Pipeline grinding equipment
By introducing grinding treatment, cooling and positioning components into the pipeline grinding equipment, the problems of high-temperature damage and iron chip adsorption are solved, and efficient and stable pipe inner wall grinding is achieved to meet the needs of pipelines of different diameters.
Patent Information
- Application Number
- CN202510908590.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-02
- Publication Date
- 2025-08-01
- Estimated Expiration
- 2045-07-02
AI Technical Summary
When existing pipeline grinding equipment is used, frequent contact and friction between the grinding sheet and the inner wall of the pipeline leads to excessive temperature, affecting material performance and component damage, and the metal dust produced is easily adsorbed and affecting the grinding effect, and failing to effectively clean, resulting in uneven grinding; at the same time, the equipment fails to adapt to the grinding needs of pipes of different diameters.
A pipeline grinding equipment including a grinding treatment mechanism, a cooling treatment assembly and an auxiliary positioning assembly is designed. The iron filings are collected and cleaned by the grinding treatment assembly, and the cooling treatment assembly is cooled. The auxiliary positioning assembly improves the grinding stability and adapts to the grinding needs of pipes of different diameters.
It realizes efficient grinding of pipes of different diameters, avoids interference from iron filings, improves grinding effect and equipment stability, reduces manual cleaning, and prevents high-temperature damage from the equipment.
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Figure CN120395587A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of pipeline grinding equipment, and particularly relates to a pipeline grinding equipment. Background Art
[0002] When the existing pipeline grinding equipment is in use, if components such as grinding discs frequently come into contact and friction with the inner wall of the pipeline, it will cause local overheating of components such as grinding discs and the inner wall of the pipeline. This will not only affect the material properties or cause thermal deformation, but also damage components such as grinding discs. At the same time, a large amount of metal dust is easily generated inside the pipeline during the grinding process. The metal dust will adsorb on the grinding disc, the inner wall of the pipeline and accumulate inside the pipeline. If not cleaned in time, the metal dust will hinder the contact between the grinding disc and the inner wall of the pipeline, thereby affecting the grinding effect. In addition, some grinding equipment fails to consider the stability of fixed-point grinding, resulting in uneven thickness of the inner wall of the pipeline after grinding. In addition, some grinding equipment fails to fully consider the grinding requirements of pipelines with different diameters in design. Therefore, this application provides a pipeline grinding equipment to meet the requirements. Summary of the Invention
[0003] The technical problem to be solved by the present invention is to provide a pipeline grinding equipment to solve the problems that when the existing pipeline grinding equipment is in use, if components such as grinding discs frequently come into contact and friction with the inner wall of the pipeline, it will cause local overheating of components such as grinding discs and the inner wall of the pipeline, which will not only affect the material properties or cause thermal deformation, but also damage components such as grinding discs. At the same time, a large amount of metal dust is easily generated inside the pipeline during the grinding process. The metal dust will adsorb on the grinding disc, the inner wall of the pipeline and accumulate inside the pipeline. If not cleaned in time, the metal dust will hinder the contact between the grinding disc and the inner wall of the pipeline, thereby affecting the grinding effect. In addition, some grinding equipment fails to consider the stability of fixed-point grinding, resulting in uneven thickness of the inner wall of the pipeline after grinding. In addition, some grinding equipment fails to fully consider the grinding requirements of pipelines with different diameters in design.
[0004] To solve the above technical problems, the present invention provides the following technical solutions: A pipeline grinding equipment, including a pipeline robot; a grinding processing mechanism for grinding, cleaning and cooling the inner wall of the pipeline during construction, the grinding processing mechanism is connected to the pipeline robot; an auxiliary positioning component for assisting the positioning of the pipeline robot, the auxiliary positioning component is connected to the pipeline robot; the grinding processing mechanism includes a grinding processing component for grinding and iron filings collection, and a cooling processing component for cleaning the grinding iron filings and cooling the grinding processing component, the grinding processing component is connected to the pipeline robot, and the cooling processing component is located on the grinding processing component.
