Polishing equipment for aluminum strip chopper machining
By designing a multi-dimensional positioning system and dynamic adjustment mechanism, the grinding equipment for aluminum strip cutting knives processing is solved, and the shortcomings of traditional mechanical grinding and manual polishing are achieved, and the precise positioning and all-round polishing of the cutting knives are met to meet the needs of large-scale industrial production.
Patent Information
- Application Number
- CN202510881679.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-27
- Publication Date
- 2025-08-01
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The grinding and processing of existing aluminum strip splitters mainly relies on traditional mechanical grinding or manual polishing, and there are problems such as large processing errors, low efficiency, large labor intensity, and unstable quality, making it difficult to meet the needs of large-scale industrial production.
A grinding equipment for processing and processing of aluminum strip cutting knives is designed, using a multi-dimensional positioning system, dynamic adjustment mechanism and visual processing design, combined with a high-speed grinding motor, to achieve accurate positioning of the cutting knives, multi-angle flip and waste chip recycling, ensuring processing quality and efficiency.
The precise positioning of the chopping knife and all-round coverage of complex surface polishing are achieved, ensuring consistency and stability of processing quality, reducing dust pollution, and adapting to large-scale industrial production.
Smart Images

Figure CN120395574A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of tool grinding equipment, and particularly to a grinding equipment for processing aluminum strip splitters. Background Art
[0002] An aluminum strip splitter is a key tool in the field of electronic packaging, mainly used in the aluminum wire bonding process. Its core function is to precisely weld an aluminum wire to a chip electrode or a substrate pad. Just like the needle and thread of an "electronic tailor", by applying pressure and ultrasonic energy, it enables a reliable connection between the aluminum wire and the welding point. It is an important component in the manufacturing processes such as semiconductor packaging and LED packaging. The edge accuracy and surface quality directly affect the reliability of bonding and production efficiency.
[0003] Based on the above, at present, the grinding process of aluminum strip splitters mainly relies on traditional mechanical grinding or manual polishing methods. Traditional mechanical grinding equipment usually uses a fixed-angle grinding wheel to perform planar or contour machining on the splitter, which is prone to machining errors. Although manual polishing can, to a certain extent, correct the fine defects after mechanical machining, there are problems such as low efficiency, high labor intensity, and the machining quality being significantly affected by the operator's experience. It is difficult to ensure the consistency and stability of products and cannot meet the requirements of large-scale industrial production. Summary of the Invention
[0004] In view of this, the present invention provides a grinding equipment for processing aluminum strip splitters, which has a carrying base, a carrying support, an adjusting carrier, a carrying shaft seat, a carrying top plate, and a carrying support cylinder, thereby solving the problem that the grinding process of aluminum strip splitters mainly relies on traditional mechanical grinding or manual polishing methods. Traditional mechanical grinding equipment usually uses a fixed-angle grinding wheel to perform planar or contour machining on the splitter, which is prone to machining errors. Although manual polishing can, to a certain extent, correct the fine defects after mechanical machining, there are problems such as low efficiency, high labor intensity, and the machining quality being significantly affected by the operator's experience. It is difficult to ensure the consistency and stability of products and cannot meet the requirements of large-scale industrial production.
[0005] The present invention provides a grinding equipment for processing aluminum strip splitters, and its structural design includes the following main components: a carrying base, a carrying support, an adjusting carrier, a carrying shaft seat, a carrying top plate, and a carrying support cylinder; A support side frame is provided on the side of the bearing base, a reinforcing side block is provided on the side of the bearing base, an adjusting support frame is provided on the top of the bearing base, a sliding support column is provided inside the adjusting support frame, and a grinding carrier frame is provided outside the adjusting support frame; the bearing support is arranged on the top of the adjusting support frame, an assembly side block is provided on the side of the bearing support, and a guiding support column is provided on the side of the assembly side block; the adjusting carrier seat is installed on the top of the assembly side block, a rotating carrier groove is formed on the side of the adjusting carrier seat, and an assembly side frame and a reinforcing side seat are installed on the side of the adjusting carrier seat; the bearing shaft seat is rotatably arranged inside the rotating carrier groove, a fixed support column is provided on the side of the bearing shaft seat, an adjusting worm gear is sleeved outside the fixed support column, an assembly side column is provided on the side of the bearing shaft seat, and a grinding support is provided on the side of the assembly side column; the bearing top plate is arranged on the top of the grinding carrier frame, a sliding carrier plate is slidably arranged on the side of the bearing top plate, a sliding support is provided on the side of the sliding carrier plate, a sliding carrier seat is provided inside the sliding support, a positioning carrier groove is formed on the side of the sliding carrier seat, and a mounting bolt is provided on the top of the sliding carrier seat; the bearing support cylinder is arranged inside the positioning carrier groove, and a grinding column is rotatably arranged inside the bearing support cylinder.
