Welding device with surface pretreatment function for iron tower manufacturing
Through the precise processing and pretreatment structure of the automated welding device, the problems of low manual welding efficiency and insufficient adaptability of the automation system are solved, and the efficient, stable and safe welding effect of tower welding is achieved.
Patent Information
- Application Number
- CN202510742839.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-05
- Publication Date
- 2025-07-25
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
In the prior art, manual welding efficiency is low and the quality is unstable, and automated welding systems are difficult to adapt to non-standard and non-fixed parameters of the tower due to different application scenarios, resulting in uneven welding quality and safety risks.
Automatic welding devices are adopted, including welding frames, micro-grinding components, sliding heaters and vibrators, and impurities are removed through precise processing, preheating, grinding and vibration of the docking frame, combined with automatic adjustment and attitude detection of the welding gun, the stability and firmness of the welding part are achieved.
It improves welding efficiency and quality stability, avoids welding bubbles, missing welding and workpiece deformation problems, and enhances the firmness and safety of welding.
Smart Images

Figure CN120362952A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of automated welding, and specifically to a welding device for tower manufacturing with surface pretreatment function. Background Art
[0002] Towers are widely used in fields such as electric power and communication, and are important infrastructure. A tower is usually composed of multiple components, and welding is one of the key technologies to achieve the connection of these components. Its quality is directly related to the structural stability and safety of the tower, and is also closely related to people's normal life. Once an accident occurs, the consequences will be unthinkable.
[0003] Towers are usually made by welding, and manual welding is one of the most commonly used methods. However, manual welding has low efficiency and unstable quality: Manual welding has a high labor intensity and a slow welding speed, making it difficult to meet the needs of large-scale production. Moreover, the welding quality is greatly affected by the technical level and working state of the workers, and problems such as welding position deviation and uneven weld seams are likely to occur, resulting in uneven quality of the towers. There are deficiencies in the automated welding system. Although some early automated welding systems can improve the efficiency of batch standardized welding work, for components of towers that are non-standard and have no fixed parameters due to different application scenarios, it is often difficult to adapt to the changes of the workpieces, and the specific conditions of the welding parts are also different. This leads to a certain degree of safety risks in the welded workpieces. Summary of the Invention
[0004] The purpose of the present invention is to provide a welding device for tower manufacturing with surface pretreatment function to solve the problems raised in the prior art.
[0005] To achieve the above object, the present invention provides the following technical solution: The welding device includes a first working bed and a second working bed. A welding machine box is arranged on the first working bed. A swing arm is rotatably connected to the first working bed. A moving arm is arranged at one end of the swing arm away from the first working bed. A welding frame is arranged on the moving arm. A plurality of welding guns are arranged on the welding frame. Each welding gun is electrically connected to the welding machine box through a wire. A docking frame is arranged on the first working bed. The docking frame is rotatably connected to the first working bed. A micro-grinding component is arranged on the welding frame. A sliding heater is arranged on the welding frame. A heat transfer wheel is arranged on the sliding heater. A plurality of grinding blocks are arranged on the heat transfer wheel. A vibrator is arranged on the second working bed. A swing frame is arranged at the output end of the vibrator. A controller is arranged on the first working bed. The controller is electrically connected to the first working bed and the second working bed through a wire. During processing, first input the welding point program into the controller. Place the tower frames to be docked in the docking frame and the swing frame respectively. The docking frame works to weld the tower. During the docking process, the vibrator drives the swing frame to vibrate, cooperate with the heat transfer wheel to preheat the welding part, and use the cooperation of vibration and grinding blocks to remove the surrounding impurities. After the docking frame completes the docking, start the welding frame. Use the cooperation between the swing arm and the moving arm to weld the welding part. Before welding, use the signal transmitted by the docking frame to polish the welding surface with the micro-grinding component. Then start the welding gun on the welding frame to weld the welding part. After welding, remove the tower or move the welded tower and wait for the next stage of welding.
