A chip component packaging machine

By designing a sheet component packaging machine with a vibration feeder and an identification device, the problem that the sheet component packaging machine cannot automatically distinguish the front and back sides is solved, and automatic front and back distinction and efficient feeding are achieved.

CN120383047BActive Publication Date: 2025-09-23ZHEJIANG RONNIE PRECISION MACHINE
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Patent Information

Application Number
CN202510889846.3
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-06-30
Publication Date
2025-09-23
Estimated Expiration
2045-06-30

AI Technical Summary

Technical Problem

Existing sheet component packaging machines cannot automatically distinguish between the front and back sides, resulting in low manual identification efficiency and prone to errors.

Method used

A sheet component packaging machine was designed, which included a vibrating feeder, a diversion track, an identification device and a rejection device. The vibrating feeder was used to arrange the materials in a uniform direction, an area camera was used to identify the front and back sides, and the rejection device was used to reject the materials that did not meet the requirements.

Benefits of technology

It realizes the automatic distinction between the front and back sides of sheet components, improves feeding efficiency and packaging accuracy, and reduces manual errors.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a sheet component packaging machine, which relates to the technical field of packaging machines and comprises a discharging part, a sorting part and a packaging part. The discharging part comprises a vibrating feeder, in which materials are put, and a discharging end of the vibrating feeder is fixedly connected to a feeding track, and the feeding track comprises a diversion track section and a discharging track section, and the diversion track section comprises at least two diversion tracks. The vibrating feeder generates high-frequency micro-amplitude vibrations to make messy fastener materials climb along the track, and the vibrating feeder is connected to a special track. The track can make the materials uniformly arranged in sequence without stacking, and the camera recognition and the picking device are used to cooperate to keep the materials with the same side facing up. The diversion track can ensure the feeding efficiency, and the feeding efficiency is improved by the double-material discharging method, so that the packaging effect is good and the efficiency is high.
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Description

Technical Field

[0001] The present invention relates to the technical field of packaging machines, and in particular to a sheet component packaging machine. Background Art

[0002] SMT surface assembly technology is currently the most popular technology and process in the electronics assembly industry. It requires a large number of chip components, which are assembled on the surface of printed circuit boards or other substrates. However, chip components have front and back side requirements during assembly. The front and back sides of chip components have a small area difference during processing, which is needed as a judgment criterion for distinguishing the front and back of chip components. During the current packaging of chip components, the feeding and front and back distinction are mainly identified by the naked eye. Due to the small size of chip components, the human eye has an extremely low resolution and is prone to errors. However, there is no packaging machine on the market that can automatically arrange the front and back sides of chip components during the packaging stage, which is very inconvenient. Summary of the Invention

[0003] Purpose of the invention: The technical problem to be solved by the present invention is to provide a chip component packaging machine, which solves the problem that there is no packaging machine that can automatically distinguish the front and back sides of chip components.

[0004] Technical Solution

[0005] In order to solve the above problems, the technical solution provided by the present invention is:

[0006] A chip component packaging machine includes a discharge section, a sorting section, and a packaging section. The discharge section includes a vibrating feeder. Materials are fed into the vibrating feeder. A feeding track is fixedly connected to the discharge end of the vibrating feeder. The feeding track includes a diverter track section and a discharge track section. The diverter track section includes at least two diverter tracks. The discharge track section converges several diverter tracks into one track. The multiple diverter tracks are sequentially raised from the inside to the outside. The vibrating feeder is provided with a diverter structure. The diverter structure is located between adjacent diverter tracks. The diverter structure gradually rises toward the feeding direction.

[0007] The sorting part includes a flow track, an identification device and a rejection device. The identification device includes an area camera and a controller. The area camera is compared with the flow track. The flow track is fixed and connected to the discharge end of the feeding track. The controller is used to receive the material image taken by the area camera and process the image to determine the front and back of the material.

[0008] Furthermore, the diversion structure is a baffle.

[0009] Furthermore, the diversion structure is a side wall of the adjacent diversion track.

[0010] Furthermore, there are more than three diversion tracks, and the two diversion tracks located on the inner side merge into one track, and the merged track merges with the diversion track adjacent to the two merged diversion tracks to form a new track.

[0011] Furthermore, the rejecting device includes a swinging component and a material-taking component, the swinging component is used to drive the material-taking component to move, and either the swinging component or the material-taking component has a lifting function.