[0006] Furthermore, the following are also provided on the side of the bearing base: a support card slot, a positioning support frame, and a recycling support frame; the support card slot is formed on the side of the bearing base, the positioning support frame is installed on the side of the bearing base through the support card slot, and the recycling support frame is arranged on the top of the positioning support frame.
[0007] Furthermore, the following are also provided on the side of the grinding carrier frame: a transparent cover plate, a fixing bolt, and a recycling slot; the transparent cover plate is fixedly arranged on both sides of the grinding carrier frame, the fixing bolt is fixedly arranged on the side of the grinding carrier frame, and the recycling slot is formed on the bottom of the grinding carrier frame.
[0008] Furthermore, the following are also provided on the side of the bearing support: a sliding sleeve block and a locking opening; the sliding sleeve block is fixedly arranged at the bottom of the bearing support, and the locking opening is formed at one end of the bearing support.
[0009] Furthermore, the following are also provided on the side of the assembly side block: a locking carrier hole, a locking bolt, a shielding side plate, an assembly slot, and a locking support block; the locking carrier hole is formed on the side of the assembly side block, the locking bolt is arranged inside the locking carrier hole, the shielding side plate is sleeved outside the assembly side block, the assembly slot is formed on the side of the shielding side plate, and the locking support block is arranged on both sides of the assembly side block.
[0010] Furthermore, the following are also provided on the side of the assembly side frame: an adjusting worm, a transmission gear shaft, an adjusting rocker, and a transmission belt; the adjusting worm and the adjusting rocker are rotatably arranged on both sides of the assembly side frame, the transmission gear shaft is fixedly arranged at one end of the adjusting worm, and the transmission belt is sleeved outside the adjusting rocker and the transmission gear shaft.
[0011] Further, the side of the grinding support is also provided with: an installation slot, a threaded support cylinder, and a threaded pressure column; the installation slot is opened on the side of the grinding support, the threaded support cylinder is fixedly arranged inside the grinding support, and the threaded pressure column is arranged inside the threaded support cylinder.
[0012] Further, the side of the bearing top plate is also provided with: a shielding top frame, an adjusting screw rod, and a threaded support block; the shielding top frame is fixedly arranged on the side of the bearing top plate, the adjusting screw rod is rotatably arranged inside the bearing top plate, and the threaded support block is sleeved outside the adjusting screw rod.
[0013] Further, the side of the bearing support cylinder is also provided with: an installation support block, an assembly support block, and a grinding motor; the installation support block is fixedly arranged on the bearing support cylinder, the assembly support block is fixedly arranged on the top of the bearing support cylinder, and the grinding motor is fixedly arranged on the top of the bearing support cylinder.