[0005] Optionally, the grinding component includes an inner ring member fixedly connected to the pipeline robot. An outer box member is provided on the inner ring member. A plurality of support plates are arranged in a circumferential array on the outer side of the outer box member. A grinding member is provided on the support plates. A driving unit is provided between the inner ring member and the outer box member. The grinding member includes a mounting support plate fixedly connected to one side wall of the support plate. A U-shaped groove is formed at the outer end of the mounting support plate. A grinding roller is rotatably connected between the two ears of the U-shaped groove through a rotating rod. The grinding component further includes a dust-proof U-shaped cover fixedly connected to the other side wall of the support plate. The dust-proof U-shaped cover and the support plate form a collection cavity.
[0006] Optionally, the inner ring member includes an inner ring fixedly connected to the pipeline robot. The outer wall of the inner ring is U-shaped. A pair of annular sliders are fixedly sleeved on the outer side wall of the inner ring. The pair of annular sliders are symmetrically arranged. The outer box member includes an outer ring box body sleeved on the inner ring. A through hole communicating with the collection cavity is formed on the outer side wall of the outer ring box body. An annular hole is formed on one side wall of the outer ring box body. An annular cover plate is screwed in the annular hole through a thread. A pair of annular sliding plates are fixedly connected to the inner side wall of the outer ring box body. An annular sliding groove adapted to the annular slider is formed on the side wall of the annular sliding plate close to the inner ring. The annular sliding groove is slidably connected with the annular slider. A U-shaped pipe communicating with the annular cover plate is fixedly connected to the outer wall of the annular sliding plate. A through pipe communicating with the U-shaped pipe is fixedly connected to the U-shaped pipe.
[0007] Optionally, the driving unit includes an inner gear fixedly connected to the inner side wall of the outer ring box body. The inner gear is arranged between the pair of annular sliding plates. An outer gear is meshed with the inner gear. A motor fixedly connected to the inner ring is provided below the outer gear. The output shaft of the motor is fixedly connected to the outer gear.
[0008] Optionally, the support plate is bent. A weakening section is provided on the support plate. The mounting support plate is bent and provided with a first process hole. The support plate is made of an elastic material. The mounting support plate is made of a rigid material.
[0009] Optionally, the dust-proof U-shaped cover includes a fixedly connected U-shaped plate and a first scraping plate. One end of the U-shaped plate is fixedly connected to the outer ring box body. The outer end of the first scraping plate is attached to the inner wall of the pipeline. The port of the collection cavity far from the outer ring box body corresponds to the grinding roller. The side wall of the first scraping plate close to the grinding roller is concave and forms a semi-surrounding shape for the grinding roller. The U-shaped plate and the first scraping plate are made of an elastic material.
[0010] Optionally, the temperature reduction processing component includes a scraping unit and a temperature reduction unit connected to each other, and the scraping unit is connected to the installation support plate.
[0011] Optionally, the scraping unit includes a pair of installation grooves respectively opened on two side walls of the installation support plate. A fixed head is fixedly connected in the installation groove. One end of the fixed head is fixedly connected with a Y-shaped frame. A pair of Y-shaped frames are symmetrically arranged. A scraping single plate that fits the grinding roller is fixedly connected between the pair of Y-shaped frames. The other end of the scraping single plate is fixedly connected with a scraping brush that fits the inner wall of the pipeline. A kidney-shaped hole is opened on the scraping single plate.
[0012] Optionally, the temperature reduction unit includes an annular pipe fixedly connected in the outer ring box body. A plurality of adapters communicated with the annular pipe are fixedly connected to the annular pipe. A plurality of hoses communicated with the adapter are fixedly connected to the adapter. One end of the hose penetrates through the scraping single plate and corresponds to the grinding roller. The hose is fixedly connected with the scraping single plate. A water injection vertical pipe communicated with the annular pipe is fixedly connected to the annular pipe. One end of the water injection vertical pipe penetrates through the annular cover plate and is fixedly connected thereto.
[0013] Optionally, the auxiliary positioning component includes a flange plate fixedly connected to the pipeline robot. An annular cavity is fixedly connected to the flange plate. An annular air hole is opened on the annular cavity. A pair of symmetrically arranged corrugated elastic plates are fixedly sleeved on the outer side wall of the annular cavity. An air flow cavity is formed between the pair of corrugated elastic plates. The air flow cavity is communicated with the annular air hole. An airbag is fixedly sleeved on the pair of corrugated elastic plates together. The airbag is communicated with the air flow cavity. The airbag, the air flow cavity, the annular air hole and the annular cavity form a sealed cavity. A three-headed air pipe communicated with the annular cavity is fixedly connected to the inner wall of the annular cavity.
