Driving device and control method of coke blocking rod
By designing a coke bar drive device in a dry-extinguishing furnace, and using electric or hydraulic driving force and temperature monitoring mechanisms, the problem of difficult and low efficiency of coke bar operation is solved, precise control of coke flow and improvement of production efficiency is achieved, and cost and energy consumption are reduced.
Patent Information
- Application Number
- CN202510476038.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-16
- Publication Date
- 2025-07-25
AI Technical Summary
The operation of the traditional dry-extinguishing furnace mid-bar coke rod is difficult and inefficient, and it is difficult to deal with material hanging and segregation problems in a timely and accurate manner, affecting production efficiency and coke quality and increasing production costs.
A calorific blocking rod driving device is designed, including multiple calorific blocking rods, fixed seats, guide devices and driving parts, providing driving force through electric or hydraulic means, combining temperature monitoring and judgment mechanisms to achieve accurate insertion and extraction of calorific blocking rods, and equipped with a sealing device to ensure sealing.
It improves the operating efficiency and stability of the dry quenching furnace, reduces production costs and energy consumption, achieves efficient cooling and quality improvement of coke, and reduces the difficulty and risk of manual operation.
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Figure CN120365936A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of process equipment for coke dry quenching projects in coking enterprises, and more particularly to a driving device and control method for a coke guide rod. Background Art
[0002] In the coke dry quenching project of the coking industry, as a key equipment, the operation efficiency and stability of the coke dry quenching furnace are directly related to the quality and production efficiency of coke. At present, with the upgrading of coking environmental protection requirements, coke produced by coke ovens must be dry quenched, and the stable operation of coke dry quenching is directly related to the normal production of coking plants. The coke guide rod of the coke dry quenching furnace is a coke guide rod arranged at the bottom cone section of the coke dry quenching furnace, and the coke guide rods are evenly distributed at the bottom cone section of the coke dry quenching furnace. When the material level in the coke dry quenching furnace shows segregation, by inserting the coke guide rod into the coke dry quenching furnace, the coke at the position with a lower material level is blocked, the downward movement of the coke is slowed down, and the coke at the position where the coke guide rod is not inserted in the coke dry quenching furnace moves downward at a normal speed, so as to make the coke material levels around the furnace gradually level. In the initial stage of coke dry quenching start-up or after major repairs, problems such as coke powder caking and hanging materials at the bottom of the coke dry quenching furnace are common problems that cause the coke dry quenching furnace to be unable to reach its production capacity. This not only affects the normal operation of the coke dry quenching furnace, but also may lead to a decline in coke quality and an increase in production costs. Traditional treatment methods often rely on manual operation of the coke guide rod for intervention, but this method has problems such as high operation difficulty and low efficiency, and due to the lack of an effective driving device for the coke guide rod, it is often difficult to handle the hanging material problem in a timely and accurate manner, which may further lead to the deterioration of the hanging material problem and cause more serious production failures.
[0003] In view of the above problems, there is an urgent need for a driving device for the coke guide rod of the coke dry quenching furnace, which can conveniently and effectively adjust the coke guide rod, timely handle problems such as hanging materials and segregation in the coke dry quenching furnace, so as to improve production efficiency, reduce production costs, and bring significant economic and social benefits to enterprises and society. Summary of the Invention
[0004] In view of this, the present application provides a driving device and control method for a coke guide rod. The main purpose is to solve the technical problem of conveniently and effectively adjusting the insertion and extraction of the coke guide rod into the coke dry quenching furnace, and timely handling problems such as hanging materials and segregation in the coke dry quenching furnace, so as to improve production efficiency.
[0005] According to the first aspect of the present invention, there is provided a driving device for a coke guide rod, which is used for a coke dry quenching furnace and includes: a plurality of coke guide rods symmetrically arranged circumferentially along the bottom of the coke dry quenching furnace;
[0006] A fixed seat provided on the outer peripheral wall of the bottom of the coke dry quenching furnace for installing and supporting the coke guide rod;
[0007] A guiding device provided at one end of the coke guide rod close to the coke dry quenching furnace;
[0008] The driving device at least includes a driving part, and the driving part is electrically connected to each of the coke guide rods;
[0009] A support seat is provided on the coke guide rod and is located between the guiding device and the driving part, and the support seat is movably connected to the fixed seat.
