End socket necking device
By designing a head shrinking device, the automated transfer of the head is achieved using positioning components, driving components, and lifting mechanisms, which solves the high-strength problem caused by manual handling and improves the efficiency and safety of head shrinking.
Patent Information
- Application Number
- CN202510547329.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-28
- Publication Date
- 2025-08-01
AI Technical Summary
In the existing technology, manually carrying the end cap to the end cap shrinking machine requires a lot of physical strength, poses safety hazards, and is physically demanding.
A head reduction device was designed, including a positioning component, a driving component, a support component, a material support component, and a lifting mechanism. The head is moved into or out of the reduction mechanism in an automated manner. The driving component drives the cooperation of the support component and the material support component to realize the automated transfer of the head.
It reduces the workload of operators, improves the efficiency of end cap shrinking, and enhances the safety and automation of the operation.
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Figure CN120394712A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of head necking, and particularly relates to a head necking device. Background Art
[0002] A head refers to a component used to close the end of a container to isolate the internal and external media, also known as an end cover. The head is usually used at both ends of a tank body. A head necking machine is used to perform necking treatment on the docking end of the head and the tank body, so that the diameter of the interface of the head is smaller than the inner diameter of the tank body, then the docking end of the head can be inserted into the tank body, and the side wall of the docking stage of the head is welded to the tank body together, enhancing the sealing performance and stability of the interface.
[0003] For example, the patent document with the existing patent application number CN202022800423.5 discloses a head necking machine, and specifically discloses that an upper pressing mechanism, a support positioning mechanism and a necking mechanism are installed above the workbench, and a power mechanism is arranged below the workbench; the upper pressing mechanism includes an upper pressing oil cylinder, the upper pressing oil cylinder is arranged upside down on the upper pressing support, and the end of the piston rod of the upper pressing oil cylinder is installed with an upper pressing die; the bottom of the upper pressing support is connected with the upper surface of the workbench through a moving mechanism; the support positioning mechanism includes a plurality of support positioning tools distributed in a circumferential manner; the power mechanism includes a reduction motor, the output shaft of the reduction motor is connected with the lower part of the power shaft through a sprocket coupling, and the upper part of the power shaft is connected with the inner die.
[0004] To neck the head through the above solution, at least two operators are required to carry the head and move the head into or out of the head necking machine. Since large heads are large in volume and heavy in mass, the operators need to consume a large amount of physical strength to carry the head, increasing the working intensity of the operators, and there are also certain safety hazards during the carrying process. Summary of the Invention
[0005] The purpose of the present invention is to overcome the above technical deficiencies, provide a head necking device, and solve the problem that the working intensity of operators is relatively large when the head is moved into or out of the necking mechanism by manual carrying in the prior art.
[0006] To achieve the above technical purpose, the present invention adopts the following technical solutions: The present invention provides a head necking device, including: A necking mechanism, including a positioning member, and a positioning area is formed above the positioning member; A feeding mechanism, which includes a driving member and a supporting member, the driving member is connected with the supporting member, and the driving member can drive the supporting member to move into or out of the positioning area; and, Lifting mechanism, which includes a material supporting member and a displacement member. The displacement member is connected to the material supporting member and can drive the material supporting member to lift relative to the positioning member. When the supporting member is located within the positioning area, the material supporting member can rise and lift the head to separate it from the supporting member. When the supporting member moves out of the positioning area, the material supporting member can drive the head to descend so as to transfer the head onto the positioning member. The necking mechanism can perform necking treatment on the head.
[0007] In some embodiments, the driving member can drive the supporting member to rotate in the horizontal direction so as to drive the supporting member to move into or out of the positioning area.
[0008] In some embodiments, the supporting member includes a bottom plate and a connecting rod. One end of the connecting rod is fixedly connected to the bottom plate, and the other end of the connecting rod is fixedly connected to the output end of the driving member.
[0009] In some embodiments, the bottom plate is integrally disc-shaped. A through hole is formed in the center of the bottom plate, and a notch communicating with the through hole is further formed on the circumferential side of the bottom plate.
[0010] In some embodiments, the material supporting member can pass through the bottom plate via the through hole and lift the head. And when the supporting member moves out of the positioning area, the movable end of the displacement member can move out of the through hole via the notch.
