Concrete pipeline damage detection device
By designing concrete pipeline damage detection devices with components such as sweeping plates, exhaust fans and high-definition cameras, the problem of dust coverage affecting detection is solved and efficient damage detection is achieved.
Patent Information
- Application Number
- CN202410114842.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-29
- Publication Date
- 2025-07-29
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
In the prior art, when testing concrete pipelines, dust covers the damaged cracks, resulting in poor detection effect.
A concrete pipeline damage detection device is designed, using components such as sweeping plates, exhaust fans, dust concentration sensors and high-definition cameras. By cleaning up dust, vacuuming and spraying atomized water vapor, the inner wall of the pipeline is clean and the detection accuracy is improved.
Effectively remove dust, ensure the cleaning of the inner walls of concrete pipes, and improve the accuracy and effectiveness of damage detection.
Smart Images

Figure CN120385671A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of concrete pipe detection, and specifically to a concrete pipe damage detection device. Background Art
[0002] Concrete pipes are pipes used for transporting liquids or gases, and their materials are mainly concrete. Concrete pipes are usually used in various engineering fields, such as construction, water conservancy, drainage, sewage disposal, etc. The characteristics of concrete pipes are strong structure, good durability, and the ability to adapt to various environmental conditions. After a period of use, a concrete pipe needs to be detected for damage by a damage detection device.
[0003] Currently, when detecting concrete pipes in the market, there is a lack of cleaning of the inner wall of the pipe. Therefore, during detection, dust covers the damaged cracks, resulting in the inability to take pictures of the cracks for detection, thus leading to poor detection effects for damaged cracks. Summary of the Invention
[0004] Aiming at the deficiencies of the prior art, the present invention provides a concrete pipe damage detection device, which solves the problems that during the damage detection of concrete pipes, dust and impurities cover the damaged cracks of the concrete pipes, resulting in inaccurate detection and low detection effects.
[0005] To achieve the above objectives, the present invention is realized through the following technical solutions: A concrete pipe damage detection device includes a first box body. The right end of the first box body is rotatably connected to a connecting cylinder. Both the front and rear ends of the connecting cylinder are provided with sliding grooves. The left ends of the sliding grooves are fixedly connected with hydraulic rods. The driving ends of the hydraulic rods are fixedly connected with sliders. The outer walls of the sliders are slidably connected to the inner walls of the sliding grooves. The opposite ends of the sliders are rotatably connected with connecting rods. The right ends of the connecting rods are rotatably connected with sliding rods. The opposite ends of the sliding rods are fixedly connected with cleaning plates. The connecting cylinder is fixedly connected with fixed shafts corresponding to the right sides of the sliding grooves. The outer walls of the fixed shafts are slidably connected to the inner walls of the sliding rods. Dust suction hoods are fixedly connected to the upper and lower ends of the right side of the connecting cylinder. The right end of the connecting cylinder is fixedly connected with a second box body. The right side of the inner wall of the second box body is fixedly connected with a dust collection box. The left end of the dust collection box is fixedly connected with an exhaust fan. The air inlet of the exhaust fan is fixedly connected to the right end of the connecting cylinder and penetrates through it. A dust concentration sensor is fixedly connected to the left side of the top of the second box body. A terminal controller two is fixedly connected to the left side of the inner wall of the top of the second box body. Atomizing nozzles are fixedly connected to the upper and lower ends of the left side of the connecting cylinder. A partition plate is fixedly connected to the middle of the inner wall of the connecting cylinder. The left end of the first box body is rotatably connected to a rotating shaft. High-definition cameras are fixedly connected to both the upper and lower ends of the rotating shaft. A terminal controller one is fixedly connected to the left end of the rotating shaft.
[0006] Preferably, a water tank is fixedly connected to the inner wall of the first box body. A water pump is fixedly connected to the right end of the water tank. The water outlet of the water pump is rotatably connected to the left end of the connecting cylinder and penetrates through it.
