High-elasticity textile fabric winding device and process

Abstract

The invention relates to the technical field of fabric winding, and discloses a high-elasticity textile fabric winding device and a high-elasticity textile fabric winding process, the high-elasticity textile fabric winding device comprises a rack and a slide rail seat arranged on the rack, and further comprises a winding disc rotationally sleeved in the slide rail seat; the winding groove is formed in the winding disc; the winding piece is used for elastically clamping the outer layer of the fabric roll and driving the fabric roll to rotate, and is arranged in the winding groove in a sliding manner; the winding disc is driven by the angle adjusting motor to rotate, and the orientation angle of the discharging groove is accurately adjusted to be 30-45 degrees or 315-330 degrees to correspond to the core working state of fabric winding and the core working state of finished product discharging. The seven auxiliary rollers are tightly attached to the wind-up roller, the wind-up roller is driven to rotate synchronously through friction force, the fabric is evenly wound around the surface of the wind-up roller, and the seven auxiliary rollers continuously conduct compaction operation on a fabric roll on the wind-up roller in the rotating process; and by adjusting the relative position of the winding sleeve block and the winding sliding block, the contact strength of the auxiliary roller and the winding roller can be accurately controlled, and it is guaranteed that the compactness of the fabric rolls is consistent.

Description

Technical Field

[0001] The present invention relates to the technical field of fabric winding, and in particular to a high-elasticity textile fabric winding device and process. Background Art

[0002] As the textile industry rapidly moves towards intelligence and automation, high-elasticity textile fabrics are widely used in clothing, home textiles, sports equipment and other fields due to their excellent elasticity, comfort and durability. However, the corresponding fabric winding technology has become a bottleneck restricting the high-quality development of the industry. Traditional textile fabric winding devices mostly adopt a fixed structure design with a fixed feed angle, which makes it difficult to flexibly adapt to fabrics of different specifications and elasticity. In actual production, when faced with highly elastic fabrics, because the feed angle cannot be adjusted, it is very easy to cause the fabric to deviate and wrap irregularly when it is initially connected to the winding roller. This not only affects the stability of subsequent winding, but also causes local excessive stretching or relaxation of the fabric, reducing the quality of the finished product.

[0003] Existing winding devices often rely on a single winding roller and simple mechanical transmission, with the winding pressure adjusted manually through experience. This crude adjustment method cannot sense changes in fabric tension in real time, making it difficult to accurately control the winding force. During the winding process, highly elastic fabrics will produce complex stress distribution due to their own resilience. If the pressure is not properly controlled, it can lead to inconsistent tightness and surface wrinkles in the fabric rolls at best, or even tearing of the fabric at worst, resulting in waste of raw materials and reduced production efficiency. At the same time, due to subtle differences in elastic parameters between different batches of fabric, existing devices are difficult to quickly adapt, resulting in poor product quality stability and an inability to meet the stringent requirements of the high-end market for product consistency.

[0004] Traditional winding equipment has significant flaws in the connection between winding and discharging. After winding, the discharging process of the fabric roll usually requires manual intervention, which is time-consuming and easily disrupts the regular shape of the fabric roll. This not only seriously affects production efficiency, but also is out of line with the efficient and continuous operation requirements of automated production lines, becoming a major factor restricting textile companies from increasing production capacity and reducing costs. With the continuous growth of market demand for textile products and the increasing quality requirements, the development of a highly elastic textile fabric winding device that can accurately control the winding process and improve fabric roll quality and production efficiency is imminent. Summary of the invention

[0005] The invention provides a high-elasticity textile fabric winding device, which can effectively roll up the fabric.

[0006] In order to solve the above technical problems, the technical solutions of the present invention are as follows: In a first aspect, a high-elastic textile fabric winding device includes a frame and a slide rail seat provided on the frame, and further includes: The take-up reel is rotatably sleeved in the slide rail seat; the take-up groove is opened on the take-up reel; the take-up member is used for elastically clamping the outer layer of the fabric roll and driving it to rotate, and is slidably arranged in the take-up groove; the positioning member is used for adjusting the angular positioning of the take-up reel and facilitating the feeding and discharging; the film laminating member is used for laminating the wound fabric roll for packaging; The take-up sleeve block is slidably arranged in the take-up groove; the take-up slide block is slidably arranged in the take-up groove; the strain gauge is fixed on the take-up slide block; the mounting seat is fixed on the take-up slide block; one end of the take-up spring is fixed on the take-up sleeve block, and the other end is fixed on the mounting seat; the threaded rod is fixed on both sides of the take-up groove; the guide slide seat is threadedly sleeved on the threaded rod and is fixed on the take-up slide block below.