[0011] In some embodiments, the material supporting member is integrally disc-shaped, and a chamfered area is provided on the circumferential side of the top of the material supporting member.
[0012] In some embodiments, an adjusting mechanism is further included. The adjusting mechanism is arranged on one side of the positioning member. When the head is placed on the positioning member, the adjusting mechanism can drive the head to move so that the inner wall of the head contacts the inner mold of the necking mechanism.
[0013] In some embodiments, a cleaning mechanism is further included. The cleaning mechanism can approach or move away from the positioning member, and the cleaning mechanism can clean the necking area of the head on the positioning member.
[0014] In some embodiments, the cleaning mechanism includes a mounting seat, a cleaning roller and a moving member. The cleaning roller is rotatably connected to the mounting seat. The movable end of the moving member is fixedly connected to the mounting seat. The moving member is used to drive the mounting seat to move relative to the positioning member so that the cleaning roller contacts the necking area of the head.
[0015] In some embodiments, the cleaning mechanism further includes a rotating member. The rotating member is fixedly arranged on the mounting seat. The output end of the rotating member is connected to the cleaning roller and can drive the cleaning roller to rotate around its own axis.
[0016] Compared with the prior art, a head necking device provided by the present invention is connected with a support member through a driving member. The driving member can drive the support member to move into or out of a positioning area. A displacement member is connected with a material supporting member and can drive the material supporting member to lift relative to a positioning member. When the support member is located in the positioning area, the material supporting member can rise and lift the head to be separated from the support member. When the support member moves out of the positioning area, the material supporting member can drive the head to descend so as to transfer the head onto the positioning member. The automation degree is relatively high, and the head can be automatically moved into or out of the necking mechanism, reducing the working intensity of operators and improving the working efficiency of head necking. Brief Description of the Drawings
[0017] Figure 1 is a schematic structural diagram of a head necking device provided by an embodiment of the present invention; Figure 2 is a schematic structural diagram of the support member provided by an embodiment of the present invention; Figure 3 is a front view of a head necking device provided by an embodiment of the present invention; Figure 4 is a schematic partial structural diagram of a head necking device provided by an embodiment of the present invention; Figure 5 is a schematic structural diagram of a cleaning mechanism provided by an embodiment of the present invention; Figure 6 is a schematic structural diagram of a punch provided by an embodiment of the present invention. Detailed Description of the Embodiment
[0018] In order to make the objectives, technical solutions and advantages of the present invention clearer and more understandable, the present invention will be further described in detail below with reference to the drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not used to limit the present invention.
[0019] In order to solve the technical problem that when the head is moved into or out of the necking mechanism by manual handling, the working intensity of operators is relatively large, the present invention provides a head necking device, which can automatically move the head into or out of the necking mechanism and reduce the working intensity of operators.
[0020] Please refer to Figures 1 - 6 , Figures 1 - 6A necking device for a head in an embodiment of the present invention includes a necking mechanism 1, a feeding mechanism 2, and a lifting mechanism 3. The necking mechanism 1 includes a positioning member 11, and a positioning area is formed above the positioning member 11. The feeding mechanism 2 includes a driving member 21 and a supporting member 22. The driving member 21 is connected to the supporting member 22, and the driving member 21 can drive the supporting member 22 to move into or out of the positioning area. The lifting mechanism 3 includes a material supporting member 31 and a displacement member 32. The displacement member 32 is connected to the material supporting member 31 and can drive the material supporting member 31 to lift relative to the positioning member 11. When the supporting member 22 is located in the positioning area, the material supporting member 31 can rise and lift the head to be separated from the supporting member 22. When the supporting member 22 moves out of the positioning area, the material supporting member 31 can drive the head to descend to transfer the head B to the positioning member 11, and the necking mechanism 1 can perform necking treatment on the head B.