[0007] Preferably, a second limiting plate is fixedly connected to the middle of the top end of the first box body. A double-shaft motor is fixedly connected to the inner wall of the second limiting plate. Driving shafts are fixedly connected to the driving ends of the double-shaft motor. A second gear and a first gear are respectively fixedly connected to the opposite ends of the driving shafts.
[0008] Preferably, a first toothed ring is fixedly connected to the left side of the outer diameter of the connecting cylinder. The outer diameter of the first toothed ring is meshed with the outer diameter of the second gear. A second toothed ring is fixedly connected to the right side of the outer diameter of the rotating shaft. The outer diameter of the second toothed ring is meshed with the outer diameter of the first gear.
[0009] Preferably, first limiting plates are fixedly connected to both the left and right sides of the top end of the first box body. The inner walls of the first limiting plates are rotatably connected to the outer walls of the driving shafts.
[0010] Preferably, a plurality of electric push rods are fixedly connected to the middle of the outer wall of the first box body. The driving ends of the electric push rods are fixedly connected with placing plates. A plurality of fixing plates are fixedly connected to both the left and right sides of the outer end of the placing plate. Transmission shafts are fixedly connected to the opposite ends of the fixing plates. Hub motor mechanisms are fixedly connected to the opposite ends of the transmission shafts.
[0011] Preferably, telescopic rods are fixedly connected to both the left and right sides of the outer wall of the first box body corresponding to the electric push rods. The outer ends of the telescopic rods are fixedly connected to the inner ends of the placing plates.
[0012] Preferably, the dust concentration sensor is electrically connected to the second terminal controller, and the first terminal controller is electrically connected to the high-definition camera.
[0013] Working principle: First, place this detection device inside the concrete pipe. Then start the electric push rod to move the placement plate outward until the hub motor mechanism contacts the inner wall of the concrete pipe. Thus, it can detect concrete pipes of different sizes. And start the hydraulic rod to push the slider to move to the right. The slider drives one end of the connecting rod to move to the right. Since the length of the connecting rod remains unchanged, it will push the sliding rod outward, so that the cleaning plate contacts the inner wall of the concrete pipe. Thus, it can clean concrete pipes of different sizes, improving the practicability of this device. Then move through the hub motor mechanism to the inner wall of the concrete pipe. Then start the double-shaft motor to drive the drive shaft to rotate. The drive shaft drives the first gear and the second gear to rotate. The second gear drives the first toothed ring to rotate. The first toothed ring drives the connecting cylinder to rotate. The cleaning plate is driven to rotate through the connecting cylinder, and the inner wall of the concrete pipe can be cleaned. During the cleaning process, dust will be generated. At this time, start the exhaust fan to generate suction. Then, the dust is sucked into the dust collection box through the dust suction cover and the right half of the connecting cylinder. When absorbing the dust, the dust concentration sensor can detect the dust concentration. The detected dust concentration data is transmitted to the terminal controller II. The suction of the exhaust fan is controlled by the terminal controller II. When the dust concentration is too high, the suction of the exhaust fan will also be relatively large, preventing the concentration from being too high and the dust not being processed in time, resulting in the dust covering the inner wall of the concrete pipe again, thus avoiding affecting the detection of cracks in the concrete pipe. After cleaning and dust suction, pump the water in the water tank out through the water pump. The water is sprayed out through the left half of the connecting cylinder and the atomizing nozzle. The atomized water vapor is sprayed on the inner wall of the concrete pipe, using the water vapor to wet the inner wall of the concrete, keeping the inner wall of the concrete clean and tidy, thus improving the detection effect. And when spraying the water vapor, it can also perform dust suppression on the dust, keeping the inside of the concrete pipe clean and tidy. At this time, the first gear drives the second toothed ring to rotate. The second toothed ring drives the rotating shaft to rotate. The rotating shaft drives the high-definition camera to rotate, and the inner wall after cleaning can be photographed comprehensively. Since the diameter of the second gear is larger than that of the first gear and the diameter of the second toothed ring is larger than that of the first toothed ring, the rotation speed of the second toothed ring is less than that of the first toothed ring. Due to the lower rotation speed, it can be clearer during the shooting process. And the shooting data will be transmitted to an external computer through the terminal controller I. The shooting data is analyzed by the computer to facilitate the discovery of cracks on the inner wall of the concrete pipe, thus improving the detection effect.