[0010] Further, the driving device of the coke guide rod further includes: a sealing device, which is provided at the contact position between the coke guide rod and the dry quenching furnace, or is provided at the through hole where the coke guide rod passes through the fixed seat, the support seat and the guiding device.
[0011] Further, the driving device can adopt an electric or hydraulic driving method to provide driving force.
[0012] Further, the fixed seat is provided on the outer peripheral wall of the bottom of the dry quenching furnace, and each fixed seat is sleeved outside the coke guide rod.
[0013] Further, a second support seat is further included on the outer peripheral wall of the upper part of the bottom cone section of the dry quenching furnace;
[0014] The second support seat is provided on the upper part of the coke guide rod of the dry quenching furnace and is movably connected to the driving part.
[0015] Further, the bottom cone section of the dry quenching furnace is a conical structure with a gradually decreasing diameter from top to bottom.
[0016] According to the second aspect of the present invention, a control method for the driving device of the coke guide rod is provided, and the control method is realized based on the driving device of the coke guide rod as described in the above specification.
[0017] Further, the method includes: S1. Start the driving device, and obtain the temperature difference R = T2 - T1 in the dry quenching furnace at the first moment T1 and the second moment T2;
[0018] S2. Judge whether the temperature difference R in the dry quenching furnace at the first moment T1 and the second moment T2 is less than the first set value. If so, execute the program of extracting the coke guide rod from the dry quenching furnace.
[0019] Further, in S2, executing the program of extracting the coke guide rod from the dry quenching furnace includes: determining the number of coke guide rods to be extracted according to the temperature difference R in the dry quenching furnace at the first moment T1 and the second moment T2.
[0020] Further, before starting the driving device, it further includes: S01. After the coke guide rod on the first side is inserted into the dry quenching furnace, ensure that the descending height of the coke surface on the symmetrical side is the same.
[0021] A driving device and control method for a coke guide rod provided by the present invention symmetrically arrange multiple coke guide rods along the circumferential direction of the bottom of the coke dry quenching furnace and are equipped with a driving device, achieving precise control of coke flow, effectively avoiding production interruptions caused by problems such as coke segregation and material hanging, and improving the operation efficiency and stability of the coke dry quenching furnace. At the same time, the electric or hydraulic driving method of the driving device provides a flexible driving force selection, adapting to different production requirements. In addition, in this application, the driving device is electrically connected to each coke guide rod, and remote operation can be achieved through the control system, greatly reducing the difficulty and risk of manual operation. The design of the movable connection between the support seat and the fixed seat makes the insertion and extraction of the coke guide rod into and out of the coke dry quenching furnace more stable and smooth, improving the convenience and accuracy of operation.
[0022] On the other hand, through the temperature monitoring and judgment mechanism in the control method in this application, the temperature change inside the coke dry quenching furnace can be obtained in real time, and whether to execute the extraction program of the coke guide rod is determined according to the temperature difference. This intelligent control method helps to optimize the temperature distribution inside the coke dry quenching furnace, reduce heat loss, and improve the cooling efficiency and quality of coke. Determining the number of coke guide rods to be extracted according to the temperature difference realizes precise adjustment of the insertion depth of the coke guide rod. This adjustment method not only helps to solve problems such as material hanging and segregation inside the coke dry quenching furnace, but also can achieve energy conservation and consumption reduction while ensuring production efficiency, reducing production costs.
[0023] The coke guide rod driving device and its control method of the present invention not only improve the production efficiency and coke quality of the coke dry quenching furnace, but also reduce production costs and energy consumption. The application of this innovative technology helps to promote the green development of the coking industry, improve the competitiveness of enterprises, and also brings significant economic and social benefits to society.