[0007] The angle adjustment motor has its motor seat fixed on the frame; the adjustment gear is fixed on the rotating shaft of the angle adjustment motor; the angle adjustment gear set is fixed on the take-up reel and meshes with the adjustment gear.

[0008] The take-up roller has its roller shaft rotatably arranged on the take-up reel; there are seven auxiliary rollers, and the roller shafts of the seven auxiliary rollers are rotatably arranged on the take-up sleeve block; the discharge slot is opened on the take-up reel; the controller is fixed on the frame.

[0009] Furthermore, the take-up member further includes: The movable hole is opened in the take-up sleeve block; one end of the movable rod is slidably inserted into the movable hole, and the other end is fixed on the take-up slide block; one end of the limiting rod is fixed on the mounting seat, and the other end penetrates through the take-up slide block.

[0010] Furthermore, the take-up member further includes: The take-up motor has its motor seat fixed on the guide slide seat; the hexagonal sleeve is fixed on the rotating shaft of the take-up motor; the hexagonal plug rod is slidably inserted into the hexagonal sleeve; the fixing frame is fixed on the take-up sleeve block; the first bevel gear pair has its input end bevel gear fixed on the end of the hexagonal plug rod away from the hexagonal sleeve, and the output end bevel gear is fixed on the auxiliary roller.

[0011] Furthermore, the take-up member further includes: The propulsion motor is fixed on the take-up reel; the second bevel gear pair has its input end bevel gear fixed on the propulsion motor, and the output end bevel gear is fixed on the threaded rod; the first sprocket is fixed on the threaded rod.

[0012] Furthermore, the frame is fixed with a connecting rod; the take-up reel is fixed with a slide rail ring, and the slide rail ring is slidably arranged in the slide rail seat.

[0013] Furthermore, the positioning member further includes: The locking motor is fixed on the winding disc; the locking plate is fixed on the locking motor; the locking groove is formed on the locking plate; the first limiting block is fixed on the winding disc; the second limiting block is fixed on the winding disc; the electric actuator is fixed on the winding disc, and the actuating end is inserted into the locking hole of the locking plate; the locking hydraulic rod is fixed on the frame, and the telescopic end abuts against the slide rail ring.

[0014] Furthermore, the film covering member includes: The support plate is fixed on the frame; the film covering motor has its base fixed on the support plate; the rotating seat is fixed on the frame; there are two film covering rollers, and the roller shafts of the two film covering rollers are rotatably arranged in the rotating seat; the third bevel gear pair has the input end bevel gear fixed on the film covering motor and the output end bevel gear fixed on the film covering roller.

[0015] Furthermore, the film covering member includes: There are two second sprockets, and the two second sprockets are respectively fixed on the ends of the film covering rollers away from the third bevel gear pair.

[0016] In the second aspect, a process of a high-elastic textile fabric winding device is as follows: Step S1: Drive the winding disc to rotate through the angle adjustment motor, and adjust the angle of the discharge chute to 30° - 45°; the discharge chute receives the winding roller, and then start the locking motor to drive the locking plate to rotate to the corresponding position of the electric actuator. The electric actuator extends the actuating rod and inserts it into the locking hole of the locking plate to realize the positioning of the winding roller without affecting its rotation. Step S2: Reset the auxiliary roller to the initial position, and part of the auxiliary rollers are attached to the winding roller; by adjusting the relative positions of the winding sleeve block and the winding slide block, control the contact force between the auxiliary roller and the winding roller; then start the winding motor to drive the seven auxiliary rollers to rotate, and drive the winding roller to rotate by using the frictional force. Step S3: Introduce the fabric from the contact position between the winding roller and the auxiliary roller. Under the combined rotation of the two, the fabric gradually winds around the winding roller; as the winding progresses, the winding spring between the winding sleeve block and the winding slide block provides an elastic buffer space to ensure the smoothness of the winding process. Step S4: Use the strain gauge to monitor the pressure exerted by the auxiliary roller on the winding roller in real time. This pressure needs to be maintained within the range conducive to ensuring the winding density of the fabric; if the detected value exceeds the range, start the propulsion motor to drive the winding slide block to displace, thereby adjusting the pressure exerted by the auxiliary roller to keep it within a reasonable range. Step S5: After the fabric winding is completed, start the film covering motor to drive the film covering roller to operate; introduce the film from between the auxiliary roller and the winding roller to carry out film packaging on the wound fabric roll. Step S6: Adjust the take-up reel again through the angle adjustment motor, adjust the angle of the discharge chute to 315° - 330°, and at the same time move the auxiliary roller to the edge of the take-up reel; Start the electric actuator to make its actuator rod disengage from the locking hole of the locking plate. At this time, the take-up roller can discharge the fabric roll wrapped with the film through the discharge chute; Return to step S1 again for cyclic operation.