[0014] The present invention provides a concrete pipe damage detection device. It has the following beneficial effects:
[0015] 1. The present invention can clean the inner wall of a concrete pipe by rotating the cleaning plate. During the cleaning process, dust is generated. By starting the exhaust fan, the dust is sucked into the dust collection box. When absorbing the dust, the dust concentration sensor can detect the dust concentration, and the detected dust concentration data is transmitted to the terminal controller II. The terminal controller II controls the suction force of the exhaust fan. When the dust concentration is too high, the suction force of the exhaust fan will also be relatively large, preventing the concentration from being too high and the dust from not being processed in time, resulting in the dust covering the inner wall of the concrete pipe again, thus avoiding affecting the detection of cracks in the concrete pipe. After cleaning and dust suction, water in the water tank is pumped out by a water pump, and the water is sprayed through the left half of the connecting cylinder and the atomizing nozzle. The atomized water vapor is sprayed on the inner wall of the concrete pipe, and the inner wall of the concrete is wetted with the water vapor to keep the inner wall of the concrete clean and tidy, thereby improving the detection effect.
[0016] 2. By placing this detection device inside the concrete pipe, the electric push rod is started at this time to move the placement plate outward until the hub motor mechanism contacts the inner wall of the concrete pipe, and the hydraulic rod is started to push the slider to move to the right. One end of the connecting rod is driven by the slider to move to the right. Since the length of the connecting rod remains unchanged, the sliding rod is pushed to move outward, so that the cleaning plate contacts the inner wall of the concrete pipe. Therefore, concrete pipes of different sizes can be detected, improving the practicability of this device. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 is the front top perspective view of the present invention;
[0018] Figure 2 is Figure 1 the enlarged view of A in
[0019] Figure 3 is the left rear perspective view of the present invention;
[0020] Figure 4 is the sectional structure schematic perspective view of the first box body and the second box body of the present invention;
[0021] Figure 5 is the sectional structure schematic perspective view of the connecting cylinder of the present invention;
[0022] Figure 6 is the sectional structure schematic perspective view of the sliding rod of the present invention.
[0023] Among them, 1. transmission shaft; 2. in-wheel motor mechanism; 3. fixing plate; 4. first box body; 5. first gear; 6. first limiting plate; 7. driving shaft; 8. second limiting plate; 9. dual-axis motor; 10. second gear; 11. first toothed ring; 12. atomizing nozzle; 13. dust suction hood; 14. dust concentration sensor; 15. second box body; 16. connecting cylinder; 17. sliding rod; 18. cleaning plate; 19. connecting rod; 20. slider; 21. chute; 22. electric push rod; 23. telescopic rod; 24. second toothed ring; 25. fixed shaft; 26. placing plate; 27. high-definition camera; 28. rotating shaft; 29. first terminal controller; 30. second terminal controller; 31. dust collection box; 32. exhaust fan; 33. water pump; 34. water tank; 35. partition plate; 36. hydraulic rod. Detailed implementation manners
[0024] The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.
