Steel structure stamping equipment for wind power machining and stamping method of steel structure stamping equipment

By designing steel structure stamping equipment for wind power processing, using a motor to drive the crankshaft to drive the stamping head for positioning and stamping, combining heat dissipation and cutting mechanisms, the problem of inaccurate stamping positioning of steel structures in the existing technology is solved, and efficient and accurate stamping effects and long life of the equipment are achieved.

CN120394667AActive Publication Date: 2025-08-01INNER MONGOLIA LONGMA WIND ENERGY EQUIP CO LTD
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Patent Information

Application Number
CN202510905252.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-07-02
Publication Date
2025-08-01
Estimated Expiration
2045-07-02

AI Technical Summary

Technical Problem

When the existing steel structure is punched and opened, manual operation of fixed fixtures cannot meet the requirements of production efficiency and positioning accuracy, and it is prone to deviation of hole position, inaccurate hole diameter or inconsistent hole distance, which will affect subsequent assembly and structural strength.

Method used

A steel structure stamping equipment for wind power processing is designed, including a base, frame, placement plate, stamping mechanism, extrusion plate and positioning clamp. The crankshaft drives the stamping head for stamping through the motor, and combines the heat dissipation and cutting mechanism to achieve stable positioning and efficient stamping of the steel structure.

Benefits of technology

It improves the efficiency and accuracy of steel structure stamping, ensures the accuracy of hole position, extends the service life of stamping heads, and reduces material annealing and wear through heat dissipation, improving the stability and production efficiency of the equipment.

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Abstract

The invention provides steel structure stamping equipment for wind power machining and a stamping method of the steel structure stamping equipment, and belongs to the technical field of steel structure stamping. The steel structure stamping equipment for wind power machining comprises a machine base and a rack, the rack is installed on the surface of the machine base, a containing plate is installed on the surface of the machine base, a stamping mechanism is installed on the surface of the machine base, and the stamping mechanism comprises a crankshaft, a driving plate and an extrusion plate. Through the arrangement of the punching mechanism, a motor can drive a punching head to descend, punch and punch a steel structure on the surface of a placement plate, meanwhile drive a driving plate to synchronously move downwards, extrude an extrusion plate, move a first clamping block to the surface of the steel structure, transversely position the steel structure and drive a second piston to synchronously move downwards; air in the hollow portion of the supporting rod is injected into the pushing cylinder through the first one-way valve, the first piston is pushed to drive the pressing block to move downwards and tightly press the surface of the steel structure, the steel structure is longitudinally positioned, the stability of the steel structure is guaranteed, and the stamping efficiency is improved.
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Description

Technical Field

[0001] The present invention relates to the technical field of steel structure stamping, and more specifically, to a steel structure stamping device and a stamping method for wind power processing. Background Art

[0002] The wind power industry has developed rapidly in recent years. Especially in the manufacturing of wind power equipment, as one of the main materials, steel structures are widely used in the production of key components such as wind power towers and support frames. These steel structure parts usually have large sizes and complex geometric shapes, and the production process requires high precision and high efficiency. As an important process link in steel structure processing, the accuracy of punching directly affects the quality and performance of the final product.

[0003] When the existing steel structures are punched, generally, manual operation is used to fix the fixture to position the steel structure, which cannot meet the requirements of production efficiency and positioning accuracy, and is prone to errors, resulting in hole position deviation, inaccurate hole diameter, or inconsistent hole distance, affecting subsequent assembly and structural strength. Summary of the Invention

[0004] To make up for the above deficiencies, the present invention provides a steel structure stamping device and a stamping method for wind power processing that overcome the above technical problems or at least partially solve the above problems.

[0005] The present invention is implemented as follows: The present invention provides a steel structure stamping device for wind power processing, including a machine base and a frame. The frame is installed on the surface of the machine base. A placement plate is installed on the surface of the machine base for placing the steel structure. A stamping mechanism is installed on the surface of the machine base for punching the steel structure. The stamping mechanism includes: A crankshaft, which is rotatably installed in the inner cavity of the frame. A connecting rod is rotatably installed on the surface of the crankshaft. The other end of the connecting rod is rotatably installed with a driving rod. A punching head is fixedly installed at the bottom of the driving rod; A driving plate, which is fixedly installed on the surface of the driving rod. One end of the driving plate is wedge-shaped; An extrusion plate, which is slidably installed in the inner cavity of the machine base. The surface of the extrusion plate is also wedge-shaped. First clamping blocks are symmetrically and fixedly installed on the side wall of the extrusion plate for positioning the steel structure.

