Glass insulator assembling machine
By setting up positioning components and smoothing and hitting components, the problem of offsetting glass parts and steel caps is solved, the gap consistency of glass insulators and cement uniformity is achieved, and the quality and stability of insulators are improved.
Patent Information
- Application Number
- CN202510796568.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-16
- Publication Date
- 2025-07-25
- Estimated Expiration
- 2045-06-16
AI Technical Summary
During the assembly process of glass insulators, the glass parts and steel caps are easily offset, resulting in uneven gaps, affecting the quality of the insulator and the stability of use.
The glass insulator assembly machine is used to fix the glass part and the steel cap by extrusion pressure to ensure consistency of the gap, and the cement is treated by smoothing rods and tapping components to discharge air to ensure uniform distribution.
Effectively avoid deviation from the glass parts and the steel cap, ensure consistent gaps, prevent uneven distribution of cement, improve the quality and stability of insulators, and avoid the influence of hollows.
Smart Images

Figure CN120376259A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of insulator processing, and more specifically, to a glass insulator assembly machine. Background Art
[0002] The assembly of glass insulators is an important process, and intact insulators can ensure the safe and stable operation of the power system.
[0003] Among them, when assembling the insulator, a certain gap needs to be maintained between the glass part and the steel cap to facilitate the pouring of cement. Moreover, the gap between the periphery of the glass part and the inner wall of the steel cap needs to be consistent, and the gap between the periphery of the steel pin and the inner wall of the glass part also needs to be consistent, so as to ensure that the insulator is in a qualified state and operates stably.
[0004] However, during the pouring of cement for traditional glass insulators, the glass part or the steel pin is likely to shift, resulting in uneven gaps between the glass part and the steel cap, which affects the quality of the glass insulator. When the uneven cement distribution occurs during the use of the glass insulator, the force will be uneven, leading to the breakage of the glass part. Therefore, the present invention discloses a glass insulator assembly machine that can ensure that the glass part does not deviate from the steel cap during the pouring of cement. Summary of the Invention
[0005] Aiming at the problems existing in the prior art, the purpose of the present invention is to provide a glass insulator assembly machine.
[0006] To solve the above problems, the present invention adopts the following technical solutions.
[0007] A glass insulator assembly machine includes a fixed seat. A mold for placing the steel cap is fixedly installed at the upper end of the fixed seat. A rotating seat is rotatably installed at the upper end of the fixed seat. A plurality of first positioning components are provided on the upper side of the rotating seat, and the first positioning components position the glass part. The first positioning component includes a moving rod slidably installed at the upper end of the rotating seat. The lower end of the moving rod is slidably connected to the rotating seat through a slider. A chute is opened at the upper end of the rotating seat, and the slider is slidably installed inside the chute. One end of the slider is fixedly installed with a compression spring, and the other end of the compression spring is fixedly connected to the inner wall of the chute. A moving groove is opened at the upper end of the moving rod, and a pressing rod is slidably installed inside the moving groove. The pressing rod has an "L" shape, and the lower end of the pressing rod is slidably installed inside the moving groove. The side of the pressing rod away from the moving rod supports the glass part, and the lower end of the pressing rod is elastically connected to the inner wall of the moving groove through a support spring.
[0008] Further, a rotating frame is fixedly installed on the upper side of the rotating seat. An electric push rod is fixedly installed at the lower end of the upper side of the rotating frame. A fixed disk is fixedly installed at the lower end of the electric push rod. A plurality of second positioning components are arranged on the lower side of the fixed disk, and the second positioning components fix the steel feet.
[0009] Further, a plurality of guide grooves are opened at the lower end of the fixed disk. A guide block is slidably installed inside the guide grooves. A connecting rod is fixedly installed at the lower end of the guide block. The protruding part on the connecting rod is used to squeeze the steel feet. One end of the guide block is elastically connected to the inner wall of the guide groove through a compression spring. One end of the compression spring is fixedly connected to the guide block, and the other end of the compression spring is fixedly connected to the inner wall of the guide groove.
[0010] Further, an extension groove is opened at the lower end of the connecting rod. A smoothing rod is slidably installed inside the extension groove, and the smoothing rod is used to push the cement.
[0011] Further, a plurality of knocking components are installed on the mold, and the knocking components are used to knock the outer wall of the steel cap.
[0012] Further, the knocking component includes a rotating rod rotatably installed on the mold. The upper end of the rotating rod penetrates through the mold and extends to its upper side. A plurality of knocking blocks are installed on the part of the rotating rod extending outside the mold. The knocking blocks are elastically connected to the rotating rod through connecting springs.