[0012] Furthermore, a suction cup is provided on the material taking component, an air pipe and an air valve are provided on the suction cup, and the air pipe is connected to the suction cup through the air valve.

[0013] Furthermore, the end of the flow track is a staggered structure, and the staggered structure includes a staggered block abutting the end of the flow track. The staggered block and the flow track are provided with a plurality of accommodating grooves corresponding to each of the accommodating grooves, and each of the accommodating grooves has a space for accommodating one material.

[0014] Furthermore, the packaging part includes a carrier part and a discharge part, the carrier part includes a carrier track, and reels are respectively provided on both sides of the carrier track. The reel on one side is an empty carrier reel, and the reel on the other side is a carrier reel containing material.

[0015] Furthermore, the discharge part is used to move the material at the end of the flow track or the material on the dislocation block to the carrier track.

[0016] Furthermore, a recovery tray is fixedly provided on the outside of the vibrating feeder.

[0017] Beneficial effects

[0018] Compared with the prior art, the technical solution provided by the present invention has the following beneficial effects:

[0019] The technical solution provided by the present invention generates high-frequency micro-vibration through a vibrating feeder, so that the messy fastener materials climb along the track. The vibrating feeder is connected to a special track, which can arrange the materials in a unified direction and prevent them from stacking. The camera recognition and the rejection device are used to ensure that the materials are kept with the same side facing up. The diversion track can ensure the feeding efficiency, and the feeding efficiency is improved by the double material discharging method. In addition, there is a staggered block to ensure that the adjacent materials will not be moved during transportation. The carrier belt and the reel can maintain a suitable tension state, and the packaging effect is good and the efficiency is high. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 This is a schematic structural diagram of Example 1 of the present invention;

[0021] Figure 2 A top view of the feeding portion of Example 1 of the present invention;

[0022] Figure 3 Schematic diagram of the feeding track of Example 1 of the present invention;

[0023] Figure 4 Schematic diagram of the diversion structure of Example 1 of the present invention;

[0024] Figure 5 Schematic diagram of the dislocation block according to Example 1 of the present invention;

[0025] Figure 6 This is a schematic diagram of a rejection device according to embodiment 1 of the present invention;

[0026] Figure 7 for Figure 1 A magnified schematic diagram of point A in the middle;

[0027] Figure 8 This is a schematic diagram of discharging of Example 1 of the present invention;

[0028] Figure 9 for Figure 8 Schematic diagram of the BB in the middle. DETAILED DESCRIPTION

[0029] In order to make the technical solution of the present invention clearer, the present invention is further described in detail below with reference to the accompanying drawings and specific embodiments.

[0030] Example 1

[0031] Combined with attachment Figure 1-9 A sheet component packaging machine includes a discharging part, a sorting part and a packaging part. The discharging part, the sorting part and the packaging part are all installed on a workbench. The discharging part is connected to the sorting part, and the sorting part is connected to the packaging part. The discharging part is used to discharge the materials in a uniform direction and front and back. The sorting part takes out the materials that do not meet the discharging requirements, and the packaging part moves the materials to a carrier.

[0032] The discharging part includes a vibrating feeder 1, which is an annular shell with a spiral path on the inner surface. When the material is put into the vibrating feeder 1, the vibrating feeder 1 is turned on to vibrate, so that the material moves from bottom to top along the spiral path of the vibrating feeder 1, thereby realizing continuous feeding.

[0033] A feeding track 11 is fixedly provided at the discharge end of the vibrating feeder 1. The feeding track 11 is arc-shaped and arranged around the vibrating feeder 1. The feeding track 11 is divided into a diversion track section and a discharge track section. The diversion track section is at least two side-by-side diversion tracks 111. The two tracks of the diversion track 111 are connected to the output end of the vibrating feeder 1. A diversion structure is provided on the discharge end of the vibrating feeder 1. By arranging a diversion structure at the port of the discharge end of the material movement path on the vibrating feeder 1, the material output from the discharge end of the vibrating feeder 1 is dispersed and transmitted to the two side-by-side diversion tracks 111 respectively. The discharge end of the diversion track 111 is then merged into a single discharge track 112 to transport the material out.

