A small pear soup processing production line
Through the combination of quantitative water addition components and intermittent conveying components, the problems of frequent start-stop and sugar-relieving waiting of motors in the Xiaodianli Tang production line are solved, and the motor life is extended, reducing failure rate and improving production efficiency is achieved.
Patent Information
- Application Number
- CN202510849976.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-24
- Publication Date
- 2025-09-02
- Estimated Expiration
- 2045-06-24
AI Technical Summary
During the filling process, the existing Xiaodianli Soup production line has frequent start and stop of servo motors, resulting in shortening of life, easy damage to electronic components, high failure rate of production line, and waiting to affect efficiency during sugar purification.
The intermittent conveying component is driven by quantitative water-added components to reduce the number of start and stop of the motor, and combined with the transfer component to preheat and store sugar water, reduce the number of electronic components and improve sugar-refining efficiency.
Extend motor life, reduce failure rate, improve production line stability and efficiency, and reduce maintenance costs.
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Figure CN120360290B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to a small-pear soup processing production line, belonging to the technical field of food processing. Background Art
[0002] Xiaodiao Pear Soup is a traditional Chinese health drink, mainly made from ingredients such as snow pear, white fungus, and rock sugar. Some recipes will add auxiliary ingredients such as wolfberry and plum. The Xiaodiao Pear Soup Production Line refers to an automated production line specifically used for the production of Xiaodiao Pear Soup. The Xiaodiao Pear Soup Production Line usually includes multiple processes, such as cleaning, cutting, sorting, sugaring, filling, steaming, sterilization, etc. In the filling process, it is necessary to first place the bowl on the conveyor belt through the bowl placing part, and then put small pieces of snow pear, white fungus and wolfberry into the bowl through the discharging part, and then add a certain amount of pre-melted sugar water into the bowl, and finally seal it through the capping part.
[0003] The existing Xiaodiaoli Soup production line needs to pause the conveyor belt during the filling process when placing bowls, unloading materials, adding syrup and sealing the caps. The conveyor belt is driven by a servo motor, so the servo motor needs to be controlled to start and stop frequently. The start and stop times of an ordinary servo motor are 500,000 to 1 million times, and the life of a servo motor in normal use is about ten years. The start and stop times of the servo motor will be determined by the output of the production line, and the output of the production line is about 20,000 bowls per day. If the servo motor starts and stops 20,000 times a day, the life of the servo motor will only be 1 to 3 months, which will significantly shorten the life of the servo motor. Moreover, when adding sugar water, quantitative filling needs to be achieved through the coordination of electronic components such as controllers, pumps, sensors, electric control valves and flow meters. This will result in a large number of electronic components. The life of the solenoid valve is 500,000 to 2 million times of start and stop, and the life of the electric ball valve is 100,000 to 500,000 times of start and stop. Therefore, on average, electronic components will be damaged once a week, which will make the failure rate of the production line higher. When electronic components are damaged, the line needs to be stopped for maintenance. The line stop will reduce production capacity and cause greater losses. In addition, the maintenance cost is high. The method of using multiple electronic components to cooperate with filling has poor stability.
[0004] Moreover, in the sugar-dissolving process, brown sugar and rock sugar need to be added to the sugar-dissolving pot for sugar-dissolving. The dissolved syrup will be supplied to the filling process. When the syrup in the sugar-dissolving pot is used up, the next sugar-dissolving will be required. During the sugar-dissolving period, the production line needs to wait for the sugar-dissolving to be completed, which will affect production efficiency. Summary of the Invention
[0005] The object of the present invention is to provide a small hanging pear soup processing production line to solve the problems raised in the above background technology.
[0006] In order to achieve the above object, the present invention adopts the following technical solutions:
[0007] Compared with the prior art, the present invention provides a design of a small hanging pear soup processing production line, including a filling part, the filling part includes a quantitative water adding component, the quantitative water adding component is used to quantitatively add sugar water, a transfer component is provided on one side of the quantitative water adding component, the pure water is heated and the sugar water is temporarily stored and supplied to a given amount of water adding component through the transfer component, and an intermittent conveying component is provided on one side of the filling part, and the intermittent conveying component is driven by the quantitative water adding component to intermittently convey bowls of pear soup.