[0017] Furthermore, the steps are as follows: Step S1.1, when the fabric is initially fed into the take-up roller, manual assistance can be carried out to ensure that the fabric is accurately introduced. Step S5.1, when the film is initially fed in, a manual assistance method can be adopted to ensure that the film smoothly starts to wrap the fabric roll.

[0018] The above solutions of the present invention have at least the following beneficial effects: The present invention drives the take-up reel to rotate through the angle adjustment motor, accurately adjusts the orientation angle of the discharge chute to 30° - 45° or 315° - 330°, corresponding to the core working states of fabric take-up and finished product discharge respectively; The seven auxiliary rollers are closely attached to the take-up roller and drive the take-up roller to rotate synchronously through friction, so that the fabric is evenly wound on the surface of the take-up roller. The seven auxiliary rollers continuously compact the fabric roll on the take-up roller during the rotation process; By adjusting the relative positions of the take-up sleeve block and the take-up slide block, the contact force between the auxiliary roller and the take-up roller can be accurately controlled to ensure that the tightness of the fabric roll is consistent, avoiding problems such as looseness and wrinkles, improving the appearance quality and regularity of the product from the structural design level, laying a foundation for the seamless connection of the automated production line, and effectively enhancing the coherence and stability of the textile production process.

[0019] The present invention rotates the second bevel gear pair of the propulsion motor and rotates the threaded rod. The threaded rod drives the guide slide seat, and the displacement of the guide slide seat drives the displacement of the take-up slide block. By controlling the distance between the take-up sleeve block and the take-up slide block, the acting force exerted by the auxiliary roller on the take-up roller is adjusted. Then, under the action of the take-up sleeve block, the strain gauge, the mounting seat and the take-up spring, the strain gauge detects the pressure exerted by the auxiliary roller on the take-up roller, and uses the strain gauge to monitor the pressure exerted by the auxiliary roller on the take-up roller in real time. The pressure needs to be maintained within a range conducive to ensuring the tightness of the fabric roll, ensuring that the pressure is always maintained within a reasonable range conducive to ensuring the tightness of the fabric roll, forming a closed-loop control logic of "mechanical adjustment - real-time monitoring - dynamic feedback", and double guaranteeing the stability of the take-up process from the implementation and monitoring levels. Description of the Drawings

[0020] Figure 1 It is a schematic diagram of the overall structure of a high-elastic textile fabric take-up device provided by an embodiment of the present invention from the first perspective; Figure 2 It is a high-elastic textile fabric take-up device provided by an embodiment of the present invention Figure 1Enlarged view of part A; Figure 3 For a high-elastic textile fabric winding device provided by an embodiment of the present invention Figure 1 Enlarged view of part B; Figure 4 For a high-elastic textile fabric winding device provided by an embodiment of the present invention Figure 1 Enlarged view of part C; Figure 5 Overall structural schematic diagram of the second perspective of a high-elastic textile fabric winding device provided by an embodiment of the present invention; Figure 6 For a high-elastic textile fabric winding device provided by an embodiment of the present invention Figure 5 Enlarged view of part D; Figure 7 Structural schematic diagram of the winding disc of a high-elastic textile fabric winding device provided by an embodiment of the present invention; Figure 8 For a high-elastic textile fabric winding device provided by an embodiment of the present invention Figure 7 Enlarged view of part E; Figure 9 Structural schematic diagram of the winding sleeve block of a high-elastic textile fabric winding device provided by an embodiment of the present invention; Figure 10 Structural schematic diagram of the strain gauge of a high-elastic textile fabric winding device provided by an embodiment of the present invention; Figure 11 Structural schematic diagram of the frame of a high-elastic textile fabric winding device provided by an embodiment of the present invention; Figure 12 Structural schematic diagram of the slide rail ring of a high-elastic textile fabric winding device provided by an embodiment of the present invention.