[0034] A diversion structure is set at the discharge end of the vibrating feeder 1, and the material is transferred to different diversion tracks 111 respectively. The diversion structure is set corresponding to the number of diversion tracks 111. The diversion structure disperses the material to different diversion tracks 111. Since the material is a single discharge track 112 on the final discharge track section, only one material can flow out at a time. Therefore, the diversion track can prevent the material from being discharged too slowly, and prevent the material from accumulating at the feeding position of the feeding track 11 to cause stacking and jamming, thereby ensuring that the material can flow out smoothly.

[0035] The position of the diverter track rises from the inside to the outside. The two diverter tracks 111 have a certain position difference at the discharge port, one diverter track is higher and closer to the outside, and the other diverter track is lower and closer to the inside. The discharge track end of the feeding track 11 is directly connected to the diverter track located at the lower or closer inside. The material on the higher and more outer diverter track can eventually directly fall onto the lower or closer diverter track and finally flow to the discharge track end, thereby facilitating the material flowing on the diverter track to finally flow to the discharge track end of the feeding track 11.

[0036] The diversion structure is set corresponding to the feeding position of the diversion track 111. The diversion structure is a gradually protruding baffle 131. In two adjacent diversion tracks, the baffle 131 is set on the outside of the lower or inner diversion track. The feed end of the diversion track with the diversion structure is provided with a height difference. The feed end of the diversion track is gradually diverted from the same path into two different diversion tracks, and the material is continuously fed by the vibrating feeder. As the material moves gradually, the material is gradually divided into two diversion tracks. The baffle 131 is gradually exposed from the feed end direction to the discharge end direction, so that the diversion structure is not exposed at the feed end so that the material can randomly move to any one of the two tracks. The baffle 131 gradually becomes obvious to prevent the diverted materials from mixing again. The baffle 131 plays a role in separating the diverted materials. The height of the baffle 131 increases from low to high. The baffle 131 in the initial position does not affect the movement of the material at all. Then the baffle 131 gradually rises, but the material still has a chance to change the diversion track. As the baffle 131 rises, the material eventually cannot change the diversion track 111. In other embodiments, the diversion structure can be formed by the side wall of the discharge end of the vibrating feeder 1 with a height difference. The side wall of the diversion track with the height difference is gradually exposed, thereby affecting the diversion of the material.

[0037] The diversion track 111 can be set at an angle so that the material can contact the track as fully as possible. The feeding track 11 vibrates synchronously with the vibrating feeder 1. The material contacts the feeding track 11 as much as possible and vibrates synchronously with the vibrating feeder 1, so that the material moves on the feeding track 11 through vibration, and the feeding track 11 transports the material to the sorting part.

[0038] The height of the side walls of the feed track 11 at all positions is the same as the thickness of the material, so that overlapping materials can fall down during diversion, and multiple materials will not be transported in an overlapping manner. The feed path on the vibrating feeder 1 gradually narrows, so that when the material moves along the feed path of the vibrating feeder 1, the feeding direction gradually changes to the short side facing the feed path. The vibrating feeder 1 arranges the materials in a uniform direction, and the feed track 11 arranges the materials in a uniform direction in sequence, forming a feeding state with only one side facing upward and the short side of the material facing the feeding direction, thereby increasing the feeding efficiency of the material and preventing insufficient feeding due to material jamming or piling.

[0039] When the diversion track section is provided with three or more diversion tracks 111, taking three diversion tracks as an example, the combination method is that the feed ends of the three diversion tracks adopt a diversion structure to divert the materials to different diversion tracks 111, and the materials sent out from the discharge end of the vibrating feeder 1 are diverted to the three diversion tracks through multiple height and position differences. The discharge ends of the three diversion tracks are merged in batches. First, the discharge ends of any two adjacent tracks are merged into one track, and then the merged track is merged with the last diversion track, and so on to form the structure of the diversion track 111. At the same time, the diversion track 111 can continue to divert if necessary. A diversion track can be diverted into multiple secondary tracks, and so on, to fully ensure that the materials can be arranged smoothly and flow out in a unified direction.

[0040] When the discharge ends of multiple diversion tracks 111 merge, when multiple materials arrive at the merged track at the same time, due to the height difference of the diversion tracks, the merged materials will appear in a stacked form, but since the end wall of the merged track is only the same thickness as that of one material, and since the tracks are all inclined, the materials stacked above the bottom material will slide off the track because there is no track end to support them, and thus enter the vibrating feeder 1 again for secondary feeding.