[0008] Furthermore, it also includes:
[0009] A cleaning unit, wherein the cleaning unit is used to clean the pear;
[0010] A cutting portion, wherein the cutting portion is used to cut the snow pear;
[0011] A sorting section, which is used to sort the pear blocks;
[0012] The filling part also includes a bowl placing part, a material placing part, and a capping part, and the filling part is used to fill the raw materials and syrup;
[0013] a sugaring section, the sugaring section being used for sugaring, and comprising a sugaring pot;
[0014] A water supply unit, which is used to provide purified water and includes a water purification unit and a water storage tank;
[0015] a steaming portion, wherein the steaming portion is used to steam the pear soup;
[0016] A sterilization unit, which is used to sterilize the pear soup;
[0017] A plurality of conveying parts are used to convey the raw materials. The cleaning part is connected to the cutting part through the conveying part, the cutting part is connected to the picking part through the conveying part, and the picking part is connected to the filling part through the conveying part.
[0018] Furthermore, the transfer assembly includes a stair frame, an upper heating barrel, and a lower heating barrel. The upper heating barrel and the lower heating barrel are fixed on the stair frame. The bottom of the sugar-dissolving pot is fixedly connected to a first water pump through a pipeline. The first water pump is fixedly connected to the lower heating barrel through a pipeline. The top of the sugar-dissolving pot is fixedly connected to a valve through a pipeline. The valve is fixedly connected to the upper heating barrel through a pipeline. One side of the water storage barrel is fixedly connected to a second water pump through a pipeline. The second water pump is fixedly connected to the upper heating barrel through a pipeline. The barrel covers on the top of the upper heating barrel and the lower heating barrel are removable.
[0019] Furthermore, the quantitative water adding assembly includes a connecting frame, a quantitative cylinder is fixedly provided on the upper bottom side of the connecting frame, a piston plate is slidably provided on the inner side of the quantitative cylinder, one side of the quantitative cylinder is fixedly connected to a water inlet one-way valve through a pipeline, one side of the water inlet one-way valve is fixedly connected to a water suction pipe, one side of the lower heating barrel is provided with a through hole, the water suction pipe is fixed on the inner side of the through hole, one side of the piston plate is fixedly connected to a water outlet one-way valve through a pipeline, one side of the water outlet one-way valve is fixedly connected to a straight pipe, one side of the connecting frame is provided with a through hole, the inner side of the through hole is fixed with a filling elbow, the inner side of the filling elbow is fixed with a flexible pipe, the flexible pipe is fixed on the inner side of the straight pipe, and one side of the straight pipe is provided with a reciprocating translation assembly.
[0020] Furthermore, the reciprocating translation assembly includes an electric motor, a rotating disk is fixedly provided at the shaft end of the motor, an axial hole is provided on one side of the rotating disk, a connecting shaft is rotatably provided on the inner side of the axial hole, a movable seat is fixed on the outer periphery of the straight tube, a movable hole is provided on the lower side of the connecting frame, the movable seat slides on the inner side of the movable hole, a straight hole is provided on one side of the movable seat, and the connecting shaft slides on the inner side of the straight hole.
[0021] Furthermore, the intermittent conveying assembly includes two conveyor belts, the inner side of the conveyor belts is provided with an active roller and a driven roller through contact transmission, the two sides of the conveyor belt are provided with side plates away from each other, the two side plates on the same side are fixed, one side of the side plate is provided with two circular holes, the active roller and the driven roller rotate on the inner side of the circular holes, a base frame is provided below the conveyor belt, the side plate is fixed on the upper side of the base frame, the two active rollers are connected by belt and pulley transmission, the motor is fixed on the base frame, the connecting frame is fixed on one side of a side plate, an intermittent rotating assembly is provided between one of the active rollers and the reciprocating translation assembly, the intermittent rotating assembly cooperates with the reciprocating translation assembly to drive the active roller to rotate when no sugar water is added.
[0022] Furthermore, the intermittent rotating assembly includes a rack, an intermittent shaft, and a gear. A accommodating hole is provided on the lower side of the connecting frame, and the gear is located inside the accommodating hole. One end of the rack is fixed on one side of the movable seat, and a guide frame is slidingly provided on the upper side of the rack. The guide frame is fixed to the upper side of the bottom of the connecting frame. A support seat is rotatably provided on the outer periphery of the intermittent shaft, and the support seat is fixed on the lower side of the connecting frame. The gear is connected to the lower side of the rack through meshing transmission, and the intermittent shaft is located inside the gear. The intermittent shaft is connected to an active roller through a chain and sprocket transmission, and a one-way driving assembly is provided between the intermittent shaft and the gear.