[0014] The grinding equipment for aluminum strip splitting knives provided by the present invention has the following beneficial effects The grinding equipment for aluminum strip splitting knives of the present invention, whose structure includes a bearing base, a bearing support, an adjusting support, a bearing shaft seat, a bearing top plate, a bearing support cylinder and other components, realizes the following innovative effects: Multi-dimensional positioning system: Adopting the linkage structure of the adjusting support frame and the sliding support column, the grinding support can be quickly positioned accurately along the installation slot for the splitting knife; cooperating with the self-locking pressing design of the threaded support cylinder and the threaded pressure column, it ensures that the workpiece is stable and does not shift during the processing; Dynamic adjustment mechanism: The grinding carrier frame is equipped with a rotatable and adjustable bearing top plate, and cooperating with the sliding carrier seat driven by the screw rod, it can realize the flexible movement of the grinding column in three-dimensional space; the worm and worm gear transmission system can drive the bearing shaft seat to drive the splitting knife to perform multi-angle flipping through the rocker control, covering the grinding requirements of complex curved surfaces in all directions; Visual processing guarantee: The design of the transparent shielding plate and the sliding carrier plate supports the operator to observe the grinding state in real time, and realizes the stable contact control between the grinding column and the workpiece by finely adjusting the bearing support cylinder; the high-speed grinding motor equipped with a customized grinding column performs stable and rapid grinding on the splitting knife to be processed; Environmental protection recycling design: The two sides at the bottom of the grinding carrier frame position and carry the recycling support frame, and the waste chips generated by grinding are centrally recycled through the recycling support frame, effectively avoiding dust pollution.
[0015] Brief description of the drawings According to the country In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings of the embodiments will be briefly introduced below.
[0016] The following drawings in the description only relate to some embodiments of the present invention and do not limit the present invention.
[0017] In the drawings: Figure 1 Shows a schematic structural diagram of the overall component assembly and storage setting of a grinding device according to an embodiment of the present invention; Figure 2 Shows a schematic structural diagram of the overall component assembly and deployment setting of a grinding device according to an embodiment of the present invention; Figure 3 Shows a schematic structural diagram of the overall component assembly and disassembly setting of a bearing base according to an embodiment of the present invention; Figure 4 Shows a schematic structural diagram of the overall component assembly and disassembly setting of a bearing support according to an embodiment of the present invention; Figure 5 Shows a schematic structural diagram of the overall component assembly and disassembly setting of an adjustment carrier according to an embodiment of the present invention; Figure 6 Shows a schematic structural diagram of the overall component assembly and disassembly setting of a bearing shaft seat according to an embodiment of the present invention; Figure 7 Shows a schematic structural diagram of the overall component assembly and disassembly setting of a bearing top plate according to an embodiment of the present invention; Figure 8 Shows a schematic structural diagram of the overall component assembly and disassembly setting of a bearing support cylinder according to an embodiment of the present invention.
[0018] List of reference numerals 1. Bearing base; 101. Support side frame; 102. Support card slot; 103. Positioning support frame; 104. Recycling support frame; 105. Reinforcement side block; 106. Adjustment support frame; 107. Sliding pillar; 108. Grinding carrier frame; 1081. Transparent cover plate; 1082. Fixed bolt; 1083. Recycling slot; 2. Bearing support; 201. Sliding sleeve block; 202. Locking opening; 203. Assembly side block; 204. Guide pillar; 205. Locking carrier hole; 206. Locking bolt; 207. Shielding side plate; 208. Assembly slot; 209. Locking support block; 3. Adjustment carrier; 301. Rotating carrier groove; 302. Assembly side frame; 303. Adjustment worm; 304. Transmission gear shaft; 305. Adjustment rocker; 306. Transmission belt; 307. Reinforcement side seat; 4. Bearing shaft seat; 401. Fixed pillar; 402. Adjustment worm gear; 403. Assembly side column; 404. Grinding support; 405. Installation slot; 406. Threaded support cylinder; 407. Threaded pressure column; 5. Bearing top plate; 501, Sliding carrier plate; 502, Sliding bracket; 503, Sliding carrier seat; 504, Positioning carrier groove; 505, Mounting bolt; 506, Shielding top frame; 507, Adjusting screw; 508, Threaded support block; 6, Bearing support cylinder; 601, Mounting support block; 602, Assembly support block; 603, Grinding motor; 604, Grinding column. Detailed implementation manner