[0024] The above description is only an overview of the technical solution of this application. In order to be able to understand the technical means of this application more clearly, it can be implemented according to the content of the specification. And in order to make the above and other purposes, features and advantages of this application more obvious and understandable, the specific embodiments of this application are specifically given below. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] The drawings, as a part of the present invention, are used to provide a further understanding of the present invention. The schematic embodiments and descriptions of the present invention are used to explain the present invention, but do not constitute an improper limitation to the present invention. Obviously, the drawings in the following description are only some embodiments, and those of ordinary skill in the art can obtain other drawings based on these drawings without creative efforts.
[0026] In the drawings:
[0027] Figure 1 The cross-sectional structural schematic diagram of a driving device for a coke guide rod provided by an embodiment of the present invention is shown;
[0028] Figure 2 shows a schematic connection structure between a driving device of a coke guide rod and a coke dry quenching furnace according to an embodiment of the present invention;
[0029] Figure 3 shows a flowchart of a control method for a driving device of a coke guide rod according to an embodiment of the present invention;
[0030] Figure 4 shows a system diagram of a driving system of a coke guide rod according to an embodiment of the present invention.
[0031] Reference numerals in the drawings: 1, coke guide rod; 2, fixed seat; 3, driving part; 4, support seat; 5, guiding device; 6, sealing device; 7, second support seat; 8, bottom cone section of coke dry quenching furnace.
[0032] It should be noted that these drawings and text descriptions are not intended to limit the scope of the concept of the present invention in any way, but to illustrate the concept of the present invention to those skilled in the art by referring to specific embodiments. Detailed Embodiments
[0033] To make the objectives, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention. The following embodiments are used to illustrate the present invention but are not intended to limit the scope of the present invention.
[0034] In the description of the present invention, it should be noted that the orientation or positional relationship indicated by the terms "upper", "lower", "front", "rear", "left", "right", "vertical", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as limiting the present invention.
[0035] In the description of the present invention, it should be noted that unless otherwise clearly defined and limited, the terms "installed", "connected" and "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0036] Embodiment 1
[0037] As Figures 1-4As shown in the figure, a driving device for a coke guide bar, which is used for a dry quenching furnace, includes: multiple coke guide bars 1, which are evenly and symmetrically arranged along the circumferential direction of the bottom of the dry quenching furnace, forming a solid barrier to effectively adjust the falling speed and direction of coke, and prevent local coking of coke in the dry quenching furnace; a fixed seat 2, which is arranged on the outer peripheral wall of the bottom of the dry quenching furnace and is used to install and support the coke guide bar 1; a guiding device 5, which is arranged at one end of the coke guide bar 1 close to the dry quenching furnace; the driving device at least includes a driving part 3, the driving part 3 is electrically connected to each coke guide bar 1, and as the core of the driving device, the driving part 3 provides a powerful driving force through electrical or hydraulic means to ensure that the coke guide bar can quickly and smoothly respond to control instructions. Each coke guide bar 1 is electrically connected or hydraulically connected to the driving part 3 through wires or hydraulic pipelines, ensuring stable signal transmission and efficient power transmission. A support seat 4 is arranged on the coke guide bar 1 and is located between the guiding device 5 and the driving part 3, and the support seat 4 is movably connected to the fixed seat 2.
[0038] In a feasible implementation manner, in order to improve the sealing performance of the device and prevent leakage of high-temperature gas or coke dust, the driving device of the coke guide bar further includes: a sealing device 6, which is arranged at the contact position between the coke guide bar 1 and the dry quenching furnace, or at the through hole where the coke guide bar 1 passes through the fixed seat 2, the support seat 4 and the guiding device 5. These sealing devices use high-temperature resistant and corrosion-resistant materials to ensure the sealing effect under long-term operation.
[0039] In another feasible implementation manner, the fixed seat 2 is arranged on the outer peripheral wall of the bottom of the dry quenching furnace, and each fixed seat 2 is sleeved outside the coke guide bar 1.
