A quick-adjust tapping device for automotive parts
Through the combination of the limiting mechanism and the intelligent monitoring mechanism, the problem of tap breakage when traditional tapping equipment is stuck is solved, rapid clamping and automatic protection are achieved, and processing accuracy and efficiency are improved.
Patent Information
- Application Number
- CN202510890053.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-30
- Publication Date
- 2025-09-16
- Estimated Expiration
- 2045-06-30
AI Technical Summary
When traditional tapping equipment for automotive parts encounters internal defects in the workpiece material, chip blockage or bottom hole size deviation, the tap is prone to getting stuck, resulting in overload breakage, and the workpiece fixing method is inflexible, affecting processing accuracy and efficiency.
It adopts a limit mechanism and an intelligent monitoring mechanism, and realizes rapid clamping by driving the threaded rod with a servo motor. Combined with the intelligent monitoring mechanism, it automatically protects the tap from broken shaft when the tap is stuck, and adapts to accessories of different specifications through the adjustable clamping block.
It achieves efficient and stable workpiece fixation and automatic shaft breakage protection, improves machining accuracy and equipment operation safety, and reduces tool loss and downtime maintenance costs.
Smart Images

Figure CN120382200B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of automobile manufacturing, in particular to a quick-adjusting tapping device for automobile parts. Background Art
[0002] As the automotive manufacturing industry develops towards intelligence and efficiency, the production precision and processing efficiency of auto parts have become core indicators for measuring a company's competitiveness. Tapping, as a key process in auto parts manufacturing, has a direct impact on the assembly reliability of parts and the performance of the vehicle. As the automotive industry's demand for diversified and customized parts grows, tapping equipment must meet the dual requirements of high-precision processing and rapid switching of production tasks.
[0003] At present, traditional tapping equipment for automotive parts has significant technical bottlenecks in practical applications. On the one hand, during tapping operations, if there are internal defects in the workpiece material, chip blockage, or bottom hole size deviation, the tap is very likely to get stuck. Due to the lack of intelligent torque monitoring and emergency response mechanisms in existing equipment, the power system continues to transmit torque, causing the tap to be subjected to overload stress and frequently break. This not only significantly increases the cost of tool wear, but also seriously affects production continuity due to downtime and maintenance. On the other hand, traditional equipment often uses universal fixtures for workpiece fixation, which is difficult to quickly adapt to accessories of different specifications, and the fixed position is prone to blocking the hole to be processed, requiring repeated adjustment of the clamping position, which not only reduces processing efficiency but may also affect the tapping accuracy due to positioning deviation. In addition, the manual clamping process relies on the operator's experience, and there are problems such as uneven fixing force and long time consumption, which cannot meet the large-scale and high-precision production needs of automotive parts.
[0004] Therefore, it is urgent to develop an automotive parts tapping equipment that integrates intelligent anti-breakage protection and fast and precise clamping. The equipment needs to realize automatic shaft breakage protection when the tap is stuck, and at the same time have flexible and efficient workpiece fixing and rapid adjustment functions to improve the reliability, efficiency and automation level of automotive parts tapping processing.
[0005] After searching, it was found that the prior art publication number is CN116275314A, which discloses a tapping device, including a support seat, a first support plate is installed on the left side surface of the support seat, and a second support plate is installed on the left side surface of the support seat above the first support plate, and a first adjusting mechanism is provided on the upper surface of the support seat, a second adjusting mechanism is provided on the upper end of the first adjusting mechanism, and a mounting mechanism is provided on the upper end of the second adjusting mechanism; the invention can quickly adjust the position of the workpiece in the left and right directions through the first adjusting mechanism, and the second adjusting mechanism can quickly adjust the position of the workpiece in the front and back directions, and the third motor in the mounting mechanism drives the synchronous belt to rotate so that the two clamping plates are close until the workpiece is fixed, and the two clamping plates can fix the workpiece more firmly, clamp and fix it on the side of the workpiece, and will not block the hole that needs to be tapped, and the fixing process is very simple and convenient because it is driven by the third motor.
[0006] Therefore, based on the above search and combined with the existing, in the above device, the second adjustment mechanism supports the rapid positioning of the workpiece forward and backward, and the third motor in the installation mechanism drives the synchronous belt to make the two clamping plates smoothly approach and fix the workpiece. The side clamping method ensures firm fixation without blocking the tapping hole position. However, it is unable to stop the rotation for protection when the tap is overloaded during tapping, which has limitations. For this reason, we propose a quick-adjust tapping device for automotive parts. Summary of the Invention
[0007] The object of the present invention is to provide a quick-adjust tapping device for automobile parts to solve the problems raised in the above background technology.