[0023] Furthermore, the one-way driving assembly includes a ratchet and two connecting rings, the ratchet and the connecting ring are fixed on the outer periphery of the intermittent shaft, the connecting ring rotates on the inner wall of the gear, and a plurality of ratchets are rotatably provided on the inner wall of the gear. The ratchets are in contact with the ratchet, and a spring is fixed on one side of the ratchet, and the other end of the spring is fixed on the inner wall of the gear.
[0024] Furthermore, an annular groove is provided on the outer periphery of the piston plate, and a sealing ring is fixedly provided on the inner side of the annular groove.
[0025] Compared with the prior art, the present invention has the following beneficial effects:
[0026] (1) The present invention drives the intermittent conveying component to perform intermittent conveying through the quantitative water adding component, so that the present invention has the functions of stability, durability, quantitative filling, and drive sharing. It does not need to control the frequent start and stop of the motor, which can ensure the life of the motor. A single motor can achieve quantitative filling and intermittent conveying, which can greatly reduce the number of electronic components, make the failure rate of the production line lower, effectively reduce maintenance costs, and greatly improve the stability of the production line.
[0027] (2) The present invention has the functions of transit preheating and transit storage by setting a transit component, which can preheat the sugar-making pure water in advance, improve the sugar-making efficiency, and store the sugar water. The production line does not need to wait for sugar-making, which can improve production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on the structures shown in these drawings without paying any creative work.
[0029] Figure 1 This is a schematic diagram of the front three-dimensional structure of the present invention;
[0030] Figure 2 It is a schematic diagram of the back three-dimensional structure of the present invention;
[0031] Figure 3 It is a schematic diagram of the back-section three-dimensional structure of the present invention;
[0032] Figure 4 The present invention proposes Figure 3 Schematic diagram of the local enlarged structure of area A in the middle;
[0033] Figure 5 It is a schematic diagram of the side cutaway three-dimensional structure of the present invention;
[0034] Figure 6 It is a side cutaway axonometric structural schematic diagram of the present invention;
[0035] Figure 7 The present invention proposes Figure 6 Schematic diagram of the partial enlarged structure of area B in the middle;
[0036] Figure 8 It is a schematic diagram of a partially cutaway three-dimensional structure of the present invention;
[0037] Figure 9 This is a schematic diagram of the front cutaway three-dimensional structure of the present invention;
[0038] Figure 10 The present invention proposes Figure 9 Schematic diagram of the local enlarged structure of the middle C area;
[0039] Figure 11 It is a schematic diagram of a partially cutaway three-dimensional structure of the front side of the present invention;
[0040] Figure 12 The present invention proposes Figure 11 Schematic diagram of the local enlarged structure of the middle D area;
[0041] Figure 13 The present invention proposes Figure 11 Schematic diagram of the local enlarged structure of the middle E area;
[0042] Figure 14 It is a schematic diagram of the local three-dimensional structure of the present invention.
[0043] In the figure: 1. Cleaning section; 2. Cutting section; 3. Sorting section; 4. Filling section; 401. Bowl placement section; 402. Discharging section; 403. Covering section; 5. Sugar dissolving section; 501. Sugar dissolving pot; 6. Water supply section; 601. Water purification section; 602. Water storage tank; 7. Steaming section; 8. Sterilization section; 9. Conveying section; 10. Staircase; 11. Upper heating tank; 12. Lower heating tank; 13. First water pump; 14. Valve; 15. Second water pump; 16. Connecting frame; 17. Dosing cylinder; 18. Piston plate; 19. Inlet check valve; 20. Suction pipe; 21. Outlet check valve; 22. Straight pipe; 23. Filling elbow; 24. Flexible pipe; 25. Motor; 26. Rotating disk; 27. Connecting shaft; 28. Moving seat; 29. Straight hole; 30. Conveyor belt; 31. Active roller; 32. Driven roller; 33. Side plate; 34. Base frame; 35. Rack; 36. Guide frame; 37. Intermittent shaft; 38. Support seat; 39. Gear; 40. Ratchet; 41. Connecting ring; 42. Ratchet; 43. Spring; 44. Sealing ring. DETAILED DESCRIPTION
[0044] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0045] See also Figures 1-14 , the present invention provides a technical solution:
[0046] A production line for processing small pear soup comprises a cleaning section 1, a cutting section 2, a picking section 3, a filling section 4, a sugaring section 5, a water supply section 6, a steaming section 7, a sterilizing section 8 and a plurality of conveying sections 9, wherein the conveying sections 9 are used for conveying raw materials.