[0021] Explanation of reference numerals: In the figure: 1, frame; 101, connecting rod; 2, slide rail seat; 3, winding disc; 301, slide rail ring; 4, winding groove; 5, winding member; 501, winding sleeve block; 502, winding slide block; 503, strain gauge; 504, mounting seat; 505, winding spring; 506, threaded rod; 507, guide slide seat; 508, moving hole; 509, moving rod; 5010, limiting rod; 5011, winding motor; 5012, hexagonal socket; 5013, hexagonal plug; 5014, fixing frame; 5015, first bevel gear pair; 5016, propulsion motor; 5017, second bevel gear pair; 5018, first sprocket; 6, positioning member; 601, angle adjustment motor; 602, adjusting gear; 603, angle adjustment gear set; 604, locking motor; 605, locking plate; 606, locking groove; 607, first limiting block; 608, second limiting block; 609, electric actuator; 6010, locking hydraulic rod; 7, film covering member; 701, support plate; 702, film covering motor; 703, rotating seat; 704, film covering roller; 705, third bevel gear pair; 706, second sprocket; 8, winding roller; 9, auxiliary roller; 10, discharge chute; 11, controller. Detailed implementation manners

[0022] The exemplary embodiments of the present invention will be described in more detail below with reference to the accompanying drawings. Although the exemplary embodiments of the present invention are shown in the drawings, it should be understood that the present invention can be implemented in various forms and should not be limited by the embodiments described herein. On the contrary, these embodiments are provided to enable a more thorough understanding of the present invention and to fully convey the scope of the present invention to those skilled in the art.

[0023] As Figures 1 to 12 shown, an embodiment of the present invention provides a high-elastic textile fabric winding device, including a frame 1 and a slide rail seat 2 provided on the frame 1, and further including: a winding disc 3 rotatably sleeved in the slide rail seat 2; a winding groove 4 opened on the winding disc 3; a winding member 5 for elastically clamping the outer layer of the fabric roll and driving it to rotate, slidably arranged in the winding groove 4; a positioning member 6 for regulating the angular positioning of the winding disc 3 and facilitating feeding and discharging; a film covering member 7 for covering the wound fabric roll for packaging. A winding sleeve block 501 slidably arranged in the winding groove 4; a winding slide block 502 slidably arranged in the winding groove 4; a strain gauge 503 fixed on the winding slide block 502; a mounting seat 504 fixed on the winding slide block 502; a winding spring 505 with one end fixed on the winding sleeve block 501 and the other end fixed on the mounting seat 504; a threaded rod 506 fixed on both sides of the winding groove 4; a guide slide seat 507 threadedly sleeved on the threaded rod 506 and fixed below on the winding slide block 502.

[0024] The angle - adjusting motor 601, the motor base is fixed on the frame 1; the adjusting gear 602 is fixed on the rotating shaft of the angle - adjusting motor 601; the angle - adjusting gear set 603 is fixed on the winding disc 3 and meshes with the adjusting gear 602.

[0025] The winding roller 8, its roller shaft is rotatably arranged on the winding disc 3; there are seven auxiliary rollers 9, and the roller shafts of the seven auxiliary rollers 9 are rotatably arranged on the winding sleeve block 501; the discharge chute 10 is opened on the winding disc 3; the controller 11 is fixed on the frame 1.

[0026] The frame 1 is fixed with a connecting rod 101; the winding disc 3 is fixed with a slide rail ring 301, and the slide rail ring 301 is slidably arranged in the slide rail seat 2.

[0027] Specifically, the strain gauge 503 monitors in real - time the pressure exerted by the auxiliary roller 9 on the winding roller 8, and the pressure needs to be maintained within a range conducive to ensuring the winding tightness of the fabric; the winding spring 505 is used to leave space for the distance between the winding sleeve block 501 and the winding slider 502; by driving the winding disc to rotate with the angle - adjusting motor, the orientation angle of the discharge chute is accurately adjusted to 30° - 45° or 315° - 330°, corresponding to the core working states of fabric winding and finished product discharging respectively; the seven auxiliary rollers are closely attached to the winding roller and drive the winding roller to rotate synchronously through friction, so that the fabric is evenly wound on the surface of the winding roller, and the seven auxiliary rollers continuously compact the fabric roll on the winding roller during the rotation process; by adjusting the relative positions of the winding sleeve block and the winding slider, the contact force between the auxiliary roller and the winding roller can be accurately controlled, ensuring that the winding tightness of the fabric is consistent, avoiding problems such as looseness and wrinkles, improving the appearance quality and regularity of the product from the structural design level, laying a foundation for the seamless connection of the automated production line, and effectively enhancing the coherence and stability of the textile production process.

[0028] Using the strain gauge 503 to monitor in real - time the pressure exerted by the auxiliary roller 9 on the winding roller 8, and the pressure needs to be maintained within a range conducive to ensuring the winding tightness of the fabric, ensuring that the pressure is always maintained within a reasonable range conducive to ensuring the winding tightness of the fabric, forming a closed - loop control logic of "mechanical adjustment - real - time monitoring - dynamic feedback", and double - guaranteeing the stability of the winding process from the aspects of execution and monitoring. As a preferred embodiment of the present invention, the winding member 5 further includes: a movable hole 508 opened in the winding sleeve block 501; a movable rod 509, one end of which is slidably inserted into the movable hole 508 and the other end is fixed on the winding slider 502; a limiting rod 5010, one end of which is fixed on the mounting seat 504 and the other end passes through the winding slider 502.

