Textile equipment for embedding metal wires and working method

Abstract

The invention belongs to the technical field of spinning, and particularly relates to spinning equipment for embedding metal wires and a working method.The spinning equipment comprises a machine body, a winding roller is arranged in the middle of the machine body, a cutting assembly is arranged above the machine body, and the cutting assembly comprises an upper cutter and a lower cutter which are arranged above the winding roller in a sliding mode; a protection piece is arranged on the upper surface of the upper cutter and is used for isolating a blade of the upper cutter from being in contact with the silver-plated wire; a cutting-off assembly is arranged on one side of the upper cutter, a clamping assembly is arranged on one side of the cutting-off assembly, the clamping assembly comprises two positioning clamps which are arranged on one side of the upper cutter in a sliding mode, and the two positioning clamps are used for cutting off the silver-plated wire and clamping the end, where the silver-plated wire is discharged, of the silver-plated wire at the same time. The problem that the silver-plated wire rebounds after suddenly losing the tensile force is solved.

Description

Technical Field

[0001] The present invention belongs to the technical field of textiles, and specifically relates to a textile device and working method for embedding metal wires. Background Art

[0002] With the improvement of living quality, consumers have higher requirements for home textiles. The problems of static electricity and bacteria have become industry problems. The home textile products embedded with metal wires are to add silver-plated metal wires to traditional materials, and utilize the antibacterial and conductive properties of silver to achieve the dual effects of anti-static and antibacterial. This innovation not only improves product quality and meets consumer needs, but also injects new impetus into the development of the industry.

[0003] For the existing textile device for embedding metal wires, during the textile process, the specific work is to first carry out warping work on the silver-plated wires. During the warping work process, a warping machine is used for warping. The staff first orderly place multiple bobbins filled with silver-plated wires on the bobbin rack. Subsequently, the silver-plated wires are unwound from the bobbins and pass through the yarn guiding device in sequence. The yarn guiding device can guide the silver-plated wires to move forward along a predetermined path. After the silver-plated wires are subjected to tension adjustment by the tension control device, they are wound onto the warping shaft. The warping shaft rotates uniformly under the drive of the motor, and the silver-plated wires are evenly wound into a warp beam with a certain shape and density. During the winding process, the silk threads are arranged tightly on the warp beam. The warping machine is to neatly wind the silver-plated wires on multiple bobbins onto the warp beam, and then carry out subsequent sizing work.

[0004] However, during the warping process of the existing warping machine, after the warping shaft winds a certain amount of silver-plated wires, the silver-plated wires are cut off, and then the warped silver-plated wires are disassembled. Then, a new warping shaft is installed for warping. First, the cut silver-plated wires are re-fixed on the new warping shaft. After the fixing is completed, the warping shaft is started to rotate uniformly for warping work. In this process, the process of re-fixing the cut silver-plated wires onto the new warping shaft is specifically sorted out one by one by the operator and then fixed, which takes a long time. And because the silver-plated wires are controlled by the tension control device, during the cutting process, some silver-plated wires may rebound after suddenly losing the tension, resulting in entanglement with other silver-plated wires, leading to the problem of reduced production efficiency.

[0005] Therefore, the present invention provides a textile device and working method for embedding metal wires. Summary of the Invention

[0006] In order to make up for the deficiencies of the prior art and solve at least one of the technical problems proposed in the background art.

[0007] The technical solution adopted by the present invention to solve its technical problems is: A textile device and working method for embedding metal wires of the present invention includes a machine body, and a winding roller is arranged in the middle of the machine body. Above the body, a cutting assembly is provided. The cutting assembly includes an upper cutter and a lower cutter that are slidably arranged above the winding roller. A protective member is provided on the upper surface of the upper cutter, and the protective member is used to isolate the cutting edge of the upper cutter from contacting the silver-plated wire. On one side of the cutting assembly, a clamping assembly is provided. The clamping assembly includes two positioning clamps that are slidably arranged on one side of the upper cutter. The two positioning clamps are used to clamp one end of the silver-plated wire while cutting the silver-plated wire. After the other two positioning clamps clamp the silver-plated wire, wire feeding work will also be carried out. During the wire feeding process, a guiding assembly arranged inside the body is triggered. The guiding assembly is used to guide the silver-plated wires to fall onto a new winding roller one by one.

[0008] Preferably, the cutting section assembly further includes two fixing plates fixedly connected to the upper surface of the body. Fixed blocks are fixedly connected to one side of each of the two fixing plates that are close to each other. The upper cutter and the lower cutter are slidably arranged in the first guide rail on one side of the fixed block. After passing the silver-plated wires on several reels through the wire separating plate on the upper surface of the body, then through between the upper cutter and the lower cutter, and then winding around the circumferential surface of the winding roller, start the winding roller to wind the silver-plated wire. When the winding roller finishes winding, start the lower cutter to approach the upper cutter, and at the same time drive the two positioning clamps to clamp the silver-plated wire on one side of the upper cutter and the lower cutter. After the clamping work is completed, the upper cutter and the lower cutter cut the silver-plated wire, and the clamping assembly prevents the silver-plated wire from rewinding and loosening.