[0014] Compared with the prior art, the present invention has at least the following beneficial effects: In the above solution, by setting the grinding processing component, not only can the inner wall of the pipeline with different inner diameters be adapted for grinding, but also the iron filings generated by grinding can be collected, and the iron filings attached to the inner wall of the pipeline can be cleaned for the second time.
[0015] By setting the temperature reduction processing component, not only can the iron filings on the grinding roller be cleaned, but also the iron filings on the inner wall of the pipeline can be cleaned for the first time, avoiding the interference of the iron filings with the grinding of the inner wall of the pipeline, thereby improving the grinding effect of the inner wall of the pipeline, and at the same time avoiding the complex cleaning work of the operator. In addition, the grinding roller and the inner wall of the pipeline can be cooled, avoiding the damage of the grinding roller and the pipeline under high-temperature operation.
[0016] With the above structure, the present invention sets up a grinding mechanism, which can not only adapt to the inner walls of pipes with different inner diameters for grinding, but also collect the iron filings generated during grinding, and perform secondary cleaning on the iron filings attached to the inner wall of the pipe, avoiding the interference of iron filings with the grinding of the inner wall of the pipe, thereby improving the grinding effect of the inner wall of the pipe. At the same time, it also avoids the complex cleaning work of the operator. In addition, it can cool down the grinding roller and the inner wall of the pipe, avoiding damage to the grinding roller and the pipe during high-temperature operation.
[0017] By setting up an auxiliary positioning component, the pipe robot can be assisted to improve the stability of grinding, making the grinding roller more stable when grinding the welded joint, improving the grinding effect, and avoiding the occurrence of uneven grinding or inclined grinding. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] The drawings incorporated herein and constituting a part of the specification illustrate embodiments of the present invention and, together with the specification, are further used to explain the principles of the present invention and enable those skilled in the relevant art to implement and use the present invention.
[0019] Figure 1 It is a first - perspective three - dimensional structure schematic diagram of a pipe grinding device; Figure 2 It is a second - perspective three - dimensional structure schematic diagram of a pipe grinding device; Figure 3 It is Figure 2 The enlarged three - dimensional structure schematic diagram of part A in Figure 4 It is an enlarged three - dimensional structure schematic diagram of a grinding component; Figure 5 It is Figure 4 The enlarged first - sectional view of part; Figure 6 It is Figure 5 The enlarged structure schematic diagram of part B in Figure 7 It is Figure 4 The enlarged second - sectional view of part; Figure 8 It is Figure 7 The enlarged structure schematic diagram of part C in Figure 9 It is an enlarged sectional view schematic diagram of an auxiliary positioning component.
[0020] Reference numerals: 1. Pipeline robot; 2. Grinding mechanism; 3. Grinding component; 31. Inner ring component; 311. Inner ring; 313. Annular slider; 32. Outer box component; 321. Outer ring box body; 322. Annular cover plate; 323. Annular sliding plate; 324. Annular chute; 326. U-shaped pipe; 33. Support plate; 34. Installation support plate; 35. Grinding roller; 36. Driving unit; 361. Inner gear; 362. Outer gear; 363. Motor; 37. Dust-proof U-shaped cover; 372. U-shaped plate; 373. First scraper; 5. Cooling component; 53. Scraping unit; 531. Scraping single plate; 532. Scraping brush; 533. Y-shaped frame; 534. Fixed head; 535. Kidney-shaped hole; 55. Cooling unit; 551. Annular pipe; 552. Adapter; 553. Hose; 554. Water injection vertical pipe; 6. Auxiliary positioning component; 61. Flange; 62. Corrugated elastic plate; 63. Airbag; 64. Three-headed air pipe; 65. Annular cavity.
[0021] As shown in the figure, in order to clearly show the structure of the embodiments of the present invention, specific structures and devices are marked in the figure. However, this is only for schematic purposes and is not intended to limit the present invention to this specific structure, device and environment. Those of ordinary skill in the art can adjust or modify these devices and environments according to specific needs. Detailed implementation manners
[0022] The following describes in detail a pipeline grinding device provided by the present invention with reference to the accompanying drawings and specific embodiments. At the same time, it should be noted here that in order to make the embodiments more detailed, the following embodiments are the best and preferred embodiments. For some well-known technologies, those skilled in the art can also adopt other alternative methods for implementation; moreover, the accompanying drawings are only for more specific description of the embodiments and are not intended to specifically limit the present invention.
