and the other end of the blowing guide tube is connected to the guide block connector. The air blowing joint is installed on the blanking guide tube, and the air blowing joint is connected to the blanking guide tube.
[0026] As an improved technical solution, the blind plug feeding and distributing device further includes a blind plug picking mechanism, which is provided with two sets, and the two sets of blind plug picking mechanisms respectively correspond to the blind plug blowing mechanisms, and the blind plug picking mechanisms are located below the blind plug distributing mechanism and are arranged close to the blind plug distributing mechanism;
[0027] The blind plugging material picking mechanism includes a material picking bracket fixedly mounted on the material distribution support frame, a tube body positioning block fixedly mounted on the material picking bracket, the tube body positioning block is located below the blanking guide tube and is arranged close to the blanking guide tube, the tube body positioning block has a tube body positioning hole adapted to the outer diameter of the blowing guide tube, the tube body positioning hole is located directly below the blanking guide tube, one end of the blowing guide tube passes through the tube body positioning hole and is connected with the bottom end of the blanking guide tube, a blanking detection sensor is also fixedly mounted on the material picking bracket, the blanking detection sensor is located between the tube body positioning block and the blanking guide tube, and two blanking detection sensors are correspondingly provided, and the blowing guide tube is located between the two correspondingly provided blanking detection sensors.
[0028] After adopting the above technical solution, the beneficial effects of the present invention are:
[0029] The new energy connector blind plug assembly equipment has a compact structure and a small size. The two sets of blind plug insertion mechanisms respectively realize the insertion and assembly of the large blind plug and the small blind plug on the connector. During operation, the connector is loaded by the connector loading mechanism. Then, the two-axis manipulator displacement device works to drive the downward connection plate to move, and moves the first set of blind plug insertion mechanisms to the top of the connector hole to be assembled. At the same time, the blind plug loading and distributing device blows the blind plug to be assembled to the first set of blind plug insertion mechanisms, and then the first set of blind plug insertion mechanisms realizes the assembly of the blind plug on the connector. After completing the assembly of one blind plug, the two-axis manipulator displacement device and the connector loading mechanism work to move the first set of blind plug insertion mechanisms to the top of the next connector hole to be assembled. At the same time, the blind plug loading and distributing device realizes the replenishment of the first set of blind plug insertion mechanisms, and then the first set of blind plug insertion mechanisms realizes the assembly of the next blind plug on the connector, and this process is repeated. When the assembly of a blind plug of one specification on the connector is completed, the two-axis manipulator displacement device works to drive the downward connection plate to move, and the second set of blind plug insertion mechanisms is moved to the top of the connector hole to be assembled. At the same time, the blind plug of another specification is blown to the second set of blind plug insertion mechanisms through the blind plug feeding and dividing device, and the second set of blind plug insertion mechanisms realizes the automatic assembly of another specification of blind plug on the connector, and this process is repeated. When the assembly of all blind plugs on the connector is completed, the connector feeding mechanism works to transport the product to the loading position, remove the assembled product and place the next connector to be assembled, and this process is repeated.
[0030] Through this new energy connector blind plug assembly equipment, it is possible to realize the automatic assembly of blind plugs of different specifications on connectors, which effectively replaces manual labor while greatly improving the assembly efficiency of the product, reducing the assembly cost of the product, and effectively avoiding the occurrence of wrong hole positions, wrong materials and missing installations. In addition, this new energy connector blind plug assembly equipment can realize the blind plug assembly of any pin hole position in the connector, with strong versatility and high equipment utilization. BRIEF DESCRIPTION OF THE DRAWINGS
[0031] To more clearly illustrate the specific embodiments of the present invention or the technical solutions in the prior art, the following briefly describes the drawings required for the specific embodiments or the description of the prior art. Similar elements or parts are generally identified by similar reference numerals throughout the drawings. Elements or parts in the drawings are not necessarily drawn to scale.
[0032] Figure 1 This is a schematic diagram of the three-dimensional structure of the new energy connector blind plug assembly device of the present invention;
[0033] Figure 2 This is another three-dimensional structural schematic diagram of the new energy connector blind plug assembly device of the present invention;
[0034] Figure 3 Schematic diagram of the three-dimensional structure inside the upper shield of the present invention;
[0035] Figure 4 Another schematic diagram of the three-dimensional structure of the interior of the upper shield of the present invention;
[0036] Figure 5 This is a schematic diagram of the coordinated installation structure of the two-axis manipulator displacement device, the blind plug insertion mechanism, and the connector loading mechanism on the workbench of the present invention;
[0037] Figure 6 Schematic diagram of the coordinated installation structure of the two-axis manipulator displacement device and the blind plug insertion mechanism of the present invention;
[0038] Figure 7 Schematic diagram of the three-dimensional structure of the two-axis manipulator displacement device of the present invention;
[0039] Figure 8 Another schematic diagram of the three-dimensional structure of the two-axis manipulator displacement device of the present invention;
[0040] Figure 9 Schematic diagram of the three-dimensional structure of the blind plug insertion mechanism of the present invention;
[0041] Figure 10 This is a schematic structural diagram of the downward-pressing guide block portion of the present invention;
[0042] Figure 11 Schematic diagram of the three-dimensional structure of the connector feeding mechanism of the present invention;