[0009] Preferably, the guiding assembly includes a rotating shaft rotatably arranged inside the body. One end of the rotating shaft is fixedly connected with a driving gear. The driving gear meshes with a driven gear. The driven gear is rotatably arranged on one side of the inner wall of the body. A plurality of teeth are fixedly connected to the lower surface of one of the positioning rods. The plurality of teeth are used to drive the driven gear to rotate. An arc-shaped guiding plate is fixedly connected to the circumferential surface of the rotating shaft. A plurality of guiding grooves are formed on the surface of the arc-shaped guiding plate. The guiding grooves are used to guide the silver-plated wires one by one.

[0010] Preferably, the clamping assembly includes positioning plates fixedly connected to the upper surface of each fixing plate. A positioning guide rail is formed on one side of each positioning plate. A positioning block is slidably connected in each positioning guide rail. A connecting guide rail is fixedly connected to the lower surface of each positioning block. The same group of positioning clamps is slidably connected to one side of the two connecting guide rails. A positioning roller is rotatably connected in each positioning clamp.

[0011] Preferably, after the upper cutting knife and the lower cutting knife cut off the silver-plated wire, the lower winding roller completes the winding work and the winding roller is replaced. After replacing the winding roller, the positioning guide rail is started to drive the positioning block to move above the new winding roller. When the two positioning clamps move to above the winding roller with the silver-plated wire they hold, the built-in motor in the positioning rod is started to drive the two positioning rollers to rotate. The rotation directions of the two positioning rollers are opposite and both rotate outward, so as to drive the clamped silver-plated wire to send out the silver-plated wire that has not been wound on the side of the wire feeding port from the wire outlet, and it is guided by the guiding assembly to fall onto the new winding roller, and then is adhesively fixed by the glue spraying assembly.

[0012] Preferably, the glue spraying assembly includes a reciprocating screw rod fixed in the middle of the machine body. A sliding ring is slidably connected to the circumferential surface of the reciprocating screw rod. A plurality of telescopic tubes are fixed between the circumferential surface of the sliding ring and the machine body. A spraying plate is fixed on the circumferential surface of the sliding ring. A plurality of spraying holes are opened on the side of the spraying plate facing the winding roller. A limiting block is also fixed on the circumferential surface of the sliding ring. A limiting plate is fixed on the machine body corresponding to the position of the limiting block. A limiting groove is opened on the lower surface of the limiting plate. The sliding ring slides along the limiting groove through the limiting block.

[0013] Preferably, when the two positioning rollers send out the silver-plated wire while clamping it, the end of the silver-plated wire can neatly fall onto the circumferential surface of the winding roller. When the silver-plated wire falls onto the circumferential surface of the winding roller, by driving the reciprocating screw rod to rotate, the sliding ring slides along the limiting groove, so that the sliding ring drives the spraying plate to spray glue on the silver-plated wire on the surface of the winding roller, and the silver-plated wire is adhered to the surface of the winding roller. The glue is conveyed to the spraying plate through the plurality of telescopic tubes and sprayed out through the spraying holes. Then, a wind box is arranged at the position of the machine body corresponding to the winding roller, and the glue is quickly solidified by blowing air through the wind box, so as to fix the silver-plated wire on the winding roller.

[0014] Preferably, the protection member includes two auxiliary blocks fixed on the upper surface of the upper cutting knife. A rotating column is rotatably connected between the two auxiliary blocks. An arc-shaped protective cover is fixed on the circumferential surface of the rotating column. The arc-shaped protective cover is used to protect the cutting edge of the upper cutting knife, so that the silver-plated wire will not be scratched by the cutting edge of the upper cutting knife during the process of passing through the upper cutting knife and the lower cutting knife.

[0015] Preferably, a textile working method for embedding metal wires specifically includes the following steps: Step 1, warping preparation: The staff needs to place the bobbins loaded with silver-plated wires on the bobbin rack of the warping machine in an orderly manner in advance. After starting the equipment, the silver-plated wires slowly unwind from the surface of the bobbins, pass through the yarn guiding device in sequence. After the silver-plated wires are tension-adjusted, they will be wound onto the warping shaft. The warping shaft rotates at a constant speed driven by a motor, and the silver-plated wires are evenly wound onto the warping shaft. Step 2, sizing: After warping is completed, enter the sizing process, install the warped warp beam on the sizing machine, turn on the equipment, and the silver-plated wire on the warp beam passes through the sizing tank under the action of the traction device. The sizing tank contains a specially prepared slurry. The silver-plated wire is fully soaked in the slurry when passing through the slurry tank, and the slurry adheres to the surface of the silk thread. Subsequently, the silk thread passes through the drying room and is dried at a suitable temperature to make the slurry firmly adhere to form a protective layer; Step 3: Textile forming: After the sizing is completed, the treated silver-plated wire is drawn into the reed and then installed on the loom for weaving to form a fabric embedded with metal wire.