[0006] In a preferred embodiment, a motor is fixedly installed on the side wall of the frame. The output end of the motor is fixedly connected to one end of the crankshaft. A first spring is fixedly installed in the inner cavity of the machine base. One end of the first spring is fixedly connected to the machine base, and the other end of the first spring is fixedly connected to the extrusion plate for driving the extrusion plate to move leftward.

[0007] In a preferred embodiment, second clamping blocks are symmetrically and slidably mounted on the surface of the machine base. First toothed plates are fixedly mounted on the side walls of the first clamping block and the second clamping blocks. A first gear is rotatably mounted in the inner cavity of the machine base, and the first gear meshes with the two first toothed plates.

[0008] In a preferred embodiment, a support base is fixedly mounted at the bottom of the frame. Support rods are symmetrically and fixedly mounted at the bottom of the support base. A push cylinder is fixedly mounted at the bottom of the support rod. A first piston is slidably mounted in the inner cavity of the push cylinder. A pressing block is fixedly mounted at the bottom of the first piston.

[0009] In a preferred embodiment, support arms are symmetrically and fixedly mounted on the side wall of the support base. A support rod is fixedly mounted at one end of the support arm. A second piston is fixedly mounted at the bottom of the support rod. The support rod is hollow. The second piston is slidably mounted in the hollow part of the support rod. A second spring is mounted in the inner cavity of the push cylinder. One end of the second spring is fixedly connected to the push cylinder, and the other end of the second spring is fixedly connected to the first piston for driving the first piston to move upward. A first one-way valve is mounted at the bottom of the support rod, and a second one-way valve is mounted on the side wall of the support rod.

[0010] In a preferred embodiment, a heat dissipation mechanism is mounted on the surface of the machine base for dissipating heat from the punching head. The heat dissipation mechanism includes a connecting block and spray holes. The connecting block is fixedly mounted between the two push cylinders. The connecting block is arc-shaped. A through groove is formed in the inner cavity of the connecting block. Spray holes are formed in the side wall of the connecting block. The through groove is communicated with the inner cavity of the push cylinder, and a solenoid valve is mounted in the through groove.

[0011] In a preferred embodiment, an annular groove is formed in the inner cavity of the frame. An elastic contact piece is mounted in the inner cavity of the annular groove. A contact block is fixedly mounted on the surface of the crankshaft for controlling the conduction of the solenoid valve.

[0012] In a preferred embodiment, a blanking mechanism is mounted on the surface of the machine base for blanking the punching waste. The blanking mechanism includes a blanking groove and a retaining piece. The blanking groove is formed in the inner cavities of the machine base and the placement plate. The retaining piece is rotatably mounted in the inner cavity of the blanking groove. A second gear is fixedly mounted on the side wall of the retaining piece. A second toothed plate is slidably mounted in the inner cavity of the machine base. The second toothed plate meshes with the second gear. A third spring is fixedly mounted in the inner cavity of the machine base. One end of the third spring is fixedly connected to the machine base, and the other end of the third spring is fixedly connected to the second toothed plate for driving the second toothed plate to move downward.

[0013] In a preferred embodiment, a contact rod is fixedly installed on the surface of the second toothed plate, a contact cylinder is fixedly installed in the inner cavity of the machine base, a solution cavity is formed in the inner cavity of the machine base for storing a heat dissipation liquid, a liquid extraction pump is installed in the solution cavity, and spray pipes are symmetrically and fixedly installed on the inner wall of the blanking chute for spraying the heat dissipation liquid onto the surface of the punching head. A water pipe is connected between the liquid outlet end of the liquid extraction pump and the spray pipes.

[0014] A steel structure stamping method for wind power processing, applicable to the above-mentioned steel structure stamping equipment for wind power processing, includes the following steps: S1: Stamping. Place the steel structure to be punched on the surface of the placement plate. Drive the punching head to descend through the motor to punch the steel structure on the surface of the placement plate. At the same time, drive the drive plate to move downward synchronously to extrude the extrusion plate. The first clamping block moves towards the surface of the steel structure, and drives the second clamping block to move towards the surface of the steel structure synchronously through the first gear and the first toothed plate to perform lateral positioning on the steel structure. And drive the second piston to move downward synchronously, inject the air in the hollow part of the support rod into the push cylinder through the first one-way valve, push the first piston to drive the pressing block to move downward and tightly press on the surface of the steel structure to perform longitudinal positioning on the steel structure. S2: Blanking. The waste material falls into the blanking chute and impacts the baffle, driving the baffle to rotate clockwise and driving the second gear to rotate synchronously, thereby driving the second toothed plate to move upward and driving the contact rod to move upward synchronously, so that the contact rod is inserted into the contact cylinder, then the liquid extraction pump starts to work, and sprays the heat dissipation liquid from the spray pipes onto the surface of the punching head to dissipate heat from the punching head. S3: Heat dissipation. Drive the crankshaft to rotate clockwise through the motor to drive the punching head to perform stamping. When the crankshaft rotates 180 degrees, the punching head descends to the lowest point. Subsequently, the crankshaft continues to rotate, and the punching head starts to move upward. As the crankshaft rotates, when the contact block contacts the elastic contact piece, the solenoid valve is turned on. Under the action of the second spring, drive the first piston to move upward, inject the air in the push cylinder into the through groove, and spray it onto the surface of the punching head through the spray holes to dissipate heat from the punching head.