[0019] Example: Please refer to Figures 1 to 8 : The present invention provides a grinding device for processing aluminum strip splitters, including: a bearing base 1, a bearing support 2, an adjusting carrier 3, a bearing shaft seat 4, a bearing top plate 5, and a bearing support cylinder 6; A support side frame 101 is provided on the side of the bearing base 1, a reinforcing side block 105 is provided on the side of the bearing base 1, an adjusting support frame 106 is provided on the top of the bearing base 1, a sliding support column 107 is provided inside the adjusting support frame 106, and a grinding carrier frame 108 is provided outside the adjusting support frame 106; characterized in that the bearing support 2 is arranged on the top of the adjusting support frame 106, an assembly side block 203 is provided on the side of the bearing support 2, and a guiding support column 204 is provided on the side of the assembly side block 203; the adjusting carrier 3 is installed on the top of the assembly side block 203, a rotating carrier groove 301 is provided on the side of the adjusting carrier 3, and an assembly side frame 302 and a reinforcing side seat 307 are installed on the side of the adjusting carrier 3; the bearing shaft seat 4 is rotatably arranged inside the rotating carrier groove 301, a fixed support column 401 is provided on the side of the bearing shaft seat 4, an adjusting worm gear 402 is sleeved outside the fixed support column 401, an assembly side column 403 is provided on the side of the bearing shaft seat 4, and a grinding support 404 is provided on the side of the assembly side column 403; the bearing top plate 5 is arranged on the top of the grinding carrier frame 108, a sliding carrier plate 501 is slidably arranged on the side of the bearing top plate 5, a sliding bracket 502 is provided on the side of the sliding carrier plate 501, a sliding carrier seat 503 is provided inside the sliding bracket 502, a positioning carrier groove 504 is provided on the side of the sliding carrier seat 503, and a mounting bolt 505 is provided on the top of the sliding carrier seat 503; the bearing support cylinder 6 is arranged inside the positioning carrier groove 504, and a grinding column 604 is rotatably arranged inside the bearing support cylinder 6.
[0020] Example 1: As Figures 3 to 8As shown in the figure, the side of the grinding support 404 is further provided with: an installation slot 405, a threaded support cylinder 406, and a threaded pressure column 407; the installation slot 405 is opened on the side of the grinding support 404, the threaded support cylinder 406 is fixedly arranged inside the grinding support 404, and the threaded pressure column 407 is arranged inside the threaded support cylinder 406; the side of the bearing top plate 5 is further provided with: a shielding top frame 506, an adjusting screw rod 507, and a threaded support block 508; the shielding top frame 506 is fixedly arranged on the side of the bearing top plate 5, the adjusting screw rod 507 is rotatably arranged inside the bearing top plate 5, and the threaded support block 508 is sleeved outside the adjusting screw rod 507; the side of the bearing support cylinder 6 is further provided with: an installation support block 601, an assembly support block 602, and a grinding motor 603; the installation support block 601 is fixedly arranged on the bearing support cylinder 6, the assembly support block 602 is fixedly arranged on the top of the bearing support cylinder 6, and the grinding motor 603 is fixedly arranged on the top of the bearing support cylinder 6; through the assembly support block 602, the grinding motor 603 can be fixedly supported to drive the grinding column 604 to rotate.
[0021] Embodiment 2: On the basis of Embodiment 1, as Figures 2 to 8 shown, the side of the bearing base 1 is further provided with: a support card slot 102, a positioning support frame 103, and a recovery support frame 104; the support card slot 102 is opened on the side of the bearing base 1, the positioning support frame 103 is installed on the side of the bearing base 1 through the support card slot 102, and the recovery support frame 104 is arranged on the top of the positioning support frame 103; the side of the grinding carrier frame 108 is further provided with: a transparent shielding plate 1081, a fixing bolt 1082, and a recovery slot 1083; the transparent shielding plate 1081 is fixedly arranged on both sides of the grinding carrier frame 108, the fixing bolt 1082 is fixedly arranged on the side of the grinding carrier frame 108, and the recovery slot 1083 is opened at the bottom of the grinding carrier frame 108; the side of the bearing support 2 is further provided with: a sliding sleeve block 201 and a locking opening 202; the sliding sleeve block 201 is fixedly arranged at the bottom of the bearing support 2, and the locking opening 202 is opened at one end of the bearing support 2; the side of the assembly side block 203 is further provided with: a locking load hole 205, a locking bolt 206, a shielding side plate 207, an assembly slot 208, and a locking support block 209; the locking load hole 205 is opened on the side of the assembly side block 203, the locking bolt 206 is arranged inside the locking load hole 205, the shielding side plate 207 is sleeved outside the assembly side block 203, the assembly slot 208 is opened on the side of the shielding side plate 207, and the locking support block 209 is arranged on both sides of the assembly side block 203; the side of the assembly side frame 302 is further provided with: an adjusting worm 303, a transmission gear shaft 304, an adjusting rocker 305, and a transmission belt 306; the adjusting worm 303 and the adjusting rocker 305 are rotatably arranged on both sides of the assembly side frame 302, the transmission gear shaft 304 is fixedly arranged at one end of the adjusting worm 303, and the transmission belt 306 is sleeved outside the adjusting rocker 305 and the transmission gear shaft 304; through the sliding sleeve block 201, the bearing support 2 can be slidably guided and supported.
