Flannel laminating process and laminating machine for new energy vehicle wiring harness
Through the design of the flannel laminating machine, combined with the glue side air pressure device and the back side air pressure device, precise coating and surface concentration of glue can be achieved, solving the problems of large glue consumption and difficult to control immersion depth, and improving the strength and production efficiency of the flannel.
Patent Information
- Application Number
- CN202510889663.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-30
- Publication Date
- 2025-09-23
- Estimated Expiration
- 2045-06-30
AI Technical Summary
In the existing technology, a large amount of glue is used during the gluing process of the fleece cloth of the wiring harness of new energy vehicles, and it is difficult to control the immersion depth, resulting in waste and insufficient strength.
The velvet laminator is used, through the combination of the velvet upper and lower clamping system, the anilox roller system, the glue supply system, the scraper system and the glue thickness control system, and the cooperation of the glue side air pressure device and the back side air pressure device, to achieve precise glue coating and surface concentration, thereby reducing the amount of glue used.
Effectively control the thickness of glue, reduce the amount of glue used, improve the surface strength of the velvet, ensure that the glue is enriched on the surface of the velvet, and reduce production costs.
Smart Images

Figure CN120381959B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of glue coating, and in particular to a velvet gluing process and a gluing machine for a wiring harness of a new energy vehicle. Background Art
[0002] The "gluing" process of the velvet used in the wiring harness of new energy vehicles before shaping refers to applying shaping glue on the surface of the velvet base material. It is a key pretreatment process for the velvet used in the wiring harness, which directly affects the strength, temperature resistance and noise reduction performance of the velvet tape. The velvet will be heat-set after being glued. After the glue is dry, a shaping layer is formed on the glue side of the velvet, which is convenient for attaching adhesive glue to the shaping layer again to play a bonding role, while the other side of the velvet remains in the shape of velvet.
[0003] When using polyester non-woven fabric or polyamide flannel as the substrate, ensure that the surface is clean and free of impurities to avoid affecting the adhesion of the adhesive. The substrate selection must match the application scenario: polyester flannel has a temperature resistance of 105°C, and polyamide flannel suitable for high-voltage battery areas has a temperature resistance of up to 150°C.
[0004] The existing glue application method generally uses a pair of rollers, one of which applies glue and the other does not. When the velvet passes between the pair of rollers, the velvet will deform. During the deformation, the glue will simultaneously penetrate into the interior of the velvet. When the velvet leaves the pair of rollers, the velvet will expand and reset again, so that the glue that originally penetrated into the interior of the velvet is carried deep into the velvet. This glue is actually wasted meaninglessly. In order to ensure that the surface of the velvet is shaped and that there is still enough glue on the surface after the velvet expands and resets, more glue needs to be applied. The velvet coated with glue will then be heat-set. The existing glue application method is difficult to control the depth of immersion in the velvet, and a large amount of glue is used. Summary of the Invention
[0005] In order to overcome the technical defects of the existing technology, the present invention provides a velvet gluing process and a gluing machine for new energy vehicle wiring harnesses, which ensure the strength of the velvet surface and reduce the amount of glue used.
[0006] The technical solution adopted by the present invention is:
[0007] The present invention provides a flannel laminating machine for wiring harnesses of new energy vehicles, comprising a frame, an upper flannel clamping system, a lower flannel clamping system, an anilox roller system, a glue supply system, a scraper system and a glue thickness control system, wherein the upper flannel clamping system and the lower flannel clamping system are relatively mounted on the frame, the glue supply system is mounted on the frame, the anilox roller system is mounted on the frame, the anilox roller system is mounted on the upper side of the glue supply system, the lower flannel clamping system and the anilox roller system are bonded to each other, the scraper system is mounted on the frame, the scraper system is slidably matched with the surface of the anilox roller system, and the glue thickness control system comprises a glue side air pressure device and a glue back side air pressure device, the glue side air pressure device and the glue back side air pressure device are relatively arranged, and the glue side air pressure device is provided with a glue retention device on the side close to the glue back side air pressure device. The protrusion is provided on the side of the glue side air pressure device away from the anilox roller system, the glue side air pressure device is connected with the glue side air pipe, the glue back side air pressure device is connected with the glue back side air pipe, the glue side air pressure device is provided with a pressure fluctuation plate, a pressure fluctuation control plate and a fluctuation cam, the pressure fluctuation plate and the pressure fluctuation control plate can be slidably installed on the glue side air pressure device, the pressure fluctuation plate and the pressure fluctuation control plate are relatively arranged, when the pressure fluctuation plate is fully pushed into the glue side air pressure device, the pressure fluctuation plate extends to the inner side edge of the glue side air pressure device, when the pressure fluctuation control plate is pushed into the glue side air pressure device, the pressure fluctuation plate is retracted from the glue side air pressure device, the fluctuation cam is rotatably installed on the glue side air pressure device, the pressure fluctuation plate is transmission connected to the fluctuation cam, and the pressure fluctuation plate is elastic.