[0015] A steel structure stamping equipment and its stamping method for wind power processing provided by the present invention have the following beneficial effects: 1. By setting up a stamping mechanism, the punching head can be driven to descend through the motor to punch the steel structure on the surface of the placement plate. At the same time, drive the drive plate to move downward synchronously to extrude the extrusion plate. The first clamping block moves towards the surface of the steel structure, and drives the second clamping block to move towards the surface of the steel structure synchronously through the first gear and the first toothed plate to perform lateral positioning on the steel structure. And drive the second piston to move downward synchronously, inject the air in the hollow part of the support rod into the push cylinder through the first one-way valve, push the first piston to drive the pressing block to move downward and tightly press on the surface of the steel structure to perform longitudinal positioning on the steel structure, ensuring the stability of the steel structure and improving the stamping efficiency.

[0016] 2. By setting up a heat dissipation mechanism, when the crankshaft rotates 180 degrees, the stamping head descends to the lowest point to punch the steel structure. Subsequently, as the crankshaft continues to rotate, the stamping head starts to move upward. As the crankshaft rotates, when the contact block contacts the elastic contact piece, the solenoid valve is turned on. Under the action of the second spring, the first piston is driven to move upward, injecting the air in the push tube into the through groove and spraying it out from the spray holes onto the surface of the stamping head to dissipate heat from the stamping head, reducing the working temperature of the stamping head, slowing down the process of material annealing and wear, and thus extending the service life of the stamping head.

[0017] 3. By setting up a blanking mechanism, the waste material falls into the blanking groove and impacts the baffle, driving the baffle to rotate clockwise and driving the second gear to rotate synchronously. Thereby, the second toothed plate is driven to move upward, driving the contact rod to move upward synchronously, and inserting the contact rod into the contact cylinder. Then the liquid extraction pump starts to work, spraying the heat dissipation liquid from the spray pipe onto the surface of the stamping head to dissipate heat from the stamping head. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required for the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of the present invention, and therefore should not be regarded as limiting the scope. For those of ordinary skill in the art, other related drawings can be obtained based on these drawings without creative efforts. Figure 1 It is a front perspective view provided by an embodiment of the present invention; Figure 2 It is a side perspective view provided by an embodiment of the present invention; Figure 3 It is a front view provided by an embodiment of the present invention; Figure 4 It is a sectional view of the frame provided by an embodiment of the present invention; Figure 5 It is provided by an embodiment of the present invention Figure 4 The enlarged view at A in; Figure 6 It is a side sectional view of the machine base provided by an embodiment of the present invention; Figure 7 It is a sectional view provided by an embodiment of the present invention; Figure 8 It is provided by an embodiment of the present invention Figure 7 The enlarged view at B in; Figure 9 It is a sectional view of the connecting block provided by an embodiment of the present invention; Figure 10 It is a right side sectional view of the machine base provided by an embodiment of the present invention; Figure 11 It is provided by an embodiment of the present invention Figure 10Enlarged view at position C; Figure 12 Provided by the embodiment of the present invention Figure 6 Enlarged view at position D.

[0019] In the figure: 1, machine base; 2, frame; 3, placing plate; 4, stamping mechanism; 401, crankshaft; 402, motor; 403, connecting rod; 404, driving rod; 405, stamping head; 406, driving plate; 407, extrusion plate; 408, first spring; 409, first clamping block; 410, second clamping block; 411, first toothed plate; 412, first gear; 413, support seat; 414, support rod; 415, pushing cylinder; 416, support arm; 417, support rod; 418, second piston; 419, first piston; 420, pressing block; 421, second spring; 423, first one-way valve; 424, second one-way valve; 5, heat dissipation mechanism; 501, connecting block; 502, through groove; 503, spray hole; 504, solenoid valve; 505, annular groove; 506, elastic contact piece; 507, contact block; 6, blanking mechanism; 601, blanking groove; 602, retaining piece; 603, second gear; 604, second toothed plate; 605, third spring; 606, contact rod; 607, contact cylinder; 608, solution chamber; 609, liquid pumping pump; 610, spray pipe. Specific embodiments

[0020] To make the objectives, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are some but not all of the embodiments of the present invention. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.