[0043] Figure 12 Another schematic diagram of the three-dimensional structure of the connector feeding mechanism of the present invention;
[0044] Figure 13 This is a schematic diagram of the three-dimensional structure of the blind plugging and feeding and distributing device of the present invention;
[0045] Figure 14 This is another schematic diagram of the three-dimensional structure of the blind plugging and feeding and distributing device of the present invention;
[0046] Figure 15 This is a schematic diagram of the coordinated installation structure of the blind-blocking material distributing mechanism, the blind-blocking blowing mechanism, and the blind-blocking material detecting mechanism of the present invention;
[0047] Figure 16 This is a schematic diagram of the coordinated installation structure of the blind plugging material distribution mechanism and the blind plugging blowing mechanism of the present invention;
[0048] Figure 17 It is a cross-sectional structural diagram of the blind plugging material distribution mechanism and the blind plugging blowing mechanism of the present invention;
[0049] Figure 18 It is a schematic diagram of the explosion structure of the blind plugging material distribution mechanism and the blind plugging blowing mechanism of the present invention;
[0050] Figure 19 Schematic diagram of the three-dimensional structure of the blind plugging material detection mechanism of the present invention;
[0051] Reference numerals: 1-frame; 101-workbench;
[0052] 2 - X-axis bracket; 3 - Z-axis base plate; 4 - first guide rail; 5 - first slider; 6 - X-axis connecting block; 7 - first drive motor; 8 - first screw rod; 9 - first screw rod nut; 10 - downward pressure connecting plate; 11 - second guide rail; 12 - second slider; 13 - Z-axis connecting block; 14 - second drive motor; 15 - second screw rod; 16 - second screw rod nut;
[0053] 17-downward pressure cylinder fixing plate; 18-blind plug downward pressure cylinder; 19-downward pressure guide block; 1901-blind plug downward pressure channel; 1902-blind plug feed channel; 20-blind plug pressure rod; 21-blind plug pressure guide tube; 22-guide block connector; 23-pressure rod fixing block;
[0054] 24-Y-axis base plate; 25-positioning seat mounting block; 26-connector positioning seat; 2601-connector positioning placement slot; 27-third guide rail; 28-third slider; 29-third drive motor; 30-driving pulley; 31-driven pulley; 32-synchronous belt; 33-protective cover;
[0055] 34-vibrating tray frame; 35-automatic feeding vibrating tray; 3501-material channel; 36-vibrating tray controller;
[0056] 37- material distribution support frame; 38- material distribution seat; 39- material baffle plate; 3901- bar guide hole; 40- sensor mounting bracket; 41- incoming material detection sensor; 42- material distribution cylinder; 43- material distribution slider; 4301- blanking guide hole; 44- material receiving slider; 4401- material receiving trough; 45- pin shaft;
[0057] 46-Blanking guide tube; 47-Blowing guide tube; 48-Blowing joint;
[0058] 49- material picking bracket; 50- tube body positioning block; 5001- tube body positioning hole; 51- falling material detection sensor;
[0059] 52-upper protective cover; 53-touch screen; 54-sound and light alarm; 55-power distribution cabinet; 56-lower protective cover; 57-button control box;
[0060] 58-connector; 59-blind plug. DETAILED DESCRIPTION
[0061] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. All other embodiments obtained by ordinary technicians in this field based on the embodiments of the present invention without making any creative efforts shall fall within the scope of protection of the present invention.
[0062] It should be noted that all directional indications (such as up, down, left, right, front, back, etc.) in the embodiments of the present invention are only used to explain the relative position relationship, movement status, etc. between the various components under a certain specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication will also change accordingly.
[0063] At the same time, the meaning of "and / or" or "and / or" appearing in the full text includes three options. Taking "A and / or B" as an example, it includes option A, or option B, or an option in which both A and B are satisfied.
[0064] In addition, in the present invention, descriptions such as "first" and "second" are for descriptive purposes only and should not be understood as indicating or implying their relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of such features. In addition, the technical solutions between the various embodiments can be combined with each other, but this must be based on the fact that they can be implemented by ordinary technicians in this field. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such combination of technical solutions does not exist and is not within the scope of protection required by the present invention.
[0065] like Figures 1 to 5 、 Figure 13 and Figure 14 As shown together, this embodiment provides a new energy connector blind plug assembly device, including a frame 1, the frame 1 having a workbench 101, the workbench 101 is provided with a downward pressing connecting plate 10 driven by a two-axis manipulator displacement device, the downward pressing connecting plate 10 is provided with a blind plug insertion mechanism, two sets of blind plug insertion mechanisms are provided side by side, and a blind plug loading and distributing device is provided upstream of the blind plug insertion mechanism, and a connector loading mechanism is provided below the blind plug insertion mechanism. The connector 58 is loaded and unloaded by the connector loading mechanism, the blind plug loading and distributing device is used to achieve orderly loading of the blind plug 59 on the blind plug insertion mechanism, the blind plug insertion mechanism is driven by the two-axis manipulator displacement device, and the blind plug insertion mechanism is used to achieve insertion and assembly of the blind plug 59 on the connector 58, thereby achieving automatic assembly of the blind plug 59 on the connector 58.
[0066] In one embodiment, if Figures 3 to 8 As shown together, the two-axis manipulator displacement device includes an X-axis bracket 2 fixedly mounted on a workbench 101. A Z-axis base plate 3 driven by a first drive device is mounted on the X-axis bracket 2 for sliding movement in the X-axis direction. A downward pressure connecting plate 10 is mounted on the Z-axis base plate 3 for sliding movement in the Z-axis direction and driven by a second drive device. Through the coordinated cooperation of the first and second drive devices, the blind plug insertion mechanism can be displaced in the X- and Y-axis directions.
