Joint tube terminal assembly machine
Patent Information
- Application Number
- CN202510861330.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-25
- Publication Date
- 2025-08-29
- Estimated Expiration
- 2045-06-25
AI Technical Summary
The assembly of existing connected and pipe-type terminals relies on manual operation, resulting in low efficiency, unstable quality, and subjective differences.
A connected pipe-type terminal assembly machine is designed, including copper pipe pressing station, product forming station and sheath feeding station. Automatic equipment is used to crimp and feed copper pipes and joint sheath, and combined with visual inspection technology and automatic material collection mechanism to realize automatic assembly.
It improves assembly efficiency, reduces manual intervention, reduces labor costs, improves assembly quality and yield rates, and avoids the subjective influence of manual operations.
Smart Images

Figure CN120377032B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of tubular terminal assembly, in particular to a tubular terminal assembly machine. Background Art
[0002] A tubular terminal is a type of cold-pressed terminal, also known as a tubular cold-pressed end or tubular wiring terminal. A tubular terminal is a tinned copper sleeve primarily used to secure the individual strands of stranded conductors. Adding a cold-pressed terminal to a conductor imparts the properties of a stranded conductor to a solid conductor, providing a reliable electrical connection, protecting against mechanical influences, and facilitating wiring and rewiring. It is widely used in charging systems, control systems, and various electrical equipment for electronic and automated equipment.
[0003] When assembling the joint tube terminal, the copper tube needs to be placed inside the joint sleeve, and the sleeve is pre-pressed with a special pre-assembly tool to ensure that the ferrule cutting edge is embedded in the raised band on the surface of the copper tube and covers more than 80% of the ferrule end face. Then, use crimping pliers to perform a second crimping on the sleeve to form a hexagonal shrinkage structure to achieve mechanical locking between the copper tube and the sleeve.
[0004] However, the existing tube-type terminals have the following deficiencies during assembly:
[0005] There is no assembly equipment for joint tube terminals in the existing technology. The assembly of the joint sheath and the copper tube needs to be completed manually, which relies too much on manual labor, resulting in low assembly efficiency. In addition, manual assembly has a certain degree of subjectivity. The assembly process requires manual crimping or connection. The operator's process skills and experience levels are uneven, which leads to unstable connection quality.
[0006] Therefore, we proposed a joint tube terminal assembly machine to solve the above problems. Summary of the Invention
[0007] The object of the present invention is to provide a terminal assembly machine for a conjoined tube type. By setting a copper tube pressing station, a product forming station, and a sheath feeding station, the three stations are respectively used to press the copper tube into the inside of the conjoined sheath, crimp the conjoined sheath and the copper tube into shape, and automatically feed the conjoined sheath, thereby realizing automatic assembly of the copper tube and the conjoined sheath, eliminating manual assembly, improving assembly efficiency, reducing subjective interference factors, improving the assembly yield, reducing the production of defective products, and thus improving the assembly quality. A pulling and unloading mechanism is set to unfold the conjoined sheath rolled up inside the raw material disk, solving the problem of the conjoined sheath being entangled inside the raw material disk, avoiding manual intervention in loading, and reducing labor costs, so as to solve the problems raised by the above-mentioned background technology.
[0008] To achieve the above-mentioned object, the present invention provides the following technical solution: a tube-type terminal assembly machine, comprising a frame, a work table fixedly provided on the top of the frame, a feeding vibration plate fixedly provided on the top of the work table, a receiving tray and a material tray support mechanism for supporting the receiving tray connected to one end of the frame, and a raw material tray and a material pulling and unloading mechanism for pulling and releasing raw materials inside the raw material tray connected to the other end of the frame;
[0009] The material pulling and unloading mechanism includes a fixed base plate, an adjusting motor is fixedly installed on one side of the fixed base plate, a material blocking wheel is rotatably connected to one side of the fixed base plate, a material supporting roller is fixedly installed on one side of the material blocking wheel, the output end of the adjusting motor is fixedly connected to the material pulling wheel, a joint sheath guide groove is provided inside the fixed base plate, a second cylinder is fixedly installed on one side of the fixed base plate, a pressure wheel is connected to the telescopic end of the second cylinder, and the pressure wheel is arranged at the top of the joint sheath guide groove.