[0041] A recovery tray 12 is provided on the outside of the vibrating feeder 1, and the recovery tray 12 is connected to the vibrating feeder 1. The inside of the vibrating feeder 1 is a spiral feeding structure, and the recovery tray is located on the outside of the spiral feeding structure. An opening is provided between the recovery tray 12 and the vibrating feeder 1 for communication, and a diversion track 111 is provided on the recovery tray 12. The material falling from the diversion track 111 enters the recovery tray 12, thereby facilitating the material to be fed by the vibrating feeder 1 again.

[0042] A hair dryer can also be provided in the vibrating feeder 1, and the blowing direction of the hair dryer is the feeding direction of the material, thereby facilitating the feeding of the vibrating feeder and further reducing the situation of material jamming and piling.

[0043] The sorting part includes a flow track 2, which is connected to the discharge end of the feeding track 11, so that the materials arranged in a uniform direction will eventually move to the flow track 2. A baffle is provided at the end of the flow track 2 away from the feeding track 11. The materials will eventually remain on the flow track 2 in sequence under the blocking action of the baffle. Only after the components of the packaging part take away the materials closest to the baffle, the remaining materials will move again in sequence, so that the materials at the end will move again to a position close to the baffle 131, so as to facilitate the components of the packaging part to take them away. The movement of the materials on the flow track 2 is driven by the push of the materials on the feeding track, and the materials on the rear side move forward, thereby pushing the materials on the front side to move forward at the same time, until the materials at the front are blocked by the baffle. At this time, the materials on the flow track 2 no longer move, and the front and back directions of the materials are the side close to the baffle as the front, and the side away from the baffle as the back.

[0044] An identification device and a rejection device are provided on the side of the flow track 2. The identification device consists of a controller and an area camera. The controller receives data transmitted from the area camera and controls the movement of the rejection device. The area camera is aimed at the flow track 2 for illumination. By photographing the area of ​​the material on the flow track 2, the front and back of the material can be distinguished. The installation position of the area camera can enable the area camera to clearly photograph the flow track 2. In poor lighting conditions, lamps can be set to illuminate the flow track 2 to assist the camera in shooting.

[0045] The material is a rectangular acrylic plate. After the material passes through the rounded corners, the surface sizes of the two sides of the material are different, so the surface areas of the two sides of the material will be slightly different. The area camera shoots the material and transmits the shot image to the controller. The controller calculates the area of ​​the material in real time based on the image transmitted by the area camera, and then compares the calculated area with the area range of the front and back of the material to determine which side of the material is photographed by the camera. Based on the result of the material surface judgment, the controller controls the rejection device to reject the material that does not meet the standards. Specifically, when the material needs to be arranged uniformly with the front side facing up, the controller controls the rejection device to reject the material whose area is identified as the back side. The rejection device moves it from the flow track 2 back to the vibrating feeder 1 for feeding again, and the cycle operation ensures that the materials on the flow track 2 are all facing up.

[0046] The rejection device consists of a swinging part and a picking part. The picking part is installed on the swinging part. The swinging part controls the swing of the picking part, so that the picking part switches above the flow track 2 and above the vibrating feeder 1. The picking part is used to take away the material on the flow track 2 and throw the material down when the picking part moves to above the vibrating feeder 1.

[0047] One of the swinging component and the material-retrieving component has a lifting function. The swinging component is a bent rotating rod driven by a motor. The bent swinging rod is composed of two vertically arranged rods, one of which is a vertical rod 61. A horizontal rod 62 is fixed to the top of the vertical rod 61. The vertical rod 61 drives the horizontal rod 62 to swing. The bent rotating rod is rotatably mounted on the side of the flow track 2. The bent rotating rod can be directly fixed to the output shaft of the motor, or the bent rotating rod and the output shaft of the motor are both equipped with gears. The motor drives the bent swinging rod to swing through gear engagement. A cylinder can be fixed to the output shaft of the motor, and the telescopic rod of the cylinder is connected to the bent rotating rod, thereby realizing the lifting function of the swinging component.

[0048] The material picking component is fixed at the end of the bent rotating rod and swings along with the swing of the horizontal rod 62. The material picking component includes a cylinder fixed on the horizontal rod 62. A connecting plate 63 is fixed on the telescopic rod of the cylinder. A plurality of suction cups are provided on the connecting plate 63. Each suction cup is provided with a corresponding air pipe that provides suction. The air pipe is externally connected to the air supply pipe. An air valve is also provided between the suction cup and the air pipe. The air supply pipe provides suction to the suction cup through the air pipe. The suction of the suction cup is controlled by the air valve. The air valve is opened to provide suction to the suction cup. When the air valve is closed, the suction of the suction cup disappears. The suction of the suction cup is used to pick up and place the material.