[0067] In one embodiment, if Figures 3 to 8 As shown together, in order to achieve smooth sliding installation of the Z-axis base plate 3 on the X-axis bracket 2, a first guide rail 4 is fixedly installed on the X-axis bracket 2 along the X-axis direction, and a first slider 5 is slidably installed on the first guide rail 4. The first slider 5 is fixedly connected to the Z-axis base plate 3 through the X-axis connecting block 6, and the Z-axis base plate 3 is slidably installed on the X-axis bracket 2 through the first guide rail 4 and the first slider 5.
[0068] In one embodiment, if Figures 3 to 8As shown together, the first driving device includes a first driving motor 7 fixedly mounted on the X-axis bracket 2, and a first screw rod 8 arranged parallel to the first guide rail 4 is rotatably mounted on the X-axis bracket 2. One end of the first screw rod 8 is transmission-connected to the output shaft of the first driving motor 7, and a first screw rod nut 9 is threadedly connected to the first screw rod 8. The first screw rod nut 9 is fixedly connected to the Z-axis base plate 3 through the X-axis connecting block 6; the first driving motor 7 works to drive the first screw rod 8 to rotate, thereby driving the Z-axis base plate 3 to axially displace along the first screw rod 8, thereby realizing the movement adjustment of the blind plug insertion mechanism in the X-axis direction.
[0069] In one embodiment, a first detection piece is fixedly mounted on one side of the X-axis connecting block 6 close to the X-axis bracket 2 , and a first photoelectric sensor for realizing detection by the first detection piece is fixedly mounted on the X-axis bracket 2 .
[0070] In one embodiment, if Figures 3 to 8 As shown together, in order to achieve smooth sliding installation of the downward pressing connecting plate 10 on the Z-axis base plate 3, a second guide rail 11 is fixedly installed on the Z-axis base plate 3 along the Z-axis direction, and a second slider 12 is slidably installed on the second guide rail 11. The second slider 12 is fixedly connected to the downward pressing connecting plate 10 by means of a Z-axis connecting block 13, and the downward pressing connecting plate 10 is slidably installed on the Z-axis base plate 3 through the second guide rail 11 and the second slider 12.
[0071] In one embodiment, if Figures 3 to 8 As shown together, the second drive device includes a second drive motor 14 fixedly mounted on the Z-axis base plate 3. A second screw rod 15, arranged parallel to the second guide rail 11, is rotatably mounted on the Z-axis base plate 3. One end of the second screw rod 15 is drivingly connected to the output shaft of the second drive motor 14. A second screw nut 16 is threadedly connected to the second screw rod 15. The second screw nut 16 is fixedly connected to the downward pressure connecting plate 10 via the Z-axis connecting block 13. When the second drive motor 14 is in operation, it drives the second screw rod 15 to rotate, thereby driving the downward pressure connecting plate 10 to move axially along the second screw rod 15, thereby achieving movement and adjustment of the blind plug insertion mechanism in the Z-axis direction.
[0072] In one embodiment, a second detection piece is fixedly mounted on one side of the downward connection plate 10 close to the Z-axis base plate 3 , and a second photoelectric sensor for realizing detection by the second detection piece is fixedly mounted on the Z-axis base plate 3 .
[0073] In one embodiment, if Figures 3 to 10As shown in the figure, the blind plug insertion mechanism includes a downward pressure cylinder fixing plate 17 fixedly mounted on the downward pressure connecting plate 10, a blind plug downward pressure cylinder 18 is vertically fixedly mounted on the top of the downward pressure cylinder fixing plate 17, and a downward pressure guide block 19 corresponding to the blind plug downward pressure cylinder 18 is fixedly mounted on the bottom of the downward pressure cylinder fixing plate 17. A blind plug downward pressure channel 1901 and a blind plug feeding channel 1902 are provided in the downward pressure guide block 19, and a blind plug pressure rod 20 is provided between the downward pressure guide block 19 and the blind plug downward pressure cylinder 18. The top of the blind plug pressure rod 20 is in contact with the blind plug downward pressure cylinder 18. The end of the piston shaft is fixedly connected, and the bottom end of the blind plug pressure rod 20 extends into the blind plug downward pressure channel 1901. The bottom of the downward pressure guide block 19 is fixedly installed with a blind plug pressing conduit 21 that is connected to the blind plug downward pressure channel 1901 and corresponding to the blind plug pressure rod 20. One end of the blind plug feeding channel 1902 is connected to the blind plug downward pressure channel 1901. A guide block connector 22 that is connected to the other end of the blind plug feeding channel 1902 is also fixedly installed on the downward pressure guide block 19, and the downward pressure guide block 19 is connected to the blind plug feeding and distributing device through the guide block connector 22.
[0074] In one embodiment, if Figures 3 to 10 As shown together, the top end of the blind plug pressure rod 20 is fixedly connected to the piston shaft end of the blind plug pressing cylinder 18 by means of a pressure rod fixing block 23 .
[0075] In one embodiment, if Figure 10 As shown, the inner diameter of the blind plug pressing conduit 21 is gradually narrowed from top to bottom. While guiding the blind plug 59 downward, when the blind plug falls to the position of the blind plug pressing conduit 21, the blind plug pressing conduit 21 can hold the blind plug 59 to prevent the blind plug 59 from falling directly from the blind plug pressing conduit 21.