[0025] Embodiment:
[0026] Such as Figures 1-6As shown in the figure, an embodiment of the present invention provides a concrete pipe breakage detection device, which includes a first box body 4. The right end of the first box body 4 is rotatably connected to a connecting cylinder 16. Chute grooves 21 are provided at both the front and rear ends of the connecting cylinder 16. Hydraulic rods 36 are fixedly connected to the left ends of the chute grooves 21. The driving ends of the hydraulic rods 36 are fixedly connected with sliders 20. The outer walls of the sliders 20 are slidably connected to the inner walls of the chute grooves 21. Connecting rods 19 are rotatably connected to the opposite ends of the sliders 20. The right ends of the connecting rods 19 are rotatably connected to sliding rods 17. Cleaning plates 18 are fixedly connected to the opposite ends of the sliding rods 17. Fixed shafts 25 are fixedly connected to the right sides of the connecting cylinder 16 corresponding to the chute grooves 21. The outer walls of the fixed shafts 25 are slidably connected to the inner walls of the sliding rods 17. Dust suction covers 13 are fixedly connected to the upper and lower ends on the right side of the connecting cylinder 16. A second box body 15 is fixedly connected to the right end of the connecting cylinder 16. A dust collection box 31 is fixedly connected to the right side of the inner wall of the second box body 15. An exhaust fan 32 is fixedly connected to the left end of the dust collection box 31. The air inlet of the exhaust fan 32 is fixedly connected to the right end of the connecting cylinder 16 and penetrates through it. A dust concentration sensor 14 is fixedly connected to the left side of the top of the second box body 15. A second terminal controller 30 is fixedly connected to the left side of the inner wall at the top of the second box body 15. Atomizing nozzles 12 are fixedly connected to the upper and lower ends on the left side of the connecting cylinder 16. A partition plate 35 is fixedly connected to the middle of the inner wall of the connecting cylinder 16. The connecting cylinder 16 is divided into two parts by the partition plate 35. A rotating shaft 28 is rotatably connected to the left end of the first box body 4. High-definition cameras 27 are fixedly connected to both the upper and lower ends of the rotating shaft 28. A first terminal controller 29 is fixedly connected to the left end of the rotating shaft 28. A water tank 34 is fixedly connected to the inner wall of the first box body 4. A water pump 33 is fixedly connected to the right end of the water tank 34. The water outlet of the water pump 33 is rotatably connected to the left end of the connecting cylinder 16 and penetrates through it.
[0027] The starting hydraulic rod 36 pushes the slider 20 to move to the right. The slider 20 drives one end of the connecting rod 19 to move to the right. Since the length of the connecting rod 19 remains unchanged, it will push the sliding rod 17 to move outward, so that the cleaning plate 18 contacts the inner wall of the concrete pipe. Therefore, concrete pipes of different sizes can be cleaned, improving the practicability of this device. Start the double-shaft motor 9 to drive the drive shaft 7 to rotate. The drive shaft 7 drives the first gear 5 and the second gear 10 to rotate. The second gear 10 drives the first toothed ring 11 to rotate. The first toothed ring 11 drives the connecting cylinder 16 to rotate. The cleaning plate 18 is driven to rotate through the connecting cylinder 16, and the inner wall of the concrete pipe can be cleaned. Dust will be generated during the cleaning process. At this time, starting the exhaust fan 32 will generate suction, and then the dust is sucked into the dust collection box 31 through the dust suction hood 13 and the right half of the connecting cylinder 16. When absorbing the dust, the dust concentration sensor 14 can detect the dust concentration, and the detected dust concentration data is transmitted to the terminal controller II 30. The terminal controller II 30 controls the suction of the exhaust fan 32. When the dust concentration is too high, the suction of the exhaust fan 32 will also be relatively large, preventing the concentration from being too high and the dust from not being processed in time, resulting in the dust covering the inner wall of the concrete pipe again, thus avoiding affecting the detection of cracks in the concrete pipe. After cleaning and dust suction, the water in the water tank 34 is pumped out by the water pump 33, and the water is sprayed out through the left half of the connecting cylinder 16 and the atomizing nozzle 12. The atomized water vapor is sprayed on the inner wall of the concrete pipe, and the inner wall of the concrete is wetted with the water vapor to keep the inner wall of the concrete clean and tidy, thereby improving the detection effect.