[0023] It should be pointed out that in the specification, terms such as "one embodiment", "embodiment", "exemplary embodiment", "some embodiments", etc. indicate that the described embodiments may include specific features, structures or characteristics, but not necessarily every embodiment includes such specific features, structures or characteristics. In addition, when combining embodiments to describe specific features, structures or characteristics, implementing such features, structures or characteristics in combination with other embodiments (whether explicitly described or not) should be within the knowledge scope of those skilled in the relevant art.
[0024] Generally, terms can be understood at least in part from their use in context. For example, depending at least in part on the context, the term "one or more" as used herein can be used to describe any feature, structure, or property in a singular sense, or can be used to describe a combination of features, structures, or properties in a plural sense. Additionally, the term "based on" can be understood to not necessarily be intended to convey a set of exclusive factors, but rather can alternatively, depending at least in part on the context, allow for the existence of other factors that are not necessarily explicitly described.
[0025] It is to be understood that the meanings of "on", "above", and "over" in the present invention should be construed in the broadest manner such that "on" not only means "directly on" something, but also includes the meaning of being "on" something with intervening features or layers therebetween, and "above" or "over" not only means "above" or "over" something, but also can include the meaning of being "above" or "over" something with no intervening features or layers therebetween.
[0026] In addition, spatial relative terms such as "under", "below", "lower", "above", "upper", etc. may be used herein for convenience of description to describe the relationship of one element or feature to another or other elements or features, as shown in the drawings. Spatial relative terms are intended to cover different orientations in the use or operation of the device in addition to the orientation depicted in the drawings. The device may be oriented in other ways, and the spatial relative descriptors used herein may be similarly interpreted accordingly.
[0027] As Figures 1 to 9 shown, an embodiment of the present invention provides a pipeline grinding device, including a pipeline robot 1; a grinding processing mechanism 2 for grinding, cleaning, and cooling the inner wall of the construction pipeline, the grinding processing mechanism 2 being connected to the pipeline robot 1; an auxiliary positioning assembly 6 for assisting in positioning the pipeline robot 1, the auxiliary positioning assembly 6 being connected to the pipeline robot 1; the grinding processing mechanism 2 includes a grinding processing assembly 3 for grinding and iron chip collection, and a cooling processing assembly 5 for cleaning the grinding iron chips and cooling the grinding processing assembly 3, the grinding processing assembly 3 being connected to the pipeline robot 1, and the cooling processing assembly 5 being located on the grinding processing assembly 3.
[0028] As Figures 2 to 8As shown, the grinding component 3 includes an inner ring member 31 fixedly connected to the pipeline robot 1. An outer box member 32 is provided on the inner ring member 31. A plurality of support plates 33 distributed in a circumferential array are provided on the outer side of the outer box member 32. A grinding member is provided on the support plates 33. A driving unit 36 is provided between the inner ring member 31 and the outer box member 32. The grinding member includes a mounting support plate 34 fixedly connected to one side wall of the support plate 33. A U-shaped groove is formed at the outer end of the mounting support plate 34. A grinding roller 35 is rotatably connected between the two ears of the U-shaped groove through a rotating rod. The grinding component 3 further includes a dust-proof U-shaped cover 37 fixedly connected to the other side wall of the support plate 33. The dust-proof U-shaped cover 37 and the support plate 33 form a collection cavity.