[0016] Preferably, the warping work in step one is specifically as follows: first, the silver-plated wires on several reels are passed through the wire-striping plate on the upper surface of the machine body, and then passed between the upper cutter and the lower cutter, and then wound around the circumferential surface of the winding roller, and the winding roller is started to wind up the silver-plated wire. When the winding roller has completed winding, the lower cutter is started to approach the upper cutter, and at the same time, two positioning clamps are driven to clamp the silver-plated wire on one side of the upper cutter and the lower cutter. After the clamping work is completed, the upper cutter and the lower cutter cut the silver-plated wire, and the clamping assembly prevents the silver-plated wire from rewinding and loosening. Then, the silver-plated wire is sent to the new winding roller through the two positioning rollers inside the clamping assembly, and the silver-plated wire is fixed to the winding roller through glue spraying by the glue spraying assembly, and then the winding work is performed again.

[0017] The beneficial effects of the present invention are as follows: 1. The textile equipment and working method for embedding metal wires described in the present invention, by arranging a positioning clamp and a cutter to work together in the winding process, after the winding roller completes the winding of the silver-plated wire, the positioning clamp can accurately clamp the silver-plated wire on one side of the cutter to form a stable force support point, and cooperate with the upper cutter and the lower cutter to closely cooperate in the cutting action, effectively avoiding the problem of silver-plated wire winding caused by inertial rebound in the traditional cutting method, and at the same time eliminating the risk of the wire material loosening and falling off after cutting, which not only ensures the flatness of the end face of the silver-plated wire winding, but also significantly improves the production efficiency and the quality of the finished product, and provides a reliable guarantee for continuous production.

[0018] 2. The textile equipment and working method for embedding metal wires described in the present invention reduce manual intervention and improve production continuity by replacing the winding roller and automatically fixing the end of the silver-plated wire on the winding roller. The cooperation between the positioning guide rail and the positioning block ensures that the silver-plated wire can be accurately positioned above the new winding roller, avoiding waste caused by misalignment. The two counter-rotating positioning rollers driven by the built-in motor cleverly use mechanical actions to achieve automatic pushing of the silver-plated wire, without the need for additional traction devices, simplifying the operating process. Finally, the automatic adhesion and fixation of the glue spraying assembly further ensures the stable winding of the silver-plated wire on the new winding roller, improving product quality and production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] The present invention will be further described below in conjunction with the accompanying drawings.

[0020] Figure 1 is a perspective view of the first embodiment of the present invention; Figure 2 is a structural schematic diagram of the main body of the present invention; Figure 3 is a structural schematic diagram of the cutting component and the clamping component of the present invention; Figure 4 is a structural schematic diagram of the cutting component of the present invention; Figure 5 is a structural schematic diagram of the clamping component of the present invention; Figure 6 is a structural schematic diagram of the glue spraying component of the present invention; Figure 7 is a structural schematic diagram of the connection relationship between the limiting plate and the limiting groove of the present invention; Figure 8 is a structural schematic diagram of the guiding component of the present invention.

[0021] In the figure: 1, body; 11, winding roller; 12, wire separating plate; 2, fixing plate; 21, fixing block; 22, upper cutting knife; 23, lower cutting knife; 24, first guide rail; 25, auxiliary block; 26, rotating column; 27, arc-shaped protective cover; 3, positioning plate; 31, positioning guide rail; 32, positioning block; 33, connecting guide rail; 34, positioning rod; 35, positioning clamp; 36, positioning roller; 37, wire outlet; 38, wire feeding port; 4, reciprocating screw; 41, sliding ring; 42, limiting plate; 43, air box; 44, limiting groove; 45, limiting block; 46, spraying plate; 47, spraying hole; 48, multi-section telescopic tube; 5, guiding arc plate; 51, guiding groove; 52, driving gear; 53, rotating shaft; 54, driven gear; 55, teeth. Detailed Embodiments

[0022] In order to make the technical means, creative features, achieved purposes and effects of the present invention easy to understand, the present invention will be further described below in conjunction with specific embodiments.

[0023] Embodiment 1: As Figures 1 to 8As shown in the figure, a textile device and working method for embedding metal wires according to an embodiment of the present invention include a machine body. A winding roller is arranged in the middle of the machine body. A cutting assembly is arranged above the machine body. The cutting assembly includes an upper cutting knife and a lower cutting knife that are slidably arranged above the winding roller. A protective member is arranged on the upper surface of the upper cutting knife. The protective member is used to isolate the cutting edge of the upper cutting knife from contacting the silver-plated wire. A clamping assembly is arranged on one side of the cutting assembly. The clamping assembly includes two positioning clamps that are slidably arranged on one side of the upper cutting knife. The two positioning clamps are used to clamp one end of the silver-plated wire while cutting the silver-plated wire. After clamping the silver-plated wire by the other two positioning clamps, wire feeding work will also be carried out. During the wire feeding process, a guiding assembly arranged in the machine body is triggered. The guiding assembly is used to guide the silver-plated wires to fall onto a new winding roller one by one. The cutting assembly further includes two fixing plates fixedly connected to the upper surface of the machine body. Fixed blocks are fixedly connected to one side of the two fixing plates close to each other. The upper cutting knife and the lower cutting knife are slidably arranged in the first guide rail on one side of the fixed block.