[0049] In other embodiments, the swing component can directly select a corner cylinder similar to that in a machine tool, so that the swing component has both swinging and lifting functions. The suction cup, air pipe and air valve of the material picking component are directly installed on the connecting plate, and the connecting plate is fixed on the corner cylinder to realize the picking and placing of materials. The corner cylinder can be rotated and lifted by hydraulic drive.

[0050] The above methods are all used to meet the needs of identifying and providing materials when their positions on the flow track 2 are fixed, that is, the material at the front side abuts the baffle plate, and the subsequent materials are arranged in sequence. The camera uses a fixed position as the detection position for identification and judgment. When it needs to be raised, the rejection structure removes the material at the detection position. After the subsequent materials are replenished, the newly replenished materials are identified and judged, and the cycle is repeated in sequence, so that all materials that do not meet the requirements are eliminated.

[0051] The rejection component can also choose a semicircular or arc-shaped circular swing structure with a movement trajectory. For example, a driving rod is fixed on two identical rotating wheels and a swing rod, and the material picking component is installed on the driving rod, thereby realizing the material rejection function. The circular swing structure is also controlled and driven by the forward and reverse rotation of the motor, and because its movement trajectory has descending and ascending actions, the material picking component no longer needs to be equipped with a separate cylinder. The circular swing structure is a driving rod hinged on two rotating wheels arranged side by side. The rotating wheel can also be replaced by a swing rod. The rotating wheel or the swing rod are both driven synchronously by the motor. The forward and reverse rotation of the motor drives the rotating wheel or the swing rod to rotate in the forward and reverse directions, thereby further driving the driving rod to swing, so that the driving rod drives the material picking component installed on the hand to move, and the swing rod drives the material picking component to move to the position of the scanned material on the flow track 2 for picking up the material and to the top of the vibrating feeder 1 for discharging the material.

[0052] Multiple side-by-side flow paths can be set on the flow track 2, and materials can flow in multiple flow paths at the same time. The area camera can take pictures of all materials located at the same identification position at one time and output the identification results of the materials on each path. The material picking structure can be provided with multiple suction cups, each suction cup is individually controlled by an air valve, and the air valve is controlled by a controller. The distance between adjacent suction cups is set corresponding to the adjacent flow paths on the flow track 2. Therefore, each suction cup corresponds to a separate flow path, and picks up materials flowing on the corresponding flow path. When the material in the flow path on the flow track 2 at the same position is identified, the controller can individually control the air valve to control the suction cup corresponding to the flow path that has failed to identify to open, thereby taking out the material in the corresponding flow path.

[0053] The blocking plate at the end of the flow track 2 can be replaced by a staggered structure. The staggered structure includes a staggered block 3 abutting the end of the flow track 2. The staggered block 3 is provided with a accommodating groove 31. The accommodating groove 31 is the same width as the material on the flow track, and the length of the accommodating groove is the length of one material. The accommodating grooves 31 on the staggered block 3 are arranged in sequence, and the accommodating grooves 31 on the staggered block 3 are arranged corresponding to the material flow path on the flow track 2. Each flow path corresponds to a accommodating groove, and each accommodating groove can accommodate one material. The staggered block can move. When the staggered block moves to the accommodating groove 31 and is aligned with the flow path, the logistics at the front end of the moving path enters the accommodating groove 31 of the staggered block 3. When the staggered block 3 moves to the accommodating groove 31 and is misaligned with the flow path, the end wall of the staggered block 3 abuts the flow path. At this time, the material in the flow path cannot move and is arranged abutting in sequence on the flow path.

[0054] A cylinder is provided on one side of the dislocation block 3, and the telescopic rod of the cylinder is fixedly connected to the dislocation block 3. The cylinder drives the dislocation block 3 to move by extending and retracting the telescopic rod. The dislocation block 3 is used in conjunction with the subsequent packaging part to prevent the packaging part from directly taking materials from the upper flow track. When the packaging part takes away the materials at the front end, due to the mutual abutment of the materials, the friction force may cause the subsequent materials to tilt up when the materials are taken away, thereby causing the materials to fall off the flow track. The dislocation block 3 first separates the materials to be taken away by the packaging part and the subsequent materials into two incontactable positions, so that no matter how the packaging part takes away the materials, it will not affect the materials on the flow track. At the same time, the dislocation block 3 can also facilitate the packaging part to determine the position of the materials when taking materials.