[0013] Further, a first gear is fixedly installed at the lower end of the rotating rod. A plurality of first meshing teeth are opened at the position of the rotating seat corresponding to the first gear. The first gear meshes with the rotating seat through the first meshing teeth.
[0014] Further, a driving motor is fixedly installed on the fixed seat. A second gear is fixedly installed at the output end of the driving motor. A plurality of second meshing teeth are opened at the position of the outer wall of the rotating seat corresponding to the second gear. The second gear meshes with the rotating seat through the second meshing teeth.
[0015] Compared with the prior art, the beneficial effects of the present invention are as follows: (1) When assembling the insulator, the first positioning component provided by the present invention can separate the glass part from the steel cap, and fix the glass part on the upper side of the steel cap through the extrusion force, avoiding the deviation of the position of the steel cap from the position of the glass part, resulting in the deformation of the insulator after pouring cement and affecting the normal use of the insulator.
[0016] (2) The second positioning component provided by the present invention can fix the steel feet during use, align the center positions of the steel feet and the glass part, and at the same time, keep a certain gap between the steel feet and the glass part, avoiding different thicknesses of the cement around the steel feet after pouring cement and affecting the quality of the insulator.
[0017] (3) The present invention can level the surface of the cement by means of the leveling rod and the extrusion rod provided, avoiding excessive protrusions on the surface of the cement.
[0018] (4) The present invention can strike the steel cap by means of the striking component, causing the cement to vibrate, thereby discharging the air in the cement, avoiding the situation of voids appearing after the cement solidifies, and avoiding affecting the quality of the insulator due to the voids. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 is a schematic diagram of the overall structure of the present invention; Figure 2 is a schematic diagram of the partial structure of the drive motor of the present invention; Figure 3 is a schematic diagram of the internal structure of the rotating seat of the present invention; Figure 4 is of the present invention Figure 3 enlarged schematic diagram of the structure at A in; Figure 5 is a schematic diagram of the partial structure of the first meshing tooth of the present invention; Figure 6 is a schematic diagram of the internal structure of the moving rod of the present invention; Figure 7 is a schematic diagram of the partial structure of the guide groove of the present invention; Figure 8 is a schematic diagram of the internal structure of the connecting rod of the present invention.
[0020] Description of the reference numerals in the drawings: 1, fixed seat; 101, mold; 102, drive motor; 103, second gear; 2, rotating seat; 201, sliding groove; 202, rotating frame; 203, electric push rod; 204, fixed disk; 205, first meshing tooth; 206, second meshing tooth; 3, first positioning component; 301, moving rod; 302, slider; 303, extrusion spring; 304, moving groove; 305, extrusion rod; 306, support spring; 4, second positioning component; 401, guide groove; 402, guide block; 403, connecting rod; 404, compression spring; 405, extension groove; 406, leveling rod; 5, striking component; 501, rotating rod; 502, striking block; 503, connecting spring; 504, first gear. DETAILED DESCRIPTION OF THE INVENTION
[0021] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention; obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.
[0022] Please refer to Figures 1 to 8 , a glass insulator assembly machine, including a fixed seat 1. A mold 101 for placing a steel cap is fixedly installed at the upper end of the fixed seat 1. A rotating seat 2 is rotatably installed at the upper end of the fixed seat 1. A plurality of first positioning components 3 are provided on the upper side of the rotating seat 2, and the first positioning components 3 position the glass parts. The first positioning component 3 includes a moving rod 301 slidably installed at the upper end of the rotating seat 2. The lower end of the moving rod 301 is slidably connected to the rotating seat 2 through a slider 302. A chute 201 is opened at the upper end of the rotating seat 2, and the slider 302 is slidably installed inside the chute 201. One end of the slider 302 is fixedly installed with a compression spring 303, and the other end of the compression spring 303 is fixedly connected to the inner wall of the chute 201. A moving groove 304 is opened at the upper end of the moving rod 301, and a pressing rod 305 is slidably installed inside the moving groove 304. The pressing rod 305 has an "L" - shaped structure, and the lower end of the pressing rod 305 is slidably installed inside the moving groove 304. The side of the pressing rod 305 away from the moving rod 301 supports the glass part, and the lower end of the pressing rod 305 is elastically connected to the inner wall of the moving groove 304 through a support spring 306.
[0023] By adopting the above - mentioned technical solution, during use, first pull the plurality of moving rods 301 to move outward from the rotating seat 2, then place the steel cap in the mold 101. After that, place the glass part on the steel cap and release the moving rods 301. At this time, the compression spring 303 presses the slider 302 to drive the moving rod 301 to move. After the moving rod 301 moves, it can drive the pressing rod 305 on its upper side to move. The moved pressing rod 305 can block the upper side of the steel cap, and the plurality of pressing rods 305 can simultaneously press the lower outer wall of the glass part, so that the glass part is fixed. At the same time, due to the blocking of the pressing rod 305, a gap will be formed between the glass part and the steel cap. Then, the staff injects cement into the steel cap through this gap to connect the steel cap and the glass part. Among them, the support spring 306 can be used to adjust the position of the pressing rod 305, so as to be applicable to the assembly of insulators of different sizes.