[0006] A sliding servo is arranged inside the swing arm. A rotating seat is arranged on the first working bed. The output end of the sliding servo is connected to the rotating seat. A moving servo is arranged on the moving arm. The output end of the moving servo is connected to one end of the swing arm away from the sliding servo. A rotating servo is arranged at one end of the swing arm away from the moving servo. The welding frame is arranged at the output end of the rotating servo. The control program controls the position of the welding frame by controlling the moving servo and the sliding servo, and controls the attitude of the welding frame through the rotating servo. Then when reaching the welding point, the welding gun on the welding frame will weld the set position, and the power is supplied by the welding machine box.
[0007] The welding frame includes a support cover and a connecting seat. A plurality of welding seats are arranged on the support cover. Each welding gun is respectively connected to the corresponding welding seat. An adjusting knob is rotatably connected to the welding seat. The adjusting knob abuts against the welding gun. The support cover is slidably connected to the connecting seat. The connecting seat is connected to the output end of the rotating servo. An adaptive cylinder is arranged on the connecting seat. The output end of the adaptive cylinder is connected to the support cover. Before welding, adjust the position of the welding gun, and then rotate the adjusting knob to fix the position of the welding gun. During welding, start the adaptive cylinder, and the adaptive cylinder will drive the connecting seat to approach the iron frame to compensate for the welding depth.
[0008] A ranging frame is slidably mounted on the support cover. A ranging box is provided on the support cover. The ranging frame is embedded in the ranging box and is slidably connected to the ranging box. A ranging switch is provided in the ranging box. The ranging switch is in sliding contact with the ranging frame. The ranging switch is a spring switch. The ranging switch is electrically connected to the welding machine case and the controller through wires. During the process of waiting for the welding gun to approach the iron tower, the ranging frame will abut against the iron tower and gradually move closer to the inside of the ranging box until the ranging frame triggers the ranging switch. At this time, an electrical signal is transmitted to the control box, and the control box controls the welding machine case to work. At this time, the welding gun will be in the welding state, and the spring in the ranging box ensures timely detachment after welding is completed. If the ranging switch is disconnected, the welding gun will stop working at this time to avoid accidents.
[0009] A rotating motor is provided on the welding seat. A rotating wheel disc is provided at the output end of the rotating motor. A sliding telescopic rod is rotatably connected to the rotating wheel disc. The sliding telescopic rod is rotatably connected to the welding seat. The original end of the sliding telescopic rod far from the rotating wheel disc is rotatably connected to the welding gun. A swinging frame is provided on the welding gun. The swinging frame is rotatably connected to the welding seat. When welding, the stability and firmness of single straight-line welding are insufficient. At this time, it is necessary to start the rotating motor. The rotating motor will drive the rotating wheel disc to rotate. The sliding telescopic rod on the rotating wheel disc will swing, driving the swinging frame to slide on the welding seat, thereby indirectly driving the welding gun to swing, making the welding track a dense "S"-shaped welding track, so that the welding points at the welded part of the iron tower are more reliable.
[0010] The micro-grinding assembly includes a sweeping motor and a sweeping frame. The sweeping frame is rotatably connected to the support cover. Teeth are provided on the sweeping frame. A sweeping gear is provided at the output end of the sweeping motor. The sweeping gear meshes with the teeth on the sweeping frame. A grinding motor is provided on the sweeping frame. A grinding wheel is provided at the output end of the grinding motor. When the docking frame transmits docking information, the docking frame drives the two-sided iron towers to generate a gap with the same diameter as the grinding wheel. Subsequently, the sweeping motor is started. The sweeping motor will drive the sweeping frame to rotate. The sweeping motor drives the sweeping frame to approach the docking surface. The grinding motor rotates, driving the grinding wheel to rotate, thereby grinding the welded part. This process needs to remove the generated oxide layer and also level the welding surface to avoid the problem of welding bubbles during welding.