[0021] Refer to Figures 1 - 12As shown in the figure, the present invention provides a technical solution: a steel structure stamping device for wind power processing, including a machine base 1 and a frame 2. The frame 2 is installed on the surface of the machine base 1. A placement plate 3 is installed on the surface of the machine base 1 for placing the steel structure. A stamping mechanism 4 is installed on the surface of the machine base 1 for punching holes in the steel structure. The stamping mechanism 4 includes a crankshaft 401, a driving plate 406, and an extrusion plate 407. The crankshaft 401 is rotatably installed in the inner cavity of the frame 2. A motor 402 is fixedly installed on the side wall of the frame 2. The output end of the motor 402 is fixedly connected to one end of the crankshaft 401. A connecting rod 403 is rotatably installed on the surface of the crankshaft 401. The other end of the connecting rod 403 is rotatably installed with a driving rod 404. A stamping head 405 is fixedly installed at the bottom of the driving rod 404. By driving the crankshaft 401 to rotate through the motor 402, the stamping head 405 can be driven to descend through the connecting rod 403 and the driving rod 404 to punch holes in the steel structure on the surface of the placement plate 3.

[0022] Referring to Figures 1 - 6 As shown in the figure, in a preferred embodiment, the driving plate 406 is fixedly installed on the surface of the driving rod 404. One end of the driving plate 406 is wedge-shaped. The extrusion plate 407 is slidably installed in the inner cavity of the machine base 1. The surface of the extrusion plate 407 is also wedge-shaped. A first spring 408 is fixedly installed in the inner cavity of the machine base 1. One end of the first spring 408 is fixedly connected to the machine base 1, and the other end of the first spring 408 is fixedly connected to the extrusion plate 407 for driving the extrusion plate 407 to move leftward. First clamping blocks 409 are symmetrically and fixedly installed on the side wall of the extrusion plate 407 for positioning the steel structure.

[0023] Referring to Figures 1 - 12 As shown in the figure, in a preferred embodiment, second clamping blocks 410 are symmetrically and slidably installed on the surface of the machine base 1. First toothed plates 411 are fixedly installed on the side walls of the first clamping blocks 409 and the second clamping blocks 410. A first gear 412 is rotatably installed in the inner cavity of the machine base 1. The first gear 412 meshes with the two first toothed plates 411 for driving the first clamping blocks 409 and the second clamping blocks 410 to move relatively. Place the steel structure to be punched on the surface of the placement plate 3. By driving the crankshaft 401 to rotate through the motor 402, the stamping head 405 can be driven to descend through the connecting rod 403 and the driving rod 404 to punch holes in the steel structure on the surface of the placement plate 3. At the same time, the driving plate 406 is driven to move downward synchronously to extrude the extrusion plate 407. The first spring 408 contracts. The first clamping blocks 409 move towards the surface of the steel structure and drive the second clamping blocks 410 to move towards the surface of the steel structure synchronously through the first gear 412 and the first toothed plates 411 to perform lateral positioning on the steel structure.

[0024] Referring to Figures 1 - 6As shown, in a preferred embodiment, a support base 413 is fixedly installed at the bottom of the frame 2. Symmetrically fixed to the bottom of the support base 413 are support rods 414. Fixed to the bottom of the support rods 414 is a push cylinder 415. A first piston 419 is slidably installed in the inner cavity of the push cylinder 415. Fixed to the bottom of the first piston 419 is a pressing block 420, which is used for longitudinally positioning the steel structure. Symmetrically fixed to the side wall of the support base 413 are support arms 416. Fixed to one end of the support arms 416 is a support rod 417. Fixed to the bottom of the support rod 417 is a second piston 418. The support rod 414 is hollow. The second piston 418 is slidably installed in the hollow part of the support rod 414. A second spring 421 is installed in the inner cavity of the push cylinder 415. One end of the second spring 421 is fixedly connected to the push cylinder 415, and the other end of the second spring 421 is fixedly connected to the first piston 419, which is used to drive the first piston 419 to move upward. A first one-way valve 423 is installed at the bottom of the support rod 414. The first one-way valve 423 conducts unidirectionally towards the push cylinder 415 for air outlet. A second one-way valve 424 is installed on the side wall of the support rod 414. The second one-way valve 424 conducts unidirectionally towards the inner cavity of the hollow part of the support rod 414 for air intake. When the stamping head 405 descends to punch holes in the steel structure, it drives the second piston 418 to move downward synchronously, injecting the air in the hollow part of the support rod 414 into the push cylinder 415 through the first one-way valve 423, pushing the first piston 419 to drive the pressing block 420 to move downward and tightly press on the surface of the steel structure, longitudinally positioning the steel structure, ensuring the stability of the steel structure, and improving the stamping efficiency.