[0008] To achieve the above object, the present invention provides the following technical solutions:
[0009] A quick-adjust tapping device for automotive parts includes a machine tool, wherein a mounting base is fixedly connected to the interior of the machine tool, a movable slide is slidably connected to the upper end of the mounting base, a limiting mechanism is fixedly installed between the movable slide and the mounting base, and the upper end of the mounting base is capable of clamping and limiting the position of the automotive part. A first servo motor is also fixedly installed on the upper end of the mounting base, a spindle is fixedly connected to the output end of the first servo motor, a trigger mechanism and an intelligent monitoring mechanism are fixedly connected to the end of the spindle away from the first servo motor, and a tap is fixedly connected to the spindle via the intelligent monitoring mechanism.
[0010] The first servo motor drives the trigger mechanism and the intelligent monitoring mechanism to rotate through the main shaft, thereby driving the tap to rotate. The tap will tap the tooling hole of the automotive accessory. When the intelligent monitoring mechanism detects that the tap is stuck, it will immediately trigger the trigger mechanism to relieve the force on the tap to prevent the tap from breaking.
[0011] As a further feature of this solution, the limiting mechanism includes a second servo motor, which is fixedly connected to the upper end of the movable skateboard; the output end of the second servo motor is fixedly connected to a threaded rod, the outer wall of the threaded rod is connected to the internal thread of the movable skateboard, the upper end of the mounting base is fixedly connected to a fixing frame, the upper end of the fixing frame is slidably connected to two abutment blocks with a reset function, the opposite ends of the two abutment blocks are fixedly connected to a threaded tube, the outer wall of each threaded tube is threadedly connected to a matching fixing block, and the fixed clamping of automotive accessories of different sizes can be adjusted by replacing matching fixing blocks of different sizes.
[0012] As a further feature of this solution, the opposite ends of the two abutment blocks are fixedly connected to connecting rods, the upper end of the movable slide is fixedly connected to two first connecting plates, and each of the first connecting plates is fixedly connected to an abutment inclined plate at one end away from the movable slide.
[0013] As a further feature of this solution, the trigger mechanism includes a second connecting plate, which is fixedly connected to the main shaft, and the end of the second connecting plate away from the main shaft is fixedly connected to the first elastic telescopic rod, and the end of the first elastic telescopic rod away from the third elastic telescopic rod is fixedly connected to the second connecting circular plate, and a plurality of mating holes are opened inside the second connecting circular plate.
[0014] As a further step of this solution, the second connecting plate is fixedly connected to a plurality of pushing rods at one end close to the second connecting circular plate, and the second connecting circular plate is fixedly connected to a sliding rectangular rod at one end away from the first elastic telescopic rod. A matching circular block with a reset function is slidably connected to the outer wall of the sliding rectangular rod, and a plurality of plug-in blocks are fixedly connected to the end of the matching circular block away from the second connecting circular plate, and the end of the matching circular block away from the plug-in block is fixedly connected to the fixed circular plate through a plurality of connecting rectangular plates.
[0015] As a further feature of this solution, the interior of each connecting rectangular plate is slidably connected to a mobile box with a reset function, the interiors of all the mobile boxes are slidably connected to a second triangular block with a reset function, the outer walls of all the mobile boxes are also fixedly connected to the first triangular blocks, and abutment tubes are provided between all the first triangular blocks, and the inner walls of the abutment tubes abut against the outer walls of all the first triangular blocks.
[0016] As a further feature of this solution, the intelligent monitoring mechanism includes a third connecting circular plate, which has multiple openings inside. The outer wall of each of the plug blocks is inserted into the corresponding opening, and an intelligent sensor is installed inside each of the openings. When the plug block is not inserted into the opening, an alarm will be issued to prompt the staff to check and correct it immediately. The outer wall of the third connecting circular plate is fixedly connected to a connecting shaft.
[0017] As a further feature of this solution, one end of the connecting shaft away from the third connecting circular plate is fixedly connected to a rotating wheel, and a connecting ring is provided on the outer side of the rotating wheel.
