Toning production method of seam beautifying agent

Abstract

The invention belongs to the technical field of building materials, and particularly relates to a seam beautifying agent color matching production method which comprises the following steps: step 1), selecting seam beautifying agent formula data corresponding to a selected ceramic tile in color matching equipment after a customer selects and purchases the ceramic tile in a storefront; (2) the color mixing equipment automatically and sequentially injects the base material and the color paste into a material receiving barrel according to the formula data selected in the step (1), and the color mixing equipment stops working after the base material and the color paste are injected out; and 3) uniformly stirring the materials in the material receiving barrel to obtain the required seam beautifying agent. According to the method, the operation difficulty of shop operators is reduced, the color accuracy is ensured, the technical requirements of the shop operators are reduced, the labor intensity of the shop operators is reduced, the material inventory is reduced, the waste is reduced, and the sealant product popularization is facilitated.

Description

Technical Field

[0001] The present invention belongs to the technical field of building materials, and particularly relates to a production method for color matching of joint sealants. Background Art

[0002] When laying wall tiles and floor tiles in home decoration, it is necessary to leave some gaps to prevent the tiles from arching and falling due to thermal expansion and contraction. Traditionally, cement-based materials were used, mainly white cement, and later quartz powder was added, which is called "caulking". Due to its white cement composition, it has a single color, is not beautiful enough, has no waterproof function, is not water-resistant or dirt-resistant, and is prone to yellowing and blackening after long-term use. If the gap is too large, it will also fall off. Resin-based joint sealants have become popular in the market. They are refined from a variety of high molecular polymers and high-grade pigments, have high hardness, and are as hard as ceramics after hardening. They also have a certain flexibility and are not easy to break. They have rich colors and are suitable for matching with various color tiles. The joint sealant itself is a special material glue, which can be firmly bonded to the base material after curing, with strong adhesion, no falling off, no shrinkage, no depression, not easy to mildew, not easy to turn black, resistant to washing, resistant to soaking in water, and has good stain resistance. With the change of people's aesthetic perspective and construction technology, the matching choice of joint sealants and tiles is also constantly changing. The joint sealant has not only become a filling product, but has become a decorative material for tile joints. Therefore, customizing joint sealants that match the color of tiles has become a rigid demand for most homeowners.

[0003] Current color matching methods in joint sealant stores:

[0004] Joint sealant manufacturers select different series of base materials and color pastes to make mixed base materials. Each system has 8 - 9 kinds of mixed base materials, which are paste-like substances with poor fluidity. The color information of these base materials is stored in the database of the colorimeter.

[0005] (1) The store measures the color of the customer's tiles

[0006] When a customer needs to prepare a joint sealant that matches the tiles, the store staff uses a colorimeter to irradiate the surface of the tiles for color measurement.

[0007] (2) Form a formula after testing

[0008] The colorimeter automatically analyzes and transmits the type and quantity information of the required base materials to the display unit, such as the screen of the colorimeter itself or a mobile phone connected to the colorimeter for communication, to form a formula.

[0009] (3) Manual weighing

[0010] According to the formula, various base materials and color pastes are manually weighed and added to the same container in sequence.

[0011] (4) Manual stirring

[0012] Stir all the materials obtained in step (3) evenly in a container to obtain a small sample of the joint sealant.

[0013] (5) Compare the color of the small sample of the joint sealant after stirring with the tile

[0014] Apply the small sample of the joint sealant on the tile for color comparison. If the color difference is large, re-color and make a small sample. If the color difference is within the range, scale up according to the ratio of the small sample as required by the customer. Manually weigh the required materials, put the weighed materials into a stirring and vacuuming device to mix and vacuum, for example, use a vacuum stirring device similar to CN202321217002.7 and CN202320111721.4, and perform filling and delivery after mixing.

[0015] The problems with the above method are: color matching requires specially trained color personnel, and one person can only match 7 to 8 colors per day, which has high requirements for personnel and is difficult to promote. Summary of the Invention

[0016] The purpose of the present invention is to invent a method for color matching and production of joint sealant to overcome the deficiencies in the prior art, such as high dependence on skilled workers, low production efficiency, and difficulty in promotion.