[0010] Preferably, the supporting tray mechanism includes a fixed plate, a first cylinder is fixedly installed on the top of the fixed plate, a slider guide is fixedly connected to one side of the fixed plate, the outer wall of the slider guide is slidably connected to the supporting plate, one end of the supporting plate is fixedly connected to a photoelectric sensor switch, a rotating gear is fixedly installed on the inner wall of the supporting plate, and a width adjustment screw is provided on the top of the fixed plate.
[0011] Preferably, the top of the workbench is respectively installed with a left support, a right support and a main support, the left support and the right support are respectively installed on both sides of the main support, and a vibration plate bottom plate is fixedly provided on the back of the main support, and the vibration plate bottom plate is fixedly installed on the top of the workbench.
[0012] Preferably, a sheath material trough is provided on the top of the workbench, a copper tube pushing cam is fixedly connected to one side of the right support, a pushing slider is fixedly connected to one side of the copper tube pushing cam, and a forming needle module is movably installed on one side of the main support.
[0013] Preferably, a sleeve forming positioning block is fixedly provided on the top of the workbench, a sleeve releasing cam is provided on one side of the sleeve forming positioning block, and a sleeve feeding wheel and a sleeve pressing wheel are respectively provided on both sides of the sleeve trough.
[0014] Preferably, a servo motor is fixedly installed inside the frame, an output end of the servo motor is fixedly connected to a reducer, and the reducer is fixedly arranged at the bottom of the workbench.
[0015] Preferably, an encoder is fixedly mounted on the bottom of the workbench, and two synchronous wheels are provided on the bottom of the workbench, and a connecting shaft of one of the synchronous wheels is fixedly connected to the main shaft of the encoder.
[0016] Preferably, a crankshaft support is fixedly installed on the bottom of the worktable, the output shaft of the reducer is connected to the crankshaft shaft through a coupling, the crankshaft shaft is inserted into the interior of the crankshaft support, and the other synchronous wheel is fixedly sleeved on the outer wall of the crankshaft shaft, and the outer walls of the two synchronous wheels are meshed and connected with a synchronous belt.
[0017] Preferably, one end of the crankshaft shaft is fixedly connected to a crankshaft connecting rod, a sleeve positioning slider cam is provided on one side of the crankshaft connecting rod, the outer wall of the sleeve positioning slider cam is fixedly connected to a sleeve positioning stroke cam, and one end of the sleeve positioning stroke cam is fixedly connected to the sleeve positioning forming slider.
[0018] Preferably, a CCD visual inspection camera is fixedly installed on the top of the workbench, the CCD visual inspection camera is arranged on the top of the sheath material trough, and a CCD visual inspection computer is arranged on the top of the frame, and the CCD visual inspection computer is connected to the CCD visual inspection camera signal.
[0019] Compared with the prior art, the present invention has the following beneficial effects:
[0020] 1. The present invention sets a copper tube pressing station, a product forming station and a sheath feeding station. The three stations are respectively used for pressing the copper tube into the interior of the associated sheath, crimping the associated sheath and the copper tube into shape, and automatically feeding the associated sheath, thereby realizing automatic assembly of the copper tube and the associated sheath, eliminating manual assembly, improving assembly efficiency, reducing subjective interference factors, improving the assembly yield, reducing the generation of defective products, and thus improving assembly quality. A pulling and unwinding mechanism is set to unfold the associated sheath rolled up inside the raw material disk, solving the problem of the associated sheath being entangled inside the raw material disk, avoiding manual intervention in feeding, and reducing labor costs.
[0021] 2. The present invention introduces visual inspection technology. A CCD visual inspection camera is fixedly installed on the top of the workbench and its inspection probe is set above the sheath material trough. The assembled tube-type terminal passes under the inspection probe of the CCD visual inspection camera. The CCD visual inspection camera transmits the detected image data to the CCD visual inspection computer through a signal. The CCD visual inspection computer analyzes and processes the received image data to determine whether the assembly of the copper tube and the associated sheath complies with the assembly specifications, thereby avoiding the production of defective products.