[0011] The docking frame includes a feeding die and a discharging die. There are multiple locking devices on the feeding die. A sliding hydraulic rod is arranged on the feeding die. The output end of the sliding hydraulic rod is connected to the first working bed. A docking switch is arranged on the discharging die. The docking switch is electrically connected to the sliding hydraulic rod through a wire. A docking motor is arranged on the first working bed. The output end of the docking motor is connected to the discharging die. When docking, first place the iron tower into the feeding die and the discharging die respectively. After waiting for the locking devices on the feeding die to lock the iron tower, start the sliding hydraulic rod. The sliding hydraulic rod drives the feeding die to approach the discharging die. After triggering the docking switch, move backward again to generate a grinding weld. After waiting for the micro-grinding assembly to complete processing, for this docking, after the docking switch is triggered, release the welding signal. After completing the welding of one side, start the docking motor. The docking motor will drive the iron tower to rotate as a whole to perform the welding of the second side.
[0012] A calibration component is arranged on the discharging die. The calibration component includes a laser module and a laser receiver. The laser module and the laser receiver are electrically connected to the controller through wires. A correcting hydraulic rod is arranged on the first working bed. The output end of the correcting hydraulic rod is hinged to the discharging module. During the welding process, due to heat accumulation, the workpiece may cause problems such as fatigue deformation of the metal. Start the laser module and the laser receiver. When deformation occurs, the laser die and the laser receiver will be blocked and stop working. At this time, start the correcting hydraulic rod to adjust the iron tower, so as to counteract the problems of welding cracking and workpiece deformation until each laser module and laser receiver works normally.
[0013] The sliding heater includes a heater and a heat transfer box. The heater is arranged in the heat transfer box. A heat transfer rack is also arranged in the heat transfer box. The heat transfer rack is in sliding contact with the heat transfer wheel. The heat transfer wheel is sleeved on the transmission shaft. The transmission shaft is slidably connected to the heat transfer box. A reset scroll is arranged inside the heat transfer wheel. Both ends of the reset scroll respectively abut against the transmission shaft and the heat transfer wheel. During the welding process, the heater works. The generated heat is transferred to the heat transfer wheel through the heat transfer rack. Then the heat transfer wheel comes into contact with the iron tower workpiece and cooperates with the vibrator to remove the surrounding impurities. At the same time, during this process, the hardness and softness of the iron tower can also be detected, and through manual intervention, the welding power can be adjusted to adapt to the current welding work.
[0014] Compared with the prior art, the beneficial effects of the present invention are: 1. The present invention adopts an automatic docking technical means. By precisely processing the docking of workpieces and using the clamping of structures such as heat transfer wheels, accurate feedback on the hardness and softness of the workpieces and parameters can be obtained, so as to adjust the welding power, making the welding part fully adapted and avoiding problems such as insufficient welding degree and welding leakage.
[0015] 2. The present invention adopts a structural component with pre-treatment of the welding part. By preheating and grinding the welding part, the welding operation becomes more stable. At the same time, some impurities around are removed, which can further avoid the problems of air bubbles and missed welding during the welding process.