[0008] Preferably, the upper clamping system of the velvet cloth includes an upper clamping roller, two upper clamping sliders and an upper clamping cylinder. The two upper clamping sliders rise and fall and slide along the frame. The upper clamping cylinder is installed on the frame. The upper clamping cylinder is transmission-connected to the upper clamping sliders. The upper clamping cylinder pushes the upper clamping roller to move toward or away from the lower clamping system of the velvet cloth.
[0009] Preferably, the flannel lower clamping system is a lower clamping roller, the lower clamping roller is rotatably mounted on the frame, and the lower clamping roller and the anilox roller system are in contact with each other.
[0010] Preferably, the anilox roller system includes an anilox roller rotating motor and a material-carrying anilox roller, the material-carrying anilox roller is rotatably mounted on a frame, the anilox roller rotating motor is mounted on the frame, and the anilox roller rotating motor is transmission-connected to the material-carrying anilox roller.
[0011] Preferably, the glue supply system includes a glue trough, a glue lifting rack and a glue lifting roller, the glue lifting roller is rotatably mounted on the frame, the glue lifting rack is slidably mounted on the frame, the glue lifting roller is provided with a glue lifting gear meshing with the glue lifting rack, and the glue trough is mounted on the glue lifting rack.
[0012] Preferably, the scraper system includes a scraper rotating shaft, a scraper reference shaft, a scraper lifting power shaft, a scraper lifting reference block, a scraper lifting rack and a scraper device. The scraper lifting power shaft is rotatably mounted on the frame, the scraper reference shaft is mounted on the frame, the scraper rotating shaft is mounted on the scraper lifting rack, the scraper lifting reference block is mounted on the scraper reference shaft and the scraper lifting power shaft, the scraper lifting rack is liftable and slidably mounted on the scraper lifting reference block, the scraper lifting power shaft is equipped with a scraper lifting gear meshing with the scraper lifting rack, and the scraper device is mounted on the scraper rotating shaft.
[0013] Preferably, the scraper device includes a scraper plate, a scraper rotation reference block, a scraper rotation block and a scraper control cylinder, the scraper rotation reference block is mounted on the scraper rotation shaft, the scraper rotation block is rotatably mounted on the scraper rotation shaft, the scraper control cylinder is rotatably mounted on the scraper rotation reference block, the output end of the scraper control cylinder is rotatably mounted on the scraper rotation block, the scraper plate is mounted on the scraper rotation block, and the scraper plate slides along the surface of the anilox roller system.
[0014] The process of gluing velvet cloth for wiring harnesses of new energy vehicles uses a gluing machine for gluing velvet cloth for wiring harnesses of new energy vehicles, including the following steps:
[0015] S1: Glue supply system is filled with glue;
[0016] S2: The upper and lower clamping systems of the velvet cloth and the anilox roller system are turned on and rotated. The glue is carried by the anilox roller system to the lower clamping system of the velvet cloth, and the velvet cloth passes between the upper and lower clamping systems of the velvet cloth.
[0017] S3: The air pressure device on the back of the glue blows air, pushing the glue in the velvet to the surface of the velvet. The glue on the velvet is intercepted by the glue retention protrusion to prevent it from dripping. The fluctuation cam rotates and drives the pressure fluctuation plate to swing up and down, realizing the vibration of the velvet, which facilitates the glue to concentrate on the surface.