[0022] 3. In the present invention, the equipment installs the receiving tray on one side of the frame, and then arranges the supporting tray mechanism on one side of the receiving tray. The supporting tray mechanism is used to support the receiving tray to avoid the deformation of the receiving tray causing the receiving tray to become narrower and affect the automatic receiving of materials. A photoelectric sensor switch is used to control the receiving motor, and a rotating gear is installed to allow the supporting plate to rotate synchronously with the mirror image, thereby ensuring the quality of automatic receiving, eliminating manual receiving, and improving the overall assembly efficiency of the associated tube-type terminals. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 This is a perspective view of the main structure of the tube terminal assembly machine of the present invention;
[0024] Figure 2 This is a perspective view of the cross-sectional structure of the tubular terminal assembly machine of the present invention;
[0025] Figure 3 A partial structural perspective view of the tubular terminal assembly machine of the present invention;
[0026] Figure 4 A top perspective view of part of the structure of the tubular terminal assembly machine of the present invention;
[0027] Figure 5 This is a perspective view of the main structure of the material support tray mechanism in the tubular terminal assembly machine of the present invention;
[0028] Figure 6 This is a side structural perspective view of the supporting tray mechanism in the tubular terminal assembly machine of the present invention;
[0029] Figure 7 This is a main structural perspective view of the drawing and unwinding mechanism of the tubular terminal assembly machine of the present invention;
[0030] Figure 8 It is a side structural perspective view of the pulling and unloading mechanism in the tubular terminal assembly machine of the present invention.
[0031] In the figure: 1. Frame; 2. Feeding vibration plate; 3. Receiving plate; 4. Support plate mechanism; 401. First cylinder; 402. Fixed plate; 403. Support plate; 404. Slider guide rail; 405. Photoelectric sensor switch; 406. Rotating gear; 407. Width adjustment screw; 5. Pulling and unloading mechanism; 501. Fixed bottom plate; 502. Adjustment motor; 503. Blocking wheel; 504. Supporting roller; 505. Pulling wheel; 506. Guide groove for sheath; 507. Pressing wheel; 508. Second cylinder; 6. Raw material tray; 7. CCD visual inspection camera; 8. Sheath trough; 9. Copper tube pushing cam; 10 , push-in slider; 11. Forming needle module; 12. Joint sheath forming positioning block; 13. Joint sheath releasing cam; 14. Joint sheath feeding wheel; 15. Joint sheath pressing wheel; 16. CCD visual inspection computer; 17. Servo motor; 18. Reducer; 19. Encoder; 20. Work table; 21. Synchronous wheel; 22. Synchronous belt; 23. Crankshaft support; 24. Crankshaft shaft; 25. Crankshaft connecting rod; 26. Sheath positioning slider cam; 27. Sheath positioning stroke cam; 28. Sheath positioning forming slider; 29. Left support; 30. Right support; 31. Main support; 32. Vibration disk bottom plate. DETAILED DESCRIPTION
[0032] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the implementation regulations described are only part of the embodiments of the present invention, not all of the embodiments. All other embodiments obtained by ordinary technicians in this field based on the embodiments of the present invention without making any creative efforts shall fall within the scope of protection of the present invention.
[0033] Please see the attached Figure 1 -Attached Figure 8 As shown, the present invention provides a technical solution: a tube-type terminal assembly machine, comprising a frame 1, a work table 20 is fixedly provided on the top of the frame 1, a feeding vibration plate 2 is fixedly provided on the top of the work table 20, one end of the frame 1 is connected to a receiving tray 3 and a supporting tray mechanism 4 for supporting the receiving tray, and the other end of the frame 1 is connected to a raw material tray 6 and a pulling and releasing mechanism 5 for pulling and releasing the raw materials inside the raw material tray 6.