[0076] In one embodiment, if Figures 3 to 6 As shown together, two sets of blind plug insertion mechanisms are used to respectively realize the assembly of a large blind plug and a small blind plug on the connector 58. The blind plug pressure rod 20, blind plug downward pressure channel 1901, blind plug feed channel 1902, blind plug pressing conduit 21, and guide block connector 22 of one set of blind plug insertion mechanisms are all compatible with the specifications of the large blind plug, thereby realizing the insertion of the large blind plug on the connector 58 and completing the automatic assembly of the large blind plug on the connector 58; the blind plug pressure rod 20, blind plug downward pressure channel 1901, blind plug feed channel 1902, blind plug pressing conduit 21, and guide block connector 22 of the other set of blind plug insertion mechanisms are all compatible with the specifications of the small blind plug, thereby realizing the insertion of the small blind plug on the connector 58 and completing the automatic assembly of the small blind plug on the connector 58.
[0077] The blind plug insertion mechanism is provided. When working, the blind plug 59 enters the downward guide block 19 from the guide block connector 22, reaches the blind plug downward channel 1901 from the blind plug feeding channel 1902 and is located between the blind plug pressure rod 20 and the blind plug pressing conduit 21, thereby realizing the feeding of the blind plug 59 in the downward guide block 19. After that, the blind plug downward cylinder 18 works to drive the blind plug pressure rod 20 to descend, and the blind plug pressure rod 20 is used to press the blind plug 59 in the downward guide block 19, and the blind plug 59 is pushed out from the downward guide block 19 and the blind plug pressing conduit 21 and inserted into the hole of the connector 58 below, so that the assembly of the blind plug 59 on the connector 58 is realized.
[0078] In one embodiment, if Figures 3 to 5 As shown in the figure, there are two sets of connector feeding mechanisms, and the two sets of connector feeding mechanisms are arranged side by side below the blind plug insertion mechanism. With the two sets of connector feeding mechanisms, when the connector 58 on the first set of connector feeding mechanisms is assembling the blind plug 59, the next connector 58 to be assembled can be placed on the second set of connector feeding mechanisms. After the connector 58 on the first set of connector feeding mechanisms completes the blind plug 59 assembly, the second set of connector feeding mechanisms transports the second connector 58 to the assembly position to assemble the blind plug 59 of the second connector. When the second connector 58 is assembling the blind plug 59, the first set of connector feeding mechanisms is reset, and the assembled product can be removed from the first set of connector feeding mechanisms, and then the third connector 58 to be assembled can be placed on the first set of connector feeding mechanisms, and this process is repeated. Through the coordinated cooperation of the two sets of connector feeding mechanisms, the assembly work of the product is efficient and orderly, and the work efficiency is greatly improved.
[0079] In one embodiment, if Figures 3 to 5 、 Figure 11 and Figure 12 As shown, the connector loading mechanism includes a Y-axis base plate 24 fixedly mounted on the workbench 101. A positioning seat mounting block 25 driven by a third drive device is slidably mounted on the Y-axis base plate 24. A connector positioning seat 26 is fixedly mounted on the positioning seat mounting block 25. The connector positioning seat 26 has a connector positioning placement groove 2601. Connector positioning placement groove 2601 allows precise positioning and placement of the connector 58 on the connector positioning seat 26. The third drive device is activated to drive the connector positioning seat 26 to move between the assembly position and the loading and unloading position, thereby achieving orderly assembly and loading and unloading of products.
[0080] In one embodiment, if Figures 3 to 5 、 Figure 11 and Figure 12As shown in the figure, in order to achieve smooth sliding installation of the positioning seat mounting block 25 on the Y-axis base plate 24, a third guide rail 27 is fixedly installed on the Y-axis base plate 24 along the Y-axis direction, and a third slider 28 is slidably installed on the third guide rail 27. The third slider 28 is fixedly connected to the positioning seat mounting block 25, and the positioning seat mounting block 25 is slidably installed on the Y-axis base plate 24 through the third guide rail 27 and the third slider 28.
[0081] In one embodiment, if Figures 3 to 5 、 Figure 11 and Figure 12 As shown together, the third drive device includes a third drive motor 29 fixedly mounted on one end of the Y-axis base plate 24. A driving pulley 30 is mounted on the output shaft of the third drive motor 29. A driven pulley 31 corresponding to the driving pulley 30 is rotatably mounted on the other end of the Y-axis base plate 24. A synchronous belt 32 is wound between the driven pulley 31 and the driving pulley 30. The driven pulley 31 is transmission-connected to the driving pulley 30 via the synchronous belt 32. The positioning seat mounting block 25 is fixedly connected to one side of the synchronous belt 32. When the third drive motor 29 is activated, it drives the driving pulley 30 to rotate. This, in turn, drives the connector positioning seat 26 to move via the driving pulley 30, the driven pulley 31, and the synchronous belt 32, thereby achieving displacement of the docking connector 58 in the Y-axis direction.
[0082] In one embodiment, if Figure 5 and Figure 11 As shown together, a protective cover 33 covering the synchronous belt 32 is fixedly installed on the Y-axis base plate 24 , and the protective cover 33 provides safety protection for the driving pulley 30 , the driven pulley 31 and the synchronous belt 32 .
[0083] In one embodiment, a third detection piece is fixedly mounted on the positioning seat mounting block 25 , and a third photoelectric sensor for detecting the third detection piece is fixedly mounted on the Y-axis base plate 24 .
[0084] like Figure 3 、 Figure 4 、 Figure 13 and Figure 14 As shown together, the blind plug feeding and distributing device includes an automatic feeding vibration plate 35, a blind plug distributing mechanism and a blind plug blowing mechanism.
[0085] In one embodiment, if Figure 3 、 Figure 4 、 Figure 13 and Figure 14 As shown in common, a vibrating material tray frame 34 is provided on one side of the frame 1, and an automatic feeding vibrating material tray 35 is fixedly installed on the vibrating material tray frame 34, and the automatic feeding vibrating material tray 35 has two material channels 3501, one of which is used to realize the feeding of large blind plugs, and the other is used to realize the feeding of small blind plugs.