[0029] The rewinding member 5 further includes: a rewinding motor 5011, the motor base is fixed on the guiding slider 507; a hexagonal sleeve 5012, which is fixed on the rotating shaft of the rewinding motor 5011; a hexagonal plug 5013, which is slidably inserted into the hexagonal sleeve 5012; a fixing frame 5014, which is fixed on the rewinding sleeve block 501; a first bevel gear pair 5015, the input end bevel gear is fixed on the end of the hexagonal plug 5013 away from the hexagonal sleeve 5012, and the output end bevel gear is fixed on the auxiliary roller 9.

[0030] The rewinding member 5 further includes: a propulsion motor 5016, which is fixed on the rewinding disc 3; a second bevel gear pair 5017, the input end bevel gear is fixed on the propulsion motor 5016, and the output end bevel gear is fixed on the threaded rod 506; a first sprocket 5018, which is fixed on the threaded rod 506.

[0031] Specifically, the hexagonal sleeve 5012 and the hexagonal plug 5013 play a role in transmission. At the same time, the hexagonal sleeve 5012 and the hexagonal plug 5013 form a telescopic function, which is convenient for real-time adjustment when the distance between the rewinding sleeve block 501 and the rewinding slider 502 changes; the first sprocket 5018 is connected to a chain, and through chain drive, it drives the rotation of another threaded rod 506.

[0032] As a preferred embodiment of the present invention, the positioning member 6 further includes: a locking motor 604, which is fixed on the rewinding disc 3; a locking plate 605, which is fixed on the locking motor 604; a locking groove 606, which is opened on the locking plate 605; a first limiting block 607, which is fixed on the rewinding disc 3; a second limiting block 608, which is fixed on the rewinding disc 3; an electric actuator 609, which is fixed on the rewinding disc 3, and the execution end is inserted into the locking hole of the locking plate 605; a locking hydraulic rod 6010, which is fixed on the frame 1, and the telescopic end abuts against the slide rail ring 301.

[0033] Specifically, the first limiting block 607 and the second limiting block 608 limit the rotation angle of the locking plate 605.

[0034] As a preferred embodiment of the present invention, the film covering member 7 includes: a support plate 701, which is fixed on the frame 1; a film covering motor 702, the motor base is fixed on the support plate 701; a rotating seat 703, which is fixed on the frame 1; two film covering rollers 704, the roller shafts of the two film covering rollers 704 are rotatably arranged in the rotating seat 703; a third bevel gear pair 705, the input end bevel gear is fixed on the film covering motor 702, and the output end bevel gear is fixed on the film covering roller 704. The film covering member 7 includes: two second sprockets 706, and the two second sprockets 706 are respectively fixed on the ends of the film covering rollers 704 away from the third bevel gear pair 705.

[0035] Specifically, the second sprockets 706 are connected to a chain, and through chain drive, it drives the rotation of another film covering roller 704.

[0036] Working principle: The working state of material receiving is as follows: Start the angle adjustment motor 601. The rotation of the angle adjustment motor 601 drives the rotation of the adjustment gear 602. The rotation of the adjustment gear 602 drives the rotation of the angle adjustment gear set 603. The rotation of the angle adjustment gear set 603 drives the rotation of the winding disc 3. The rotation of the winding disc 3 drives the opening angle of the discharge chute 10 to be adjusted to 30° - 45°. Then, it is connected to the outside feeding device and the roller shaft of the winding roller 8 enters the discharge chute 10.

[0037] Then start the locking motor 604. The rotation of the rotating shaft of the locking motor 604 drives the rotation of the locking plate 605, so that the locking groove 606 on the locking plate 605 rotates towards the roller shaft of the winding roller 8 until the locking plate 605 is displaced to the electric actuator 609. Start the actuator rod of the electric actuator 609 to enter the locking groove of the locking plate 605 to limit the roller shaft of the winding roller 8, so that the roller shaft of the winding roller 8 is at the center of the winding disc 3. Start the locking hydraulic rod 6010. The telescopic end of the locking hydraulic rod 6010 abuts against the sliding rail ring 301 to fix the winding disc 3.