[0024] Specifically, during the warping process of the existing warping machine, after the warping shaft winds a certain amount of silver-plated wire, the silver-plated wire is cut, and then the warped silver-plated wire is disassembled, and then a new warping shaft is installed for warping. First, the cut silver-plated wire is re-fixed on the new warping shaft. After the fixing is completed, the warping shaft is started to rotate at a constant speed for warping work. During this process, the process of re-fixing the cut silver-plated wire to the new warping shaft is specifically sorted out one by one by the operator and then fixed, which takes a long time. And because the silver-plated wire is controlled by a tension control device, during the cutting process, some silver-plated wires may rebound after suddenly losing the tension, which may cause entanglement with other silver-plated wires, resulting in the problem of reduced production efficiency. Therefore, the present invention solves the above problems by setting corresponding structures. First, the silver-plated wires on several reels are passed through the wire separating plate on the upper surface of the machine body, then passed between the upper cutting knife and the lower cutting knife, and then wound around the circumferential surface of the winding roller. The winding roller is started to wind the silver-plated wire. When the winding roller finishes winding, the lower cutting knife is started to approach the upper cutting knife, and at the same time, two positioning clamps are driven to clamp the silver-plated wire on one side of the upper cutting knife and the lower cutting knife. After the clamping work is completed, the upper cutting knife and the lower cutting knife cut the silver-plated wire, and then the clamping assembly is driven to move directly above the winding roller. During this process, the guiding assembly will be triggered, so that the guiding assembly can guide the silver-plated wires to fall onto a new winding roller one by one. By setting up the positioning clamp and the cutting knife to cooperate in the winding process, after the winding roller finishes winding the silver-plated wire, the positioning clamp can accurately hold the silver-plated wire on one side of the cutting knife, forming a stable force application support point. Combined with the close cooperation of the upper cutting knife and the lower cutting knife for the cutting action, it effectively avoids the problem of the silver-plated wire recoiling caused by inertial rebound in the traditional cutting method. At the same time, it eliminates the risk of the wire material becoming loose and falling off after cutting. It not only ensures the flatness of the winding end face of the silver-plated wire, but also significantly improves the production efficiency and the quality of the finished product, providing a reliable guarantee for continuous production. In addition, the triggering of the guiding component can ensure that the silver-plated wires are guided one by one in an orderly manner, avoiding chaos and preventing the silver-plated wires from winding around each other; It solves the problem of the silver-plated wire rebounding after suddenly losing the tension.

[0025] Such as Figure 2 and Figure 8 As shown in, the guiding component includes a rotating shaft 53 rotatably arranged inside the machine body 1. One end of the rotating shaft 53 is fixedly connected with a driving gear 52. The driving gear 52 meshes with a driven gear 54. The driven gear 54 is rotatably arranged on one side of the inner wall of the machine body 1. A plurality of teeth 55 are fixedly connected to the lower surface of one of the positioning rods 34. The plurality of teeth 55 are used to drive the driven gear 54 to rotate. An arc-shaped guiding plate is fixedly connected to the circumferential surface of the rotating shaft 53. A plurality of guiding grooves 51 are formed on the surface of the arc-shaped guiding plate. The guiding grooves 51 are used to guide the silver-plated wires one by one.

[0026] Specifically, when the two positioning rods 34 hold the silver-plated wire and move, the plurality of teeth 55 fixedly connected to their lower surfaces will move together. Since the teeth 55 can mesh with the driven gear 54, after the teeth 55 mesh with the driven gear 54, they will drive the driven gear 54 to rotate on one side of the inner wall of the machine body 1. During the rotation of the driven gear 54, it will drive the driving gear 52 meshing with it to rotate synchronously. And the driving gear 52 is fixedly connected with the rotating shaft 53, so the rotation of the driving gear 52 will cause the rotating shaft 53 to rotate inside the machine body 1. As the rotating shaft 53 rotates, the arc-shaped guiding plate fixedly connected to its circumferential surface will also rotate accordingly, and then just abut against the positioning roller 36 located inside the lower positioning rod 34. In this way, the plurality of guiding grooves 51 formed on the surface of the arc-shaped guiding plate will separate the silver-plated wires in sequence, so as to guide the silver-plated wires to the new winding roller 11 one by one, realizing the linkage between the movement of the positioning rod 34 and the guiding of the silver-plated wire. By using the meshing transmission of the teeth 55 and the gear and the design of the arc-shaped guiding plate and its guiding grooves 51, it can ensure that the silver-plated wires are guided one by one in an orderly manner, avoid the chaos of the silver-plated wires, improve the production efficiency and quality, and provide a reliable guarantee for the smooth progress of the subsequent process.