[0034] Example 1, according to Figure 7 and Figure 8As shown, the material pulling and unloading mechanism 5 includes a fixed base plate 501, an adjusting motor 502 is fixedly installed on one side of the fixed base plate 501, a material blocking wheel 503 is rotatably connected to one side of the fixed base plate 501, a material supporting roller 504 is fixedly installed on one side of the material blocking wheel 503, the output end of the adjusting motor 502 is fixedly connected to the material pulling wheel 505, a joint sheath guide groove 506 is opened inside the fixed base plate 501, a second cylinder 508 is fixedly installed on one side of the fixed base plate 501, the telescopic end of the second cylinder 508 is connected to a pressure wheel 507, and the pressure wheel 507 is arranged at the top of the joint sheath guide groove 506.
[0035] The effect achieved by the entire embodiment 1 is as follows: the components contained above solve the problem of the associated sheath being entangled inside the raw material disk 6 by setting up a pulling and unloading mechanism 5 for unfolding the associated sheath rolled up inside the raw material disk 6, and the pulling and unloading mechanism 5 is provided with a fixed base plate 501 for installing the components of the fixed pulling and unloading mechanism 5, and is installed on one side of the frame 1, and an adjusting motor 502 is fixedly installed on one side of the fixed base plate 501, and the output end of the adjusting motor 502 is inserted through the interior of the fixed base plate 501, and a blocking wheel 503 is rotatably connected to one side of the fixed base plate 501 for limiting the associated sheath, and a supporting roller 504 is fixedly connected to one end of the blocking wheel 503 for the associated sheath The sleeve guide is fixedly connected to the pulling wheel 505 at the output end of the adjusting motor 502, and a joint sleeve guide groove 506 is opened inside the fixed base plate 501. The second cylinder 508 is installed on one side of the fixed base plate 501, and the pressing wheel 507 is fixedly connected to the telescopic end of the second cylinder 508. The joint sleeve is arranged to pass through the intersection area of the supporting roller 504, the pulling wheel 505 and the joint sleeve guide groove 506 in sequence, and the telescopic length of the second cylinder 508 is adjusted. The pressing wheel 507 is set above the joint sleeve to press the material belt to avoid bulging that affects the pulling and releasing effect. Then, the adjusting motor 502 is used to drive the pulling wheel 505 to rotate, and the material belt is pulled apart to realize automatic material discharge, reduce manual contact, and improve assembly efficiency.
[0036] Example 2, according to Figure 5 and Figure 6 As shown, the supporting tray mechanism 4 includes a fixed plate 402, a first cylinder 401 is fixedly installed on the top of the fixed plate 402, a slider guide rail 404 is fixedly connected to one side of the fixed plate 402, the outer wall of the slider guide rail 404 is slidably connected to the supporting plate 403, one end of the supporting plate 403 is fixedly connected to the photoelectric sensor switch 405, a rotating gear 406 is fixedly installed on the inner wall of the supporting plate 403, and a width adjustment screw 407 is provided on the top of the fixed plate 402.
[0037] The effect achieved by the entire embodiment 2 is as follows: the above-mentioned components, by setting the supporting tray mechanism 4, the supporting tray mechanism 4 is set on one side of the receiving tray 3, and the receiving tray 3 is supported by the supporting tray mechanism 4 to avoid the deformation of the receiving tray 3 causing the receiving tray 3 to become narrower and affect the automatic receiving of materials. The supporting tray mechanism 4 is provided with a fixed plate 402 for installing the supporting tray mechanism 4 on one side of the frame 1. The installation position of the fixed plate 402 is adjusted according to the size of the receiving tray 3, and the first cylinder is fixedly installed on the top of the fixed plate 402. 401 is used to extend into and open the receiving tray 3. A slider guide 404 is fixedly installed on one side of the fixed plate 402. A support plate 403 is slidably connected to the outer wall of the slider guide 404. The support plate 403 is used to open the receiving tray 3. A photoelectric sensor switch 405 is fixedly installed at one end of the support plate 403 to control the receiving motor. A rotating gear 406 is fixedly installed on one side of the support plate 403 to rotate the support plate 403 in a mirror-image synchronous manner. The width adjustment screw 407 is then used to adjust the opening width of the receiving tray 3.