[0038] The working state of winding the material is as follows: The rotation of the winding disc 3 drives the opening angle of the discharge chute 10 to always maintain an angle of 30° - 45°. In the initial state, four auxiliary rollers 9 are closely attached to the outer surface of the winding roller 8, and the other three auxiliary rollers 9 will contact the outer surface of the winding roller 8 only when the fabric wound by the winding roller 8 reaches a certain thickness.

[0039] Start the winding motor 5011. The rotation of the winding motor 5011 drives the rotation of the hexagonal sleeve 5012. The rotation of the hexagonal sleeve 5012 drives the rotation of the hexagonal plug 5013. The rotation of the hexagonal plug 5013 drives the rotation of the first bevel gear pair 5015. The rotation of the first bevel gear pair 5015 drives the rotation of the auxiliary roller 9, and drives the winding roller 8 to rotate through friction.

[0040] Introduce the fabric from the contact position between the winding roller 8 and the auxiliary roller 9. Under the combined rotation of the two, the fabric is gradually wound around the winding roller 8. When the fabric is initially connected to the winding roller 8, manual assistance can be provided to ensure accurate introduction of the fabric.

[0041] Start the rotation of the propulsion motor 5016 to drive the second bevel gear pair 5017. The rotation of the second bevel gear pair 5017 drives the rotation of the threaded rod 506. The rotation of the threaded rod 506 drives the guide slide 507 to gradually move away from the winding roller 8. The displacement of the guide slide 507 drives the displacement of the winding motor 5011, and the displacement of the guide slide 507 drives the displacement of the winding slider 502 to control the distance between the winding sleeve block 501 and the winding slider 502.

[0042] The force applied by the auxiliary driving roller 9 acts on the winding sleeve block 501, and is applied to the mounting seat 504 of the winding sleeve block 501 through the winding spring 505. The mounting seat 504 squeezes the strain gauge 503. The strain gauge 503 detects the pressure applied by the auxiliary driving roller 9 on the winding roller 8, and uses the strain gauge 503 to monitor the pressure applied by the auxiliary driving roller 9 on the winding roller 8 in real time. The pressure needs to be maintained within a range conducive to ensuring the winding density of the fabric. If the detected value exceeds the range, the propulsion motor 5016 is started to drive the displacement of the winding slider 502, thereby adjusting the pressure applied by the auxiliary driving roller 9 to keep it within a reasonable range.

[0043] So that the winding density of the fabric on the winding roller 8 is kept consistent, the appearance is regular, and problems such as looseness and wrinkles will not occur, improving the product quality; the stable winding density can reduce the damage caused by shaking and extrusion of the fabric during transportation and storage, and extend the storage period of the fabric; and the regular and tight fabric roll is convenient for subsequent cutting, processing and other processes, improving production efficiency, reducing production costs, and at the same time facilitating the docking of the automated production line, enhancing the coherence and stability of the entire textile production process.

[0044] When the fabric roll is wound well, the fabric is divided by an external device; when the fabric roll needs to be coated with a film, the film coating motor 702 is started. The rotation of the film coating motor 702 drives the rotation of the third bevel gear pair 705. The rotation of the third bevel gear pair 705 drives the film coating roller 704. The rotating film coating roller 704 introduces the film coating between the auxiliary driving roller 9 and the winding roller 8 to carry out film coating packaging on the wound fabric roll. When the film coating is initially connected, an artificial manual assistance method can be used to ensure that the film coating starts to wrap the fabric roll smoothly.

[0045] Working state of discharging: The locking hydraulic rod 6010 retracts and no longer abuts against the slide rail ring 301. The angle adjustment motor 601 is started. The rotation of the angle adjustment motor 601 drives the rotation of the adjustment gear 602. The rotation of the adjustment gear 602 drives the rotation of the angle adjustment gear set 603. The rotation of the angle adjustment gear set 603 drives the rotation of the winding disc 3. The winding disc 3 is adjusted again by the angle adjustment motor 601 to adjust the angle of the discharge chute 10 to 315° - 330°. The propulsion motor 5016 is started again, and the propulsion motor 5016 moves the auxiliary driving roller 9 to the edge of the winding disc 3 to disengage from the fabric roll; the electric actuator 609 is started to make its actuator rod disengage from the locking hole of the locking plate 605. At this time, the winding roller 8 can discharge the film-coated fabric roll through the discharge chute 10, and the film-coated fabric roll is transported out through an external material receiving device or a transportation device.

[0046] The angle adjustment motor 601 adjusts the winding disc 3 again to adjust the angle of the discharge chute 10 to 30° - 45°. The discharge chute 10 receives the winding roller 8 again, and the working steps are repeated.