[0055] The packaging part includes a packaging carrier part and a discharge part. The packaging carrier part includes a carrier track 41. The carrier slides in the carrier track 41. The wall bodies on both sides of the track of the carrier track 41 are provided with notches for locking the carrier. By locking the carrier into the notches, the carrier can be completely flattened without curling due to the limitation of the notches when sliding in the carrier track 41. At the same time, the carrier track 41 is also conducive to keeping the carrier stable and can prevent the material from being stably attached to the carrier.

[0056] There are rotating reels on both sides of the carrier track 41, and the reels on both sides are respectively an empty carrier reel 42 and a loaded carrier reel 43. The empty carrier reel 42 and the loaded carrier reel 43 are both mounted on a fixed plate or a fixed rod. The empty carrier reel 42 is not provided with a power structure, but the empty carrier reel 42 has a tensioning function. A mounting shaft is installed on the fixed plate or the fixed rod of the empty carrier reel 42. A large damping can be set between the reel of the empty carrier reel 42 and the mounting shaft for mounting the reel, so that the carrier tape maintains a tensioned state. In other embodiments, a tensioning adjuster can also be directly set on the empty carrier reel 42 to maintain the tensioned state of the carrier tape. The material-containing carrier reel 43 can be equipped with a motor and a reducer. The fixing plate or fixing rod of the material-containing carrier reel 43 is first fixed with the motor, the output shaft of the motor is connected to the reducer, and the mounting shaft is set on the reducer. The material-containing carrier reel 43 is installed on the mounting shaft. The empty carrier reel 42 and the material-containing carrier reel 43 can be detachably installed on their respective mounting shafts, so that the carrier tape can be replaced.

[0057] A plurality of maintaining wheels can be further provided between the carrier track 41, the empty carrier reel 42 and the loaded carrier reel 43 to ensure full contact between the maintaining wheels and the carrier tape, thereby ensuring smooth movement of the carrier tape without deflection, bending or curling, and assisting in maintaining the tension of the carrier tape.

[0058] The carrier tape is unwound from the empty carrier tape reel 42 to the loaded carrier tape reel 43, passes through the carrier tape track 41, and is wound on the loaded carrier tape reel 43. When the carrier tape passes through the carrier tape track 41, the unloading part moves the material on the dislocated mouth to the carrier tape. An angle recognition camera can also be set on the side of the carrier tape track 41. The angle recognition camera can check whether the position of the material placed on the carrier tape is eccentric, and thus issue an alarm when the material placement is eccentric.

[0059] The material discharging part is used to move the material on the dislocation block 3 to the carrier belt. When the dislocation block 3 is not set, the material at the front end of the flow track can be directly moved from the flow track to the carrier belt. The material discharging part can be realized by a variety of structures, which can be the same as the structure of the swinging part and the picking part. A more common one is: two swinging rods or swinging wheels are rotatably arranged between the dislocation block 3 or the front end of the flow track 2 and the carrier track 41, preferably a swinging rod 51, the swinging rod 51 occupies a smaller area, and a picking rod 52 is hinged between the two swinging rods 51. A moving rod 521 is fixed on the picking rod 52, and a picking plate 53 is fixed at the end. A plurality of picking suction cups 54 are set on the picking plate 53, and each picking suction cup 54 is correspondingly provided with an air valve and a pipeline. The swing of the swing rod drives the picking suction cup to move from the dislocation block or the front end of the flow track to the carrier track 41. At this time, the suction cup is controlled by the air valve to take out the material from the accommodating groove 31 of the front end of the flow track or the dislocation block 3 and move it to the carrier track 41.

[0060] The above structure is not only applicable to rectangular acrylic plates, but also to materials of other shapes, such as circles, ovals, etc., as well as other components, such as covers, screws, etc. By replacing the suction cup with solenoid valves and other components, it can be adapted to a variety of materials. The shape of the accommodating groove on the dislocation block can correspond to the material.