[0029] The inner ring member 31 includes an inner ring 311 fixedly connected to the pipeline robot 1. The outer wall of the inner ring 311 is U-shaped. In order to facilitate the sliding of the outer box member 32 and the installation of the driving unit 36, a pair of annular sliders 313 are fixedly sleeved on the outer side wall of the inner ring 311. The pair of annular sliders 313 are symmetrically arranged. The outer box member 32 includes an outer ring box body 321 sleeved on the inner ring 311. In order to facilitate the centralized collection of iron filings and at the same time facilitate the installation of some structures of the cooling component 5, a through hole communicating with the collection cavity is provided on the outer side wall of the outer ring box body 321. In order to facilitate the iron filings to enter the through hole through the collection cavity and further enter the outer ring box body 321 for centralized collection, an annular hole is provided on one side wall of the outer ring box body 321. An annular cover plate 322 is screwed in the annular hole through threads. Through the cooperation of the annular cover plate 322 and the annular hole, it is to facilitate the cleaning of the inside of the outer ring box body 321. A pair of annular sliding plates 323 are fixedly connected to the inner side wall of the outer ring box body 321. An annular sliding groove 324 adapted to the annular slider 313 is formed on the side wall of the annular sliding plate 323 close to the inner ring 311. The annular sliding groove 324 is slidably connected to the annular slider 313. Through the cooperation of the annular sliding plate 323, the annular sliding groove 324 and the annular slider 313, it is to facilitate the rotation of the outer ring box body 321. A U-shaped pipe 326 fixedly connected to the annular cover plate 322 is provided on the outer wall of the annular sliding plate 323. A through pipe communicated with the U-shaped pipe 326 is fixedly connected to the U-shaped pipe 326. The other end of the through pipe is fixedly connected to a first universal joint through a pipeline. The first universal joint is fixedly connected to the nozzle of an external exhaust fan. This technology is a common technical means in this technical field and is not shown in the figure. Through the cooperation of the U-shaped pipe 326 and the through pipe, it is to facilitate the cleaning of the iron filings in the outer ring box body 321.
[0030] The drive unit 36 includes an internal gear 361 fixedly connected to the inner wall of the outer ring box 321. The internal gear 361 is arranged between a pair of annular sliding plates 323. The internal gear 361 is meshed with an external gear 362. A motor 363 fixedly connected to the inner ring 311 is provided below the external gear 362. The output shaft of the motor 363 is fixedly connected to the external gear 362. The drive unit 36 is provided to facilitate driving the outer ring box 321 to rotate, and further drive the support plate 33, the mounting support plate 34 and the grinding roller 35 to rotate, so as to facilitate grinding the inner wall of the pipe. The support plate 33 is arranged in a curved shape, and the mounting support plate 34 is arranged in a bent shape. In order to avoid collecting iron chips Interference is formed when gathering. The mounting support plate 34 is made of a hard material and is provided with a first process hole. In order to reduce the weight, the support plate 33 is made of an elastic material. A weakened section is provided on the support plate 33 so that the support plate 33 can be deformed when subjected to force, and further facilitates the grinding roller 35 to adapt to pipes of different thicknesses for grinding. The dustproof U-shaped cover 37 includes a fixedly connected U-shaped plate 372 and a first scraper 373. One end of the U-shaped plate 372 is fixedly connected to the outer ring box 321. The U-shaped plate 372 is provided to facilitate the collection of iron filings to prevent them from falling into the pipe. The outer end of the first scraper 373 is in contact with the inner wall of the pipe to facilitate the cleaning of iron filings attached to the pipe.
[0031] The end port of the collecting chamber away from the outer ring box 321 corresponds to the grinding roller 35. In order to facilitate the iron filings ground by the grinding roller 35 and the iron filings attached thereto to fall into the collecting chamber, the first scraper 373 is concavely arranged on one side wall close to the grinding roller 35, and it forms a semi-enclosed arrangement for the grinding roller 35. In order to facilitate the blocking of iron filings and further facilitate the collection of iron filings, the U-shaped plate 372 and the first scraper 373 are made of elastic material to avoid affecting the deformation of the support plate 33, and at the same time, it is also convenient for cleaning the iron filings.