[0047] Process of a winding device for a highly elastic textile fabric, the steps are as follows: Step S1: Drive the winding disc 3 by the angle adjustment motor 601 to adjust the angle of the discharge chute 10 to 30° - 45°; the discharge chute 10 receives the winding roller 8, and then start the locking motor 604 to drive the locking plate 605 to rotate to the corresponding position of the electric actuator 609, and the electric actuator 609 extends the actuator rod to insert into the locking hole of the locking plate 605 to achieve the positioning of the winding roller 8 without affecting its rotation; Step S2: Reset the auxiliary roller 9 to the initial position, and some of the auxiliary rollers 9 are in contact with the winding roller 8; by adjusting the relative position of the winding sleeve block 501 and the winding slider 502, control the contact force between the auxiliary roller 9 and the winding roller 8; then start the winding motor 5011 to drive the seven auxiliary rollers 9 to rotate, and drive the winding roller 8 to rotate by using the frictional force; Step S3: Introduce the fabric from the contact position between the winding roller 8 and the auxiliary roller 9. Under the combined rotation of the two, the fabric gradually winds around the winding roller 8; as the winding progresses, the winding spring 505 between the winding sleeve block 501 and the winding slider 502 provides an elastic buffer space to ensure the smoothness of the winding process; Step S4: Use the strain gauge 503 to monitor the pressure applied by the auxiliary roller 9 on the winding roller 8 in real time. This pressure needs to be maintained within the range conducive to ensuring the winding density of the fabric; if the detected value exceeds the range, start the propulsion motor 5016 to drive the displacement of the winding slider 502, thereby adjusting the pressure applied by the auxiliary roller 9 to keep it within a reasonable range; Step S5: After the fabric winding is completed, start the film covering motor 702 to drive the film covering roller 704 to operate; introduce the film from between the auxiliary roller 9 and the winding roller 8 to perform film covering packaging on the wound fabric roll; Step S6: Adjust the winding disc 3 again by the angle adjustment motor 601 to adjust the angle of the discharge chute 10 to 315° - 330°, and at the same time move the auxiliary roller 9 to the edge of the winding disc 3; start the electric actuator 609 to make its actuator rod disengage from the locking hole of the locking plate 605. At this time, the winding roller 8 can discharge the film-covered fabric roll through the discharge chute 10; return to Step S1 to perform cyclic operation.

[0048] The steps are as follows: Step S1.1, when the fabric is initially connected to the winding roller 8, manual assistance can be carried out to ensure the accurate introduction of the fabric; Step S5.1, when the film is initially connected, the manual assistance method can be adopted to ensure the smooth start of the film covering the fabric roll.

[0049] The above are the preferred embodiments of the present invention. It should be noted that for those of ordinary skill in the art, without departing from the principle of the present invention, several improvements and refinements can be made, and these improvements and refinements should also be regarded as the protection scope of the present invention.

Claims

1. A high-elastic textile fabric winding device, comprising a frame and a slide rail seat arranged on the frame, characterized in that, It further includes: A take-up reel rotatably sleeved in the slide rail seat; a take-up groove opened on the take-up reel; A take-up member for elastically clamping the outer layer of the fabric roll and driving it to rotate, slidably arranged in the take-up groove; A positioning member for regulating the angular positioning of the take-up reel and facilitating feeding and discharging; a film laminating member for laminating the wound fabric roll for packaging; A take-up sleeve block slidably arranged in the take-up groove; a take-up slide block slidably arranged in the take-up groove; a strain gauge fixed on the take-up slide block; a mounting seat fixed on the take-up slide block; a take-up spring with one end fixed on the take-up sleeve block and the other end fixed on the mounting seat; a threaded rod fixed on both sides of the take-up groove; a guide slide seat threadedly sleeved on the threaded rod and fixed on the take-up slide block below; An angle adjustment motor with the motor seat fixed on the frame; an adjustment gear fixed on the rotating shaft of the angle adjustment motor; an angle adjustment gear set fixed on the take-up reel and meshing with the adjustment gear; A take-up roller with the roller shaft rotatably arranged on the take-up reel; Seven auxiliary rollers, with the roller shafts of the seven auxiliary rollers rotatably arranged on the take-up sleeve block; a discharge groove opened on the take-up reel; a controller fixed on the frame.

2. The winding device for a highly elastic textile fabric according to claim 1, characterized in that, The take-up member further includes: A movable hole opened in the take-up sleeve block; a movable rod with one end slidably inserted into the movable hole and the other end fixed on the take-up slide block; a limit rod with one end fixed on the mounting seat and the other end penetrating through the take-up slide block.