[0040] In a feasible implementation manner, a second support seat 7 is further included on the outer peripheral wall of the upper part of the bottom cone section 8 of the dry quenching furnace, providing additional support for the upper part of the coke guide bar. The second support seat 7 is arranged on the upper part of the coke guide bar 1 of the dry quenching furnace and is movably connected to the driving part 3. A second support seat is added on the outer peripheral wall of the upper part of the bottom cone section 8 of the dry quenching furnace, and the second support seat is connected to the driving part through a movable connection method.
[0041] In this embodiment, the bottom cone section of the dry quenching furnace described in the present application is a conical structure with a gradually decreasing diameter from top to bottom. This structure not only optimizes the flow path of coke but also improves the thermal efficiency of the dry quenching furnace and the cooling effect of coke.
[0042] Embodiment 2
[0043] A control method for a driving device of a coke guide bar, which is realized based on the driving device of the coke guide bar described in the above Embodiment 1.
[0044] In a feasible implementation, the method includes: S1. Start the driving device to obtain the temperature difference R = T2 - T1 in the coke dry quenching furnace at the first moment T1 and the second moment T2;
[0045] S2. Determine whether the temperature difference R in the coke dry quenching furnace at the first moment T1 and the second moment T2 is less than a first set value. If so, execute the program of withdrawing the coke guide bar from the coke dry quenching furnace.
[0046] In this implementation, the execution of the program of withdrawing the coke guide bar 1 from the coke dry quenching furnace in S2 includes: when executing the program of withdrawing the coke guide bar, further refine the adjustment strategy according to the specific value of the temperature difference R in the coke dry quenching furnace at the first moment T1 and the second moment T2. Specifically, compare R with a series of preset first set ranges (these ranges are obtained based on experimental data and experience summary, aiming to cover different coke cooling requirements and the operating state of the coke dry quenching furnace). Once R falls into a certain specific set range, the control system will automatically calculate the number of coke guide bars to be withdrawn. This calculation process comprehensively considers factors such as the size of the coke dry quenching furnace, the flow rate and type of coke, and the desired cooling effect, ensuring the accuracy and effectiveness of the adjustment.
[0047] For example, if R falls within the set range of "slightly low", the system may decide to withdraw only a small number of coke guide bars to fine-tune the coke falling speed; while if R is significantly lower than the first set value, indicating that the coke is cooled too quickly, the system may instruct to withdraw more coke guide bars to significantly slow down the coke flow, thereby optimizing the cooling effect.
[0048] In a feasible implementation, before starting the driving device, it further includes: S01. After the coke guide bar 1 on the first side is inserted into the coke dry quenching furnace, ensure that the descending height of the coke surface on the symmetric side is the same.
[0049] Embodiment 3
[0050] A driving system for a coke guide bar, which is implemented based on the driving device of the coke guide bar described in Embodiment 1 above.
[0051] In a feasible implementation, the system includes a control unit and a temperature measuring unit;
[0052] In a feasible implementation, after the control unit obtains the information that the coke guide bar 1 on the first side is inserted into the coke dry quenching furnace and obtains the information that the descending height of the coke surface on the symmetric side is the same, S1. The control unit starts the driving device, and the temperature measuring unit obtains the temperature difference R = T2 - T1 in the coke dry quenching furnace at the first moment T1 and the second moment T2 and sends the temperature difference R to the control unit;
[0053] S2. The control unit determines whether the temperature difference R in the coke dry quenching furnace between the first moment T1 and the second moment T2 is less than a first set value. If so, the program of withdrawing the coke guide bar from the coke dry quenching furnace is executed.
[0054] In this embodiment, the execution of the program of withdrawing the coke guide bar 1 from the coke dry quenching furnace in S2 includes: when executing the program of withdrawing the coke guide bar, the control system will further refine the adjustment strategy according to the specific value of the temperature difference R. Specifically, the system will compare R with a series of preset first set ranges (these ranges are obtained based on experimental data and experience summary, aiming to cover different coke cooling requirements and the operating status of the coke dry quenching furnace). Once R falls within a certain specific set range, the control system will automatically calculate the number of coke guide bars to be withdrawn. This calculation process comprehensively considers factors such as the size of the coke dry quenching furnace, the flow rate and type of coke, and the desired cooling effect, ensuring the accuracy and effectiveness of the adjustment. For example, if R falls within the "slightly low" set range, the system may decide to withdraw only a small number of coke guide bars to fine-tune the coke falling speed; while if R is significantly lower than the first set value, indicating that the coke is cooled too quickly, the system may instruct to withdraw more coke guide bars to significantly slow down the coke flow, thereby optimizing the cooling effect.