[0018] As a further feature of this solution, the outer wall of the connecting ring is fixedly connected to a plurality of second elastic telescopic rods, the inner wall of each of the second elastic telescopic rods is fixedly connected to the outer wall of the rotating wheel via a second pull rope, the outer wall of the connecting shaft is slidably connected to a moving block, and each of the second elastic telescopic rods is rotatably connected to the moving block via a plurality of connecting arms.
[0019] As a further feature of this solution, the tap is fixedly connected to the connecting ring. Beneficial effects
[0020] Compared with the prior art, the present invention has the following beneficial effects:
[0021] 1. When in use, place the auto part on the fixed frame, start the second servo motor to drive the threaded rod to rotate, and drive the movable slide to move. During this process, the abutment wheel slides along the abutment inclined plate, causing the two abutment blocks to move closer to each other, thus achieving a stable clamping of the auto part. Through automatic positioning and clamping, there is no need for manual repeated adjustment, which significantly improves the clamping efficiency. The part is fixed in a symmetrical contraction manner, and the force is evenly distributed, which can effectively avoid the processing deviation of the part due to unstable clamping.
[0022] 2. The first servo motor sequentially drives the coordinated rotation of each component, ultimately driving the tap to process the automotive part. If the tap becomes blocked by chips or excessive resistance, an intelligent protection mechanism is triggered: the rotating wheel pulls the second pull cord, causing the second elastic telescopic rod to retract. This in turn pushes the moving block, which in turn drives the abutment tube, severing the transmission connection and quickly stopping the tap. This ensures stable and efficient tapping transmission and can quickly respond to abnormal operating conditions. By automatically disconnecting the transmission path, the tap is prevented from breaking due to overload, effectively protecting tool life, reducing downtime and maintenance costs, and improving equipment safety and processing continuity. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 This is the main view of a quick-adjust tapping device for automotive parts.
[0024] Figure 2 This is a schematic diagram of the internal structure of a quick-adjust tapping equipment machine tool for automotive parts.
[0025] Figure 3 This is a top view of the mounting base of a quick-adjust tapping device for automotive accessories.
[0026] Figure 4 The figure is a structural diagram of a limiting mechanism for a quick-adjust tapping device for automotive parts.
[0027] Figure 5 This is a schematic diagram of the position structure of the first servo motor of a quick-adjust tapping device for automotive parts.
[0028] Figure 6 This is a schematic diagram of the internal structure of the third elastic telescopic rod of a quick-adjust tapping device for automotive parts.
[0029] Figure 7 The figure is a schematic diagram of the structure of an intelligent monitoring mechanism for a quick-adjust tapping device for automotive parts.
[0030] Figure 8 for Figure 7 A magnified view of the contact ball position.
[0031] Figure 9 This is a schematic diagram of the position structure of the mating circle blocks of a quick-adjust tapping device for automotive parts.
[0032] Figure 10 The figure is a schematic diagram of the trigger mechanism structure of a quick-adjust tapping device for automotive parts.
[0033] Figure 11 This is a schematic diagram of the internal structure of the first connecting circular plate of a quick-adjust tapping device for automotive parts.
[0034] In the figure: 1. Machine tool; 2. Machine cover; 3. Observation port; 4. Display panel; 5. Mounting base; 6. Spindle; 7. First servo motor; 8. Moving slide; 9. Sliding rod; 10. Second servo motor; 11. Abutting wheel; 12. Connecting rod; 13. Fourth spring; 14. Abutting block; 15. Abutting inclined plate; 16. First connecting plate; 17. Third elastic telescopic rod; 18. First connecting circular plate; 19. Connecting ring; 20. First rubber bellows; 21. Abutting circular rod;
[0035] 22. First elastic telescopic rod; 23. Push rod; 24. Matching hole; 25. Second connecting circular plate; 26. Second rubber corrugated sleeve; 27. Connecting ring; 28. Sliding rectangular rod; 29. Fifth spring; 30. Matching circular block; 31. Fixed circular plate; 32. Insertion block; 33. Through-hole; 34. Third connecting circular plate; 35. Connecting shaft; 36. First pull rope; 37. Connecting rectangular plate; 38. Moving box; 39. Abutment tube; 40. Abutment ball; 41. Threaded rod;
[0036] 42. Moving block; 43. First triangular block; 44. Second triangular block; 45. Connecting arm; 46. Second pull rope; 47. Connecting ring; 48. Rotating wheel; 49. Second elastic telescopic rod; 50. Fixed frame; 51. Second connecting plate; 52. Tap; 53. Matching fixed block; 101. Limiting mechanism; 201. Intelligent monitoring mechanism; 301. Trigger mechanism. DETAILED DESCRIPTION
[0037] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0038] Example 1: Please refer to Figure 1 、 Figure 2 、 Figure 3 As shown, a quick-adjust tapping device for automobile parts includes a machine tool 1. A mounting base 5 is fixedly connected to the interior of the machine tool 1. A movable slide 8 is slidably connected to the upper end of the mounting base 5. Specifically, two slide bars 9 are fixedly connected to the upper end of the mounting base 5. The movable slide 8 is slidably connected to the outer walls of the two slide bars 9. A limiting mechanism 101 is fixedly installed between the movable slide 8 and the mounting base 5 for clamping and limiting the automobile parts. A first servo motor 7 is also fixedly installed on the upper end of the mounting base 5. The output end of the first servo motor 7 is fixedly connected to a spindle 6. The end of the spindle 6 away from the first servo motor 7 is fixedly connected to a trigger mechanism 301 and an intelligent monitoring mechanism 201. The spindle 6 is fixedly connected to a tap 52 through the intelligent monitoring mechanism 201.