3. The winding device for a highly elastic textile fabric according to claim 2, wherein, The take-up member further includes: A take-up motor with the motor seat fixed on the guide slide seat; a hexagonal sleeve fixed on the rotating shaft of the take-up motor; a hexagonal plug rod slidably inserted into the hexagonal sleeve; a fixing frame fixed on the take-up sleeve block; a first bevel gear pair with the input end bevel gear fixed on the end of the hexagonal plug rod away from the hexagonal sleeve and the output end bevel gear fixed on the auxiliary roller.

4. The winding device for a highly elastic textile fabric according to claim 3, characterized in that, The take-up member further includes: A propulsion motor fixed on the take-up reel; a second bevel gear pair with the input end bevel gear fixed on the propulsion motor and the output end bevel gear fixed on the threaded rod; a first sprocket fixed on the threaded rod.

5. A winding device for a highly elastic textile fabric according to claim 1, characterized in that, The frame is fixed with a connecting rod; the take-up reel is fixed with a slide rail ring, and the slide rail ring is slidably arranged in the slide rail seat.

6. The winding device for a highly elastic textile fabric according to claim 1, characterized in that, The positioning member further includes: A locking motor fixed on the take-up reel; a locking plate fixed on the locking motor; a locking groove opened on the locking plate; a first limit block fixed on the take-up reel; a second limit block fixed on the take-up reel; an electric actuator fixed on the take-up reel and with the execution end inserted into the locking hole of the locking plate; a locking hydraulic rod fixed on the frame and with the telescopic end abutted against the slide rail ring.

7. A winding device for a highly elastic textile fabric according to claim 1, characterized in that, The film laminating member includes: A support plate fixed on the frame; a film laminating motor with the machine seat fixed on the support plate; a rotating seat fixed on the frame; two film laminating rollers, with the roller shafts of the two film laminating rollers rotatably arranged in the rotating seat; a third bevel gear pair with the input end bevel gear fixed on the film laminating motor and the output end bevel gear fixed on the film laminating roller.

8. A winding device for a highly elastic textile fabric according to claim 7, characterized in that, The film laminating member includes: Two second sprockets, with the two second sprockets respectively fixed on the ends of the film laminating rollers away from the third bevel gear pair.

9. A process of a winding device for a highly elastic textile fabric, which is applied to a winding device for a highly elastic textile fabric according to any one of claims 1-8, characterized in that, The steps are as follows: Step S1: The angle adjustment motor drives the winding reel to rotate and adjusts the angle of the discharge chute to 30°-45°; the discharge chute receives the winding roller, and then the locking motor is started to drive the locking plate to rotate to the corresponding position of the electric actuator. The electric actuator extends the actuator rod and inserts it into the locking hole of the locking plate to achieve the positioning of the winding roller without affecting its rotation; Step S2: The auxiliary rollers are reset to their initial positions, with some of the auxiliary rollers contacting the winding rollers; the contact force between the auxiliary rollers and the winding rollers is controlled by adjusting the relative positions of the winding block and the winding slider; the winding motor is then started to rotate the seven auxiliary rollers, and the friction force is used to drive the winding rollers to rotate; Step S3: The fabric is introduced from the contact point between the winding roller and the auxiliary roller. Under the joint rotation of the two, the fabric is gradually wound around the winding roller; as the winding progresses, the winding spring between the winding sleeve and the winding slider provides an elastic buffer space to ensure a smooth winding process; Step S4: Using a strain gauge to monitor in real time the pressure applied by the auxiliary roller on the winding roller, the pressure must be maintained within a range that is conducive to ensuring the tightness of the fabric roll; if the detected value exceeds the range, the propulsion motor is started to drive the winding slider to move, thereby adjusting the pressure applied by the auxiliary roller to keep it within a reasonable range; Step S5: After the fabric is wound up, the laminating motor is started to drive the laminating roller to rotate; the laminating film is introduced between the auxiliary roller and the winding roller, and the wound fabric roll is laminated and packaged; Step S6: Adjust the winding reel again through the angle adjustment motor, adjust the angle of the discharge chute to 315°-330°, and move the auxiliary roller to the edge of the winding reel; start the electric actuator to disengage its actuator rod from the locking hole of the locking plate. At this time, the winding roller can discharge the film-wrapped fabric roll through the discharge chute; return to step S1 again to cycle the operation.

10. The process of a winding device for a highly elastic textile fabric according to claim 9, characterized in that, Here are the steps: Step S1.1: When the fabric is first fed into the take-up roller, manual assistance can be performed to ensure accurate introduction of the fabric; In step S5.1, when the laminating film is first connected, manual assistance can be used to ensure that the laminating film starts to cover the fabric roll smoothly.

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