[0027] Such as Figure 3 and Figure 5As shown in the figure, the clamping assembly of this embodiment includes positioning plates fixedly connected to the upper surfaces of each fixed plate. A positioning guide rail is provided on one side of each positioning plate. A positioning block is slidably connected in each positioning guide rail. A connecting guide rail is fixedly connected to the lower surface of each positioning block. The same set of positioning clips is slidably connected to one side of the two connecting guide rails. A positioning roller is rotatably connected in each positioning clip.

[0028] Specifically, after the upper cutter and the lower cutter cut off the silver-plated wire, the lower winding roller completes the winding work and is replaced. After replacing the winding roller, the positioning guide rail is started to drive the positioning block to move above the new winding roller. When the two positioning clips drive the silver-plated wire they hold to move above the winding roller, the built-in motor in the positioning rod is started to drive the two positioning rollers to rotate. The rotation directions of the two positioning rollers are opposite and both rotate outward. Then, the clamped silver-plated wire is driven to send the unrolled silver-plated wire on the side of the wire feeding port out from the wire outlet and fall onto the new winding roller, and then it is adhesively fixed through the glue spraying assembly. By replacing the winding roller and automatically fixing the end of the silver-plated wire on the winding roller, manual intervention is reduced and production continuity is improved. The cooperation between the positioning guide rail and the positioning block ensures that the silver-plated wire can be accurately positioned above the new winding roller, avoiding waste caused by misalignment. The two reversely rotating positioning rollers driven by the built-in motor cleverly use mechanical actions to realize the automatic pushing of the silver-plated wire, eliminating the need for an additional traction device and simplifying the operation process. Finally, the automatic adhesive fixing of the glue spraying assembly further ensures the stable winding of the silver-plated wire on the new winding roller, improving product quality and production efficiency.

[0029] As Figure 6 and Figure 7 shown in the figure, the glue spraying assembly of this embodiment includes a reciprocating screw fixedly connected to the middle of the machine body. A sliding ring is slidably connected to the circumferential surface of the reciprocating screw. A multi-section telescopic tube is fixedly connected between the circumferential surface of the sliding ring and the machine body. A spray plate is fixedly connected to the circumferential surface of the sliding ring. A plurality of spray holes are provided on the side of the spray plate facing the winding roller. A limiting block is also fixedly connected to the circumferential surface of the sliding ring. A limiting plate is fixedly connected to the machine body at the position corresponding to the limiting block. A limiting groove is provided on the lower surface of the limiting plate. The sliding ring slides along the limiting groove through the limiting block.

[0030] Specifically, when the two positioning rollers send out the silver-plated wire while clamping it, the end of the silver-plated wire can neatly fall onto the circumferential surface of the winding roller. When the silver-plated wire falls onto the circumferential surface of the winding roller, by driving the reciprocating screw to rotate, the sliding ring slides along the limiting groove. Then, the sliding ring drives the spray plate to spray glue on the silver-plated wire on the surface of the winding roller, adhering the silver-plated wire to the surface of the winding roller. The glue is transported to the spray plate through the multi-section telescopic tube and sprayed out through the spray holes. Then, a wind box is provided at the position of the machine body corresponding to the winding roller, and the glue is quickly solidified by blowing air from the wind box, thereby fixing the silver-plated wire on the winding roller. Through the positioning roller clamping and synchronous feeding mechanism, it ensures that the end of the silver-plated wire falls precisely and neatly on the winding roller, reducing manual adjustment and improving the initial accuracy of winding. The cooperation of the reciprocating screw and the sliding ring realizes the uniform movement of the spraying plate along the surface of the winding roller, and precisely supplies glue with the multi-section telescopic tube, so that the glue is evenly sprayed, enhancing the adhesion between the silver-plated wire and the winding roller. The design of rapid blowing and solidifying by the air box accelerates the curing process of the glue, effectively fixes the silver-plated wire, improves the production speed and the stability of the finished product, reduces the defective rate, and overall optimizes the production process.

[0031] As Figure 3 shown, the protection part of this embodiment includes two auxiliary blocks fixedly connected to the upper surface of the upper cutter. A rotating column is rotatably connected between the two auxiliary blocks. An arc-shaped protective cover is fixedly connected to the circumferential surface of the rotating column. The arc-shaped protective cover is used to protect the cutting edge of the upper cutter, so that the silver-plated wire will not be scratched by the cutting edge of the upper cutter during the process of passing through the upper cutter and the lower cutter.

[0032] Specifically, when the upper cutter is in a non-cutting working state, the arc-shaped protective cover rotates by means of the rotational connection relationship between the rotating column and the auxiliary block, and the electric control rotates the roller, so as to cover the cutting edge of the upper cutter. When performing the silver-plated wire cutting operation and the upper cutter moves down close to the lower cutter, the driving arc-shaped protective cover releases the protection to make room for the cutting action of the upper cutter and the lower cutter. After the cutting is completed, the upper cutter moves up, and the arc-shaped protective cover resets and covers the cutting edge again, effectively preventing the silver-plated wire from being scratched by the cutting edge when passing through the cutter, ensuring the quality of the silver-plated wire, and at the same time protecting the cutting edge from external damage and extending the service life of the cutter.