[0018] Compared with the prior art, the present invention has the following beneficial effects:
[0019] The upper clamping system and the lower clamping system of the velvet are installed on the frame relative to each other, and are used to clamp and convey the velvet, and press the glue carried by the lower clamping system of the velvet into the velvet. The glue supply system is installed on the frame to supply glue, the anilox roller system is installed on the frame, and the anilox roller system is installed on the glue supply system. The anilox roller system carries the glue in the glue supply system out, and the lower clamping system of the velvet and the anilox roller system are fitted together to realize the conveying of glue. The scraper system is installed on the frame, and the scraper system slides with the surface of the anilox roller system to control the thickness of the glue.
[0020] The glue thickness control system includes a glue side air pressure device and a glue back side air pressure device. The glue side air pressure device and the glue back side air pressure device are arranged opposite to each other. The glue side air pressure device is provided with a glue retention protrusion on the side close to the glue back side air pressure device. The glue retention protrusion is provided on the side of the glue side air pressure device away from the anilox roller system. The glue side air pressure device is connected to the glue side air pipe, and the glue back side air pressure device is connected to the glue back side air pipe, which saves glue and makes the glue enriched on the surface.
[0021] The glue side air pressure device is provided with a pressure fluctuation plate, a pressure fluctuation control plate and a fluctuation cam. The pressure fluctuation plate and the pressure fluctuation control plate can be slidably installed on the glue side air pressure device. The pressure fluctuation plate and the pressure fluctuation control plate are arranged opposite to each other. When the pressure fluctuation plate is fully pushed into the glue side air pressure device, the pressure fluctuation plate extends to the inner side of the glue side air pressure device. In this way, when the fluctuation cam rotates, the pressure fluctuation plate swings up and down to realize the vibration of the velvet, so that the glue is re-concentrated on the surface of the velvet, thereby ensuring the strength of the surface of the velvet and reducing the amount of glue used.
[0022] When the pressure fluctuation control plate is pushed into the glue side air pressure device, the pressure fluctuation plate is retracted from the glue side air pressure device. At this time, when the glue side air pressure device and the glue back side air pressure device are ventilated, the pressure fluctuation plate will bend, thereby allowing airflow to pass through. The fluctuation cam is rotatably installed on the glue side air pressure device. The pressure fluctuation plate is transmission-connected to the fluctuation cam. The pressure fluctuation plate is elastic. When the fluctuation cam drives the pressure fluctuation plate to vibrate, the velvet cloth vibrates, thereby facilitating the movement of the glue in the velvet cloth. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] In order to more clearly illustrate the technical solutions in the present invention or the prior art, a brief introduction is given below to the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0024] Figure 1 It is a structural schematic diagram of the present invention.
[0025] Figure 2 This is a structural schematic diagram from another perspective of the present invention.
[0026] Figure 3 This is a schematic diagram of the state where the pressure fluctuation control plate pushes the pressure fluctuation plate out.
[0027] Figure 4 This is a schematic diagram of the state where the pressure fluctuation plate is fully extended into the glue side air pressure device.
[0028] Figure 5 This is a schematic diagram of the air intake status of the glue side air pressure device.
[0029] Figure 6 This is a schematic diagram of the air intake status of the air pressure device on the back side of the glue.
[0030] Figure 7 Schematic diagram of the glue thickness control system structure.
[0031] Figure 8 Schematic diagram of the structure of the air pressure device on the back side of the glue.
[0032] Figure 9 It is a structural diagram of the glue side air pressure device.
[0033] Figure 10 This is a schematic diagram of the principle of the pressure fluctuation plate swinging when the fluctuation cam is driven by the motor to rotate.
[0034] Figure 11 for Figure 1 Enlarged schematic diagram of point A in the middle.
[0035] Description of reference numerals:
[0036] 1. Frame;
[0037] 2. Upper clamping system for velvet; 21. Upper clamping roller; 22. Upper clamping slide; 23. Upper clamping cylinder;
[0038] 3. Clamping system under the velvet cloth;
[0039] 4. Anilox roller system; 41. Anilox roller rotation motor; 42. Material carrying anilox roller;
[0040] 5. Glue supply system; 51. Glue tank; 52. Glue lifting rack; 53. Glue lifting roller;
[0041] 6. Scraper system; 61. Scraper rotation axis; 62. Scraper reference axis; 63. Scraper lifting power axis; 64. Scraper lifting reference block; 65. Scraper lifting rack; 66. Scraper device; 661. Scraper; 662. Scraper rotation reference block; 663. Scraper rotation block; 664. Scraper control cylinder;
[0042] 7. Glue thickness control system; 71. Glue back side air pressure device; 72. Glue side air pressure device; 721. Glue retention protrusion; 722. Pressure fluctuation plate; 723. Pressure fluctuation control plate; 725. Fluctuation cam. DETAILED DESCRIPTION
[0043] To make the objectives, technical solutions, and advantages of the present invention more clear, the technical solutions of the present invention will be clearly and completely described below in conjunction with the accompanying drawings. Obviously, the embodiments described are only some of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts shall fall within the scope of protection of the present invention.