[0047] like Figure 1 、 Figure 2 As shown, the cleaning section 1 is used to clean the pears. The cleaning section 1 is connected to the cutting section 2 through the conveying section 9. During the production process, the cored pears need to be finally cleaned first. The cleaned pears can be conveyed to the cutting section 2 through the conveying section 9.
[0048] like Figure 1-Figure 3 As shown, the cutting section 2 is used to cut the pears. After the pears are sent to the cutting section 2, they are cut by the cutting section 2. The cutting section 2 is connected to the picking section 3 through the conveying section 9. The cut pear blocks can be conveyed to the picking section 3 through the conveying section 9. The picking section 3 is used to sort the pear blocks. After the pear blocks arrive at the picking section 3, they need to be further sorted manually.
[0049] like Figure 1-Figure 3 、 Figure 5-Figure 6 、 Figure 10 As shown, the filling part 4 is used to fill the raw materials and syrup. The filling part 4 includes a bowl placing part 401, a discharge part 402, a cover part 403 and a quantitative water adding component. Before use, the processed white fungus and wolfberry need to be placed in the discharge part 402. The picking part 3 is connected to the filling part 4 through the conveying part 9. Specifically, the picking part 3 is connected to the discharge part 402 through the conveying part 9. When filling, the pear soup bowls need to be placed one by one through the bowl placing part 401 first, and the sorted snow pear blocks can be conveyed to the discharge part 402 through the conveying part 9, and then the snow pear blocks, white fungus and wolfberry are quantitatively put into the pear soup bowl through the discharge part 402, and then a quantitative syrup is added to the pear soup bowl through the quantitative water adding component. The quantitative water adding component is used to quantitatively add syrup, and then the pear soup bowl is sealed through the cover part 403.
[0050] like Figure 1-Figure 3As shown, the sugar dissolving section 5 is used for dissolving sugar, and the sugar dissolving section 5 includes a sugar dissolving pot 501. During production, a certain amount of rock sugar, brown sugar and purified water need to be put into the sugar dissolving pot 501 for dissolving sugar.
[0051] like Figure 1-Figure 2 As shown, the water supply part 6 is used to provide pure water. The water supply part 6 includes a water purification part 601 and a water storage tank 602. The water purification part 601 is connected to the water storage tank 602 through a pipeline. The water supply part 6 can provide the pure water required by the sugaring part 5. When in use, the water source is purified by the water purification part 601, and the purified water will be transported to the water storage tank 602.
[0052] In order to improve sugaring efficiency and production efficiency, Figure 3 、 Figure 5 、 Figure 8 As shown, a transfer component is provided on one side of the quantitative water adding component, the transfer component is connected to the sugar dissolving part 5, and the transfer component is connected to the water supply part 6. The pure water is heated and the sugar water is temporarily stored and supplied to the given amount of water adding component through the transfer component. The transfer component heats the pure water provided by the water supply part 6, and the transfer component temporarily stores the sugar water produced by the sugar dissolving part 5. The transfer component can supply the temporarily stored sugar water to the given amount of water adding component, thereby improving the sugar dissolving efficiency and production efficiency. The transfer component includes a ladder rack 10, an upper heating barrel 11, and a lower heating barrel 12. The upper heating barrel 11 and the lower heating barrel 12 are fixed on the ladder rack 10. The bottom of the sugar dissolving pot 501 is fixedly connected to a first water pump 13 through a pipeline. The first water pump 13 is fixedly connected to the lower heating barrel 12 through a pipeline. The top of the sugar dissolving pot 501 is fixedly connected to a valve 14 through a pipeline. The valve 14 is fixedly connected to the upper heating barrel 11 through a pipeline. The water storage barrel 602 A second water pump 15 is fixedly connected to one side through a pipe. The second water pump 15 is fixedly connected to the upper heating barrel 11 through a pipe. The first water pump 13, the second water pump 15, the upper heating barrel 11, and the lower heating barrel 12 are connected to an external power supply and a switch through wires. The tops of the upper heating barrel 11 and the lower heating barrel 12 are removable with barrel covers. During use, when the water in the water storage barrel 602 needs to be supplied to the upper heating barrel 11, the second water pump 15 needs to be turned on. After the second water pump 15 is turned on, the water in the water storage barrel 602 can be pumped into the upper heating barrel 11, and the upper heating barrel 11 can heat the water inside it. When water needs to be added to the sugar dissolving pot 501, it is only necessary to open the valve 14, and the hot water in the upper heating barrel 11 can enter the sugar dissolving pot 501. When the rock sugar and brown sugar in the sugar dissolving pot 501 are finished dissolving, the first water pump 13 needs to be turned on to transport the syrup in the sugar dissolving pot 501 to the lower heating barrel 12 for insulation and storage, and then the next sugar dissolving can be carried out.