[0028] In the middle of the top end of the first box body 4, a second limiting plate 8 is fixedly connected. Inside the inner wall of the second limiting plate 8, a double-shaft motor 9 is fixedly connected. On both driving ends of the double-shaft motor 9, drive shafts 7 are fixedly connected. On the opposite ends of the drive shafts 7, a second gear 10 and a first gear 5 are respectively fixedly connected. On the left side of the outer diameter of the connecting cylinder 16, a first toothed ring 11 is fixedly connected. The outer diameter of the first toothed ring 11 is meshed and connected to the outer diameter of the second gear 10. On the right side of the outer diameter of the rotating shaft 28, a second toothed ring 24 is fixedly connected. The outer diameter of the second toothed ring 24 is meshed and connected to the outer diameter of the first gear 5. Start the double-shaft motor 9 to drive the drive shaft 7 to rotate. The drive shaft 7 drives the first gear 5 and the second gear 10 to rotate. The second gear 10 drives the first toothed ring 11 to rotate. The first toothed ring 11 drives the connecting cylinder 16 to rotate. The first gear 5 drives the second toothed ring 24 to rotate. The second toothed ring 24 drives the rotating shaft 28 to rotate.
[0029] On both the left and right sides of the top end of the first box body 4, first limiting plates 6 are fixedly connected. The inner walls of the first limiting plates 6 are respectively rotationally connected to the outer walls of the drive shafts 7. The drive shafts 7 are limited through the first limiting plates 6 to make them rotate stably.
[0030] In the middle of the outer wall of the first box body 4, a plurality of electric push rods 22 are fixedly connected. The driving ends of the electric push rods 22 are fixedly connected with placing plates 26. On the left and right sides of one end of the outer side of the placing plate 26, a plurality of fixing plates 3 are fixedly connected. The opposite ends of the fixing plates 3 are fixedly connected with transmission shafts 1. The fixing plates 3 are symmetrically arranged about the center line of the placing plate 26. The transmission shafts 1 are limited by the fixing plates 3. The opposite ends of the transmission shafts 1 are fixedly connected with hub motor mechanisms 2.
[0031] Place this detection device in the concrete pipe. At this time, start the electric push rod 22 to move the placing plate 26 outward until the hub motor mechanism 2 contacts the inner wall of the concrete pipe. Therefore, concrete pipes of different sizes can be detected, improving the practicability.
[0032] On the left and right sides of the outer wall of the first box body 4 corresponding to the electric push rods 22, expansion rods 23 are fixedly connected. The outer ends of the expansion rods 23 are fixedly connected to one end of the inner side of the placing plate 26. The placing plate 26 is strengthened by the expansion rods 23 to make it more stable during movement.
[0033] The dust concentration sensor 14 and the second terminal controller 30 are electrically connected. The first terminal controller 29 and the high-definition camera 27 are electrically connected. The dust concentration sensor 14 is controlled by the second terminal controller 30, and the high-definition camera 27 is controlled by the first terminal controller 29.
[0034] The working principle of the dust concentration sensor 14 adopts the working principle of the products of Jiangsu Zhuiguang Intelligent Technology Co., Ltd., which will not be described here.