[0022] Specific usage method and function of this embodiment: In the present invention, during use, the overall sliding adjustment of the bearing support 2 is carried out by adjusting the support frame 106 in cooperation with the sliding strut 107, so that the polishing support 404 cooperates with the installation slot 405 to position and support the splitting knife to be polished. The splitting knife is carried and locked in a compressed manner by the rotation of the threaded pressure column 407 carried by the threaded support cylinder 406. The bearing support 2 supports the splitting knife and is arranged inside the polishing carrier frame 108. The polishing carrier frame 108 supports the overall rotation adjustment of the bearing top plate 5. The rotation adjustment screw 507 cooperates with the threaded support block 508 to drive the sliding carrier 503 for position adjustment, so that the sliding carrier 503 supports the overall position adjustment of the bearing support cylinder 6, so that the bearing top plate 5 cooperates with the bearing support cylinder 6 to support the polishing column 604 on the side of the splitting knife to be polished. The rotation adjustment rocker 305 is rotated to make the transmission belt 306 cooperate with the transmission gear shaft 304 to drive the adjustment worm 303 to rotate, so that the adjustment worm 303 cooperates with the adjustment worm gear 402 to drive the overall rotation adjustment of the bearing shaft seat 4, so that the bearing shaft seat 4 supports the splitting knife carried for angular rotation adjustment. The sliding carrier plate 501 supports the bearing support cylinder 6 for sliding adjustment, so that the bearing support cylinder 6 supports the polishing column 604 to contact the splitting knife carried, and the polishing motor 603 drives the polishing column 604 to rotate to polish the splitting knife.
Claims
1. Grinding equipment for processing aluminum strip splitters, whose structure includes the following main components: a bearing base (1), a bearing support (2), an adjustment carrier (3), a bearing shaft seat (4), a bearing top plate (5), and a bearing support cylinder (6); A support side frame (101) is provided on the side of the bearing base (1), a reinforcing side block (105) is provided on the side of the bearing base (1), an adjusting support frame (106) is provided on the top of the bearing base (1), a sliding support column (107) is provided inside the adjusting support frame (106), and a polishing carrier frame (108) is provided outside the adjusting support frame (106); characterized in that, The bearing support (2) is arranged on the top of the adjustment support frame (106). An assembly side block (203) is arranged on the side of the bearing support (2), and a guiding pillar (204) is arranged on the side of the assembly side block (203). The adjustment carrier (3) is installed on the top of the assembly side block (203). A rotating carrier groove (301) is formed on the side of the adjustment carrier (3), and an assembly side frame (302) and a reinforcement side seat (307) are installed on the side of the adjustment carrier (3). The bearing shaft seat (4) is rotatably arranged inside the rotating carrier groove (301). A fixed pillar (401) is arranged on the side of the bearing shaft seat (4), an adjustment worm gear (402) is sleeved outside the fixed pillar (401), an assembly side column (403) is arranged on the side of the bearing shaft seat (4), and a grinding support (404) is arranged on the side of the assembly side column (403). The bearing top plate (5) is arranged on the top of the grinding carrier frame (108). A sliding carrier plate (501) is slidably arranged on the side of the bearing top plate (5). A sliding support (502) is arranged on the side of the sliding carrier plate (501). A sliding carrier seat (503) is arranged inside the sliding support (502). A positioning carrier groove (504) is formed on the side of the sliding carrier seat (503), and a mounting bolt (505) is arranged on the top of the sliding carrier seat (503). The bearing support cylinder (6) is arranged inside the positioning carrier groove (504), and a grinding column (604) is rotatably arranged inside the bearing support cylinder (6).