[0053] In order to be able to quantitatively add sugar water, such as Figure 7-13As shown, the quantitative water adding assembly includes a connecting frame 16, a quantitative cylinder 17 is fixedly provided on the upper side of the bottom of the connecting frame 16, a piston plate 18 is slidably provided on the inner side of the quantitative cylinder 17, the piston plate 18 matches the quantitative cylinder 17, the piston plate 18 is a circular structure, an annular groove is provided on the outer periphery of the piston plate 18, a sealing ring 44 is fixedly provided on the inner side of the annular groove, the sealing ring 44 slides on the inner side of the quantitative cylinder 17, one side of the quantitative cylinder 17 is fixedly connected to a water inlet one-way valve 19 through a pipeline, the transfer assembly is connected to the quantitative water adding assembly, one side of the water inlet one-way valve 19 is fixedly connected to a water suction pipe 20, a through hole is provided on one side of the lower heating barrel 12, the water suction pipe 20 is fixed on the inner side of the through hole, the piston plate 18 One side of the water outlet check valve 21 is fixedly connected through a pipe. The water inlet check valve 19 and the water outlet check valve 21 are high-performance ceramic check valves. The service life of the high-performance ceramic check valve is 15 to 30 years. One side of the water outlet check valve 21 is fixedly connected with a straight pipe 22. One side of the connecting frame 16 is provided with a through hole. A filling elbow 23 is fixedly provided on the inner side of the through hole. A flexible pipe 24 is fixedly provided on the inner side of the filling elbow 23. The flexible pipe 24 is fixed on the inner side of the straight pipe 22. A reciprocating translation component is provided on one side of the straight pipe 22. The reciprocating translation component includes a motor 25. The motor 25 is an industrial three-phase asynchronous motor with a service life of 15 to 30 years. The motor 25 is connected to an external power supply and a switch through a wire. , a rotating disk 26 is fixed on the shaft end of the motor 25, and a shaft hole is provided on one side of the rotating disk 26. A connecting shaft 27 is rotatably provided on the inner side of the shaft hole. A movable seat 28 is fixed on the outer periphery of the straight tube 22, and a movable hole is provided on the lower side of the connecting frame 16. The movable seat 28 slides on the inner side of the movable hole. A straight hole 29 is provided on one side of the movable seat 28, and the connecting shaft 27 slides on the inner side of the straight hole 29. When a certain amount of syrup needs to be added to the pear soup bowl, it is only necessary to turn on the motor 25. The motor 25 can drive the rotating disk 26 to rotate. When the rotating disk 26 rotates, it can drive the movable seat 28 to do reciprocating translation motion through the connecting shaft 27. The movable seat 28 performs a reciprocating translation motion to complete a To add syrup, specifically: when the straight tube 22 is close to the metering cylinder 17, the water inlet one-way valve 19 is in a closed state, and the water outlet one-way valve 21 is in an open state. At this time, the syrup in the metering cylinder 17 can be discharged through the water outlet one-way valve 21, the straight tube 22, the flexible tube 24 and the filling elbow 23, thereby realizing automatic quantitative filling, and a certain amount of syrup can be added to the pear soup bowl. When the straight tube 22 is away from the metering cylinder 17, the water outlet one-way valve 21 is in a closed state, and the water inlet one-way valve 19 is in an open state. At this time, the syrup in the lower heating barrel 12 can be sucked into the metering cylinder 17 through the suction pipe 20 and the water inlet one-way valve 19, and the movable seat 28 repeats the reciprocating translation motion, and continuous quantitative filling can be performed.