[0038] Example 3, according to Figures 1-4 As shown, the top of the workbench 20 is respectively installed with a left support 29, a right support 30 and a main support 31, the left support 29 and the right support 30 are respectively installed on both sides of the main support 31, and the back of the main support 31 is fixedly provided with a vibration plate bottom plate 32, and the vibration plate bottom plate 32 is fixedly installed on the top of the workbench 20; the top of the workbench 20 is provided with a sheath material trough 8, one side of the right support 30 is fixedly connected to a copper tube push cam 9, and one side of the copper tube push cam 9 is fixedly connected to a push slider 10 A forming needle module 11 is movably installed on one side of the main support 31; a sheath forming positioning block 12 is fixedly provided on the top of the workbench 20, and a sheath releasing cam 13 is provided on one side of the sheath forming positioning block 12, and a sheath feeding wheel 14 and a sheath pressing wheel 15 are respectively provided on both sides of the sheath trough 8; a servo motor 17 is fixedly installed inside the frame 1, and a reducer 18 is fixedly connected to the output end of the servo motor 17, and the reducer 18 is fixedly provided at the bottom of the workbench 20.
[0039] The effect achieved by the entire embodiment 3 is as follows: the above-mentioned components are respectively installed on the top of the workbench 20 with a left support 29, a right support 30 and a main support 31, and the left support 29 and the right support 30 are respectively installed on both sides of the main support 31, so as to facilitate the installation of the connection forming components, form a copper tube pressing station and a product forming station, and are used for the installation and forming of the copper tube and the associated sheath. The vibration plate bottom plate 32 is fixedly installed on the top of the workbench 20 to facilitate the installation of the feeding vibration plate 2, and the copper tube placed inside the feeding vibration plate 2 is vibrated and transported to the predetermined track. The sleeve is positioned within the sleeve trough 8 by the push-in slider 10. A servo motor 17 drives the crankshaft shaft 24, which acts on the copper tube push-in assembly, cooperating with the forming assembly to move linearly up and down, pushing the copper tube into the sleeve. One rotation (360 degrees) of the crankshaft shaft 24 constitutes one forming cycle, resulting in two products being assembled at once. During one forming cycle, the crankshaft rotation drives the upper and lower slider mounting plates to move linearly up and down. The copper tube push-in cam 9 drives the push-in slider 10 to move back and forth, and the sleeve positioning cam 27 drives the sleeve positioning forming slider 28 to move up and down. The copper tube push-in cam 9 advances the copper tube to a position above the sleeve. The copper tube push-in assembly then moves vertically, pressing the copper tube into the sleeve. Simultaneously, the sleeve positioning cam 27 drives the sleeve positioning forming slider 28 to move upward, positioning the sleeve. The terminal forming assembly then rivets the sleeve to the copper tube, completing the assembly.
[0040] Example 4, according to Figure 1 and Figure 2 As shown, an encoder 19 is fixedly installed at the bottom of the workbench 20, and two synchronous wheels 21 are provided at the bottom of the workbench 20. The connecting shaft of one synchronous wheel 21 is fixedly connected to the main shaft of the encoder 19; a crankshaft support 23 is fixedly installed at the bottom of the workbench 20, and the output shaft of the reducer 18 is connected to the crankshaft shaft 24 through a shaft coupling. The crankshaft shaft 24 is inserted into the interior of the crankshaft support 23, and the other synchronous wheel 21 is fixedly sleeved on the outer wall of the crankshaft shaft 24. The outer walls of the two synchronous wheels 21 are meshed and connected with a synchronous belt 22; one of the crankshaft shaft 24 The end is fixedly connected with a crankshaft connecting rod 25, and a sleeve positioning slider cam 26 is provided on one side of the crankshaft connecting rod 25. The outer wall of the sleeve positioning slider cam 26 is fixedly connected with a sleeve positioning stroke cam 27, and one end of the sleeve positioning stroke cam 27 is fixedly connected to the sleeve positioning forming slider 28; a CCD visual inspection camera 7 is fixedly installed on the top of the workbench 20, and the CCD visual inspection camera 7 is arranged on the top of the sleeve material trough 8. A CCD visual inspection computer 16 is provided on the top of the frame 1, and the CCD visual inspection computer 16 is connected to the CCD visual inspection camera 7 signal.