[0039] The first servo motor 7 drives the trigger mechanism 301 and the intelligent monitoring mechanism 201 to rotate through the main shaft 6, thereby driving the tap 52 to rotate. The tap 52 will tap the tooling hole of the automotive accessory. When the intelligent monitoring mechanism 201 detects that the tap 52 is stuck, it will immediately trigger the trigger mechanism 301 to relieve the force of the tap 52 to prevent the tap 52 from breaking. The outer wall of the machine tool 1 is rotatably connected to the machine cover 2. The outer wall of the machine cover 2 is provided with an observation port 3. The observation port 3 can facilitate the staff to observe the interior of the machine tool 1. The interior of the observation port 3 is fixedly connected to tempered glass, and the outer wall of the machine tool 1 is fixedly installed with a display panel 4.
[0040] Example 2: Please refer to Figure 3 、 Figure 4As shown, the limiting mechanism 101 includes a second servo motor 10, which is fixedly connected to the upper end of the mobile slide 8. The output end of the second servo motor 10 is fixedly connected to a threaded rod 41. The outer wall of the threaded rod 41 is threadedly connected to the inner surface of the mobile slide 8. The upper end of the mounting base 5 is fixedly connected to a fixing frame 50. The upper end of the fixing frame 50 is slidably connected to two abutment blocks 14 with a reset function. The opposite ends of the two abutment blocks 14 are fixedly connected to threaded tubes. The outer wall of each threaded tube is threadedly connected to a matching fixing block 53. By replacing the matching fixing blocks 53 of different sizes, it is possible to adjust the fixing of automobile accessories of different sizes. Clamping, the two abutment blocks 14 are symmetrically distributed on the upper end of the fixed frame 50, each abutment block 14 is fixedly connected to the fixed frame 50 through a fourth spring 13, the opposite ends of the two abutment blocks 14 are fixedly connected to the connecting rod 12, each fourth spring 13 is sleeved on the outer wall of the corresponding connecting rod 12, and the end of the fourth spring 13 away from the abutment block 14 is rotatably connected to the abutment wheel 11 through a rotating shaft, and the upper end of the mobile slide 8 is fixedly connected to two first connecting plates 16, and the two first connecting plates 16 are symmetrically distributed on the upper end of the mobile slide 8, and the end of each first connecting plate 16 away from the mobile slide 8 is fixedly connected to the abutment inclined plate 15;
[0041] See also Figure 5-Figure 9 As shown, the intelligent monitoring mechanism 201 includes a second connecting plate 51, the second connecting plate 51 is fixedly connected to the main shaft 6 through the third elastic telescopic rod 17, the end of the second connecting plate 51 away from the main shaft 6 is fixedly connected to the first elastic telescopic rod 22, the elastic coefficient of the first elastic telescopic rod 22 is greater than the elastic coefficient of the third elastic telescopic rod 17, the end of the first elastic telescopic rod 22 away from the third elastic telescopic rod 17 is fixedly connected to the second connecting circular plate 25, a plurality of matching holes 24 are opened inside the second connecting circular plate 25, and the plurality of matching holes 24 are distributed circumferentially on the outer wall of the second connecting circular plate 25, and a plurality of push rods 23 are fixedly connected to the end of the second connecting plate 51 close to the second connecting circular plate 25, and each push rod 23 is in a corresponding matching hole 24. On the same horizontal plane, the end of the second connecting circular plate 25 away from the first elastic telescopic rod 22 is fixedly connected to a sliding rectangular rod 28, and the outer wall of the sliding rectangular rod 28 is slidably connected to a matching circular block 30 with a reset function. The matching circular block 30 and the second connecting circular plate 25 are fixedly connected by a fifth spring 29, and the fifth spring 29 is sleeved on the outer wall of the sliding rectangular rod 28. At this time, the fifth spring 29 is in a stretched and force-accumulating state. The end of the matching circular block 30 away from the second connecting circular plate 25 is fixedly connected to a plurality of plug blocks 32, and the plurality of plug blocks 32 are distributed circumferentially on the outer wall of the matching circular block 30. The end of the matching circular block 30 close to the second connecting circular plate 25 is movably mounted with a plurality of abutment balls 40, and the plurality of abutment balls 40 are also distributed circumferentially on the outer wall of the matching circular block 30.