[0024] A rotating frame 202 is fixedly installed on the upper side of the rotating seat 2. An electric push rod 203 is fixedly installed at the lower end of the upper side of the rotating frame 202. A fixed disk 204 is fixedly installed at the lower end of the electric push rod 203. A plurality of second positioning components 4 are provided on the lower side of the fixed disk 204, and the second positioning components 4 fix the steel feet. A plurality of guide grooves 401 are formed at the lower end of the fixed disk 204. A guide block 402 is slidably installed inside the guide grooves 401. A connecting rod 403 is fixedly installed at the lower end of the guide block 402. The protruding part on the connecting rod 403 is used to squeeze the steel feet. One end of the guide block 402 is elastically connected to the inner wall of the guide groove 401 through a compression spring 404. One end of the compression spring 404 is fixedly connected to the guide block 402, and the other end of the compression spring 404 is fixedly connected to the inner wall of the guide groove 401.
[0025] By adopting the above technical solution, when the rotating seat 2 rotates, it can drive the rotating frame 202 on its upper side to rotate. Among them, after the glass part is placed inside the steel cap, the steel feet are put into the glass part, and the connecting rod 403 is pulled to move it towards the outside of the fixed disk 204. When the steel feet are placed properly, the connecting rod 403 is released. At this time, under the elastic force of the compression spring 404, the guide block 402 can drive the connecting rod 403 to slide inside the guide groove 401, so as to squeeze the steel feet through the protruding part on the connecting rod 403 and fix the steel feet inside the glass part. Then, cement is injected into the glass part, so that the steel feet can be fixed to the glass part. Among them, the electric push rod 203 can control the position of the fixed disk 204, so as to facilitate the adjustment of the position of the connecting rod 403 and be applicable to the assembly of insulators of different sizes.
[0026] An extension groove 405 is formed at the lower end of the connecting rod 403. A smoothing rod 406 is slidably installed inside the extension groove 405. The smoothing rod 406 is used to push the cement.
[0027] By adopting the above technical solution, among them, when the rotating seat 2 drives the rotating frame 202 to rotate, it can drive the fixed disk 204 to rotate through the electric push rod 203. When the fixed disk 204 rotates, it can squeeze the guide block 402 through the inner wall of the guide groove 401, so as to drive the connecting rod 403 to rotate. When the connecting rod 403 rotates, it can squeeze the smoothing rod 406 through the inner wall of the extension groove 405, so that the smoothing rod 406 rotates. When the smoothing rod 406 rotates, it can squeeze the cement inside the glass part, so that the cement inside the glass part is smoothed. Similarly, when the rotating seat 2 rotates, it can drive the extrusion rod 305 to rotate through the slider 302, so as to squeeze the cement inside the steel cap through the extrusion rod 305, so that the surface of the cement inside the steel cap is smoothed. Among them, when smoothing, the staff holds the glass part tightly so that it will not rotate as the extrusion rod 305 rotates.
[0028] The knocking assembly 5 includes a rotating rod 501 rotatably installed on the mold 101. The upper end of the rotating rod 501 penetrates through the mold 101 and extends to its upper side. A plurality of knocking blocks 502 are installed on the part of the rotating rod 501 extending outside the mold 101. The knocking blocks 502 are elastically connected to the rotating rod 501 through a connecting spring 503; A first gear 504 is fixedly installed at the lower end of the rotating rod 501. A plurality of first engaging teeth 205 are provided at the position of the rotating seat 2 corresponding to the first gear 504. The first gear 504 is engaged with the rotating seat 2 through the first engaging teeth 205. A driving motor 102 is fixedly installed on the fixed seat 1. A second gear 103 is fixedly installed at the output end of the driving motor 102. A plurality of second engaging teeth 206 are provided at the position of the outer wall of the rotating seat 2 corresponding to the second gear 103. The second gear 103 is engaged with the rotating seat 2 through the second engaging teeth 206.