[0035] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A concrete pipe damage detection device, comprising a first box body (4), characterized in that: A connecting cylinder (16) is rotatably connected to the right end of the first box body (4). Chute grooves (21) are arranged at both the front and rear ends of the connecting cylinder (16). Hydraulic rods (36) are fixedly connected to the left ends of the chute grooves (21). The driving ends of the hydraulic rods (36) are fixedly connected with sliders (20). The outer walls of the sliders (20) are slidably connected to the inner walls of the chute grooves (21). Connecting rods (19) are rotatably connected to the opposite ends of the sliders (20). Slide rods (17) are rotatably connected to the right ends of the connecting rods (19). Cleaning plates (18) are fixedly connected to the opposite ends of the slide rods (17). Fixed shafts (25) are fixedly connected to the right sides of the connecting cylinder (16) corresponding to the chute grooves (21). The outer walls of the fixed shafts (25) are slidably connected to the inner walls of the slide rods (17). Dust suction hoods (13) are fixedly connected to the upper and lower ends on the right side of the connecting cylinder (16). A second box body (15) is fixedly connected to the right end of the connecting cylinder (16). A dust collection box (31) is fixedly connected to the right side of the inner wall of the second box body (15). An exhaust fan (32) is fixedly connected to the left end of the dust collection box (31). The air inlet of the exhaust fan (32) is fixedly connected to the right end of the connecting cylinder (16) and penetrates through it. A dust concentration sensor (14) is fixedly connected to the left side of the top end of the second box body (15). A second terminal controller (30) is fixedly connected to the left side of the inner wall of the top end of the second box body (15). Atomizing nozzles (12) are fixedly connected to the upper and lower ends on the left side of the connecting cylinder (16). A partition plate (35) is fixedly connected to the middle of the inner wall of the connecting cylinder (16). A rotating shaft (28) is rotatably connected to the left end of the first box body (4). High-definition cameras (27) are fixedly connected to both the upper and lower ends of the rotating shaft (28). A first terminal controller (29) is fixedly connected to the left end of the rotating shaft (28).
2. The concrete pipe damage detection device according to claim 1, characterized in that: A water tank (34) is fixedly connected to the inner wall of the first box body (4). A water pump (33) is fixedly connected to the right end of the water tank (34). The water outlet of the water pump (33) is rotatably connected to the left end of the connecting cylinder (16) and penetrates through it.
3. The concrete pipe breakage detection device according to claim 1, characterized in that: A second limiting plate (8) is fixedly connected to the middle of the top end of the first box body (4). A double-shaft motor (9) is fixedly connected to the inner wall of the second limiting plate (8). Driving shafts (7) are fixedly connected to the driving ends of the double-shaft motor (9). A second gear (10) and a first gear (5) are respectively fixedly connected to the opposite ends of the driving shafts (7).
4. The concrete pipe damage detection device according to claim 3, characterized in that: A first toothed ring (11) is fixedly connected to the left side of the outer diameter of the connecting cylinder (16). The outer diameter of the first toothed ring (11) is meshed with the outer diameter of the second gear (10). A second toothed ring (24) is fixedly connected to the right side of the outer diameter of the rotating shaft (28). The outer diameter of the second toothed ring (24) is meshed with the outer diameter of the first gear (5).
5. The concrete pipe breakage detection device according to claim 3, characterized in that: First limiting plates (6) are fixedly connected to the left and right sides of the top end of the first box body (4). The inner walls of the first limiting plates (6) are rotatably connected to the outer walls of the driving shafts (7).
6. The concrete pipe damage detection device according to claim 1, characterized in that: In the middle of the outer wall of the first box body (4), a plurality of electric push rods (22) are fixedly connected. The driving ends of the electric push rods (22) are fixedly connected with placing plates (26). On the left and right sides of one end of the outer side of the placing plate (26), a plurality of fixing plates (3) are fixedly connected. On the opposite ends of the fixing plates (3), transmission shafts (1) are fixedly connected. On the opposite ends of the transmission shafts (1), hub motor mechanisms (2) are fixedly connected.
7. The concrete pipe damage detection device according to claim 6, characterized in that: On the left and right sides of the outer wall of the first box body (4) corresponding to the electric push rods (22), telescopic rods (23) are fixedly connected. The outer ends of the telescopic rods (23) are fixedly connected to one end of the inner side of the placing plate (b26).
8. The concrete pipe breakage detection device according to claim 1, characterized in that: The dust concentration sensor (14) is electrically connected to the second terminal controller (30), and the first terminal controller (29) is electrically connected to the high-definition camera (27).