[0025] In a preferred embodiment, during use, the steel structure to be punched is placed on the surface of the placement plate 3. The motor 402 can drive the crankshaft 401 to rotate, thereby driving the stamping head 405 to descend through the connecting rod 403 and the driving rod 404 to punch holes in the steel structure on the surface of the placement plate 3. At the same time, it drives the driving plate 406 to move downward synchronously, squeezing the extrusion plate 407. The first spring 408 contracts, and the first clamping block 409 moves towards the surface of the steel structure, and drives the second clamping block 410 to move towards the surface of the steel structure synchronously through the first gear 412 and the first toothed plate 411, laterally positioning the steel structure. Moreover, when the stamping head 405 descends to punch holes in the steel structure, it drives the second piston 418 to move downward synchronously, injecting the air in the hollow part of the support rod 414 into the push cylinder 415 through the first one-way valve 423, pushing the first piston 419 to drive the pressing block 420 to move downward and tightly press on the surface of the steel structure, longitudinally positioning the steel structure, ensuring the stability of the steel structure, and improving the stamping efficiency.

[0026] Refer to Figures 1 - 9As shown, in a preferred embodiment, a heat dissipation mechanism 5 is installed on the surface of the machine base 1 for dissipating heat from the stamping head 405, reducing the working temperature of the stamping head 405, slowing down the material annealing and wear processes, thereby extending the service life of the stamping head 405. The heat dissipation mechanism 5 includes a connecting block 501 and spray holes 503. The connecting block 501 is fixedly installed between two push cylinders 415. The connecting block 501 is arc-shaped. A through groove 502 is formed in the inner cavity of the connecting block 501, and spray holes 503 are formed in the side wall of the connecting block 501. The through groove 502 communicates with the inner cavity of the push cylinder 415, and a solenoid valve 504 is installed in the through groove 502 for controlling the conduction between the through groove 502 and the push cylinder 415. An annular groove 505 is formed in the inner cavity of the frame 2, and an elastic contact piece 506 is installed in the inner cavity of the annular groove 505. A contact block 507 is fixedly installed on the surface of the crankshaft 401 for controlling the conduction of the solenoid valve 504.

[0027] In a preferred embodiment, during use, the motor 402 drives the crankshaft 401 to rotate clockwise to drive the stamping head 405 to perform stamping. When the crankshaft 401 rotates 180 degrees, the stamping head 405 descends to the lowest point to punch the steel structure. Subsequently, the crankshaft 401 continues to rotate, and the stamping head 405 begins to move upward. As the crankshaft 401 rotates, when the contact block 507 contacts the elastic contact piece 506, the solenoid valve 504 is turned on. Under the action of the second spring 421, the first piston 419 is driven to move upward, injecting the air in the push cylinder 415 into the through groove 502 and spraying it onto the surface of the stamping head 405 through the spray holes 503 to dissipate heat from the stamping head 405, reducing the working temperature of the stamping head 405, slowing down the material annealing and wear processes, thereby extending the service life of the stamping head 405.

[0028] Refer to Figures 1 - 11 As shown, in a preferred embodiment, a blanking mechanism 6 is installed on the surface of the machine base 1 for blanking the punching waste. The blanking mechanism 6 includes a blanking groove 601 and a retaining piece 602. The blanking groove 601 is formed in the machine base 1 and the inner cavity of the placement plate 3. The retaining piece 602 is rotatably installed in the inner cavity of the blanking groove 601. A second gear 603 is fixedly installed on the side wall of the retaining piece 602. A second toothed plate 604 is slidably installed in the inner cavity of the machine base 1. The second toothed plate 604 meshes with the second gear 603. A third spring 605 is fixedly installed in the inner cavity of the machine base 1. One end of the third spring 605 is fixedly connected to the machine base 1, and the other end of the third spring 605 is fixedly connected to the second toothed plate 604 for driving the second toothed plate 604 to move downward. When the stamping head 405 punches the steel structure, the waste falls into the blanking groove 601 and impacts the retaining piece 602, driving the retaining piece 602 to rotate clockwise and driving the second gear 603 to rotate synchronously, thereby driving the second toothed plate 604 to move upward.