[0033] Embodiment 2: A textile working method for embedding metal wires, the specific steps include: Step 1, warping preparation: The staff needs to place the bobbins loaded with silver-plated wires on the bobbin rack of the warping machine in an orderly manner in advance. After starting the equipment, the silver-plated wires slowly unwind from the surface of the bobbins, pass through the yarn guiding device in sequence. The silver-plated wires after tension adjustment will be wound onto the warping shaft. The warping shaft rotates at a constant speed driven by the motor, and the silver-plated wires are evenly wound on the warping shaft; Step 2, sizing treatment: After warping, enter the sizing link. Install the warped warp beam on the sizing machine, start the equipment, and the silver-plated wires on the warp beam pass through the sizing tank under the action of the traction device. The sizing tank is filled with specially prepared sizing solution. The silver-plated wires are fully wetted by the sizing solution when passing through the sizing tank, and the sizing solution adheres to the surface of the silk thread. Subsequently, the silk thread passes through the drying room and is dried at an appropriate temperature to make the sizing solution firmly adhere and form a protective layer; Step 3, textile forming: After sizing, perform the operations of threading the heddles and inserting the reeds on the treated silver-plated wires, and then install them on the loom for textile to form a fabric embedded with metal wires; In the first step, the warping work is as follows: First, the silver-plated wires on several reels are passed through the wire separating plate on the upper surface of the machine body, then through the upper cutter and the lower cutter, and then wound around the circumferential surface of the winding roller. The winding roller is started to wind the silver-plated wires. When the winding roller finishes winding, the lower cutter is started to approach the upper cutter, and at the same time, two positioning clamps are driven to clamp the silver-plated wires on one side of the upper cutter and the lower cutter. After the clamping work is completed, the upper cutter and the lower cutter cut off the silver-plated wires. The clamping assembly prevents the silver-plated wires from rewinding and loosening. Then, the silver-plated wires are sent to a new winding roller through two positioning rollers inside the clamping assembly. After being sprayed with glue by the glue spraying assembly, the silver-plated wires are fixed to the winding roller with glue, and then the winding work is carried out again.