[0016] 3. The present invention adopts a structural component with automatic adjustment of the welding posture. It uses a welding method with wide weld treatment to enhance the welding firmness. During the welding process, the deformation of the workpiece is detected, and at the same time, the workpiece posture is adjusted immediately by using the feedback of the deformation information to avoid the problem of serious deformation of the workpiece. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 is a schematic side view structure diagram of the present invention; Figure 2 is a schematic front view structure diagram of the present invention; Figure 3 is a schematic three-dimensional structure diagram of the present invention; Figure 4 is a schematic partial sectional view structure diagram of the welding frame of the present invention; Figure 5 is a schematic bottom structure diagram of the welding frame of the present invention; Figure 6 is a schematic structure diagram of the heat transfer wheel of the present invention; Figure 7 is a schematic longitudinal sectional view structure diagram of the welding frame of the present invention; Figure 8 is a schematic structure diagram of the discharging die of the present invention; Figure 9 is Figure 7 a schematic structure diagram of a partial section B in
[0018] In the figure: 1. First working bed; 2. Second working bed; 3. Welding machine case; 4. Swing arm; 401. Sliding servo; 402. Rotating base; 5. Moving arm; 501. Moving servo; 502. Rotating servo; 6. Welding frame; 601. Support cover; 602. Connecting seat; 603. Welding seat; 604. Adjusting knob; 605. Adaptive cylinder; 606. Distance measuring frame; 607. Distance measuring box; 608. Distance measuring switch; 609. Rotating motor; 610. Rotating wheel disc; 611. Sliding telescopic rod; 612. Swing frame; 7. Welding gun; 8. Docking frame; 801. Feeding die; 802. Discharging die; 803. Locking device; 804. Sliding hydraulic rod; 805. Docking switch; 806. Docking motor; 9. Micro grinding assembly; 901. Sweeping motor; 902. Sweeping frame; 903. Sweeping gear; 904. Grinding motor; 905. Grinding wheel; 10. Sliding heater; 1001. Heater; 1002. Heat transfer box; 1003. Heat transfer frame; 1004. Transmission shaft; 1005. Resetting film; 11. Heat transfer wheel; 12. Grinding block; 13. Vibrator; 14. Swing frame; 15. Controller; 16. Calibration assembly; 1601. Laser module; 1602. Laser receiver; 1603. Correction hydraulic rod. Specific implementation mode
[0019] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0020] Embodiment: As Figures 1 - 9As shown in the figure, the present invention provides a technical solution. The welding device includes a first working bed 1 and a second working bed 2. A welding machine case 3 is arranged on the first working bed 1. A swing arm 4 is rotatably connected to the first working bed 1. A moving arm 5 is arranged at one end of the swing arm 4 away from the first working bed 1. A welding frame 6 is arranged on the moving arm 5. A plurality of welding guns 7 are arranged on the welding frame 6. Each welding gun 7 is electrically connected to the welding machine case 3 through a wire. A docking frame 8 is arranged on the first working bed 1. The docking frame 8 is rotatably connected to the first working bed 1. A micro-grinding component 9 is arranged on the welding frame 6. A sliding heater 100110 is arranged on the welding frame 6. A heat transfer wheel 11 is arranged on the sliding heater 100110. A plurality of grinding blocks 12 are arranged on the heat transfer wheel 11. An exciter 13 is arranged on the second working bed 2. A swing frame 14 is arranged on the output end of the exciter 13. A controller 15 is arranged on the first working bed 1. The controller 15 is electrically connected to the first working bed 1 and the second working bed 2 through a wire. During processing, first, input the welding point program into the controller 15. Place the tower frames to be docked in the docking frame 8 and the swing frame 14 respectively. The docking frame 8 works to weld the tower. During the docking process, the exciter 13 drives the swing frame 14 to vibrate, cooperate with the heat transfer wheel 11 to preheat the welding part, and use the cooperation of vibration and the grinding blocks 12 to remove the surrounding impurities. After the docking frame 8 completes the docking, start the welding frame 6. Use the cooperation between the swing arm 4 and the moving arm 5 to weld the welding part. Before welding, through the signal transmitted by the docking frame 8, use the micro-grinding component 9 to polish the welding surface. Then start the welding gun 7 on the welding frame 6 to weld the welding part. After welding, remove the tower or move the welded tower and wait for the next stage of welding.