[0086] In one embodiment, if Figure 3 、 Figure 4 、 Figure 13 and Figure 14 As shown in the figure, a vibration tray controller 36 is also fixedly mounted on the vibration tray frame 34 , and the automatic feeding vibration tray 35 is controlled by the vibration tray controller 36 .
[0087] In one embodiment, if Figure 3 、 Figure 4 、 Figure 13 and Figure 18 As shown in the figure, two sets of blind plug distribution mechanisms and blind plug blowing mechanisms are provided. The two sets of blind plug distribution mechanisms are respectively provided corresponding to the two material channels 3501 of the automatic feeding vibration plate 35, and the blind plug distribution mechanisms are respectively connected to the outlets of the material channels 3501 of the automatic feeding vibration plate 35. The blind plug blowing mechanism is located between the blind plug distribution mechanism and the blind plug insertion mechanism, and the blind plug distribution mechanism is connected to the guide block connector 22 through the blind plug blowing mechanism. The blind plug distribution mechanism realizes the orderly distribution of the two specifications of blind plugs 59, and delivers the blind plugs 59 to the corresponding blind plug insertion mechanism through the blind plug blowing mechanism.
[0088] In one embodiment, if Figure 3 、 Figure 4 、 Figure 13 and Figure 18 As shown in the figure, the blind blocking material distribution mechanism includes a distribution support frame 37 fixedly mounted on the workbench 101, a distribution seat 38 is fixedly mounted on the distribution support frame 37, a material drop opening is provided at the bottom of the distribution seat 38, a material blocking plate 39 is fixedly mounted on the top of the distribution seat 38, a sensor mounting bracket 40 is fixedly mounted on the material blocking plate 39, and an incoming material detection sensor 41 is fixedly mounted on the sensor mounting bracket 40; a distribution slider 43 driven by a fourth driving device is slidably mounted in the distribution seat 38, and the bottom of the distribution slider 43 is opened. A blanking guide hole 4301 is provided, and a material receiving slider 44 is slidably installed on the top of the material dividing slider 43. The material receiving slider 44 has a material receiving groove 4401. A strip guide hole 3901 is opened on the material blocking plate 39. A pin shaft 45 is fixedly installed on the top of the material receiving slider 44. The pin shaft 45 extends into the strip guide hole 3901. When in the material receiving state, the material receiving groove 4401 and the blanking guide hole 4301 correspond to the incoming material detection sensor 41. When in the blanking state, the blanking guide hole 4301 corresponds to the blanking port.
[0089] In one embodiment, if Figure 3 、 Figure 4 、 Figure 13 and Figure 18As shown in the figure, the material distribution seat 38 has a guide groove, and the material distribution slider 43 is slidably installed in the guide groove, and the material distribution seat 38 is provided with an avoidance groove on the side away from the automatic feeding vibration plate 35 for the material receiving slider 44 to avoid.
[0090] In one embodiment, if Figure 3 、 Figure 4 、 Figure 13 and Figure 18 As shown in common, the fourth driving device includes a dividing cylinder 42 fixedly mounted on the dividing seat 38, and the piston shaft end of the dividing cylinder 42 is connected to the dividing slider 43. When the dividing cylinder 42 works, it drives the dividing slider 43 to slide in the guide groove of the dividing seat 38.
[0091] When the blind plug material distribution mechanism is in the material receiving state, the automatic feeding vibration plate 35 transports the blind plug 59 to the material receiving groove 4401 of the material receiving slider 44. When the incoming material detection sensor 41 detects that there is a blind plug 59 at the material receiving position, the incoming material detection sensor 41 feeds back the detection signal to the control system. The control system controls the material distribution cylinder 42 to work, and the material distribution cylinder 42 drives the material distribution slider 43 to move. Under the guidance of the pin shaft 45 and the strip guide hole 3901, the displacement of the material distribution slider 43 drives the material receiving slider 44 to move synchronously. When the material distribution slider 43 moves to the blanking position, the material distribution cylinder 42 stops working. At this time, the blanking guide hole 4301 of the material distribution slider 43 is opposite to the blanking port of the material distribution seat 38, and the blind plug 59 on the material receiving slider 44 is pushed into the blanking guide hole 4301 under the action of the baffle plate 39. In this way, the automatic blanking of the blind plug 59 can be realized, and then the orderly material distribution of the blind plug 59 can be realized.
[0092] In one embodiment, if Figure 3 、 Figure 4 、 Figure 13 and Figure 18 As shown in common, the blind blocking blowing mechanism includes a blanking guide tube 46, a blowing guide tube 47 and an air blowing joint 48. The blanking guide tube 46 is fixedly installed at the bottom of the material distribution seat 38, and the top material receiving port of the blanking guide tube 46 corresponds to the blanking port of the material distribution seat 38. The blowing guide tube 47 is located between the blanking guide tube 46 and the guide block connector 22, and one end of the blowing guide tube 47 is connected to the bottom end of the blanking guide tube 46, and the other end of the blowing guide tube 47 is connected to the guide block connector 22. The air blowing joint 48 is installed on the blanking guide tube 46, and the air blowing joint 48 is connected to the blanking guide tube 46.