[0034] The working principle is as follows: First, the silver-plated wires on several reels are passed through the wire separating plate on the upper surface of the machine body, then through the upper cutter and the lower cutter, and then wound around the circumferential surface of the winding roller. The winding roller is started to wind the silver-plated wires. When the winding roller finishes winding, the lower cutter is started to approach the upper cutter, and at the same time, two positioning clamps are driven to clamp the silver-plated wires on one side of the upper cutter and the lower cutter. After the clamping work is completed, the upper cutter and the lower cutter cut off the silver-plated wires. By setting the positioning clamps and the cutters to work together in the winding process, after the winding roller finishes winding the silver-plated wires, the positioning clamps can accurately clamp the silver-plated wires on one side of the cutters, forming a stable force application support point. Cooperating with the close cooperation of the upper cutter and the lower cutter in the cutting action, it effectively avoids the problem of the silver-plated wires rewinding caused by inertial rebound in the traditional cutting method, and at the same time eliminates the risk of the wire material loosening and falling off after cutting. It not only ensures the flatness of the winding end face of the silver-plated wires, but also significantly improves the production efficiency and the quality of the finished products, providing a reliable guarantee for continuous production. After the upper cutter and the lower cutter cut off the silver-plated wires, the lower winding roller finishes winding and is replaced. After replacing the winding roller, the positioning guide rail is started to drive the positioning block to move upward above the new winding roller. When the two positioning clamps move to above the winding roller with the silver-plated wires they clamp, the built-in motor in the positioning rod is started to drive the two positioning rollers to rotate. The two positioning rollers rotate in opposite directions and both rotate outward, thereby driving the clamped silver-plated wires to send the unwound silver-plated wires on the wire feeding port side out of the wire outlet and falling onto the new winding roller, and then fixing them by adhesion through the glue spraying assembly. By replacing the winding roller and automatically fixing the end of the silver-plated wire on the winding roller, it reduces manual intervention and improves production continuity. The cooperation of the positioning guide rail and the positioning block ensures that the silver-plated wires can be accurately positioned above the new winding roller, avoiding waste caused by misalignment. The two reversely rotating positioning rollers driven by the built-in motor cleverly use mechanical actions to realize the automatic pushing of the silver-plated wires, without the need for an additional traction device, simplifying the operation process. Finally, the automatic adhesion and fixation of the glue spraying assembly further ensures the stable winding of the silver-plated wires on the new winding roller, improving the product quality and production efficiency. Two positioning rollers send out the silver-plated wire while clamping it. When the two positioning rods 34 clamp and move the silver-plated wire, several teeth 55 fixedly connected to their lower surfaces will move together. Since the teeth 55 can mesh with the driven gear 54, after the teeth 55 mesh with the driven gear 54, they will drive the driven gear 54 to rotate on one side of the inner wall of the machine body 1. During the rotation of the driven gear 54, it will drive the meshing driving gear 52 to rotate synchronously. And the driving gear 52 is fixedly connected to the rotating shaft 53, so the rotation of the driving gear 52 will cause the rotating shaft 53 to rotate inside the machine body 1. As the rotating shaft 53 rotates, the arc-shaped guiding plate fixedly connected to its circumferential surface will also rotate accordingly, and then just abut against the positioning roller 36 located inside the lower positioning rod 34. In this way, several guiding grooves 51 opened on the surface of the arc-shaped guiding plate will sequentially separate the silver-plated wire, thereby guiding the silver-plated wire to the new winding roller 11 one by one, realizing the linkage between the movement of the positioning rod 34 and the guiding of the silver-plated wire. By using the meshing transmission between the teeth 55 and the gear and the design of the arc-shaped guiding plate and its guiding grooves 51, it can ensure that the silver-plated wire is guided one by one in an orderly manner, avoid the silver-plated wire from being chaotic, improve the production efficiency and quality, and provide a reliable guarantee for the smooth progress of the subsequent process; So that the silver-plated wire can fall neatly onto the circumferential surface of the winding roller one by one and will not be entangled with each other. After the silver-plated wire falls onto the circumferential surface of the winding roller, by driving the reciprocating screw to rotate, the sliding ring slides along the limiting groove, and then the sliding ring drives the spraying plate to spray adhesive on the silver-plated wire on the surface of the winding roller, adhering the silver-plated wire to the surface of the winding roller. The adhesive is conveyed to the spraying plate through a multi-section telescopic pipe and sprayed out through the spraying holes. Then, a wind box is arranged at the position of the machine body corresponding to the winding roller, and the adhesive is quickly solidified by blowing air through the wind box, and then the silver-plated wire is fixed on the winding roller; Through the synchronous feeding mechanism clamped by the positioning rollers, it is ensured that the end of the silver-plated wire falls accurately and neatly on the winding roller, reducing manual adjustment and improving the initial accuracy of winding. The cooperation between the reciprocating screw and the sliding ring realizes the uniform movement of the spraying plate along the surface of the winding roller, and the precise supply of adhesive with the multi-section telescopic pipe makes the adhesive spray evenly, enhancing the adhesion between the silver-plated wire and the winding roller. The design of the wind box for rapid air blowing and solidification accelerates the curing process of the adhesive, effectively fixes the silver-plated wire, improves the production speed and the stability of the finished product, reduces the defective rate, and overall optimizes the production process.

[0035] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above embodiments. What is described in the above embodiments and the specification only illustrates the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention will have various changes and improvements, and these changes and improvements all fall within the scope of the present invention claimed. The scope of protection claimed by the present invention is defined by the appended claims and their equivalents.

Claims

1. A wire-embedded textile device, comprising a machine body (1), wherein a winding roller (11) is arranged in the middle of the machine body (1), and it is characterized in that: A cutting component is arranged above the machine body (1). The cutting component includes an upper cutter (22) and a lower cutter (23) slidably arranged above the winding roller (11). A protection part is arranged on the upper surface of the upper cutter (22), and the protection part is used to isolate the cutting edge of the upper cutter (22) from contacting the silver-plated wire. A clamping component is arranged on one side of the cutting component. The clamping component includes two positioning rods (34) slidably arranged on one side of the upper cutter (22). A positioning clamp (35) is arranged on one side of each positioning rod (34). The two positioning clamps (35) are used to clamp one end of the silver-plated wire while cutting the silver-plated wire. After the other two positioning clamps (35) clamp the silver-plated wire, wire feeding work will also be carried out. During the wire feeding process, a guiding component arranged in the machine body (1) is triggered, and the guiding component is used to guide the silver-plated wires to fall onto a new winding roller one by one.

2. The textile equipment for embedding metal wires according to claim 1, characterized in that: The cutting component further includes two fixing plates (2) fixedly connected to the upper surface of the machine body (1). Fixed blocks (21) are fixedly connected to one side of each of the two fixing plates (2) close to each other. The upper cutter (22) and the lower cutter (23) are slidably arranged in the first guide rails (24) on one side of the fixed blocks (21).

3. A textile device for embedding metal wires according to claim 1, characterized in that: The guiding component includes a rotating shaft (53) rotatably arranged inside the machine body (1). A driving gear (52) is fixedly connected to one end of the rotating shaft (53). The driving gear (52) meshes with a driven gear (54). The driven gear (54) is rotatably arranged on one side of the inner wall of the machine body (1). A plurality of teeth (55) are fixedly connected to the lower surface of one of the positioning rods (34).