[0055] The above are only the preferred embodiments of the present invention, and do not impose any form of limitation on the present invention. Although the present invention has been disclosed above with the preferred embodiments, it is not intended to limit the present invention. Any person skilled in the art of this patent, without departing from the scope of the technical solution of the present invention, can make some changes or modifications to the above-mentioned technical content as equivalent embodiments of equivalent changes. The implementation schemes in the above embodiments can also be further combined or replaced. However, as long as the content does not depart from the technical solution of the present invention, any simple modification, equivalent change and modification made to the above embodiments according to the technical essence of the present invention still fall within the scope of the present invention.
Claims
1. A driving device for a coke guide rod, which is used for a dry quenching coke oven, characterized in that, Comprising: Multiple coke guide rods (1), symmetrically arranged circumferentially along the bottom of the dry quenching furnace; Fixed seats (2), provided on the outer peripheral wall of the bottom of the dry quenching furnace, for installing and supporting the coke guide rods (1); Guiding devices (5), provided at one end of the coke guide rods (1) close to the dry quenching furnace; The driving device at least includes a driving part (3), and the driving part (3) is electrically connected to each of the coke guide rods (1); Support seats (4), provided on the coke guide rods (1), and located between the guiding devices (5) and the driving part (3), and the support seats (4) are movably connected to the fixed seats (2).
2. The driving device of the coke guide rod according to claim 1, characterized in that, Further comprising: Sealing devices (6), provided at the contact between the coke guide rods (1) and the dry quenching furnace, or at the through holes where the coke guide rods (1) pass through the fixed seats (2), the support seats (4) and the guiding devices (5).
3. The driving device of the coke guide rod according to claim 2, characterized in that The driving device can adopt an electric or hydraulic driving method to provide driving force.
4. The driving device of the coke guide rod according to claim 1, characterized in that The fixed seats (2) are provided on the outer peripheral wall of the bottom of the dry quenching furnace, and each of the fixed seats (2) is sleeved outside the coke guide rod (1).
5. The driving device of the coke guide rod according to claim 4, characterized in that On the outer peripheral wall of the upper part of the bottom cone section (8) of the dry quenching furnace, there is also a second support seat (7); The second support seat (7) is provided above the coke guide rod (1) of the dry quenching furnace, and is movably connected to the driving part (3).
6. The driving device of the coke guide rod according to claim 5, characterized in that The bottom cone section (8) of the dry quenching furnace is a conical structure with a gradually decreasing diameter from top to bottom.
7. A control method for a driving device of a focus shielding rod, characterized in that, The control method is implemented based on the driving device of the coke guide rod described in any one of claims 1-6 above.
8. The control method of the driving device of a coke guide rod according to claim 7, characterized in that The method includes: S1. Start the driving device, and obtain the temperature difference R = T2 - T1 in the dry quenching furnace at the first moment T1 and the second moment T2; S2. Judge whether the temperature difference R in the dry quenching furnace at the first moment T1 and the second moment T2 is less than a first set value. If so, execute the program of withdrawing the coke guide rod from the dry quenching furnace.
9. The control method of the driving device of a coke guide rod according to claim 8, characterized in that The program of withdrawing the coke guide rod (1) from the dry quenching furnace in S2 includes: determining the number of the coke guide rods (1) to be withdrawn according to the temperature difference R in the dry quenching furnace at the first moment T1 and the second moment T2.
10. The control method of the driving device of a coke guide rod according to claim 9, characterized in that Before starting the driving device, it also includes: S01. After the first-side coke guide rod (1) is inserted into the dry quenching furnace, ensure that the descending height of the coke surface on the symmetric side is the same.