[0042] The end of the mating circular block 30 away from the plug block 32 is fixedly connected to the fixed circular plate 31 through a plurality of connecting rectangular plates 37. When the mating circular block 30 abuts the outer wall of the fixed circular plate 31, the abutting ball 40 can reduce the friction between the mating circular block 30 and the fixed circular plate 31. The plurality of connecting rectangular plates 37 are also distributed in a circular pattern between the mating circular block 30 and the fixed circular plate 31. The interior of each connecting rectangular plate 37 is slidably connected to a moving box 38 with a reset function. The moving box 38 and the inner wall of the connecting rectangular plate 37 are fixed by a first spring. Fixed connection, all the moving boxes 38 are slidably connected to the second triangular block 44 with a reset function, the interior of the moving box 38 is provided with a sliding cavity, the second triangular block 44 is slidably connected to the interior of the sliding cavity by a second spring, and the outer walls of all the moving boxes 38 are also fixedly connected to the first triangular block 43. Specifically, the second triangular block 44 and the first triangular block 43 are arranged opposite to each other on the moving box 38, and an abutment tube 39 is provided between all the first triangular blocks 43, and the inner wall of the abutment tube 39 abuts against the outer walls of all the first triangular blocks 43;
[0043] See also Figures 6-10 As shown, the intelligent monitoring mechanism 201 includes a third connecting circular plate 34, and a plurality of through-holes 33 are opened inside the third connecting circular plate 34. The plurality of through-holes 33 are distributed in a circumference on the outer wall of the third connecting circular plate 34. The outer wall of each plug 32 is inserted into the corresponding through-hole 33. An intelligent alarm sensor is installed inside each through-hole 33 (the intelligent alarm is a pressure sensor for sensing whether there is a plug 32 in the through-hole 33). When the plug 32 is not inserted into the through-hole 33, an alarm will be issued to prompt the staff to check and correct it immediately. The outer wall of the third connecting circular plate 34 is fixedly connected to the connecting shaft 35. The connecting shaft 35 is fixed to the outer wall of the third connecting circular plate 34. A rotating wheel 48 is fixedly connected to one end away from the third connecting circular plate 34. A connecting ring 47 is provided on the outer side of the rotating wheel 48. A plurality of second elastic telescopic rods 49 are fixedly connected to the outer wall of the connecting ring 47. The plurality of second elastic telescopic rods 49 are distributed circumferentially on the outer wall of the connecting ring 47. The inner wall of each second elastic telescopic rod 49 is fixedly connected to the outer wall of the rotating wheel 48 via a second pull rope 46. A moving block 42 is slidably connected to the outer wall of the connecting shaft 35. Each second elastic telescopic rod 49 is rotatably connected to the moving block 42 via a plurality of connecting arms 45. A tap 52 is fixedly connected to the connecting ring 47.