[0032] By setting the inner ring component 31, the outer box component 32, the support plate 33, the mounting support plate 34, the grinding roller 35 and the drive unit 36, and cooperating with the dust-proof U-shaped cover 37 for use, during the use process, first, the grinding roller 35 is moved into the pipeline through the pipeline robot 1. The pipeline robot 1 is a common technical means in this technical field, and the present invention will not elaborate on the working principle of the pipeline robot 1 here. During this process, when the grinding roller 35 enters the pipeline, it will be extruded, and then the grinding roller 35 will be in contact with the inner part of the pipeline. The mounting support plate 34 will act on the support plate 33 under the action of the grinding roller 35, and the support plate 33 will deform under the action of the weakening section. At the same time, the U-shaped plate 372 will also deform. When grinding, the motor 363 and the external exhaust fan start working simultaneously. The work of the motor 363 will cause its output shaft to drive the external gear 362 to rotate, and further cause the meshing-connected internal gear 361 to rotate, and then drive the outer ring box body 321, the support plate 33, the mounting support plate 34 and the grinding roller 35 to rotate. The grinding roller 35 will grind the inner wall of the pipeline. The iron filings generated during the process will fall into the collection cavity. The floating iron filings during the rotation process will be blocked by the first scraping plate 373, and the blocked iron filings will slide down along the first scraping plate 373 into the collection cavity. The suction generated by the external exhaust fan will cause the iron filings to enter the through holes, then enter the outer ring box body 321, and be discharged through the U-shaped pipe 326, the through pipe and the pipeline. Compared with the existing grinding mechanism, the present invention can not only adapt to the inner walls of pipelines with different inner diameters for grinding, but also collect the iron filings generated by grinding and clean the iron filings attached to the inner wall of the pipeline.
[0033] As Figures 4 to 6 shown, the temperature reduction treatment component 5 includes a scraping unit 53 and a temperature reduction unit 55 connected to each other, and the scraping unit 53 is connected to the mounting support plate 34.
[0034] The scraping unit 53 includes a pair of mounting grooves respectively opened on the two side walls of the mounting support plate 34. A fixed head 534 is fixedly connected in the mounting groove. One end of the fixed head 534 is fixedly connected with a Y-shaped frame 533. One end of the Y-shaped frame 533 extends between the U-shaped plate 372 and the grinding roller 35. The pair of Y-shaped frames 533 are symmetrically arranged. A scraping single plate 531 is fixedly connected between the pair of Y-shaped frames 533. One end of the scraping single plate 531 is attached to the outer wall of the grinding roller 35. By setting the scraping single plate 531, it is convenient to clean the iron filings attached to the grinding roller 35. The other end of the scraping single plate 531 is fixedly connected with a scraping brush 532 attached to the inner wall of the pipeline. The mounting support plate 34, the fixed head 534, the Y-shaped frame 533, the scraping single plate 531 and the scraping brush 532 are an integral structure, which can initially clean the iron filings attached to the inner wall of the pipeline. A waist-shaped hole 535 is opened on the scraping single plate 531 for lightening the material.
[0035] By providing the scraping unit 53, during use, the grinding roller 35 rotates and also spins on its own axis. During the self-rotation of the grinding roller 35, it comes into contact with the scraping single plate 531, thereby cleaning the iron filings adhering to the grinding roller 35. At the same time, when the installation support plate 34 rotates, it drives the fixed head 534, the Y-shaped frame 533, the scraping brush 532, and the scraping single plate 531 to rotate, thereby enabling the scraping brush 532 to clean the iron filings adhering to the inner wall of the pipe. Compared with the existing grinding mechanism, the present invention can not only clean the iron filings on the grinding roller 35, but also clean the iron filings on the inner wall of the pipe, avoiding the interference of iron filings with the grinding of the inner wall of the pipe, thereby improving the effect of grinding the inner wall of the pipe and also avoiding the complex cleaning work of the operator.
[0036] The temperature reduction unit 55 includes an annular pipe 551 fixedly connected inside the outer ring box body 321. A plurality of adapters 552 communicating with the annular pipe 551 are fixedly connected to the annular pipe 551. A plurality of hoses 553 communicating with the adapters 552 are fixedly connected to the adapters 552. One end of the hose 553 penetrates the scraping single plate 531 and corresponds to the grinding roller 35. The hose 553 is fixedly connected to the scraping single plate 531. An injection vertical pipe 554 communicating with the annular pipe 551 is fixedly connected to the annular pipe 551. One end of the injection vertical pipe 554 penetrates the annular cover plate 322 and is fixedly connected thereto. The injection vertical pipe 554 is fixedly connected to a second universal joint through an external water pipe, and the second universal joint is fixedly connected to an external water supply device. This technology is a common technical means in this technical field and is not shown in the figure.