[0041] The effect achieved by the entire embodiment 4 is as follows: the above-mentioned components drive a synchronous wheel 21 to rotate through the servo motor 17. Since the outer walls of the two synchronous wheels 21 are engaged with the synchronous belt 22, when one of the synchronous wheels 21 rotates, it will drive the synchronous belt 22 to engage with the synchronous wheel 21, so that the other synchronous wheel 21 also rotates. The connecting shaft of the passively rotating synchronous wheel 21 is fixedly connected to the main shaft of the encoder 19 fixedly installed at the bottom of the workbench 20, and the encoder 19 is used to accurately record and control the rotation angle of the output shaft of the servo motor 17. , improving assembly precision. When the servo motor 17 rotates, it drives the crankshaft shaft 24, acting on the copper tube push-in assembly. This, in conjunction with the forming assembly, moves linearly up and down, pushing the copper tube into the interior of the attached sheath. One rotation (360 degrees) of the crankshaft shaft 24 constitutes one forming cycle, forming two products at a time. During one forming cycle, the crankshaft rotation drives the upper and lower slider mounting plates in linear up and down motion. The copper tube push-in cam 9 drives the push-in slider 10 in forward and backward motion. The sheath positioning stroke cam 27 drives the sheath positioning forming slider 28 in up and down motion. The copper tube push-in cam 9 advances the copper tube to a position above the sheath. The copper tube push-in assembly then moves vertically, pressing the copper tube into the sheath. Simultaneously, the sheath positioning stroke cam 27 drives the sheath positioning forming slider 28 in an upward motion, positioning the attached sheath. The terminal forming assembly rivets the attached sheath to the copper tube. When the product is riveted and rises to 270 degrees, the sheath feed servo motor 17 completes one feed. At the same time, a CCD visual inspection camera 7 is fixedly installed on the top of the workbench 20, and a CCD visual inspection computer 16 is fixedly installed on the top of the frame 1. The CCD visual inspection camera 7 is connected to the CCD visual inspection computer 16 by signal. The detection probe of the CCD visual inspection camera 7 is installed above the sheath material trough 8. The assembled tube-type terminal passes under the detection probe of the CCD visual inspection camera 7. The CCD visual inspection camera 7 transmits the detected image data to the CCD visual inspection computer 16 through a signal. The CCD visual inspection computer 16 analyzes and processes the received image data to determine whether the assembly of the copper tube and the associated sheath meets the assembly specifications to avoid the production of defective products.
[0042] The working principle of the whole equipment is as follows: when in use, the device can be divided into a copper tube pressing station, a product forming station, and a sheath feeding station according to its function. The three stations are used to press the copper tube into the internal part of the associated sheath, crimp the associated sheath and the copper tube, and automatically feed the associated sheath.
[0043] When equipping the copper tube and the associated sheath, first, place the copper tube inside the feeding vibration plate 2. The feeding vibration plate 2 is installed on the top of the vibration plate bottom plate 32 to support the feeding vibration plate 2. The copper tube placed inside it is transported along the guide rail to the push-in slider 10 by utilizing the vibration of the feeding vibration plate 2. The raw material plate 6 is set at one end of the frame 1. The pulling and unloading mechanism 5 is used to unfold the associated sheath inside the raw material plate 6. The sheath is set inside the sheath trough 8. The copper tube is pushed into the assembly, and the forming assembly is installed on the upper and lower slider mounting plates to form a copper tube pressing station and a product forming station. A servo motor 17 drives the crankshaft shaft 24, which acts on the copper tube pusher assembly, which in turn moves up and down linearly in conjunction with the forming assembly, pushing the copper tube into the interior of the attached sleeve. One rotation (360 degrees) of the crankshaft shaft 24 constitutes one forming cycle, forming two products at a time. During one forming cycle, the crankshaft rotation drives the upper and lower slider mounting plates in vertical linear motion. The copper tube pusher cam 9 drives the pusher slider 10 in forward and backward motion, and the sleeve positioning cam 27 drives the sleeve positioning and forming slider 28 in up and down motion. The copper tube pusher cam 9 advances the copper tube to a position above the sleeve. The copper tube pusher assembly then moves up and down, pressing the copper tube into the sleeve. Simultaneously, the sleeve positioning cam 27 drives the sleeve positioning and forming slider 28 in an upward motion, positioning the attached sleeve. The terminal forming assembly rivets the attached sleeve to the copper tube. When the product is riveted and rises to 270 degrees, the sleeve feed servo motor 17 completes one feed. This cycle repeats. The assembled conjoined tubular terminal passes under the detection probe of the CCD visual inspection camera 7, and the CCD visual inspection camera 7 transmits the detected image data to the CCD visual inspection computer 16 through a signal. The CCD visual inspection computer 16 analyzes and processes the received image data to determine whether the assembly of the copper tube and the conjoined sheath complies with the assembly specifications to avoid the production of defective products. After the assembly is completed, due to continuous feeding, the assembled conjoined tubular terminal is transported toward the receiving tray 3 connected to the other end of the frame 1. After the receiving tray 3 is opened by the supporting tray mechanism 4, the receiving tray 3 automatically collects the conjoined tubular terminal.