[0093] The blind plug blowing mechanism is provided. After the blind plug 59 falls from the blanking guide hole 4301 of the material dividing slider 43 into the blanking guide tube 46, it continues to fall into the blowing guide tube 47 below under the guidance and transportation of the blanking guide tube 46. After that, the blowing solenoid valve works to supply air to the blowing joint 48. The air flow passes through the blanking guide tube 46 and enters the blowing guide tube 47. Driven by the air flow, the blind plug 59 in the blowing guide tube 47 is blown to the guide block connector 22 and then enters the downward pressure guide block 19. In this way, the blowing and feeding of the blind plug 59 is realized.
[0094] In one embodiment, if Figure 3 、 Figure 4 、 Figures 13 to 15 、 Figure 19 As shown in the figure, the blind plug feeding and dividing device also includes a blind plug checking mechanism. There are two sets of blind plug checking mechanisms. The two sets of blind plug checking mechanisms correspond to the blind plug blowing mechanisms respectively, and the blind plug checking mechanisms are located below the blind plug dividing mechanism and are arranged close to the blind plug dividing mechanism. The two sets of blind plug checking mechanisms respectively realize the detection of the blind plugs 59 in the blowing guide tube 47 dropped by the two sets of blind plug blowing mechanisms to ensure that there is no material shortage.
[0095] In one embodiment, if Figure 3 、 Figure 4 、 Figures 13 to 15 、 Figure 19 As shown in common, the blind blocking picking mechanism includes a picking bracket 49 fixedly mounted on the material distribution support frame 37, and a tube body positioning block 50 is fixedly mounted on the picking bracket 49, and the tube body positioning block 50 is located below the blanking guide tube 46 and is arranged close to the blanking guide tube 46, and the tube body positioning block 50 has a tube body positioning hole 5001 adapted to the outer diameter of the blowing guide tube 47, and the tube body positioning hole 5001 is located directly below the blanking guide tube 46, and one end of the blowing guide tube 47 passes through the tube body positioning hole 5001 and is connected to the bottom end of the blanking guide tube 46, and a blanking detection sensor 51 is also fixedly mounted on the picking bracket 49, and the blanking detection sensor 51 is located between the tube body positioning block 50 and the blanking guide tube 46, and two blanking detection sensors 51 are correspondingly provided, and the blowing guide tube 47 is located between the two corresponding blanking detection sensors 51.
[0096] The blind plug picking mechanism is provided, and the tube body positioning hole 5001 of the tube body positioning block 50 is located directly below the blanking guide tube 46. The tube body positioning block 50 can realize the positioning of the blowing guide tube 47, ensuring that the blowing guide tube 47 remains in a vertical state from the blanking guide tube 46 to the tube body positioning block 50, thereby effectively ensuring the smooth blanking of the blind plug 59 in the blowing guide tube 47. The blanking detection sensor 51 installed on the picking bracket 49 can realize the detection of the fallen blind plug 59 in the blowing guide tube 47. When the fallen blind plug 59 is detected, the blanking detection sensor 51 will feed back the detection signal to the control system, and the control system controls the blowing solenoid valve to work and supply air to the blowing joint 48. If the blanking detection sensor 51 does not detect the blind plug 59 signal, the control system controls the material distribution cylinder 42 to work, and the blind plug 59 is distributed through the blind plug distribution mechanism.
[0097] In one embodiment, if Figure 1 and Figure 2 As shown in common, an upper guard 52 covering a two-axis manipulator displacement device, a blind plug insertion mechanism, a blind plug feeding and dividing device and a connector feeding mechanism is fixedly installed on the frame 1, and the rear side of the upper guard 52 has a material channel avoidance port, which is used for the feeder of the automatic feeding vibration plate 35 to pass through. The front side of the upper guard 52 has a material taking and placing port for avoiding the connector feeding mechanism and facilitating the taking and placing of products. A touch screen 53 is also installed on the front side of the upper guard 52, and an audible and visual alarm 54 is installed on the top of the upper guard 52. When the equipment fails, the audible and visual alarm 54 will work to remind the staff to intervene in time.
[0098] In one embodiment, if Figures 1 to 4 As shown together, a power distribution cabinet 55 is fixedly installed at the bottom of the rack 1 , and a lower protective cover 56 covering the power distribution cabinet 55 is fixedly installed at the bottom of the rack 1 .
[0099] In one embodiment, if Figures 1 to 4 As shown, a button control box 57 is fixedly mounted on the front side of the rack 1 , and the device is controlled by the button control box 57 .
[0100] In one embodiment, if Figures 1 to 4 As shown in common, openable upper side doors are provided on both sides of the upper guard 52, through which the two-axis manipulator displacement device, blind plug insertion mechanism, blind plug feeding and distribution device and connector feeding mechanism, etc. can be inspected and maintained. Openable lower side doors are provided on both sides of the lower guard 56, through which the distribution cabinet 55 can be inspected and maintained.