[0044] See also Figure 6 、 Figure 7 、 Figure 9 、 Figure 11As shown, a first connecting circular plate 18 is fixedly connected between the third elastic telescopic rod 17 and the main shaft 6, and a connecting circular plate 18 is rotatably connected to the outer wall of the first connecting circular plate 18. The connecting circular ring 19 is connected to the first connecting circular plate 18. Specifically, a cavity is opened inside the connecting circular ring 19, and a plurality of air holes are opened on the inner wall of the connecting circular ring 19, each of which is connected to the cavity. (For details, please refer to Figure 11 ), the outer wall of the first connecting circular plate 18 is connected to the first rubber corrugated sleeve 20, and the inside of the first rubber corrugated sleeve 20 is fixedly connected to the third spring. The first rubber corrugated sleeve 20 is made of rubber. The first rubber corrugated sleeve 20 is located inside the third elastic telescopic rod 17, and the left end of the inner wall of the third elastic telescopic rod 17 is fixedly connected to the abutting circular rod 21. The end of the fixed circular plate 31 close to the first elastic telescopic rod 22 is fixedly connected to a plurality of second rubber corrugated sleeves 26. The plurality of second rubber corrugated sleeves 26 are distributed circumferentially on the outer wall of the fixed circular plate 31. All the second rubber corrugated sleeves 26 are connected by rubber tubes, one of the second rubber corrugated sleeves 26 is connected to the connecting ring 19 by a silicone tube, and a connecting ring 27 is fixedly connected between all the second rubber corrugated sleeves 26. The connecting ring 27 and the abutting tube 39 are fixedly connected by a plurality of first pull ropes 36, and the plurality of first pull ropes 36 are distributed circumferentially between the connecting ring 27 and the abutting tube 39;
[0045] Specifically, the first servo motor 7 is started to drive the third elastic telescopic rod 17 to rotate through the main shaft 6 and the first connecting circular plate 18, the third elastic telescopic rod 17 drives the second connecting plate 51 and the first elastic telescopic rod 22 to rotate, the first elastic telescopic rod 22 drives the matching hole 24 and the sliding rectangular rod 28 to rotate, the sliding rectangular rod 28 drives the matching circular block 30 to rotate, the matching circular block 30 drives the third connecting circular plate 34 to rotate through the insert block 32 and the through-hole 33, the third connecting circular plate 34 drives the connecting shaft 35 and the rotating wheel 48 to rotate, the rotating wheel 48 drives the second elastic telescopic rod 49 to rotate through multiple second pull ropes 46, the second elastic telescopic rod 49 drives the connecting ring 47 and the tap 52 to rotate, when the second triangular block 44 moves to tap the inner wall of the tooling hole of the automotive accessory, because the tap 52 has been used for too long, it will be worn and not sharp. Tapping at the same speed will cause the third elastic telescopic rod 17 to contract. When the abutting rod 21 abuts against the outer wall of the first rubber bellows 20, the first rubber bellows 20 contracts, and the gas inside the first rubber bellows 20 enters the inside of the connecting ring 19 through the first connecting circular plate 18, and then enters the inside of all the second rubber bellows 26 through the connecting ring 19. The second rubber bellows 26 drives the connecting ring 27 to move, and the connecting ring 27 pulls all the first pull ropes 36, and the first pull ropes 36 pull the abutting tube 39. When the abutting tube 39 is separated from the abutment of the outer walls of all the first triangular blocks 43, the moving box 38 resets and drives the second triangular block 44 to break away from the abutment with the outer wall of the matching circular block 30. At this time, the moving box 38 drives the second triangular block 44 to move a very short distance. At this time, the matching circular block 30 drives all the plug-in blocks 32 to break away from the inside of the through-opening 33, and the rotation of the second triangular block 44 can be stopped immediately to avoid the second triangular block 44 from breaking.
[0046] At this time, the main shaft 6 and the first servo motor 7 continue to be driven to move, and the third elastic telescopic rod 17 continues to be squeezed. After the third elastic telescopic rod 17 is fully retracted, the first elastic telescopic rod 22 is retracted, and all the push rods 23 will pass through the inside of the matching hole 24 to abut the outer wall of the matching round block 30. At this time, when the matching round block 30 moves, it will abut against the outer wall of the second triangular block 44. The second triangular block 44 is abutted and slides toward the inside of the moving box 38 and shrinks. When the matching round block 30 is disengaged from the outer wall of the second triangular block 44, the main shaft 6 and the first servo motor 7 are driven to reset, and the fifth spring 29 drives the matching round block 30 to reset and all the second triangular blocks 44 outer wall abuts, all the plug blocks 32 will be re-engaged with the corresponding through-openings 33. If the engagement fails, it is only necessary to drive the through-opening 33 to adjust the angle. Then the third elastic telescopic rod 17 loses compression, the abutting round rod 21 is separated from the abutment with the outer wall of the first rubber corrugated sleeve 20, the first rubber corrugated sleeve 20 will suck all the second rubber corrugated sleeves 26, and the second rubber corrugated sleeve 26 will release the tension on the first pull rope 36. When all the rotating wheels 48 are reset, the abutting tube 39 will be reset through the connecting arm 45 and the moving block 42 to re-drive the abutting tube 39 to reset. The tap 52 rotates in the opposite direction, and the tap 52 can be taken out and replaced.