[0021] A sliding servo 401 is arranged inside the swing arm 4. A rotating seat 402 is arranged on the first working bed 1. The output end of the sliding servo 401 is connected to the rotating seat 402. A moving servo 501 is arranged on the moving arm 5. The output end of the moving servo 501 is connected to one end of the swing arm 4 away from the sliding servo 401. A rotating servo 502 is arranged at one end of the swing arm 4 away from the moving servo 501. The welding frame 6 is arranged on the output end of the rotating servo 502. The control program controls the position of the welding frame 6 by controlling the moving servo 501 and the sliding servo 401, and controls the attitude of the welding frame 6 through the rotating servo 502. Then, after reaching the welding point, the welding gun 7 on the welding frame 6 will weld the set position, and the power is supplied by the welding machine case 3.
[0022] The welding frame 6 includes a support cover 601 and a connection seat 602. A plurality of welding seats 603 are provided on the support cover 601. Each welding gun 7 is respectively connected to a corresponding welding seat 603. An adjustment knob 604 is rotatably connected to the welding seat 603. The adjustment knob 604 abuts against the welding gun 7. The support cover 601 is slidably connected to the connection seat 602. The connection seat 602 is connected to the output end of the rotary servo 502. An adaptation cylinder 605 is provided on the connection seat 602. The output end of the adaptation cylinder 605 is connected to the support cover 601. Before welding, adjust the position of the welding gun 7, and then rotate the adjustment knob 604 to fix the position of the welding gun 7. When welding, start the adaptation cylinder 605, and the adaptation cylinder 605 will drive the connection seat 602 to approach the iron frame to compensate for the welding depth.
[0023] A ranging frame 606 is slidably mounted on the support cover 601. A ranging box 607 is provided on the support cover 601. The ranging frame 606 is embedded in the ranging box 607 and is slidably connected to the ranging box 607. A ranging switch 608 is provided in the ranging box 607. The ranging switch 608 is in sliding contact with the ranging frame 606. The ranging switch 608 is a spring switch. The ranging switch 608 is electrically connected to the welding machine case 3 and the controller 15 through wires. During the process of waiting for the welding gun 7 to approach the iron tower, the ranging frame 606 will abut against the iron tower and gradually move closer to the inside of the ranging box 607 until the ranging frame 606 triggers the ranging switch 608. At this time, an electrical signal is transmitted to the control box, and the control box controls the welding machine case 3 to work. At this time, the welding gun 7 will be in a welding state, and the spring in the ranging box 607 ensures timely detachment after welding is completed. If the ranging switch 608 is disconnected, then the welding gun 7 will stop working to avoid accidents.
[0024] A rotating motor 609 is provided on the welding seat 603. A rotating wheel disc 610 is provided at the output end of the rotating motor 609. A sliding telescopic rod 611 is rotatably connected to the rotating wheel disc 610. The sliding telescopic rod 611 is rotatably connected to the welding seat 603. The end of the sliding telescopic rod 611 away from the rotating wheel disc 610 is rotatably connected to the welding gun 7. A swinging frame 612 is provided on the welding gun 7. The swinging frame 612 is rotatably connected to the welding seat 603. When welding, the stability and firmness of a single straight-line welding are insufficient. At this time, it is necessary to start the rotating motor 609. The rotating motor 609 will drive the rotating wheel disc 610 to rotate. The sliding telescopic rod 611 on the rotating wheel disc 610 will swing, driving the swinging frame 612 to slide on the welding seat 603, thereby indirectly driving the welding gun 7 to swing, so that the welding trajectory is a dense "S" - shaped welding trajectory, making the welding points at the welded part of the iron tower more reliable.
[0025] The micro-grinding assembly 9 includes a sweeping motor 901 and a sweeping frame 902. The sweeping frame 902 is rotatably connected to the support cover 601. Teeth are provided on the sweeping frame 902. A sweeping gear 903 is provided at the output end of the sweeping motor 901. The sweeping gear 903 meshes with the teeth on the sweeping frame 902. A grinding motor 904 is provided on the sweeping frame 902. A grinding wheel 905 is provided at the output end of the grinding motor 904. When the docking information is transmitted from the docking frame 8, the docking frame 8 drives the two side iron towers to generate a gap with the same diameter as the grinding wheel 905. Subsequently, the sweeping motor 901 is started. The sweeping motor 901 will drive the sweeping frame 902 to rotate. The sweeping motor 901 drives the sweeping frame 902 to approach the docking surface. The grinding motor 904 rotates to drive the grinding wheel 905 to rotate, thereby grinding the welding joint. In this process, the generated oxide layer needs to be removed, and at the same time, the welding surface is leveled to avoid the problem of welding bubbles during welding.