[0101] The new energy connector blind plug assembly equipment based on the above structure has a compact structure and a small size. The two sets of blind plug insertion mechanisms respectively realize the insertion and assembly of the large blind plug and the small blind plug on the connector 58. When working, the connector 58 is loaded by the connector loading mechanism, and then the two-axis manipulator displacement device works to drive the downward pressure connection plate 10 to move, and the first set of blind plug insertion mechanisms is moved to the top of the connector 58 to be assembled. At the same time, the blind plug 59 to be assembled is blown to the second blind plug by the blind plug loading and distributing device. A set of blind plug insertion mechanisms is provided, and then the blind plug 59 is assembled on the connector 58 through the first set of blind plug insertion mechanisms; after completing the assembly of one blind plug 59, the two-axis manipulator displacement device and the connector loading mechanism work to move the first set of blind plug insertion mechanisms to the top of the next hole to be assembled in the connector 58, and at the same time the blind plug loading and dividing device realizes the replenishment of the first set of blind plug insertion mechanisms, and then the next blind plug 59 is assembled on the connector 58 through the first set of blind plug insertion mechanisms, and so on. When the assembly of a blind plug 59 of one specification on the connector 58 is completed, the two-axis manipulator displacement device works to drive the downward connection plate 10 to move, and the second set of blind plug insertion mechanisms is moved to the top of the hole to be assembled in the connector 58. At the same time, the blind plug 59 of another specification is blown to the second set of blind plug insertion mechanisms through the blind plug feeding and distributing device, and the second set of blind plug insertion mechanisms realizes the automatic assembly of the blind plug 59 of another specification on the connector 58, and this process is repeated. When the assembly of all blind plugs 59 on the connector 58 is completed, the connector feeding mechanism works to transport the product to the loading position, remove the assembled product and place the next connector 58 to be assembled, and this process is repeated.
[0102] Through this new energy connector blind plug assembly equipment, it is possible to realize the automatic assembly of blind plugs 59 of different specifications on the connector 58. While realizing the effective replacement of manual labor, it greatly improves the assembly efficiency of the product, reduces the assembly cost of the product, and effectively avoids the occurrence of wrong hole positions, wrong materials and missing installation. Moreover, this new energy connector blind plug assembly equipment can realize the blind plug assembly of any pin hole position in the connector 58, has strong versatility and high equipment utilization rate.
[0103] It should be understood that the purpose of these embodiments is only to illustrate the present invention and is not intended to limit the scope of protection of the present invention. In addition, it should also be understood that after reading the technical content of the present invention, those skilled in the art may make various changes, modifications and / or variations to the present invention, and all of these equivalent forms also fall within the scope of protection defined by the claims appended hereto.
Claims
1. A new energy connector blind plug assembly device, characterized in that: The machine comprises a frame, the frame having a workbench, the workbench is provided with a downward pressing connecting plate driven by a two-axis manipulator displacement device, the downward pressing connecting plate is provided with a blind plug insertion mechanism, two sets of the blind plug insertion mechanisms are provided side by side, and a blind plug feeding and distributing device is provided upstream of the blind plug insertion mechanism, and a connector feeding mechanism is provided below the blind plug insertion mechanism; The blind plug insertion mechanism includes a downward pressure cylinder fixing plate fixedly mounted on the downward pressure connecting plate, a blind plug downward pressure cylinder is vertically fixedly mounted on the top of the downward pressure cylinder fixing plate, a downward pressure guide block corresponding to the blind plug downward pressure cylinder is fixedly mounted on the bottom of the downward pressure cylinder fixing plate, a blind plug downward pressure channel and a blind plug feeding channel are provided in the downward pressure guide block, and a blind plug pressure rod is provided between the downward pressure guide block and the blind plug downward pressure cylinder, and the top end of the blind plug pressure rod is aligned with the piston shaft end of the blind plug downward pressure cylinder The bottom of the downward pressing guide block is fixedly connected, the bottom end of the blind plug pressure rod extends into the blind plug downward pressing channel, and a blind plug pressing conduit connected to the blind plug downward pressing channel and corresponding to the blind plug pressure rod is fixedly installed at the bottom of the downward pressing guide block. One end of the blind plug feeding channel is connected to the blind plug downward pressing channel, and a guide block connector connected to the other end of the blind plug feeding channel is also fixedly installed on the downward pressing guide block, and the downward pressing guide block is connected to the blind plug feeding and distributing device through the guide block connector; The blind plug feeding and distributing device includes an automatic feeding vibration plate, a blind plug distributing mechanism and a blind plug blowing mechanism. The automatic feeding vibration plate has two material channels. The blind plug distributing mechanism and the blind plug blowing mechanism are each provided with two sets. The two sets of the blind plug distributing mechanism are respectively provided corresponding to the two material channels of the automatic feeding vibration plate, and the blind plug distributing mechanism is respectively connected to the material channel outlet of the automatic feeding vibration plate. The blind plug blowing mechanism is located between the blind plug distributing mechanism and the blind plug insertion mechanism, and the blind plug distributing mechanism is respectively connected to the guide block connector through the blind plug blowing mechanism. The blind blocking material distribution mechanism includes a distribution support frame fixedly mounted on the workbench, a distribution seat fixedly mounted on the distribution support frame, a material dropout port provided at the bottom of the distribution seat, a material baffle plate fixedly mounted on the top of the distribution seat, a sensor mounting bracket fixedly mounted on the material baffle plate, and an incoming material detection sensor fixedly mounted on the sensor mounting bracket; A material dividing slider driven by a fourth driving device is slidably installed in the material dividing seat, a blanking guide hole is provided at the bottom of the material dividing slider, a material receiving slider is slidably installed on the top of the material dividing slider, the material receiving slider has a material receiving trough, a strip guide hole is provided on the material baffle plate, a pin is fixedly installed on the top of the material receiving slider, the pin extends into the strip guide hole, and when in the material receiving state, the material receiving trough and the blanking guide hole correspond to the incoming material detection sensor, and when in the blanking state, the blanking guide hole corresponds to the blanking port.
2. The new energy connector blind plug assembly equipment according to claim 1, characterized in that: The two-axis manipulator displacement device includes an X-axis bracket fixedly mounted on the workbench, a Z-axis base plate driven by a first drive device being slidably mounted on the X-axis bracket along the X-axis direction, the downward pressing connecting plate being slidably mounted on the Z-axis base plate along the Z-axis direction, and the downward pressing connecting plate being driven by a second drive device.