[0017] Joint sealant manufacturers or tile manufacturers cooperate with color paste factories to match colors by using the method of adding color paste to the base material. Use 8 to 9 kinds of color pastes and the base material for color matching, and one color paste corresponds to one tile series. Joint sealant manufacturers or tile manufacturers first make the joint sealant formula corresponding to the tile in the factory according to different tiles, and store the above joint sealant formula database in the dispensing equipment of the joint sealant sales store or tile sales store.

[0018] The present invention is realized as follows: A method for color matching and production of joint sealant, characterized by comprising the following steps:

[0019] Step 1): After the customer selects the tile in the store, select the joint sealant formula data corresponding to the selected tile in the color matching equipment, and select the types and quantities of the base material and color paste to be used.

[0020] Step 2): The color matching equipment automatically injects the base material and color paste into the receiving bucket in sequence according to the selected formula data in step 1), and the color matching equipment stops working after the injection is completed.

[0021] Step 3): Stir the materials in the receiving bucket evenly to obtain the required joint sealant.

[0022] For further optimization, in step 3), stir the materials in the receiving bucket in a state of vacuum treatment.

[0023] For further optimization, it further includes step 4): After moving the material receiving bucket filled with the evenly stirred sealant to the filling station, fill the sealant.

[0024] For further optimization, the color matching device includes a weighing module. During the mixing process, the weighing module monitors the material receiving bucket and the materials therein in real time, and feeds back the mass information measured by the weighing module to the color matching device.

[0025] The present invention has the following advantages:

[0026] Directly pour the required materials into the material receiving bucket, reducing the operation difficulty of store personnel, ensuring the accuracy of color, reducing the technical requirements for store operators, reducing the labor intensity of store operators, reducing material inventory, reducing waste, and being conducive to the promotion of sealant products. Description of the Drawings

[0027] Figure 1 It is a schematic diagram of the working scenario of the present invention. Detailed Embodiments

[0028] As Figure 1 shown, a method for color matching and production of sealant is characterized by including the following steps:

[0029] Step 1): After the customer selects the tiles in the store, select the sealant formula data corresponding to the selected tiles in the color matching device 1, and select the types and quantities of base materials, types and quantities of color pastes to be taken.

[0030] Step 2): The color matching device 1 uses the formula data selected in step 1) to automatically pour the base material and color paste into the material receiving bucket 2 in sequence. After the pouring is completed, the color matching device stops working. The color matching device 1 used here includes a high-precision color matching machine produced by Zhengzhou Sanhua Technology Industry Co., Ltd. for accurately pouring out the color paste and an industrial batching machine produced by Zhengzhou Sanhua Technology Industry Co., Ltd. for accurately pouring out the base material. Among them, a weighing module 3 is included below the color matching device 1. During the mixing process, the weighing module 3 monitors the material receiving bucket 2 and the materials therein in real time, and feeds back the mass information measured by the weighing module 3 to the color matching device 1.

[0031] Step 3): Send the material receiving bucket 2 filled with materials to the vacuum stirring equipment 4 station. The vacuum stirring equipment 4 first seals the inlet of the material receiving bucket, and then conducts vacuum stirring on the material receiving bucket 2. During the vacuuming process, the stirring unit in the vacuum stirring equipment 4 stirs the materials in the material receiving bucket 2. After the materials in the material receiving bucket 2 are stirred evenly and reach a certain vacuum to discharge the gas in the materials, the vacuum state in the material receiving bucket 2 is released.

[0032] Step 4): After moving the material receiving bucket filled with the evenly stirred joint sealant to the filling station, use the filling machine 4 at the filling station to fill the joint sealant.