[0026] The docking frame 8 includes a feeding die 801 and a discharging die 802. A plurality of locking devices 803 are provided on the feeding die 801. A sliding hydraulic rod 804 is provided on the feeding die 801. The output end of the sliding hydraulic rod 804 is connected to the first working bed 1. A docking switch 805 is provided on the discharging die 802. The docking switch 805 is electrically connected to the sliding hydraulic rod 804 through a wire. A docking motor 806 is provided on the first working bed 1. The output end of the docking motor 806 is connected to the discharging die 802. During docking, first, the iron towers are respectively placed into the feeding die 801 and the discharging die 802. After the locking devices 803 on the feeding die 801 lock the iron towers, the sliding hydraulic rod 804 is started. The sliding hydraulic rod 804 drives the feeding die 801 to approach the discharging die 802. After triggering the docking switch 805, it moves backward again to generate a grinding weld. After the micro-grinding assembly 9 finishes processing, during this docking, after the docking switch 805 is triggered, a welding signal is released. After one side of the welding is completed, the docking motor 806 is started. The docking motor 806 will drive the iron tower to rotate as a whole for the second side of the welding.
[0027] A calibration assembly 16 is provided on the discharging die 802. The calibration assembly 16 includes a laser module 1601 and a laser receiver 1602. The laser module 1601 and the laser receiver 1602 are electrically connected to the controller 15 through wires. A correcting hydraulic rod 1603 is provided on the first working bed 1. The output end of the correcting hydraulic rod 1603 is hinged to the discharging module. During the welding process, due to heat accumulation, the workpiece may cause the problem of fatigue deformation of the metal. The laser module 1601 and the laser receiver 1602 are started. When deformation occurs, the laser die and the laser receiver will be blocked and stop working. At this time, the correcting hydraulic rod 1603 is started to adjust the iron tower, thereby counteracting the problems of welding cracking and workpiece deformation until each laser module 1601 and the laser receiver work normally.
[0028] The sliding heater 10 includes a heater 1001 and a heat transfer box 1002. The heater 1001 is disposed within the heat transfer box 1002. A heat transfer rack 1003 is also disposed within the heat transfer box 1002. The heat transfer rack 1003 is in sliding contact with a heat transfer wheel 11. The heat transfer wheel 11 is sleeved on a transmission shaft 1004. The transmission shaft 1004 is slidably connected to the heat transfer box 1002. A reset winding strip 1005 is disposed within the heat transfer wheel 11. Two ends of the reset winding strip 1005 respectively abut against the transmission shaft 1004 and the heat transfer wheel 11. During the welding process, the heater 1001 operates, and the generated heat is transferred to the heat transfer wheel 11 through the heat transfer rack 1003. Subsequently, the heat transfer wheel 11 comes into contact with the iron tower workpiece, and in cooperation with the vibrator 13, impurities around it are removed. At the same time, during this process, the hardness of the iron tower can also be detected, and through manual intervention, the welding power is adjusted to adapt to the current welding work.