[0029] Refer to Figures 1 - 11As shown, in a preferred embodiment, a contact rod 606 is fixedly installed on the surface of the second toothed plate 604, and a contact cylinder 607 is fixedly installed in the inner cavity of the machine base 1 for controlling the operation of the liquid extraction pump 609. A solution cavity 608 is provided in the inner cavity of the machine base 1 for storing the heat dissipation liquid. A liquid extraction pump 609 is installed in the solution cavity 608. Nozzles 610 are symmetrically and fixedly installed on the inner wall of the blanking chute 601 for spraying the heat dissipation liquid onto the surface of the punching head 405. A water pipe is connected between the liquid outlet end of the liquid extraction pump 609 and the nozzles 610. When the second toothed plate 604 moves upward, it drives the contact rod 606 to move upward synchronously, causing the contact rod 606 to insert into the contact cylinder 607, then the liquid extraction pump 609 starts to work, spraying the heat dissipation liquid from the nozzles 610 onto the surface of the punching head 405 to dissipate heat from the punching head 405. Until the waste material falls off the surface of the baffle 602, the contact rod 606 disengages from the contact cylinder 607, and then the liquid extraction pump 609 stops working.

[0030] In a preferred solution, during use, when the punching head 405 punches a hole in the steel structure, the waste material falls into the blanking chute 601 and impacts the baffle 602, driving the baffle 602 to rotate clockwise and driving the second gear 603 to rotate synchronously, thereby driving the second toothed plate 604 to move upward, driving the contact rod 606 to move upward synchronously, causing the contact rod 606 to insert into the contact cylinder 607, then the liquid extraction pump 609 starts to work, spraying the heat dissipation liquid from the nozzles 610 onto the surface of the punching head 405 to dissipate heat from the punching head 405. Until the waste material falls off the surface of the baffle 602, the contact rod 606 disengages from the contact cylinder 607, and then the liquid extraction pump 609 stops working.

[0031] Specifically, the working principle of the steel structure punching equipment for wind power processing is as follows: During use, the steel structure to be punched is placed on the placement plate 3. The motor 402 can drive the crankshaft 401 to rotate, thereby driving the punching head 405 to descend through the connecting rod 403 and the driving rod 404 to punch holes in the steel structure on the surface of the placement plate 3. At the same time, it drives the driving plate 406 to move downward synchronously, squeezing the extrusion plate 407. The first spring 408 contracts, and the first clamping block 409 moves towards the surface of the steel structure, and drives the second clamping block 410 to move towards the surface of the steel structure synchronously through the first gear 412 and the first toothed plate 411 to perform lateral positioning on the steel structure. When the punching head 405 descends to punch a hole in the steel structure, it drives the second piston 418 to move downward synchronously, injecting the air in the hollow part of the support rod 414 into the push cylinder 415 through the first one-way valve 423, pushing the first piston 419 to drive the pressing block 420 to move downward and tightly press on the surface of the steel structure to perform longitudinal positioning on the steel structure, ensuring the stability of the steel structure and improving the punching efficiency.

[0032] When the stamping head 405 punches the steel structure, the waste material falls into the blanking chute 601 and impacts the baffle 602, driving the baffle 602 to rotate clockwise, driving the second gear 603 to rotate synchronously, thereby driving the second toothed plate 604 to move upward, driving the contact rod 606 to move upward synchronously, so that the contact rod 606 is inserted into the contact cylinder 607, then the liquid extraction pump 609 starts to work, spraying the heat dissipation liquid from the spray pipe 610 onto the surface of the stamping head 405 to dissipate heat from the stamping head 405. Until the waste material falls off the surface of the baffle 602, the contact rod 606 disengages from the contact cylinder 607, and then the liquid extraction pump 609 stops working.

[0033] The crankshaft 401 is driven by the motor 402 to rotate clockwise to drive the stamping head 405 to perform stamping. When the crankshaft 401 rotates 180 degrees, the stamping head 405 descends to the lowest point to punch the steel structure. Subsequently, the crankshaft 401 continues to rotate, and the stamping head 405 starts to move upward. As the crankshaft 401 rotates, when the contact block 507 contacts the elastic contact piece 506, the solenoid valve 504 is turned on. Under the action of the second spring 421, the first piston 419 is driven to move upward, injecting the air in the push cylinder 415 into the through groove 502 and spraying it onto the surface of the stamping head 405 through the spray holes 503 to dissipate heat from the stamping head 405, reducing the working temperature of the stamping head 405, slowing down the process of material annealing and wear, thereby prolonging the service life of the stamping head 405.