[0021] During actual use, in the production workshop, it is necessary to lift the head to the supporting member 22 by a crane (not shown in the figure), and drive the supporting member 22 to move through the driving member 21, so that the supporting member 22 and the head can be moved into the positioning area together. At this time, the material supporting member 31 rises and lifts the head to separate the head from the supporting member 22, and then drive the supporting member 22 to move through the driving member 21, so that the supporting member 22 leaves the positioning area, and the descending of the material supporting member 31 can drive the head to descend synchronously, and the head can be transferred to the positioning member 11. After the necking mechanism 1 performs necking treatment on the head, the material supporting member 31 rises to lift the head to move upward, so that the head is separated from the positioning member 11. When the head rises to a predetermined height, the driving member 21 drives the supporting member 22 to move into the positioning area, and the descending of the material supporting member 31 drives the head to descend synchronously, and the head can be transferred to the supporting member 22.
[0022] It should be noted that the necking mechanism 1 is not limited to a specific structure, as long as it can perform necking treatment on the head, and no other details will be described here.
[0023] In one embodiment, the necking mechanism 1 includes a workbench 12, a pressing member 13, a power member 14, an inner mold 15, an outer mold 16, and a pushing member 17. A positioning member 11 is disposed on the workbench 12. The positioning member 11 includes a plurality of rollers. The plurality of rollers are distributed along the circumference and rotatably connected to the workbench 12. The pressing member 13 is fixedly disposed on the workbench 12. The pressing member 13 includes a frame body 131, an electric cylinder 132 fixedly disposed on the frame body, and a pressing block 133. The pressing block is fixedly connected to the output end of the electric cylinder. The electric cylinder can drive the pressing block to rise or fall. The electric cylinder can drive the pressing block to descend and extrude the head. The power member 14 is fixedly disposed inside the workbench 12 and its output end is fixedly connected to the inner mold 15. The power member 14 can drive the inner mold 15 to rotate. The pushing member 17 is fixedly disposed on the workbench 12, and the output end of the pushing member 17 is rotatably connected to the outer mold 16. The pushing member 17 can drive the outer mold 16 to approach or move away from the inner mold 15.
[0024] Wherein, the pressing block 133 is integrally annular. The pressing block 133 is provided with a plurality of protruding portions at intervals along the circumferential side. And the surfaces of the respective protruding portions in contact with the head are arc surfaces. When the electric cylinder 132 drives the pressing block 133 to press down the head, the plurality of protruding portions are in contact with the head.
[0025] Specifically, when the head is located on the plurality of rollers, the electric cylinder can drive the pressing block 133 to descend and extrude the head. At the same time, the inner mold 15 contacts the inner wall of the head, and the outer mold 16 contacts the outer wall of the head. By driving the inner mold 15 to rotate through the power member 14, the head and the outer mold also rotate under the action of friction. The pushing member 17 drives the outer mold 16 to approach the inner mold 15, and thus the necking of the head can be achieved.
[0026] In one embodiment, the driving member 21 can drive the supporting member 22 to rotate in the horizontal direction to drive the supporting member 22 to move into or out of the positioning area.
[0027] Specifically, the driving member 21 includes a seat body 211, a rotating shaft 212, and a forward and reverse motor 213. Wherein, the seat body 211 is fixedly disposed on the frame body. The rotating shaft 212 is rotatably disposed inside the seat body 211. The forward and reverse motor 213 is fixedly connected to the seat body 211, and the output end of the forward and reverse motor 213 is connected to one end of the rotating shaft 212. The supporting member 22 is fixedly connected to the rotating shaft 212. By driving the rotating shaft 212 to rotate through the forward and reverse motor 213, the supporting member 22 is driven to rotate in the horizontal direction.
[0028] It should be noted that the support member 22 is not limited to a specific structure. In one embodiment, the support member 22 includes a bottom plate 221 and a connecting rod 222. One end of the connecting rod 222 is fixedly connected to the bottom plate 221, and the other end of the connecting rod 222 is fixedly connected to the rotating shaft 212 of the driving member 21. When the rotating shaft 212 rotates about its own axis, the bottom plate 221 can be driven to rotate about the rotating shaft 212.
[0029] In this specific embodiment, the bottom plate 221 is integrally disc-shaped. A through hole 221a is formed in the center of the bottom plate 221, and a notch 221b communicating with the through hole 221a is also formed on the peripheral side of the bottom plate 221. Among them, the blank supporting member 31 is integrally disc-shaped, the outer diameter of the disc shape is smaller than the inner diameter of the through hole 221a, and a chamfered area is provided on the peripheral side of the top of the blank supporting member. When the blank supporting member 31 rises, the blank supporting member 31 can pass through the bottom plate 221 via the through hole 221a and extend above the bottom plate 221.