[0054] In order to move the pear soup bowl, Figure 3 、 Figure 4 、 Figure 7-11As shown, an intermittent conveying assembly is provided on one side of the filling section 4, and the intermittent conveying assembly is located between the filling section 4 and the cooking section 7. The intermittent conveying assembly includes two conveyor belts 30. The inner side of the conveyor belt 30 is provided with a driving roller 31 and a driven roller 32 through contact transmission. The driving roller 31 is a stepped structure. The diameter of the two ends of the driving roller 31 is smaller than the diameter of the middle part. Side plates 33 are provided on the two sides away from each other of the conveyor belt 30. A plurality of supporting rollers are provided inside the conveyor belt 30. The supporting rollers rotate between the two side plates 33. The supporting rollers are in contact with the top and lower side of the conveyor belt 30. The two side plates 33 on the same side are fixed. One side of the side plate 33 is provided with two circular holes, the active roller 31 and the driven roller 32 rotate on the inner side of the circular holes, the covering part 403 is fixed on the upper side of the side plate 33, and a base frame 34 is provided below the conveyor belt 30, and the side plate 33 is fixed on the upper side of the base frame 34. During production, the bowl placing part 401 can place the pear soup bowls one by one on a conveyor belt 30, and the conveyor belt 30 can transport the pear soup bowls, so that the pear soup bowls can be transported to the discharge part 402 for adding materials, and the pear soup bowls can also be transported to the bottom of the filling elbow 23 for adding sugar water, and the pear soup bowls can also be transported to the covering part 403 for sealing. Figure 4 As shown, the two active rollers 31 are connected by a belt and pulley transmission, so that one conveyor belt 30 can drive the other conveyor belt 30 to run when it is running, and the running speed of the conveyor belt 30 close to the cooking section 7 is lower than that of the other conveyor belt 30, so that the pear soup bowl can be delivered into the cooking section 7 more compactly. The motor 25 is fixed on the base frame 34, and the connecting frame 16 is fixed on one side of a side plate 33.
[0055] In order to make the pear soup bowl move intermittently, Figure 7 、 Figure 10-14As shown, an intermittent rotating assembly is provided between an active roller 31 and the reciprocating translation assembly, and the intermittent rotating assembly includes a rack 35, an intermittent shaft 37, and a gear 39. A receiving hole is provided on the lower side of the connecting frame 16, and the gear 39 is located inside the receiving hole. One end of the rack 35 is fixed on one side of the moving seat 28, and a guide frame 36 is provided on the upper side of the rack 35 for sliding. The guide frame 36 is an inverted U-shaped structure, and the guide frame 36 is fixed to the upper side of the bottom of the connecting frame 16. A support seat 38 is rotatably provided on the outer periphery of the intermittent shaft 37, and the support seat 38 is fixed to the lower side of the connecting frame 16. The gear 39 is connected to the lower side of the rack 35 through meshing transmission. The shaft 37 is located inside the gear 39. The intermittent shaft 37 is connected to a driving roller 31 through a chain and sprocket transmission. The intermittent shaft 37 is a driving sprocket, and the driving roller 31 is a driven sprocket. The speed ratio of the driving sprocket to the driven sprocket is 1:2.2. A one-way driving component is provided between the intermittent shaft 37 and the gear 39. The one-way driving component includes a ratchet 40 and two connecting rings 41. The ratchet 40 and the connecting ring 41 are fixed on the outer periphery of the intermittent shaft 37. The ratchet 40 is located between the two connecting rings 41. The connecting ring 41 rotates on the inner wall of the gear 39. A plurality of ratchet teeth 42 are provided on the inner wall of the gear 39. Specifically, Figure 14As shown, a connecting hole is provided on one side of the ratchet 42, and a circular shaft rotates inside the connecting hole. Two shaft seats rotate on the outer circumference of the circular shaft, and the shaft seats are fixed on the inner wall of the gear 39, thereby ensuring that when the ratchet 42 is stuck in the ratchet 40, the ratchet 42 can be stably stressed. The ratchet 42 is in contact with the ratchet 40, and a spring 43 is fixed on one side of the ratchet 42. The other end of the spring 43 is fixed on the inner wall of the gear 39. When the sugar water is added, the movable seat 28 will make a reciprocating translation motion, and the movable seat 28 will drive the rack 35 to move together. The rack 35 moves When the rack 35 and the straight tube 22 are close to the metering cylinder 17, the syrup in the metering cylinder 17 will be discharged through the filling elbow 23 for filling. At this time, the ratchet 42 cannot clamp the ratchet 40, thereby failing to drive the intermittent shaft 37 and the active roller 31 to rotate. At this time, the conveyor belt 30 is in a stopped state, thereby ensuring that the conveyor belt 30 and the pear soup bowl will not move when the syrup is filled. When the filling is completed, when the rack 35 and the straight tube 22 are away from the metering cylinder 17, the ratchet 42 can clamp the ratchet 40, and the gear 39 can The intermittent shaft 37 is driven to rotate. When the intermittent shaft 37 rotates, the active roller 31 is driven to rotate. When the active roller 31 rotates, the conveyor belt 30 is driven to run, so that the pear soup bowl can be moved. The rack 35 completes a reciprocating translation motion, which drives the gear 39 to rotate 0.8 circles. The intermittent shaft 37 and the active sprocket also rotate 0.8 circles. The driven sprocket and the active roller 31 connected thereto rotate 1.76 circles. Then, a conveyor belt 30 under the covering part 403 can be driven to move 262 mm, thereby driving the pear soup bowl to translate 2 62mm, the diameter of the pear soup bowl is 141mm, the distance between the bowl placing part 401 and the discharge part 402, the distance between the discharge part 402 and the outlet of the filling elbow 23, and the distance between the filling elbow 23 and the covering part 403 are multiples of the single movement distance of the pear soup bowl, thereby ensuring that the pear soup bowl can be accurately stopped at the processing or filling position, and then achieving: the intermittent conveying component is driven by the quantitative water adding component to intermittently convey the pear soup bowl, and the intermittent rotating component and the reciprocating translation component are coordinated to drive the active roller 31 to rotate when no syrup is added.