[0037] By providing the temperature reduction unit 55, during use, when the grinding roller 35 overheats, a temperature reduction liquid can be provided to the injection vertical pipe 554 by an external water supply device. The temperature reduction liquid will be injected into the hose 553 through the adapter 552. The temperature reduction liquid will cool the grinding roller 35 through the opening of the hose 553. The temperature reduction liquid adhering to the grinding roller 35 will also cool the inner wall of the pipe. The temperature reduction liquid will flow into the outer ring box body 321 along with the iron filings for collection. Compared with the existing grinding mechanism, the present invention can cool the grinding roller 35 and the inner wall of the pipe, avoiding damage to the grinding roller 35 and the pipe during high-temperature operation.
[0038] Such as Figure 2 and Figure 9As shown in the figure, the auxiliary positioning component 6 includes a flange 61 fixedly connected to the pipeline robot 1. A ring-shaped cavity 65 is fixedly connected to the flange 61. A ring-shaped air hole is formed in the ring-shaped cavity 65. A pair of symmetrically arranged corrugated elastic plates 62 are fixedly sleeved on the outer side wall of the ring-shaped cavity 65. An air flow cavity is formed between the pair of corrugated elastic plates 62. The air flow cavity is communicated with the ring-shaped air hole. An air bag 63 is fixedly sleeved on the pair of corrugated elastic plates 62 together. The air bag 63 is communicated with the air flow cavity. The air bag 63, the air flow cavity, the ring-shaped air hole and the ring-shaped cavity 65 form a sealed cavity. A three-headed air pipe 64 communicated with the ring-shaped cavity 65 is fixedly connected to the inner wall of the ring-shaped cavity 65. One end of the three-headed air pipe 64 is connected to an external air supply device through an air pipe, and the other two ends of the three-headed air pipe 64 are communicated with the ring-shaped cavity 65.
[0039] By setting the auxiliary positioning component 6, during use, when it is necessary to perform fixed-point grinding on the inside of the pipeline, gas can be injected into the air pipe through an external air supply device. The gas will be injected into the sealed cavity through the three-headed air pipe 64. Further, the air bag 63 will expand and become larger. Further, it will make contact with the inner wall of the pipeline. Compared with the existing grinding mechanism, the present invention can assist the pipeline robot 1 to improve the stability of grinding, make the grinding roller 35 more stable when grinding the welded joint, improve the grinding effect, and avoid the occurrence of uneven grinding or inclined grinding.
[0040] The working principle of the technical solution provided by the present invention is as follows: During use, first, the grinding roller 35 is moved into the pipeline by the pipeline robot 1. The pipeline robot 1 is a common technical means in the technical field. The present invention will not elaborate on the working principle of the pipeline robot 1 here. During this process, when the grinding roller 35 enters the pipeline, it will be squeezed, and further, the grinding roller 35 will make contact with the inside of the pipeline. The installation support plate 34 will act on the support plate 33 under the action of the grinding roller 35. The support plate 33 will deform under the action of the weakening section, and at the same time, the U-shaped plate
[0039] will also deform. When grinding, the motor 363 and the external exhaust fan start to work at the same time. The work of the motor 363 will drive the outer gear 362 to rotate by its output shaft. Further, the meshing-connected inner gear 361 will rotate, and further, the outer ring box body 321, the support plate 33, the installation support plate 34 and the grinding roller 35 will rotate. The grinding roller 35 will grind the inner wall of the pipeline. The iron filings generated during the process will fall into the collection cavity. The iron filings floating during the rotation will be blocked by the first scraping plate 373. The blocked iron filings will slide down along the first scraping plate 373 into the collection cavity. The suction force generated by the external exhaust fan will make the iron filings enter the through holes, then enter the outer ring box body 321, and be discharged through the U-shaped pipe 326, the through pipe, and then through the pipeline.
[0041] During the process, the grinding roller 35 will rotate on its own axis while rotating. When the grinding roller 35 rotates on its own axis, it will come into contact with the scraping single plate 531, and thus will clean the iron filings adhering to the grinding roller 35. At the same time, when the installation support plate 34 rotates, it will drive the fixed head 534, the Y-shaped frame 533, the scraping brush 532 and the scraping single plate 531 to rotate, and thus the scraping brush 532 will clean the iron filings adhering to the inner wall of the pipeline before the first scraping plate 373.