[0044] The terms "first" and "second" in the specification and claims of this application may explicitly or implicitly refer to one or more of the features. In the description of the present invention, unless otherwise specified, "plurality" means two or more. Furthermore, the term "and / or" in the specification and claims refers to at least one of the connected entities, and the character " / " generally indicates an "or" relationship between the connected entities.
[0045] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like to indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the present invention.
[0046] In the description of the present invention, it should be noted that, unless otherwise expressly specified or limited, the terms "mounted," "connected," and "connected" should be understood in a broad sense. For example, they may refer to fixed, detachable, or integral connections; mechanical or electrical connections; direct or indirect connections through an intermediate medium; and internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in the present invention based on the specific circumstances.
[0047] like Figure 1 — Figure 11As shown, this embodiment provides a flannel laminating machine for new energy vehicle wiring harnesses, including a frame 1, a flannel upper clamping system 2, a flannel lower clamping system 3, an anilox roller system 4, a glue supply system 5, a scraper system 6 and a glue thickness control system 7. The flannel upper clamping system 2 and the flannel lower clamping system 3 are installed on the frame 1 relative to each other up and down, for clamping and conveying the flannel, and pressing the glue carried by the flannel lower clamping system 3 into the flannel, the glue supply system 5 is installed on the frame 1 for supplying glue, the anilox roller system 4 is installed on the frame 1, and the anilox roller system 4 is installed on the upper side of the glue supply system 5, the anilox roller system 4 carries out the glue in the glue supply system 5, the flannel lower clamping system 3 and the anilox roller system 4 are fitted together to realize the conveying of glue, the scraper system 6 is installed on the frame 1, and the scraper system 6 slides with the surface of the anilox roller system 4 to control the thickness of the glue.
[0048] The glue thickness control system 7 includes a glue side air pressure device 72 and a glue back side air pressure device 71. The glue side air pressure device 72 and the glue back side air pressure device 71 are arranged relative to each other. The glue side air pressure device 72 is provided with a glue retention protrusion 721 on the side close to the glue back side air pressure device 71. The glue retention protrusion 721 is arranged on the side of the glue side air pressure device 72 away from the anilox roller system 4. The glue side air pressure device 72 is connected with a glue side air pipe, and the glue back side air pressure device 71 is connected with a glue back side air pipe. The glue back side air pressure device 71 blows air to one side of the glue side air pressure device 72 to make the velvet The glue in the cloth is pushed toward the glue-side air pressure device 72. When the flannel with glue passes through, the glue retaining protrusion 721 lifts the flannel, so that a gap is formed between the flannel and the glue-side air pressure device 72. Since the glue is concentrated on the side of the flannel close to the glue-side air pressure device 72, the gap between the flannel and the glue-side air pressure device 72 is filled with glue. When the flannel is separated from the glue in the gap, this part of the glue will cause the surface of the flannel to be enriched with glue, and the glue that cannot be accommodated in the gap is accommodated by the glue-side air pressure device 72, waiting to be reused, saving glue and enriching the glue on the surface.
[0049] The glue side air pressure device 72 is provided with a pressure fluctuation plate 722, a pressure fluctuation control plate 723 and a fluctuation cam 725. The pressure fluctuation plate 722 and the pressure fluctuation control plate 723 can be slidably mounted on the glue side air pressure device 72. The pressure fluctuation plate 722 and the pressure fluctuation control plate 723 are arranged opposite to each other. When the pressure fluctuation plate 722 is fully pushed into the glue side air pressure device 72, the pressure fluctuation plate 722 extends to the inner side edge of the glue side air pressure device 72. In this way, when the fluctuation cam 725 rotates, the pressure fluctuation plate 722 swings up and down. Since the pressure fluctuation plate 722 has extended to the inner side edge of the glue side air pressure device 72, when the pressure fluctuation plate 722 swings up and down, the air pressure in the glue side air pressure device 72 changes periodically, periodically pushing the velvet, thereby realizing the vibration of the velvet. Under the action of vibration and the gravity of the glue itself, the glue is re-concentrated on the surface of the velvet, ensuring the strength of the surface of the velvet, and on the other hand, reducing the amount of glue used.