2. The grinding device for processing aluminum strip splitters according to claim 1, wherein: On the side of the bearing base (1), there are also provided: a support card slot (102), a positioning support frame (103), and a recycling support frame (104); the support card slot (102) is formed on the side of the bearing base (1), the positioning support frame (103) is installed on the side of the bearing base (1) through the support card slot (102), and the recycling support frame (104) is arranged on the top of the positioning support frame (103).
3. The grinding device for processing aluminum strip splitters according to claim 1, characterized in that: On the side of the grinding carrier frame (108), there are also provided: a transparent cover plate (1081), a fixing bolt (1082), and a recycling slot (1083); the transparent cover plate (1081) is fixedly arranged on both sides of the grinding carrier frame (108), the fixing bolt (1082) is fixedly arranged on the side of the grinding carrier frame (108), and the recycling slot (1083) is formed on the bottom of the grinding carrier frame (108).
4. The grinding device for processing aluminum strip splitters according to claim 1, characterized in that: On the side of the bearing support (2), there are also provided: a sliding sleeve block (201) and a locking opening (202); the sliding sleeve block (201) is fixedly arranged at the bottom of the bearing support (2), and the locking opening (202) is formed at one end of the bearing support (2).
5. The grinding device for processing aluminum strip splitters according to claim 1, wherein: On the side of the said assembly side block (203), there are also provided: a locking carrier hole (205), a locking bolt (206), a shielding side plate (207), an assembly slot (208) and a locking support block (209); the locking carrier hole (205) is opened on the side of the assembly side block (203), the locking bolt (206) is arranged inside the locking carrier hole (205), the shielding side plate (207) is sleeved outside the assembly side block (203), the assembly slot (208) is opened on the side of the shielding side plate (207), and the locking support block (209) is arranged on both sides of the assembly side block (203).
6. The grinding device for processing aluminum strip splitters according to claim 1, wherein: On the side of the said assembly side frame (302), there are also provided: an adjusting worm (303), a transmission gear shaft (304), an adjusting rocker (305) and a transmission belt (306); the adjusting worm (303) and the adjusting rocker (305) are rotatably arranged on both sides of the assembly side frame (302), the transmission gear shaft (304) is fixedly arranged at one end of the adjusting worm (303), and the transmission belt (306) is sleeved outside the adjusting rocker (305) and the transmission gear shaft (304).
7. The grinding device for processing aluminum strip splitters according to claim 1, characterized in that: On the side of the said grinding support (404), there are also provided: an installation slot (405), a threaded support cylinder (406) and a threaded pressing column (407); the installation slot (405) is opened on the side of the grinding support (404), the threaded support cylinder (406) is fixedly arranged inside the grinding support (404), and the threaded pressing column (407) is arranged inside the threaded support cylinder (406).
8. The grinding device for processing aluminum strip splitters according to claim 1, characterized in that: On the side of the said bearing top plate (5), there are also provided: a shielding top frame (506), an adjusting screw (507) and a threaded support block (508); the shielding top frame (506) is fixedly arranged on the side of the bearing top plate (5), the adjusting screw (507) is rotatably arranged inside the bearing top plate (5), and the threaded support block (508) is sleeved outside the adjusting screw (507).
9. The grinding device for processing aluminum strip splitters according to claim 1, characterized in that: On the side of the said bearing support cylinder (6), there are also provided: an installation support block (601), an assembly support block (602) and a grinding motor (603); the installation support block (601) is fixedly arranged on the bearing support cylinder (6), the assembly support block (602) is fixedly arranged on the top of the bearing support cylinder (6), and the grinding motor (603) is fixedly arranged on the top of the bearing support cylinder (6).