[0061] The material movement process is to put a large amount of material onto the vibrating feeder 1, and at the same time pass the carrier belt through the carrier track 41. The vibrating feeder 1 will move the material in the same direction to the discharge end of the vibrating feeder 1. After the material is separated and re-converged on the feeding track, the material is discharged and transported to the flow track in sequence. The material is arranged in sequence on the flow track 2 and gradually moved. At this time, the camera on the flow track identifies the front and back of the material. When it is detected that the front and back of the material do not meet the requirements, the material is moved from the flow track 2 to the vibrating feeder 1 again through the rejection device. The material on the flow track 2 is stacked in sequence through the baffle 131, or the material on the flow track 2 enters the receiving slot 31 of the dislocation block 3. After the material enters, the dislocation block 3 is dislocated with the flow track. At this time, the discharge part uses the suction cup to move the material in the receiving slot 31 of the dislocation block 3 or the material at the front end of the flow track to the carrier belt for packaging.

[0062] The above-described embodiments merely illustrate several implementations of the present invention, and while their descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the present invention. It should be noted that a person skilled in the art would be able to make numerous variations and improvements without departing from the spirit of the present invention, all of which fall within the scope of protection of the present invention. Therefore, the scope of protection of the present invention shall be determined by the appended claims.

Claims

1. A chip component packaging machine, characterized in that: The vibrating feeder comprises a discharging part, a sorting part and a packaging part. The discharging part comprises a vibrating feeder. Materials are fed into the vibrating feeder. The discharging end of the vibrating feeder is fixedly connected to a feeding track. The feeding track comprises a diversion track section and a discharging track section. The diversion track section comprises at least two diversion tracks. The discharging track section converges several diversion tracks into one track. The multiple diversion tracks are sequentially raised from the inside to the outside. The vibrating feeder is provided with a diversion structure. The diversion structure is located between adjacent diversion tracks. The diversion structure gradually rises toward the feeding direction. The sorting part includes a flow track, an identification device, and a rejection device. The identification device includes an area camera and a controller. The area camera is aligned with the flow track. The flow track is fixed and connected to the discharge end of the feeding track. The controller is used to receive the material image taken by the area camera and process the image to determine the front and back of the material. The two diverter tracks have a certain position difference at the discharge port, one diverter track is higher and closer to the outside, and the other diverter track is lower and closer to the inside. The discharge track section of the feeding track is directly connected to the diverter track located at the lower or closer inside. The material on the higher and outer diverter tracks can eventually fall directly onto the lower or closer inside diverter track and finally flow to the discharge track section. The end wall of the merged track is only the same thickness as one material, and the tracks are all set at an incline.

2. A chip component packaging machine according to claim 1, characterized in that: The diversion structure is a baffle.

3. The chip component packaging machine according to claim 1, characterized in that: The diversion structure is a side wall of the adjacent diversion track.

4. The chip component packaging machine according to claim 1, characterized in that: There are more than three diversion tracks, and the two inner diversion tracks merge into one track. The merged track then merges with the diversion track adjacent to the two merged diversion tracks to form a new track.

5. The chip component packaging machine according to claim 1, characterized in that: The rejecting device includes a swinging component and a material taking component. The swinging component is used to drive the material taking component to move. Either the swinging component or the material taking component has a lifting function.

6. The chip component packaging machine according to claim 5, characterized in that: The material taking component is provided with a suction cup, and the suction cup is provided with an air pipe and an air valve, and the air pipe is communicated with the suction cup through the air valve.

7. The chip component packaging machine according to claim 1, characterized in that: The end of the flow track is a staggered structure, which includes a staggered block abutting the end of the flow track. The staggered block and the flow track are provided with a plurality of accommodating grooves corresponding to each of the accommodating grooves, and each of the accommodating grooves has a space for accommodating one material.

8. The chip component packaging machine according to claim 7, characterized in that: The packaging part includes a carrier part and a discharge part. The carrier part includes a carrier track. Reels are respectively provided on both sides of the carrier track. The reel on one side is an empty carrier reel, and the reel on the other side is a carrier reel containing material.

9. The chip component packaging machine according to claim 8, characterized in that: The material discharge part is used to move the material at the end of the flow track or the material on the dislocation block to the carrier track.

10. The chip component packaging machine according to claim 1, characterized in that: A recovery tray is fixedly provided on the outer side of the vibrating feeder.

Citation Information

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