[0034] A stamping method for steel structures used in wind power processing, applicable to the above-mentioned stamping equipment for steel structures used in wind power processing, includes the following steps: S1: Stamping. Place the steel structure to be punched on the placement plate 3, drive the stamping head 405 to descend through the motor 402 to punch the steel structure on the surface of the placement plate 3. At the same time, drive the drive plate 406 to move downward synchronously to extrude the extrusion plate 407. The first clamping block 409 moves towards the surface of the steel structure, and drives the second clamping block 410 to move towards the surface of the steel structure synchronously through the first gear 412 and the first toothed plate 411 to perform lateral positioning on the steel structure, and drives the second piston 418 to move downward synchronously, injecting the air in the hollow part of the support rod 414 into the push cylinder 415 through the first one-way valve 423, pushing the first piston 419 to drive the pressing block 420 to move downward and tightly press on the surface of the steel structure to perform longitudinal positioning on the steel structure. S2: Blanking. The waste material falls into the blanking chute 601 and impacts the baffle 602, driving the baffle 602 to rotate clockwise, driving the second gear 603 to rotate synchronously, thereby driving the second toothed plate 604 to move upward, driving the contact rod 606 to move upward synchronously, so that the contact rod 606 is inserted into the contact cylinder 607, then the liquid extraction pump 609 starts to work, spraying the heat dissipation liquid from the spray pipe 610 onto the surface of the stamping head 405 to dissipate heat from the stamping head 405. S3: Heat dissipation. The crankshaft 401 is driven by the motor 402 to rotate clockwise to drive the stamping head 405 to perform stamping. When the crankshaft 401 rotates 180 degrees, the stamping head 405 descends to the lowest point. Subsequently, the crankshaft 401 continues to rotate, and the stamping head 405 starts to move upward. As the crankshaft 401 rotates, when the contact block 507 contacts the elastic contact piece 506, the solenoid valve 504 is turned on. Under the action of the second spring 421, the first piston 419 is driven to move upward, injecting the air in the push tube 415 into the through groove 502 and spraying it onto the surface of the stamping head 405 through the spray hole 503 to dissipate heat from the stamping head 405.

[0035] The above are only the preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.

Claims

1. A steel structure stamping device for wind power processing, comprising a machine base (1) and a machine frame (2), the machine frame (2) is installed on the surface of the machine base (1), and a placement plate (3) is installed on the surface of the machine base (1) for placing the steel structure, characterized in that, A stamping mechanism (4) is surface-mounted on the machine base (1) for punching holes in a steel structure. The stamping mechanism (4) includes: A crankshaft (401) rotatably mounted in the inner cavity of the frame (2). A connecting rod (403) is rotatably mounted on the surface of the crankshaft (401). The other end of the connecting rod (403) is rotatably mounted with a driving rod (404). A punching head (405) is fixedly mounted at the bottom of the driving rod (404); A driving plate (406) fixedly mounted on the surface of the driving rod (404), with one end of the driving plate (406) being wedge-shaped; An extrusion plate (407) slidably mounted in the inner cavity of the machine base (1), with the surface of the extrusion plate (407) also being wedge-shaped. First clamping blocks (409) are symmetrically and fixedly mounted on the side wall of the extrusion plate (407) for positioning the steel structure.

2. The steel structure stamping equipment for wind power processing according to claim 1, wherein A motor (402) is fixedly mounted on the side wall of the frame (2). The output end of the motor (402) is fixedly connected to one end of the crankshaft (401). A first spring (408) is fixedly mounted in the inner cavity of the machine base (1). One end of the first spring (408) is fixedly connected to the machine base (1), and the other end of the first spring (408) is fixedly connected to the extrusion plate (407) for driving the extrusion plate (407) to move leftward.

3. A steel structure stamping device for wind power processing according to claim 2, characterized in that, Second clamping blocks (410) are symmetrically and slidably mounted on the surface of the machine base (1). First toothed plates (411) are fixedly mounted on the side walls of the first clamping blocks (409) and the second clamping blocks (410). A first gear (412) is rotatably mounted in the inner cavity of the machine base (1), and the first gear (412) meshes with the two first toothed plates (411).

4. A steel structure stamping device for wind power processing according to claim 3, characterized in that, A support base (413) is fixedly mounted at the bottom of the frame (2). Support rods (414) are symmetrically and fixedly mounted at the bottom of the support base (413). A push cylinder (415) is fixedly mounted at the bottom of the support rods (414). A first piston (419) is slidably mounted in the inner cavity of the push cylinder (415). A pressing block (420) is fixedly mounted at the bottom of the first piston (419).

5. A steel structure stamping device for wind power processing according to claim 4, characterized in that, Support arms (416) are symmetrically and fixedly mounted on the side wall of the support base (413). A support rod (417) is fixedly mounted at one end of the support arms (416). A second piston (418) is fixedly mounted at the bottom of the support rod (417). The support rod (414) is hollow. The second piston (418) is slidably mounted in the hollow part of the support rod (414). A second spring (421) is mounted in the inner cavity of the push cylinder (415). One end of the second spring (421) is fixedly connected to the push cylinder (415), and the other end of the second spring (421) is fixedly connected to the first piston (419) for driving the first piston (419) to move upward. A first one-way valve (423) is mounted at the bottom of the support rod (414), and a second one-way valve (424) is mounted on the side wall of the support rod (414).