4. A textile device for embedding metal wires according to claim 1, characterized in that: The clamping component includes positioning plates (3) fixedly connected to the upper surfaces of the fixing plates (2). A positioning guide rail (31) is opened on one side of each positioning plate (3). A positioning block (32) is slidably connected in each positioning guide rail (31). A connecting guide rail (33) is fixedly connected to the lower surface of each positioning block (32). The same group of positioning clamps (35) are slidably connected to one side of the two connecting guide rails (33). A positioning roller (36) is rotatably connected in each positioning clamp (35).

5. A textile device for embedding metal wires according to claim 3, characterized in that: The plurality of teeth (55) are used to drive the driven gear (54) to rotate. An arc-shaped guiding plate is fixedly connected to the circumferential surface of the rotating shaft (53). A plurality of guiding grooves (51) are opened on the surface of the arc-shaped guiding plate. The guiding grooves (51) are used to guide the silver-plated wires one by one. A glue spraying component is arranged on one side of the machine body (1), and the glue spraying component is used to fix the silver-plated wires.

6. The textile equipment for embedding metal wires according to claim 5, characterized in that: The glue spraying assembly includes a reciprocating screw rod (4) fixedly connected to the middle of the machine body (1). A sliding ring (41) is slidably connected to the circumferential surface of the reciprocating screw rod (4). A plurality of telescopic tubes (48) are fixedly connected between the circumferential surface of the sliding ring (41) and the machine body (1). A spraying plate (46) is fixedly connected to the circumferential surface of the sliding ring (41). A plurality of spraying holes (47) are formed in one side of the spraying plate (46) facing the winding roller (11).

7. A textile device for embedding metal wires according to claim 6, characterized in that: A limiting block (45) is also fixedly connected to the circumferential surface of the sliding ring (41). A limiting plate (42) is fixedly connected to the machine body (1) at a position corresponding to the limiting block (45). A limiting groove (44) is formed in the lower surface of the limiting plate (42). The sliding ring (41) slides along the limiting groove (44) through the limiting block (45).

8. A textile device for embedding metal wires according to claim 1, characterized in that: The protection member includes two auxiliary blocks (25) fixedly connected to the upper surface of the upper cutting knife (22). A rotating column (26) is rotatably connected between the two auxiliary blocks (25). An arc-shaped protective cover (27) is fixedly connected to the circumferential surface of the rotating column (26). The arc-shaped protective cover (27) is used to protect the blade of the upper cutting knife (22), so that the silver-plated wire will not be scratched by the blade of the upper cutting knife (22) when passing through the upper cutting knife (22) and the lower cutting knife (23).

9. A textile working method for embedding metal wires is applied to a textile device for embedding metal wires according to any one of claims 1-8. The specific steps include, characterized in that: Step 1, warping preparation: The staff needs to place the bobbins loaded with silver-plated wires on the bobbin rack of the warping machine in an orderly manner in advance. After starting the equipment, the silver-plated wires slowly unwind from the surface of the bobbins, pass through the yarn guiding device in sequence. After the silver-plated wires are tension-adjusted, they will be wound onto the warping shaft. The warping shaft rotates at a constant speed under the drive of the motor, and the silver-plated wires are evenly wound onto the warping shaft; Step 2, sizing treatment: After warping is completed, enter the sizing link. Install the warped warp shaft on the sizing machine and start the equipment. The silver-plated wires on the warp shaft pass through the sizing tank under the action of the traction device. The sizing tank is filled with specially prepared sizing liquid. The silver-plated wires are fully wetted with the sizing liquid when passing through the sizing tank. The sizing liquid adheres to the surface of the silk thread. Subsequently, the silk thread passes through the drying room and is dried at an appropriate temperature to make the sizing liquid firmly adhere and form a protective layer; Step 3, textile forming: After sizing is completed, perform the operations of threading the heddles and reed on the processed silver-plated wires, and then install them on the loom for textile to form a fabric embedded with metal wires.

10. A textile working method for embedding metal wires according to claim 9, characterized in that: The specific warping work in Step 1 is as follows: First, pass the silver-plated wires on several bobbins through the wire separating plate (12) on the upper surface of the machine body (1), then pass through between the upper cutting knife (22) and the lower cutting knife (23), and then wind around the circumferential surface of the winding roller (11). Start the winding roller (11) to wind the silver-plated wires; After the winding roller (11) finishes winding, start the lower cutting knife (23) to approach the upper cutting knife (22), and at the same time drive the two positioning clamps (35) to clamp the silver-plated wires on one side of the upper cutting knife (22) and the lower cutting knife (23); After the clamping operation is completed, the upper cutting knife (22) and the lower cutting knife (23) cut off the silver-plated wire. The clamping assembly prevents the silver-plated wire from recoiling and loosening. Then, the silver-plated wire is sent to the new winding roller (11) through two positioning rollers (36) inside the clamping assembly. After being sprayed with glue by the glue spraying assembly, the silver-plated wire is fixed to the winding roller (11) with glue, and then the winding operation is carried out again.

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