[0050] When the pressure fluctuation control piece 723 is pushed into the glue side air pressure device 72, the pressure fluctuation piece 722 is retracted from the glue side air pressure device 72. At this time, when the glue side air pressure device 72 and the glue back side air pressure device 71 are ventilated, the pressure fluctuation piece 722 will bend. Since the pressure fluctuation control piece 723 is thin, the air flow passes through. The fluctuation cam 725 is rotatably installed on the glue side air pressure device 72. The pressure fluctuation piece 722 is transmission-connected with the fluctuation cam 725. The pressure fluctuation piece 722 is elastic. When the fluctuation cam 725 drives the pressure fluctuation piece 722 to vibrate, the flannel vibrates, which facilitates the movement of the glue in the flannel. It is worth noting that if the glue side air pressure device If the air suction of the device 72, the air blowing of the glue back side air pressure device 71 and the rotation of the waving cam 725 occur simultaneously, the degree of glue recovery is high. If only the air blowing of the glue back side air pressure device 71 and the rotation of the waving cam 725 occur simultaneously, the degree of glue recovery will be reduced. If only the air pressure device 71 on the glue back side blows, the degree of glue recovery will be even smaller. The user can adjust it as needed. If the glue side air pressure device 72 blows and the air pressure device 71 on the glue back side suctions, the laminating machine can be capable of blowing materials deep into the flannel. The materials that need to be blown deep into the flannel can be flame retardants or anti-leakage insulating sprays, etc., which makes the laminating machine have rich functions.
[0051] Specifically, the upper clamping system 2 of the velvet includes an upper clamping roller 21, two upper clamping sliders 22 and an upper clamping cylinder 23. The two upper clamping sliders 22 slide up and down along the frame 1. The upper clamping cylinder 23 is installed on the frame 1. The upper clamping cylinder 23 is transmission-connected with the upper clamping slider 22. The upper clamping cylinder 23 pushes the upper clamping roller 21 to move toward or away from the lower clamping system 3 of the velvet, thereby realizing the clamping, transportation and glue application of the velvet.
[0052] Specifically, the flannel lower clamping system 3 is a lower clamping roller, which is rotatably mounted on the frame 1 , and is in contact with the anilox roller system 4 , and glue is transported between the lower clamping roller and the anilox roller system 4 .
[0053] Specifically, the anilox roller system 4 includes an anilox roller rotating motor 41 and a material-carrying anilox roller 42. The material-carrying anilox roller 42 is rotatably mounted on the frame 1. The anilox roller rotating motor 41 is mounted on the frame 1. The anilox roller rotating motor 41 is transmission-connected to the material-carrying anilox roller 42, thereby driving the material-carrying anilox roller 42 to rotate.
[0054] Specifically, the glue supply system 5 includes a glue trough 51, a glue lifting rack 52 and a glue lifting roller 53. The glue lifting roller 53 is rotatably mounted on the frame 1, and the glue lifting rack 52 is slidably mounted on the frame 1. The glue lifting roller 53 is provided with a glue lifting gear that engages with the glue lifting rack 52. The glue trough 51 is mounted on the glue lifting rack 52 and rises and falls driven by the glue lifting rack 52.
[0055] Specifically, the scraper system 6 includes a scraper rotating shaft 61, a scraper reference shaft 62, a scraper lifting power shaft 63, a scraper lifting reference block 64, a scraper lifting rack 65 and a scraper device 66. The scraper lifting power shaft 63 is rotatably mounted on the frame 1, the scraper reference shaft 62 is mounted on the frame 1, the scraper rotating shaft 61 is mounted on the scraper lifting rack 65 to realize the lifting and lowering of the scraper device 66, the scraper lifting reference block 64 is mounted on the scraper reference shaft 62 and the scraper lifting power shaft 63, the scraper lifting rack 65 is lifted and slidably mounted on the scraper lifting reference block 64, the scraper lifting power shaft 63 is equipped with a scraper lifting gear meshing with the scraper lifting rack 65, and the scraper device 66 is mounted on the scraper rotating shaft 61 to realize the rotation of the scraper device 66.