[0044] Among them, in the material supporting tray mechanism 4, the material supporting tray mechanism 4 is set on one side of the material receiving tray 3, and the material supporting tray mechanism 4 is used to support the material receiving tray 3, so as to avoid the deformation of the material receiving tray 3 causing the material receiving tray 3 to become narrower and affect the automatic material receiving. The material supporting tray mechanism 4 is provided with a fixed plate 402 for installing the material supporting tray mechanism 4 on one side of the frame 1, and the installation position of the fixed plate 402 is adjusted according to the size of the material receiving tray 3. The first cylinder 401 is fixedly installed on the top of the fixed plate 402, which is used to extend into and support the material receiving tray 3. The slider guide rail 404 is fixedly installed on one side of the fixed plate 402, and the outer wall of the slider guide rail 404 is slidably connected to the support plate 403. The support plate 403 is used to support the material receiving tray 3, and a photoelectric sensor switch 405 is fixedly installed at one end of the support plate 403 for controlling the material receiving motor. Then, a rotating gear 406 is fixedly installed on one side of the support plate 403 for the support plate 403 to rotate synchronously with the mirror image, and then the width adjusting screw 407 is used to adjust the support width of the material receiving tray 3.
[0045] The unloading mechanism 5 is used to unfold the associated sheath wound inside the raw material disk 6, which solves the problem of the associated sheath being entangled inside the raw material disk 6. The unloading mechanism 5 is provided with a fixed base plate 501 for installing the components of the fixed unloading mechanism 5, and is installed on one side of the frame 1. The adjusting motor 502 is fixedly installed on one side of the fixed base plate 501, and the output end of the adjusting motor 502 is inserted into the interior of the fixed base plate 501. The blocking wheel 503 is rotatably connected to one side of the fixed base plate 501 to limit the associated sheath. A supporting roller 504 is fixedly connected to one end of the blocking wheel 503 to guide the associated sheath. The output end is fixedly connected to the pulling wheel 505, and a joint sheath guide groove 506 is opened inside the fixed base plate 501. The second cylinder 508 is installed on one side of the fixed base plate 501, and the pressing wheel 507 is fixedly connected to the telescopic end of the second cylinder 508. The joint sheath is arranged to pass through the intersection area of the supporting roller 504, the pulling wheel 505 and the joint sheath guide groove 506 in sequence, and the telescopic length of the second cylinder 508 is adjusted. The pressing wheel 507 is set above the joint sheath to press the material strip to prevent bulging from affecting the pulling and releasing effect. Then, the adjusting motor 502 is used to drive the pulling wheel 505 to rotate, and the material strip is pulled apart to realize automatic material discharge, reduce manual contact, and improve assembly efficiency.