[0030] In one embodiment, the displacement member 32 is installed on the workbench 12, and the movable end of the displacement member 32 is connected to the blank supporting member 31. The displacement member 32 is used to drive the blank supporting member 31 to move up and down. The blank supporting member 31 can pass through the bottom plate 221 via the through hole 221a and support the head, and when the support member 22 moves out of the positioning area, the movable end of the displacement member 32 can move out of the through hole 221a via the notch 221b. Among them, the displacement member 32 is a hydraulic cylinder or a pneumatic cylinder.
[0031] On the basis of the above solution, in order to ensure that when the head is placed on multiple supporting rollers, the inner wall of the head is in contact with the inner mold. Specifically, an adjusting mechanism 4 is further included. The adjusting mechanism 4 is fixedly arranged on the workbench 12 and is located on one side of the positioning member 11. When the head is placed on the positioning member 11, the adjusting mechanism 4 can drive the head to move so that the inner wall of the head is in contact with the inner mold of the necking mechanism 1.
[0032] In one embodiment, the adjusting mechanism 4 includes two electric push rods. The two electric push rods are fixedly arranged on the workbench 12 and are located between two adjacent supporting rollers. Push heads are fixedly arranged at the output ends of the two electric push rods. The push heads are made of elastic rubber blocks. The two push heads are respectively driven by the electric push rods to push the head to move, so that the head slides on the supporting rollers until the inner wall is in contact with the inner mold. Among them, the two electric push rods are also respectively located on opposite sides of the pushing member 17.
[0033] On the basis of the above solution, in order to facilitate the cleaning of debris in the necking area of the head, specifically, it further includes a cleaning mechanism 5 connected to the frame body. The cleaning mechanism 5 can approach or move away from the positioning member 11, and the necking area of the head on the positioning member 11 is cleaned by the cleaning mechanism 5.
[0034] It should be noted that the cleaning mechanism 5 is not limited to a specific structure. Specifically, the cleaning mechanism 5 includes a mounting seat 51, a cleaning roller 52, and a moving member 53. Among them, the mounting seat 51 is slidably connected to the frame machine, the moving member 53 is fixedly connected to the frame body, and the movable end of the moving member 53 is fixedly connected to the mounting seat 51. The cleaning roller 52 is rotatably connected to the mounting seat 51. The moving member 53 is used to drive the mounting seat 51 to move relative to the positioning member 11 so that the cleaning roller 52 contacts the necking area of the head.
[0035] Among them, the moving member 53 is an electric push rod. The mounting seat 51 is pushed by the electric push rod to slide, so that the cleaning roller 52 can approach or move away from the necking area of the head.
[0036] On the basis of the above solution, in order to improve the cleaning effect on the necking area, specifically, the cleaning mechanism 5 further includes a rotating member 54. The rotating member 54 is fixedly arranged on the mounting seat 51. The output end of the rotating member 54 is connected to the cleaning roller 52 and can drive the cleaning roller 52 to rotate around its own axis. Among them, the rotating member 54 is a reduction motor.