[0056] Specifically, the scraper device 66 includes a scraper plate 661, a scraper rotation reference block 662, a scraper rotation block 663 and a scraper control cylinder 664. The scraper rotation reference block 662 is installed on the scraper rotation shaft 61. The scraper rotation block 663 is rotatably installed on the scraper rotation shaft 61. The scraper control cylinder 664 is rotatably installed on the scraper rotation reference block 662. The output end of the scraper control cylinder 664 is rotatably installed on the scraper rotation block 663. The scraper plate 661 is installed on the scraper rotation block 663. The scraper plate 661 slides along the surface of the anilox roller system 4 to control the amount of glue.
[0057] The process of gluing velvet cloth for wiring harnesses of new energy vehicles uses a gluing machine for gluing velvet cloth for wiring harnesses of new energy vehicles, including the following steps:
[0058] S1: Glue is filled into the glue supply system 5;
[0059] S2: The upper clamping system 2, the lower clamping system 3 and the anilox roller system 4 start to rotate, the glue is carried by the anilox roller system 4 to the lower clamping system 3, and the flannel passes between the upper clamping system 2 and the lower clamping system 3;
[0060] S3: The air pressure device 71 on the back of the glue blows air, thereby pushing the glue in the flannel to the surface of the flannel. The glue on the flannel is intercepted by the glue retention protrusion 721 to prevent it from dripping. The fluctuation cam 725 rotates and drives the pressure fluctuation plate 722 to swing up and down, thereby vibrating the flannel and facilitating the glue to concentrate on the surface.
[0061] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the various embodiments of the present invention.
Claims
1. Flannel laminating machine for new energy vehicle wiring harness, characterized by: The invention comprises a frame (1), a velvet upper clamping system (2), a velvet lower clamping system (3), an anilox roller system (4), a glue supply system (5), a scraper system (6) and a glue thickness control system (7), wherein the velvet upper clamping system (2) and the velvet lower clamping system (3) are mounted on the frame (1) in an upper and lower relative manner, the glue supply system (5) is mounted on the frame (1), the anilox roller system (4) is mounted on the frame (1), the anilox roller system (4) is mounted on the upper side of the glue supply system (5), the velvet lower clamping system (3) and the anilox roller system (4) are attached to each other, the scraper system (6) is mounted on the frame (1), and the scraper system (6) and the anilox roller system (4) are in sliding cooperation with each other; The glue thickness control system (7) includes a glue side air pressure device (72) and a glue back side air pressure device (71), the glue side air pressure device (72) and the glue back side air pressure device (71) are arranged relative to each other, the glue side air pressure device (72) is provided with a glue retention protrusion (721) on the side close to the glue back side air pressure device (71), the glue retention protrusion (721) is provided on the side of the glue side air pressure device (72) away from the anilox roller system (4), the glue side air pressure device (72) is connected to the glue side air pipe, the glue back side air pressure device (71) is connected to the glue back side air pipe, the glue side air pressure device (72) is provided with a pressure fluctuation plate (722), a pressure fluctuation control plate (723) and a fluctuation cam (725), the pressure fluctuation The plate (722) and the pressure fluctuation control plate (723) can be slidably mounted on the glue side air pressure device (72), and the pressure fluctuation plate (722) and the pressure fluctuation control plate (723) are arranged relative to each other. When the pressure fluctuation plate (722) is fully pushed into the glue side air pressure device (72), the pressure fluctuation plate (722) extends to the inner side edge of the glue side air pressure device (72). When the pressure fluctuation control plate (723) is pushed into the glue side air pressure device (72), the pressure fluctuation plate (722) is retracted from the glue side air pressure device (72). The fluctuation cam (725) is rotatably mounted on the glue side air pressure device (72), the pressure fluctuation plate (722) is transmission-connected to the fluctuation cam (725), and the pressure fluctuation plate (722) has elasticity.