[0033] This method greatly simplifies the configuration process of the joint sealant, directly injecting the required materials into the material receiving bucket, reducing the operation difficulty of store personnel, ensuring color accuracy, lowering the technical requirements for store operators, reducing the labor intensity of store operators, reducing material inventory, reducing waste, and facilitating the promotion of joint sealant products.

[0034] Example 1:

[0035] Step 1): Customer A selects Product 1 tiles in Series 1 in the store. At this time, operate the keyboard of the color mixing device 1 and input the product information of Product 1 tiles in Series 1 in the operation software interface of the color mixing device 1. The operation software interface of the color mixing device 1 will directly call out the joint sealant formula color01 corresponding to this formula.

[0036] Joint sealant formula color01: Total weight 100g, base material 80ml, black paste 0.333ml, white paste 1.35ml, red paste 9.091ml. The density of the above pastes is greater than that of water. The base material plus various pastes finally weighs 100g.

[0037] Step 2): The color mixing device 1 uses the formula data selected in Step 1) to automatically inject the base material and pastes into the material receiving bucket 2 in sequence. After the injection is completed, the color mixing device 1 stops working. The color mixing device 1 used here includes a high-precision color mixer produced by Zhengzhou Sanhua Technology Industry Co., Ltd. for accurately injecting pastes and an industrial batching machine produced by Zhengzhou Sanhua Technology Industry Co., Ltd. for accurately injecting the base material. Among them, a weighing module 3 is included below the color mixing device 1. During the mixing process, the weighing module 3 monitors the material receiving bucket 2 and the materials inside the bucket in real time, and feeds back the mass information measured by the weighing module 3 to the color mixing device 1.

[0038] Step 3): Send the material receiving bucket 2 filled with materials to the vacuum pumping and stirring equipment 4 station. The vacuum pumping and stirring equipment 4 has both a vacuum pumping function and a stirring function. The stirring function is a stirring blade driven by a stirring shaft.

[0039] The vacuum pumping and stirring equipment 4 first seals the inlet of the material receiving bucket. At this time, the stirring blade also inserts into the material receiving bucket, and then performs vacuum pumping and stirring on the material receiving bucket 2. During the stirring process, the pressure inside the bucket gradually reaches -0.08MPa. After the materials in the material receiving bucket 2 are stirred evenly, the vacuum state inside the material receiving bucket 2 is released, and the stirring blade of the vacuum pumping and stirring equipment 4 is removed from the material receiving bucket.

[0040] Step 4): After moving the material receiving bucket filled with the evenly stirred caulking agent to the filling station, use the filling machine 4 at the filling station to fill the caulking agent.

[0041] This method greatly simplifies the configuration process of the caulking agent. The required materials are directly poured into the material receiving bucket, reducing the operation difficulty of store personnel, ensuring the color accuracy, lowering the technical requirements for store operators, reducing the labor intensity of store operators, reducing the material inventory, reducing waste, and facilitating the promotion of the caulking agent product.

Claims

1. A method for color matching and production of caulking agent, characterized in that: The following steps are involved: Step 1): After the customer has selected the tiles in the store, he / she selects the caulking agent formula data corresponding to the selected tiles in the color mixing device, and selects the type and quantity of base material, color paste type and quantity required; Step 2): The color mixing device automatically dispenses the base material and color paste into the receiving barrel in sequence using the formula data selected in step 1), and the color mixing device stops working after the dispensing is completed; Step 3): Stir the materials in the receiving bucket evenly to obtain the desired caulking agent.

2. The method for color matching production of caulking agent according to claim 1, characterized in that: In step 3), the receiving barrel is vacuumed and the material in the receiving barrel is stirred.

3. The method for producing colorant for caulking according to claim 1 or 2, characterized in that: The method further includes step 4): moving the receiving barrel containing the uniformly stirred caulking agent to a filling station and then filling the caulking agent.

4. The method for color matching and production of caulking agent according to claim 3, characterized in that: The color mixing device includes a weighing module. During the mixing process, the weighing module monitors the materials in the docking barrel and the receiving barrel in real time, and feeds back the quality information measured by the weighing module to the color mixing device.

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