[0047] The working principle of the present invention is as follows: when in use, the automobile accessory is placed on the upper end of the fixing frame 50, the second servo motor 10 is started, the second servo motor 10 drives the threaded rod 41 to rotate, and the threaded rod 41 drives the movable slide 8 to move. When the abutment wheel 11 moves along the outer wall of the abutment inclined plate 15 toward the outer wall of the first connecting plate 16, the two abutment wheels 11 will drive the two abutment blocks 14 to move closer and contract through the connecting rod 12, and the abutment blocks 14 fix the automobile accessory. At this time, the movable slide 8 can be driven to move back and forth, and the first servo motor 7 is started to drive the third abutment block 14 through the main shaft 6 and the first connecting circular plate 18. The elastic telescopic rod 17 rotates, and the third elastic telescopic rod 17 drives the second connecting plate 51 and the first elastic telescopic rod 22 to rotate. The first elastic telescopic rod 22 drives the matching hole 24 and the sliding rectangular rod 28 to rotate. The sliding rectangular rod 28 drives the matching circular block 30 to rotate. The matching circular block 30 drives the third connecting circular plate 34 to rotate through the insert block 32 and the through hole 33. The third connecting circular plate 34 drives the connecting shaft 35 and the rotating wheel 48 to rotate. The rotating wheel 48 drives the second elastic telescopic rod 49 to rotate through the multiple second pull ropes 46. The second elastic telescopic rod 49 drives the connecting ring 47 and the tap 52 to rotate.
[0048] When the tap 52 rotates, if there is a blockage or too much resistance between the inside of the mounting hole of the auto part and the outer wall of the tap 52, the tap 52 cannot rotate. The rotating wheel 48 pulls all the second pull ropes 46, and the second pull ropes 46 pull and retract all the second elastic telescopic rods 49. When the second elastic telescopic rods 49 retract, they also push the moving block 42 through the connecting arm 45. The moving block 42 moves on the outer wall of the connecting shaft 35, and the moving block 42 drives the abutting tube 39 to move.
[0049] When the abutting tube 39 is released from the outer wall of all the first triangular blocks 43, the movable box 38 is reset and drives the second triangular block 44 to be released from the outer wall of the mating circular block 30. At this time, the mating circular block 30 drives all the inserting blocks 32 to be released from the inside of the through-hole 33, and the rotation of the second triangular block 44 can be stopped immediately to prevent the tap 52 from breaking.
[0050] At this time, the main shaft 6 and the first servo motor 7 are driven to reset. When the first elastic telescopic rod 22 is fully retracted, the push rod 23 will push the matching round block 30, and the matching round block 30 will abut against the outer walls of all the second triangular blocks 44. When the abutment is disengaged, the outer walls of all the plug blocks 32 will be engaged with the inner walls of all the through-openings 33. According to the above working principle, the second triangular block 44 can be driven to rotate in the opposite direction to be taken out and replaced.
[0051] The above are only preferred specific embodiments of the present invention, but the scope of protection of the present invention is not limited thereto. Any technician familiar with the technical field, within the technical scope disclosed by the present invention, who makes equivalent replacements or changes based on the technical solutions and inventive concepts of the present invention, should be covered by the scope of protection of the present invention.