2. The flannel laminating machine for new energy vehicle wiring harness according to claim 1, characterized in that: The flannel upper clamping system (2) comprises an upper clamping roller (21), two upper clamping sliders (22) and an upper clamping cylinder (23). The two upper clamping sliders (22) are raised and lowered and slid along the frame (1). The upper clamping cylinder (23) is mounted on the frame (1). The upper clamping cylinder (23) is connected to the upper clamping sliders (22) by transmission. The upper clamping cylinder (23) pushes the upper clamping roller (21) to move toward or away from the flannel lower clamping system (3).
3. The flannel laminating machine for new energy vehicle wiring harness according to claim 1, characterized in that: The flannel lower clamping system (3) is a lower clamping roller, which is rotatably mounted on the frame (1), and the lower clamping roller and the anilox roller system (4) are in contact with each other.
4. The flannel laminating machine for new energy vehicle wiring harness according to claim 1, characterized in that: The anilox roller system (4) includes an anilox roller rotating motor (41) and a material-carrying anilox roller (42), wherein the material-carrying anilox roller (42) is rotatably mounted on a frame (1), the anilox roller rotating motor (41) is mounted on the frame (1), and the anilox roller rotating motor (41) is transmission-connected to the material-carrying anilox roller (42).
5. The flannel laminating machine for new energy vehicle wiring harness according to claim 1, characterized in that: The glue supply system (5) comprises a glue tank (51), a glue lifting rack (52) and a glue lifting roller (53), wherein the glue lifting roller (53) is rotatably mounted on the frame (1), the glue lifting rack (52) is slidably mounted on the frame (1), the glue lifting roller (53) is provided with a glue lifting gear meshing with the glue lifting rack (52), and the glue tank (51) is mounted on the glue lifting rack (52).
6. The flannel laminating machine for new energy vehicle wiring harness according to claim 1, characterized in that: The scraper system (6) comprises a scraper rotating shaft (61), a scraper reference shaft (62), a scraper lifting power shaft (63), a scraper lifting reference block (64), a scraper lifting rack (65) and a scraper device (66), wherein the scraper lifting power shaft (63) is rotatably mounted on the frame (1), the scraper reference shaft (62) is mounted on the frame (1), the scraper rotating shaft (61) is mounted on the scraper lifting rack (65), the scraper lifting reference block (64) is mounted on the scraper reference shaft (62) and the scraper lifting power shaft (63), the scraper lifting rack (65) is slidably mounted on the scraper lifting reference block (64), the scraper lifting power shaft (63) is equipped with a scraper lifting gear meshing with the scraper lifting rack (65), and the scraper device (66) is mounted on the scraper rotating shaft (61).
7. The flannel laminating machine for new energy vehicle wiring harness according to claim 6, characterized in that: The scraper device (66) includes a scraper plate (661), a scraper rotation reference block (662), a scraper rotation block (663) and a scraper control cylinder (664), wherein the scraper rotation reference block (662) is mounted on the scraper rotation shaft (61), the scraper rotation block (663) is rotatably mounted on the scraper rotation shaft (61), the scraper control cylinder (664) is rotatably mounted on the scraper rotation reference block (662), the output end of the scraper control cylinder (664) is rotatably mounted on the scraper rotation block (663), the scraper plate (661) is mounted on the scraper rotation block (663), and the scraper plate (661) slides along the surface of the anilox roller system (4).
8. A flannel laminating process for new energy vehicle wiring harnesses, using the flannel laminating machine for new energy vehicle wiring harnesses according to claim 1, characterized in that: The steps include: S1: Glue supply system (5) is filled with glue; S2: The upper clamping system (2) of the velvet, the lower clamping system (3) of the velvet and the anilox roller system (4) are turned on and rotated, the glue is carried by the anilox roller system (4) to the lower clamping system (3) of the velvet, and the velvet passes between the upper clamping system (2) of the velvet and the lower clamping system (3); S3: The air pressure device (71) on the back of the glue blows air, thereby pushing the glue in the flannel to the surface of the flannel. The glue on the flannel is intercepted by the glue retention protrusion (721) to prevent it from dripping. The fluctuation cam (725) rotates and drives the pressure fluctuation plate (722) to swing up and down, thereby vibrating the flannel and facilitating the glue to concentrate on the surface.
Citation Information
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