[0029] Working principle: First, input the welding point program into the controller 15. Place the iron tower frames to be butt-jointed in the butt-joint frame 8 and the swing frame 14 respectively. The butt-joint frame 8 operates, starting the sliding hydraulic rod 804. The sliding hydraulic rod 804 drives the feeding die 801 to approach the discharging die 802. During the butt-joint process, the vibrator 13 drives the swing frame 14 to vibrate. The heater 1001 generates heat, which is transferred to the heat transfer wheel 11 through the heat transfer rack 1003. Subsequently, the heat transfer wheel 11 comes into contact with the iron tower workpiece, and with the cooperation of vibration and the grinding block 12, impurities around it are removed. After the butt-joint frame 8 completes the butt-joint, start the welding frame 6. Using the cooperation between the swing arm 4 and the moving arm 5, the control program controls the attitude of the welding frame 6 by controlling the moving servo 501, the sliding servo 401, and the rotating servo 502, so that it welds the welding part. Before welding, through the signal transmitted from the discharging die 802 of the butt-joint frame 8, the micro-grinding assembly 9 polishes the welding surface. The sweeping motor 901 will drive the sweeping frame 902 to rotate. The sweeping motor 901 drives the sweeping frame 902 to approach the butt-joint surface, driving the grinding wheel 905 to rotate, thereby polishing the welding area. Subsequently, start the welding gun 7 on the welding frame 6 to weld the welding part. During welding, there are a laser module 1601 and a laser receiver 1602. When the iron tower is deformed, the laser die 1601 and the laser receiver 1602 will be obstructed and stop working. At this time, start the correction hydraulic rod 1603 to adjust the iron tower. After welding is completed, remove the iron tower or move the welded iron tower and wait for the next stage of welding.
[0030] It is obvious to those skilled in the art that the present invention is not limited to the details of the above-described exemplary embodiments, and that the present invention can be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention. Therefore, in all respects, the embodiments should be regarded as exemplary and non-restrictive. The scope of the present invention is defined by the appended claims rather than the above description. Accordingly, all changes that fall within the meaning and scope of the equivalent elements of the claims are intended to be embraced within the present invention. Any reference signs in the claims should not be construed as limiting the claims involved.
Claims
1. A welding device for tower manufacturing with surface pretreatment function, characterized in that: The welding device includes a first working bed (1) and a second working bed (2). A welding machine case (3) is arranged on the first working bed (1). A swing arm (4) is rotatably connected to the first working bed (1). A moving arm (5) is arranged at one end of the swing arm (4) away from the first working bed (1). A welding frame (6) is arranged on the moving arm (5). A plurality of welding guns (7) are arranged on the welding frame (6). Each welding gun (7) is electrically connected to the welding machine case (3) through a wire. A docking frame (8) is arranged on the first working bed (1). The docking frame (8) is rotatably connected to the first working bed (1). A micro-grinding assembly (9) is arranged on the welding frame (6). A sliding heater (10) is arranged on the welding frame (6). A heat transfer wheel (11) is arranged on the sliding heater (10). A plurality of grinding blocks (12) are arranged on the heat transfer wheel (11). An exciter (13) is arranged on the second working bed (2). A swing frame (14) is arranged on the output end of the exciter (13). A controller (15) is arranged on the first working bed (1). The controller (15) is electrically connected to the first working bed (1) and the second working bed (2) through wires.
2. The welding device for manufacturing iron towers with surface pretreatment function according to claim 1, characterized in that: A sliding servo (401) is arranged inside the swing arm (4). A rotating seat (402) is arranged on the first working bed (1). The output end of the sliding servo (401) is connected to the rotating seat (402). A moving servo (501) is arranged on the moving arm (5). The output end of the moving servo (501) is connected to one end of the swing arm (4) away from the sliding servo (401). A rotating servo (502) is arranged at one end of the swing arm (4) away from the moving servo (501). The welding frame (6) is arranged on the output end of the rotating servo (502).