6. A steel structure stamping device for wind power processing according to claim 5, characterized in that, A heat dissipation mechanism (5) is mounted on the surface of the machine base (1) for dissipating heat from the stamping head (405). The heat dissipation mechanism (5) includes a connecting block (501) and spray holes (503). The connecting block (501) is fixedly mounted between two push cylinders (415). The connecting block (501) is arc-shaped. A through groove (502) is formed in the inner cavity of the connecting block (501). Spray holes (503) are formed in the side wall of the connecting block (501). The through groove (502) communicates with the inner cavity of the push cylinder (415), and a solenoid valve (504) is installed in the through groove (502).

7. A steel structure stamping device for wind power processing according to claim 6, characterized in that, A ring groove (505) is formed in the inner cavity of the machine frame (2). An elastic contact piece (506) is installed in the inner cavity of the ring groove (505). A contact block (507) is fixedly mounted on the surface of the crankshaft (401) for controlling the conduction of the solenoid valve (504).

8. A steel structure stamping device for wind power processing according to claim 7, characterized in that, A blanking mechanism (6) is mounted on the surface of the machine base (1) for blanking the punching waste. The blanking mechanism (6) includes a blanking groove (601) and a retaining piece (602). The blanking groove (601) is formed in the inner cavities of the machine base (1) and the placement plate (3). The retaining piece (602) is rotatably mounted in the inner cavity of the blanking groove (601). A second gear (603) is fixedly mounted on the side wall of the retaining piece (602). A second toothed plate (604) is slidably mounted in the inner cavity of the machine base (1). The second toothed plate (604) meshes with the second gear (603). A third spring (605) is fixedly mounted in the inner cavity of the machine base (1). One end of the third spring (605) is fixedly connected to the machine base (1), and the other end of the third spring (605) is fixedly connected to the second toothed plate (604) for driving the second toothed plate (604) to move downward.

9. The steel structure stamping equipment for wind power processing according to claim 8, characterized in that, A contact rod (606) is fixedly mounted on the surface of the second toothed plate (604). A contact cylinder (607) is fixedly mounted in the inner cavity of the machine base (1). A solution cavity (608) is formed in the inner cavity of the machine base (1) for storing a heat dissipation liquid. A liquid extraction pump (609) is installed in the solution cavity (608). Spray pipes (610) are symmetrically and fixedly mounted on the inner wall of the blanking groove (601) for spraying the heat dissipation liquid onto the surface of the stamping head (405). A water pipe is connected between the liquid outlet end of the liquid extraction pump (609) and the spray pipes (610).

10. A steel structure stamping method for wind power processing, applicable to a steel structure stamping device for wind power processing described in the above-mentioned claim 9, characterized in that, Including the following steps: S1: Punching, placing the steel structure to be punched on the surface of the placement plate (3), driving the punch head (405) to descend through the motor (402), punching and punching the steel structure on the surface of the placement plate (3), and at the same time driving the driving plate (406) to move downward synchronously, squeezing the extrusion plate (407), the first clamping block (409) moves toward the surface of the steel structure, and drives the second clamping block (410) to move toward the surface of the steel structure synchronously through the first gear (412) and the first tooth plate (411), positioning the steel structure horizontally, and driving the second piston (418) to move downward synchronously, injecting the air in the hollow part of the support rod (414) into the push cylinder (415) through the first one-way valve (423), pushing the first piston (419) to drive the pressing block (420) to move downward, and press it tightly against the surface of the steel structure, positioning the steel structure longitudinally; S2: Discharging, the waste material falls into the discharge chute (601), impacts the baffle (602), drives the baffle (602) to rotate clockwise, drives the second gear (603) to rotate synchronously, thereby driving the second gear plate (604) to move upward, drives the contact rod (606) to move upward synchronously, and causes the contact rod (606) to be inserted into the contact cylinder (607), then the liquid pump (609) starts to work, and sprays the heat dissipation liquid from the nozzle (610) to the surface of the punch head (405), thereby dissipating the heat of the punch head (405); S3: Heat dissipation. The motor (402) drives the crankshaft (401) to rotate clockwise to drive the punch head (405) to perform punching. When the crankshaft (401) rotates 180 degrees, the punch head (405) drops to the lowest point. Then, the crankshaft (401) continues to rotate and the punch head (405) begins to move upward. As the crankshaft (401) rotates, when the contact block (507) contacts the elastic contact piece (506), the solenoid valve (504) is turned on. Under the action of the second spring (421), the first piston (419) is driven to move upward, and the air in the push cylinder (415) is injected into the through groove (502) and ejected from the spray hole (503) to the surface of the punch head (405) to dissipate heat to the punch head (405).

Citation Information

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