[0046] Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. Joint tube terminal assembly machine, characterized by: The machine comprises a frame (1), a workbench (20) is fixedly provided on the top of the frame (1), a feeding vibration plate (2) is fixedly provided on the top of the workbench (20), one end of the frame (1) is connected to a receiving plate (3) and a supporting plate mechanism (4) for supporting the receiving plate, the other end of the frame (1) is connected to a raw material plate (6) and a pulling and releasing mechanism (5) for pulling and releasing the raw materials inside the raw material plate (6), the top of the workbench (20) is respectively installed with a left support (29), a right support (30) and a main support (31), the left support (29) and the right support (30) are respectively installed on both sides of the main support (31), and the back of the main support (31) is fixedly provided with a vibration plate bottom plate ( 32), the vibration plate bottom plate (32) is fixedly mounted on the top of the workbench (20), the top of the workbench (20) is provided with a sheath material trough (8), one side of the right support (30) is fixedly connected to a copper tube pushing cam (9), one side of the copper tube pushing cam (9) is fixedly connected to a pushing slider (10), one side of the main support (31) is movably mounted with a forming needle module (11), the top of the workbench (20) is fixedly provided with a sheath forming positioning block (12), one side of the sheath forming positioning block (12) is provided with a sheath releasing cam (13), and both sides of the sheath material trough (8) are provided with a sheath feeding wheel (14) and a sheath pressing wheel (15); The material pulling and unloading mechanism (5) comprises a fixed base plate (501), an adjusting motor (502) is fixedly mounted on one side of the fixed base plate (501), a material blocking wheel (503) is rotatably connected to one side of the fixed base plate (501), a material supporting roller (504) is fixedly mounted on one side of the material blocking wheel (503), an output end of the adjusting motor (502) is fixedly connected to a material pulling wheel (505), a sheath guide groove (506) is provided inside the fixed base plate (501), a second cylinder (508) is fixedly mounted on one side of the fixed base plate (501), a telescopic end of the second cylinder (508) is connected to a pressing wheel (507), and the pressing wheel (507) is arranged at the top of the sheath guide groove (506).
2. The joint tube terminal assembly machine according to claim 1, characterized in that: The supporting tray mechanism (4) comprises a fixed plate (402), a first air cylinder (401) fixedly mounted on the top of the fixed plate (402), a slider guide rail (404) fixedly connected to one side of the fixed plate (402), a supporting plate (403) slidably connected to the outer wall of the slider guide rail (404), a photoelectric sensor switch (405) fixedly connected to one end of the supporting plate (403), a rotating gear (406) fixedly mounted on the inner wall of the supporting plate (403), and a width adjustment screw (407) provided on the top of the fixed plate (402).
3. The joint tube terminal assembly machine according to claim 1, characterized in that: A servo motor (17) is fixedly installed inside the frame (1), and an output end of the servo motor (17) is fixedly connected to a reducer (18), and the reducer (18) is fixedly arranged at the bottom of the workbench (20).
4. The joint tube terminal assembly machine according to claim 3, characterized in that: An encoder (19) is fixedly mounted on the bottom of the workbench (20). Two synchronous wheels (21) are provided on the bottom of the workbench (20), and a connecting shaft of one of the synchronous wheels (21) is fixedly connected to the main shaft of the encoder (19).
5. The joint tube terminal assembly machine according to claim 4, characterized in that: A crankshaft support (23) is fixedly installed at the bottom of the workbench (20), and the output shaft of the reducer (18) is connected to a crankshaft shaft (24) through a shaft coupling. The crankshaft shaft (24) is inserted into the interior of the crankshaft support (23), and the other synchronous wheel (21) is fixedly sleeved on the outer wall of the crankshaft shaft (24). The outer walls of the two synchronous wheels (21) are meshed and connected with a synchronous belt (22).
6. The joint tube terminal assembly machine according to claim 5, characterized in that: One end of the crankshaft shaft (24) is fixedly connected to a crankshaft connecting rod (25), one side of the crankshaft connecting rod (25) is provided with a sleeve positioning slider cam (26), an outer wall of the sleeve positioning slider cam (26) is fixedly connected to a sleeve positioning stroke cam (27), and one end of the sleeve positioning stroke cam (27) is fixedly connected to a sleeve positioning forming slider (28).
7. The joint tube terminal assembly machine according to claim 1, characterized in that: A CCD visual inspection camera (7) is fixedly mounted on the top of the workbench (20), and the CCD visual inspection camera (7) is arranged on the top of the sheath material trough (8). A CCD visual inspection computer (16) is arranged on the top of the frame (1), and the CCD visual inspection computer (16) is connected to the CCD visual inspection camera (7) by signal.
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