[0056] like Figure 1-Figure 2 As shown, the filled pear soup bowl can be conveyed to the cooking section 7 through the conveyor belt 30. The cooking section 7 is used to cook the pear soup, and then the pear soup is cooked at high temperature through the cooking section 7. The sterilization section 8 is used to sterilize the pear soup. The cooked pear soup is transferred to the sterilization section 8 manually or by machine for sterilization. After the sterilization is completed, it is taken out from the sterilization section 8 to complete the processing.
[0057] It should be noted that the cleaning section 1, cutting section 2, picking section 3, filling section 4, bowl placement section 401, material discharge section 402, covering section 403, sugaring section 5, sugaring pot 501, water supply section 6, water purification section 601, water storage barrel 602, cooking section 7, sterilization section 8, and conveying section 9 proposed in this application are existing technologies, which have functions and usages and will not be repeated in this article.
[0058] To sum up, the working process of this embodiment is as follows: the pears are cleaned by the cleaning section 1, and then the pears are cut by the cutting section 2, and then the pear blocks are sorted by the picking section 3 and manual labor, and the sugaring section 5 and the transfer component are used for sugaring and storage, and sugar water is supplied to the filling section 4, and then the filling is carried out by the filling section 4. During the filling, the quantitative water adding component and the intermittent conveying component are cooperated to intermittently convey the pear soup bowl, and the filled pear soup is conveyed to the steaming section 7 for steaming, and finally the pear soup is sterilized by the sterilization section 8.
[0059] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.
Claims
1. A small pear soup processing production line, including a filling unit, characterized in that: The filling part includes a quantitative water adding component, which is used to quantitatively add sugar water. An intermittent conveying component is provided on one side of the filling part, and the intermittent conveying component is driven by the quantitative water adding component to intermittently convey the pear soup bowls. The quantitative water adding assembly includes a connecting frame, a quantitative cylinder is fixedly provided on the upper bottom side of the connecting frame, a piston plate is slidably provided on the inner side of the quantitative cylinder, one side of the piston plate is fixedly connected to a water outlet one-way valve through a pipeline, one side of the water outlet one-way valve is fixedly connected to a straight pipe, one side of the connecting frame is provided with a through hole, a filling elbow is fixedly provided on the inner side of the through hole, a flexible tube is fixedly provided on the inner side of the filling elbow, the flexible tube is fixed on the inner side of the straight pipe, and a reciprocating translation assembly is provided on one side of the straight pipe; The reciprocating translation assembly includes a motor, a rotating disk is fixedly provided at the shaft end of the motor, a shaft hole is provided on one side of the rotating disk, a connecting shaft is rotatably provided inside the shaft hole, a movable seat is fixedly provided on the outer periphery of the straight tube, a movable hole is provided on the lower side of the connecting frame, the movable seat slides inside the movable hole, a straight hole is provided on one side of the movable seat, and the connecting shaft slides inside the straight hole; The intermittent conveying assembly includes two conveyor belts, the inner sides of which are provided with a driving roller and a driven roller through contact transmission, and an intermittent rotating assembly is provided between one of the driving rollers and the reciprocating translation assembly; The intermittent rotating assembly includes a rack, an intermittent shaft, and a gear. A receiving hole is provided on the lower side of the connecting frame, and the gear is located inside the receiving hole. One end of the rack is fixed on one side of the movable seat. A guide frame is slidably provided on the upper side of the rack, and the guide frame is fixed to the upper side of the bottom of the connecting frame. A support seat is rotatably provided on the outer periphery of the intermittent shaft, and the support seat is fixed to the lower side of the connecting frame. The gear is connected to the lower side of the rack through meshing transmission, and the intermittent shaft is located inside the gear. The intermittent shaft is connected to an active roller through a chain and a sprocket transmission, and a one-way driving component is provided between the intermittent shaft and the gear. The one-way driving assembly includes a ratchet and two connecting rings. The ratchet and the connecting ring are fixed on the outer periphery of the intermittent shaft. The connecting ring rotates on the inner wall of the gear. A plurality of ratchets are rotatably provided on the inner wall of the gear. The ratchets are in contact with the ratchet. A spring is fixed on one side of the ratchet, and the other end of the spring is fixed on the inner wall of the gear.