[0029] By adopting the above technical solution, after the cement pouring is completed, the driving motor 102 is controlled to drive the second gear 103 to rotate. The rotation of the second gear 103 engaged with the second engaging teeth 206 can drive the rotating seat 2 to rotate. After the rotating seat 2 rotates, it can drive the first gear 504 to rotate through the first engaging teeth 205. When the first gear 504 rotates, it can drive the rotating rod 501 to rotate. During the rotation of the rotating rod 501, the knocking block 502 on the outer side of its upper side can be driven to rotate, so as to knock the surface of the steel cap through the knocking block 502, causing the steel cap to vibrate, and then the cement can be vibrated, so that the air in the cement can be discharged, and the quality of the insulator can be guaranteed.
[0030] The above is only the preferred specific implementation manner of the present invention; however, the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention, according to the technical solution of the present invention and its improved concept, makes equivalent substitutions or changes, and should be covered by the protection scope of the present invention.
Claims
1. A glass insulator assembly machine, comprising a fixed seat (1), characterized in that: A mold (101) for placing a steel cap is fixedly installed at the upper end of the fixed seat (1). A rotating seat (2) is rotatably installed at the upper end of the fixed seat (1). A plurality of first positioning components (3) are provided on the upper side of the rotating seat (2), and the first positioning components (3) position the glass parts. The first positioning component (3) includes a moving rod (301) slidably installed at the upper end of the rotating seat (2). The lower end of the moving rod (301) is slidably connected to the rotating seat (2) through a slider (302). A chute (201) is formed at the upper end of the rotating seat (2), and the slider (302) is slidably installed inside the chute (201). One end of the slider (302) is fixedly installed with a compression spring (303), and the other end of the compression spring (303) is fixedly connected to the inner wall of the chute (201). A moving groove (304) is formed at the upper end of the moving rod (301), and a pressing rod (305) is slidably installed inside the moving groove (304). The pressing rod (305) has an "L" - shaped structure, and the lower end of the pressing rod (305) is slidably installed inside the moving groove (304). The side of the pressing rod (305) away from the moving rod (301) supports the glass part. The lower end of the pressing rod (305) is elastically connected to the inner wall of the moving groove (304) through a support spring (306).
2. The glass insulator assembling machine according to claim 1, characterized in that: A rotating frame (202) is fixedly installed on the upper side of the rotating seat (2). An electric push rod (203) is fixedly installed at the lower end of the upper side of the rotating frame (202). A fixed disk (204) is fixedly installed at the lower end of the electric push rod (203). A plurality of second positioning components (4) are provided on the lower side of the fixed disk (204), and the second positioning components (4) fix the steel feet.
3. A glass insulator assembly machine according to claim 2, characterized in that: A plurality of guide grooves (401) are formed at the lower end of the fixed disk (204). A guide block (402) is slidably installed inside the guide groove (401). A connecting rod (403) is fixedly installed at the lower end of the guide block (402). The protruding part on the connecting rod (403) is used to press the steel feet. One end of the guide block (402) is elastically connected to the inner wall of the guide groove (401) through a compression spring (404). One end of the compression spring (404) is fixedly connected to the guide block (402), and the other end of the compression spring (404) is fixedly connected to the inner wall of the guide groove (401).
4. A glass insulator assembly machine according to claim 3, characterized in that: An extension groove (405) is formed at the lower end of the connecting rod (403). A leveling rod (406) is slidably installed inside the extension groove (405), and the leveling rod (406) is used to push the cement.
5. A glass insulator assembly machine according to claim 4, characterized in that: A plurality of knocking components (5) are installed on the mold (101), and the knocking components (5) are used to knock the outer wall of the steel cap.
6. The glass insulator assembling machine according to claim 5, wherein: The knocking component (5) includes a rotating rod (501) rotatably installed on the mold (101). The upper end of the rotating rod (501) penetrates through the mold (101) and extends to its upper side. A plurality of knocking blocks (502) are installed on the part of the rotating rod (501) extending outside the mold (101). The knocking blocks (502) are elastically connected to the rotating rod (501) through a connecting spring (503).
7. A glass insulator assembling machine according to claim 6, characterized in that: A first gear (504) is fixedly installed at the lower end of the rotating rod (501). A plurality of first meshing teeth (205) are provided at a position of the rotating base (2) corresponding to the first gear (504). The first gear (504) meshes with the rotating base (2) through the first meshing teeth (205).
8. A glass insulator assembly machine according to claim 7, characterized in that: A driving motor (102) is fixedly installed on the fixed base (1). A second gear (103) is fixedly installed at the output end of the driving motor (102). A plurality of second meshing teeth (206) are provided at a position of the outer wall of the rotating base (2) corresponding to the second gear (103). The second gear (103) meshes with the rotating base (2) through the second meshing teeth (206).
Citation Information
Patent Citations
Disc-shaped suspension tempered glass insulator vibrating binding machine
CN109950010A
Glass insulator assembling machine
CN113393984A
Glass insulator assembling machine
CN118098732A