[0037] To better understand the present invention, the following combines Figures 1 - 6 to elaborate on the technical solution of the present invention in detail: The head is lifted onto the bottom plate 221 by a gantry crane. The forward and reverse motor 213 drives the rotary shaft 212 to rotate forward, thereby driving the connecting rod 222 to rotate around the rotary shaft 212. The bottom plate 221 and the head enter the positioning area. The displacement member 32 drives the material supporting member 31 to move upward. The material supporting member 31 can pass through the through hole 221a and rise above the bottom plate 221, lifting the head to make the head leave the bottom plate 221. At this time, the forward and reverse motor 213 drives the rotary shaft 212 to rotate in the reverse direction, and the bottom plate 221 then leaves the positioning area. The displacement member 32 drives the material supporting member 31 to move downward, transferring the head to a plurality of supporting rollers. The two adjusting mechanisms 4 drive the head to move so that the inner wall of the head contacts the inner mold of the necking mechanism 1. At this time, the pushing member 17 drives the outer mold 16 to approach the inner mold 15, squeezing the head between the inner mold 15 and the outer mold 16. The power member 14 drives the inner mold 15 to rotate, and under the action of friction, the head and the outer mold also rotate, and the necking of the head can be realized. After the necking is formed, the moving member 53 drives the mounting seat 51 to slide, so that the cleaning roller 52 contacts the necking area of the head. The rotating member 54 drives the cleaning roller 52 to rotate around its own axis, and the cleaning roller 52 can clean the metal chips generated by the necking. Finally, the displacement member 32 drives the material supporting member 31 to move upward, lifting the head and separating it from the plurality of supporting rollers. The forward and reverse motor 213 drives the rotary shaft 212 to rotate forward, so that the bottom plate 221 enters the positioning area again. The displacement member 32 drives the material supporting member 31 to move downward, and the head can be placed on the bottom plate 221. The forward and reverse motor 213 drives the rotary shaft 212 to rotate in the reverse direction, moving the head out of the positioning area. Repeating the above process can continuously neck each head.
[0038] The specific embodiments of the present invention described above do not constitute a limitation on the protection scope of the present invention. Any other corresponding changes and deformations made according to the technical concept of the present invention shall be included in the protection scope of the claims of the present invention.
Claims
1. A head necking device, characterized in that, Comprising: A necking mechanism, including a positioning member, with a positioning area formed above the positioning member; A feeding mechanism, which includes a driving member and a supporting member, the driving member is connected to the supporting member, and the driving member can drive the supporting member to move into or out of the positioning area; and, A lifting mechanism, which includes a material supporting member and a displacement member, the displacement member is connected to the material supporting member and can drive the material supporting member to lift relative to the positioning member. When the supporting member is located within the positioning area, the material supporting member can rise and lift the head to separate from the supporting member. When the supporting member moves out of the positioning area, the material supporting member can drive the head to descend to transfer the head onto the positioning member. The necking mechanism can perform necking treatment on the head.
2. The head necking device according to claim 1, characterized in that, The driving member can drive the supporting member to rotate in the horizontal direction to drive the supporting member to move into or out of the positioning area.
3. The head necking device according to claim 2, wherein, The supporting member includes a bottom plate and a connecting rod. One end of the connecting rod is fixedly connected to the bottom plate, and the other end of the connecting rod is fixedly connected to the output end of the driving member.
4. The head necking device according to claim 3, characterized in that, The bottom plate is integrally disc-shaped, with a through hole formed at the center of the bottom plate, and a notch communicating with the through hole is also formed on the peripheral side of the bottom plate.
5. The head necking device according to claim 4, wherein, The material supporting member can pass through the bottom plate via the through hole and lift the head, and when the supporting member moves out of the positioning area, the movable end of the displacement member can move out of the through hole via the notch.
6. The head necking device according to claim 5, characterized in that, The material supporting member is integrally disc-shaped, and the peripheral side of the top of the material supporting member has a chamfered area.
7. The head necking device according to any one of claims 1-6, characterized in that, It further includes an adjusting mechanism, which is arranged on one side of the positioning member. When the head is placed on the positioning member, the adjusting mechanism can drive the head to move so that the inner wall of the head contacts the inner mold of the necking mechanism.
8. The head necking device according to claim 7, wherein It further includes a cleaning mechanism, which can approach or move away from the positioning member, and the cleaning mechanism can clean the necking area of the head on the positioning member.
9. The head necking device according to claim 8, wherein, The cleaning mechanism includes a mounting seat, a cleaning roller, and a moving member. The cleaning roller is rotatably connected to the mounting seat, and the movable end of the moving member is fixedly connected to the mounting seat. The moving member is used to drive the mounting seat to move relative to the positioning member so that the cleaning roller contacts the necking area of the head.
10. The head necking device according to claim 9, wherein, The cleaning mechanism further includes a rotating member, which is fixedly arranged on the mounting seat, and the output end of the rotating member is connected to the cleaning roller and can drive the cleaning roller to rotate around its own axis.
Citation Information
Patent Citations
End socket necking machine
CN213763588U