3. The new energy connector blind plug assembly equipment according to claim 2, characterized in that: A first guide rail is fixedly mounted on the X-axis support along the X-axis direction, a first slider is slidably mounted on the first guide rail, the first slider is fixedly connected to the Z-axis base plate via an X-axis connecting block, and the Z-axis base plate is slidably mounted on the X-axis support via the first guide rail and the first slider; The first driving device includes a first driving motor fixedly mounted on the X-axis bracket, a first screw rod arranged parallel to the first guide rail is rotatably mounted on the X-axis bracket, one end of the first screw rod is drivingly connected to the output shaft of the first driving motor, and a first screw rod nut is threadedly connected to the first screw rod, and the first screw rod nut is fixedly connected to the Z-axis base plate through the X-axis connecting block; A second guide rail is fixedly mounted on the Z-axis base plate along the Z-axis direction, a second slider is slidably mounted on the second guide rail, the second slider is fixedly connected to the downward pressing connecting plate by a Z-axis connecting block, and the downward pressing connecting plate is slidably mounted on the Z-axis base plate through the second guide rail and the second slider; The second driving device includes a second driving motor fixedly mounted on the Z-axis base plate, a second screw rod arranged parallel to the second guide rail is rotatably mounted on the Z-axis base plate, one end of the second screw rod is transmission-connected to the output shaft of the second driving motor, and a second screw rod nut is threadedly connected on the second screw rod, and the second screw rod nut is fixedly connected to the downward pressure connecting plate through the Z-axis connecting block.
4. The new energy connector blind plug assembly equipment according to claim 2, characterized in that: The connector feeding mechanism is provided with two sets, and the two sets of the connector feeding mechanism are arranged side by side below the blind plug insertion mechanism; The connector loading mechanism includes a Y-axis base plate fixedly mounted on the workbench, a positioning seat mounting block driven by a third drive device is slidably mounted on the Y-axis base plate along the Y-axis direction, a connector positioning seat is fixedly mounted on the positioning seat mounting block, and the connector positioning seat has a connector positioning placement groove.
5. The new energy connector blind plug assembly equipment according to claim 4, characterized in that: A third guide rail is fixedly mounted on the Y-axis base plate along the Y-axis direction, a third slider is slidably mounted on the third guide rail, the third slider is fixedly connected to the positioning seat mounting block, and the positioning seat mounting block is slidably mounted on the Y-axis base plate through the third guide rail and the third slider; The third driving device includes a third driving motor fixedly mounted on one end of the Y-axis base plate, the output shaft of the third driving motor is installed with a driving pulley, and the other end of the Y-axis base plate is rotatably installed with a driven pulley corresponding to the driving pulley, a synchronous belt is wound around the driven pulley and the driving pulley, and the driven pulley is transmission-connected to the driving pulley through the synchronous belt, and the positioning seat mounting block is fixedly connected to one side of the synchronous belt.
6. The new energy connector blind plug assembly device according to any one of claims 1 to 5, characterized in that: A vibrating tray frame is provided on one side of the frame, and the automatic feeding vibrating tray is fixedly mounted on the vibrating tray frame.
7. The new energy connector blind plug assembly equipment according to claim 6, characterized in that: The material distributing seat has a guide chute, and the material distributing slider is slidably installed in the guide chute, and the side of the material distributing seat away from the automatic feeding vibration plate is provided with an avoidance groove for the material receiving slider to avoid; The fourth driving device includes a material distribution cylinder fixedly mounted on the material distribution seat, and the piston shaft end of the material distribution cylinder is connected to the material distribution sliding block.
8. The new energy connector blind plug assembly equipment according to claim 6, characterized in that: The blind plug blowing mechanism includes a blanking guide tube, a blowing guide tube and an air blowing joint. The blanking guide tube is fixedly installed at the bottom of the material distribution seat, and the top receiving port of the blanking guide tube corresponds to the blanking port of the material distribution seat. The blowing guide tube is located between the blanking guide tube and the guide block connector, and one end of the blowing guide tube is connected to the bottom end of the blanking guide tube, and the other end of the blowing guide tube is connected to the guide block connector. The air blowing joint is installed on the blanking guide tube, and the air blowing joint is connected to the blanking guide tube.
9. The new energy connector blind plug assembly equipment according to claim 8, characterized in that: The blind plug feeding and distributing device further includes a blind plug picking mechanism, which is provided with two sets, and the two sets of blind plug picking mechanisms respectively correspond to the blind plug blowing mechanisms, and the blind plug picking mechanisms are located below the blind plug distributing mechanism and are arranged close to the blind plug distributing mechanism; The blind plugging material picking mechanism includes a material picking bracket fixedly mounted on the material distribution support frame, a tube body positioning block fixedly mounted on the material picking bracket, the tube body positioning block is located below the blanking guide tube and is arranged close to the blanking guide tube, the tube body positioning block has a tube body positioning hole adapted to the outer diameter of the blowing guide tube, the tube body positioning hole is located directly below the blanking guide tube, one end of the blowing guide tube passes through the tube body positioning hole and is connected with the bottom end of the blanking guide tube, a blanking detection sensor is also fixedly mounted on the material picking bracket, the blanking detection sensor is located between the tube body positioning block and the blanking guide tube, and two blanking detection sensors are correspondingly provided, and the blowing guide tube is located between the two correspondingly provided blanking detection sensors.
Citation Information
Patent Citations
Blind plug inserting mechanism capable of being replaced quickly
CN110911926A
New energy automobile line connector blind plug automatic insertion device
CN220914636U