3. A welding device for manufacturing iron towers with surface pretreatment function according to claim 1, characterized in that: The welding frame (6) includes a support cover (601) and a connection seat (602). A plurality of welding seats (603) are arranged on the support cover (601). Each welding gun (7) is respectively connected to the corresponding welding seat (603). An adjusting knob (604) is rotatably connected to the welding seat (603). The adjusting knob (604) abuts against the welding gun (7). The support cover (601) is slidably connected to the connection seat (602). The connection seat (602) is connected to the output end of the rotating servo (502). An adaptation cylinder (605) is arranged on the connection seat (602). The output end of the adaptation cylinder (605) is connected to the support cover (601).
4. A welding device for manufacturing iron towers with a surface pretreatment function according to claim 3, characterized in that: A ranging frame (606) is slidably installed on the support cover (601). A ranging box (607) is arranged on the support cover (601). The ranging frame (606) is embedded in the ranging box (607) and is slidably connected to the ranging box (607). A ranging switch (608) is arranged inside the ranging box (607). The ranging switch (608) is in sliding contact with the ranging frame (606). The ranging switch (608) is a spring switch. The ranging switch (608) is electrically connected to the welding machine case (3) and the controller (15) through wires.
5. A welding device for manufacturing iron towers with a surface pretreatment function according to claim 4, characterized in that: A rotating motor (609) is provided on the welding base (603). A rotating wheel disc (610) is provided at the output end of the rotating motor (609). A sliding telescopic rod (611) is rotatably connected to the rotating wheel disc (610). The sliding telescopic rod (611) is rotatably connected to the welding base (603). The original end of the sliding telescopic rod (611) away from the rotating wheel disc (610) is rotatably connected to the welding gun (7). A swing frame (612)(14) is provided on the welding gun (7). The swing frame (612)(14) is rotatably connected to the welding base (603).
6. The welding device for manufacturing iron towers with surface pretreatment function according to claim 1, characterized in that: The micro-grinding assembly (9) includes a sweeping motor (901) and a sweeping frame (902). The sweeping frame (902) is rotatably connected to the support cover (601). Teeth are provided on the sweeping frame (902). A sweeping gear (903) is provided at the output end of the sweeping motor (901). The sweeping gear (903) meshes with the teeth on the sweeping frame (902). A grinding motor (904) is provided on the sweeping frame (902). A grinding wheel (905) is provided at the output end of the grinding motor (904).
7. A welding device for manufacturing iron towers with a surface pretreatment function according to claim 1, characterized in that: The docking frame (8) includes a feeding die (801) and a discharging die (802). A plurality of locking devices (803) are provided on the feeding die (801). A sliding hydraulic rod (804) is provided on the feeding die (801). The output end of the sliding hydraulic rod (804) is connected to the first working bed (1). A docking switch (805) is provided on the discharging die (802). The docking switch (805) is electrically connected to the sliding hydraulic rod (804) through a wire. A docking motor (806) is provided on the first working bed (1). The output end of the docking motor (806) is connected to the discharging die (802).
8. A welding device for manufacturing iron towers with surface pretreatment function according to claim 7, characterized in that: A calibration assembly (16) is provided on the discharging die (802). The calibration assembly (16) includes a laser module (1601) and a laser receiver (1602). The laser module (1601) and the laser receiver (1602) are electrically connected to the controller (15) through a wire. A correcting hydraulic rod (1603) is provided on the first working bed (1). The output end of the correcting hydraulic rod (1603) is hinged to the discharging module.
9. A welding device for manufacturing iron towers with a surface pretreatment function according to claim 1, characterized in that: The sliding heater (10) includes a heater (1001) and a heat transfer box (1002). The heater (1001) is arranged in the heat transfer box (1002). A heat transfer frame (1003) is also arranged in the heat transfer box (1002). The heat transfer frame (1003) is in sliding contact with the heat transfer wheel (11). The heat transfer wheel (11) is sleeved on the transmission shaft (1004). The transmission shaft (1004) is slidably connected to the heat transfer box (1002). A reset coil (1005) is arranged in the heat transfer wheel (11). Both ends of the reset coil (1005) respectively abut against the transmission shaft (1004) and the heat transfer wheel (11).