2. A small pear soup processing production line according to claim 1, characterized in that: A transfer component is provided on one side of the quantitative water adding component, through which the pure water is heated, the sugar water is temporarily stored and supplied to the given amount of water adding component.
3. A small pear soup processing production line according to claim 2, characterized in that: Also includes: A cleaning unit, wherein the cleaning unit is used to clean the pear; A cutting portion, wherein the cutting portion is used to cut the snow pear; A sorting section, which is used to sort the pear blocks; The filling part also includes a bowl placing part, a material placing part, and a capping part, and the filling part is used to fill the raw materials and syrup; a sugaring section, the sugaring section being used for sugaring, and comprising a sugaring pot; A water supply unit, which is used to provide purified water and includes a water purification unit and a water storage tank; a steaming portion, wherein the steaming portion is used to steam the pear soup; A sterilization unit, which is used to sterilize the pear soup; A plurality of conveying parts are used to convey the raw materials. The cleaning part is connected to the cutting part through the conveying part, the cutting part is connected to the picking part through the conveying part, and the picking part is connected to the filling part through the conveying part.
4. A Xiaodiao Pear Soup processing production line according to claim 3, characterized in that: The transfer assembly includes a stair frame, an upper heating barrel, and a lower heating barrel. The upper heating barrel and the lower heating barrel are fixed on the stair frame. The bottom of the sugar dissolving pot is fixedly connected to a first water pump through a pipeline. The first water pump is fixedly connected to the lower heating barrel through a pipeline. The top of the sugar dissolving pot is fixedly connected to a valve through a pipeline. The valve is fixedly connected to the upper heating barrel through a pipeline. One side of the water storage barrel is fixedly connected to a second water pump through a pipeline. The second water pump is fixedly connected to the upper heating barrel through a pipeline. The barrel covers on the top of the upper heating barrel and the lower heating barrel are removable.
5. The Xiaodiao Pear Soup processing line according to claim 4, characterized in that: One side of the metering cylinder is fixedly connected to a water inlet one-way valve through a pipeline, one side of the water inlet one-way valve is fixedly connected to a water suction pipe, one side of the lower heating barrel is provided with a through hole, and the water suction pipe is fixed on the inner side of the through hole.
6. The Xiaodiao Pear Soup processing line according to claim 1, characterized in that: The conveyor belt is provided with side plates on both sides away from each other, and the two side plates on the same side are fixed to each other. Two circular holes are provided on one side of the side plate, and the active roller and the driven roller rotate on the inner side of the circular holes. A base frame is provided under the conveyor belt, and the side plates are fixed on the upper side of the base frame. The two active rollers are connected by belts and pulleys. The motor is fixed on the base frame, and the connecting frame is fixed on one side of a side plate. The intermittent rotating component and the reciprocating translation component cooperate to drive the active roller to rotate when no sugar water is added.
7. The Xiaodiao Pear Soup processing line according to claim 1, characterized in that: An annular groove is provided on the outer periphery of the piston plate, and a sealing ring is fixedly provided on the inner side of the annular groove.
Citation Information
Patent Citations
Quantitative automatic filling protection line for fluid
CN107176316A
Automatic filling equipment for chemical engineering
CN109626300A