Claims
1. A quick-adjust tapping device for automobile parts, comprising a machine tool (1), characterized in that: The interior of the machine tool (1) is fixedly connected to a mounting base (5), the upper end of the mounting base (5) is slidably connected to a movable slide (8), a limiting mechanism (101) capable of clamping and limiting automobile parts is fixedly installed between the movable slide (8) and the mounting base (5), a first servo motor (7) is also fixedly installed on the upper end of the mounting base (5), the output end of the first servo motor (7) is fixedly connected to a spindle (6), an end of the spindle (6) away from the first servo motor (7) is fixedly connected to a trigger mechanism (301) and an intelligent monitoring mechanism (201), and the spindle (6) is fixedly connected to a tap (52) via the intelligent monitoring mechanism (201); The first servo motor (7) drives the trigger mechanism (301) and the intelligent monitoring mechanism (201) to rotate via the main shaft (6), thereby driving the tap (52) to rotate. The tap (52) taps the tooling hole of the automotive part. When the intelligent monitoring mechanism (201) detects that the tap (52) is stuck, it immediately triggers the trigger mechanism (301) to release the force on the tap (52) to prevent the tap (52) from breaking. The trigger mechanism (301) comprises a second connecting plate (51), the second connecting plate (51) being fixedly connected to the main shaft (6), the end of the second connecting plate (51) away from the main shaft (6) being fixedly connected to the first elastic telescopic rod (22), the end of the first elastic telescopic rod (22) away from the third elastic telescopic rod (17) being fixedly connected to the second connecting circular plate (25), and the interior of the second connecting circular plate (25) being provided with a plurality of matching holes (24); The second connecting plate (51) is fixedly connected to a plurality of push rods (23) at one end close to the second connecting circular plate (25), and is fixedly connected to a sliding rectangular rod (28) at one end of the second connecting circular plate (25) away from the first elastic telescopic rod (22). A matching circular block (30) with a reset function is slidably connected to the outer wall of the sliding rectangular rod (28), and the matching circular block (30) is fixedly connected to a plurality of plug blocks (32) at one end away from the second connecting circular plate (25). The matching circular block (30) is fixedly connected to a fixed circular plate (31) at one end away from the plug blocks (32) via a plurality of connecting rectangular plates (37). The interior of each connecting rectangular plate (37) is slidably connected to a moving box (38) with a reset function, the interiors of all the moving boxes (38) are slidably connected to a second triangular block (44) with a reset function, the outer walls of all the moving boxes (38) are also fixedly connected to a first triangular block (43), and abutment tubes (39) are provided between all the first triangular blocks (43), and the inner wall of the abutment tube (39) abuts against the outer walls of all the first triangular blocks (43); The intelligent monitoring mechanism (201) includes a third connecting circular plate (34), a plurality of through-holes (33) are provided inside the third connecting circular plate (34), the outer wall of each of the insert blocks (32) is inserted into the corresponding through-hole (33), and an intelligent sensor is installed inside each of the through-holes (33). When the insert block (32) is not inserted into the through-hole (33), an alarm is issued to prompt the staff to check and correct immediately. The outer wall of the third connecting circular plate (34) is fixedly connected to a connecting shaft (35); One end of the connecting shaft (35) away from the third connecting circular plate (34) is fixedly connected to a rotating wheel (48), and a connecting ring (47) is provided on the outer side of the rotating wheel (48); The outer wall of the connecting ring (47) is fixedly connected to a plurality of second elastic telescopic rods (49), the inner wall of each second elastic telescopic rod (49) is fixedly connected to the outer wall of the rotating wheel (48) via a second pull rope (46), the outer wall of the connecting shaft (35) is slidably connected to a moving block (42), and each second elastic telescopic rod (49) is rotatably connected to the moving block (42) via a plurality of connecting arms (45).
2. The quick-adjust tapping equipment for automotive parts according to claim 1, characterized in that: The limiting mechanism (101) includes a second servo motor (10), which is fixedly connected to the upper end of the movable slide (8). The output end of the second servo motor (10) is fixedly connected to a threaded rod (41), and the outer wall of the threaded rod (41) is threadedly connected to the inner surface of the movable slide (8). The upper end of the mounting base (5) is fixedly connected to a fixing frame (50), and the upper end of the fixing frame (50) is slidably connected to two abutting blocks (14) with a reset function. The opposite ends of the two abutting blocks (14) are fixedly connected to a threaded tube, and the outer wall of each threaded tube is threadedly connected to a matching fixing block (53). By replacing the matching fixing blocks (53) of different sizes, the fixing and clamping of automobile accessories of different sizes can be adjusted.
3. The quick-adjust tapping equipment for automotive parts according to claim 2, characterized in that: The two opposite ends of the abutment blocks (14) are fixedly connected to a connecting rod (12), the upper end of the movable slide (8) is fixedly connected to two first connecting plates (16), and the end of each of the first connecting plates (16) away from the movable slide (8) is fixedly connected to an abutment inclined plate (15).
4. The quick-adjust tapping device for automotive parts according to claim 1, characterized in that: The tap (52) is fixedly connected to the connecting ring (47).
Citation Information
Patent Citations
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