[0042] When the grinding roller 35 overheats, a cooling liquid can be provided to the water injection vertical pipe 554 through an external water supply device. The cooling liquid will be injected into the hose 553 through the adapter 552. The cooling liquid will cool the grinding roller 35 through the opening of the hose 553. The cooling liquid adhering to the grinding roller 35 will also cool the inner wall of the pipeline, and the cooling liquid will flow into the outer ring box body 321 with the iron filings for collection.
[0043] When it is necessary to perform point grinding on the inside of the pipeline, gas can be injected into the air pipe through an external air supply device. The gas will be injected into the sealed cavity through the three-headed air pipe 64, which will further cause the airbag 63 to expand and become larger, and further cause it to contact the inner wall of the pipeline. [[ID=⑧]]
[0044] The present invention covers any substitutions, modifications, equivalent methods and solutions made on the essence and scope of the present invention. In order to enable the public to have a thorough understanding of the present invention, specific details are described in detail in the following preferred embodiments of the present invention. However, those skilled in the art can fully understand the present invention without these detailed descriptions. In addition, well-known methods, processes, procedures, components and circuits are not described in detail in order to avoid unnecessary confusion to the essence of the present invention.
[0045] The above are only the preferred embodiments of the present invention. It should be noted that for those of ordinary skill in the art, several improvements and refinements can be made without departing from the principle of the present invention, and these improvements and refinements should also be regarded as the protection scope of the present invention.
Claims
1. A pipe grinding device, characterized in that, Including a pipeline robot; A grinding and processing mechanism for grinding, cleaning, and cooling the inner wall of a construction pipeline, the grinding and processing mechanism being connected to the pipeline robot; An auxiliary positioning component for assisting in positioning the pipeline robot, the auxiliary positioning component being connected to the pipeline robot; The grinding and processing mechanism includes a grinding and processing component for grinding and collecting iron filings, and a cooling and processing component for cleaning the grinding iron filings and cooling the grinding and processing component. The grinding and processing component is connected to the pipeline robot, and the cooling and processing component is located on the grinding and processing component.
2. The pipe grinding device according to claim 1, wherein, The grinding and processing component includes an inner ring component fixedly connected to the pipeline robot. An outer box component is provided on the inner ring component. A plurality of support plates are arranged in a circumferential array on the outer side of the outer box component. A grinding component is provided on the support plates. A driving unit is provided between the inner ring component and the outer box component; The grinding component includes a mounting support plate fixedly connected to one side wall of the support plate. A U-shaped groove is opened at the outer end of the mounting support plate. A grinding roller is rotatably connected between the two ears of the U-shaped groove through a rotating rod; The grinding and processing component further includes a dust-proof U-shaped cover fixedly connected to the other side wall of the support plate. The dust-proof U-shaped cover and the support plate form a collection cavity.
3. The pipe grinding equipment according to claim 2, wherein The inner ring component includes an inner ring fixedly connected to the pipeline robot. The outer wall of the inner ring is arranged in a U shape. A pair of annular sliders are fixedly sleeved on the outer side wall of the inner ring. The pair of annular sliders are symmetrically arranged; The outer box component includes an outer ring box body sleeved on the inner ring. A through hole communicating with the collection cavity is opened on the outer side wall of the outer ring box body. An annular hole is opened on one side wall of the outer ring box body. An annular cover plate is screwed in the annular hole through a thread. A pair of annular sliding plates are fixedly connected to the inner side wall of the outer ring box body. An annular sliding groove adapted to the annular slider is opened on the side wall of the annular sliding plate close to the inner ring. The annular sliding groove is slidably connected to the annular slider. A U-shaped pipe communicating with the annular cover plate is fixedly connected to the outer wall of the annular sliding plate. A through pipe communicating with the U-shaped pipe is fixedly connected to the U-shaped pipe.
4. The pipe grinding device according to claim 3, characterized in that, The driving unit includes an inner gear fixedly connected to the inner side wall of the outer ring box body. The inner gear is arranged between the pair of annular sliding plates. An outer gear is meshed with the inner gear. A motor fixedly connected to the inner ring is provided below the outer gear. The output shaft of the motor is fixedly connected to the outer gear.
5. The pipe grinding device according to claim 3, characterized in that, The support plate is arranged in a curved shape. A weakening section is provided on the support plate. The mounting support plate is arranged in a bent shape and is provided with a first process hole. The support plate is made of an elastic material, and the mounting support plate is made of a hard material.
6. The pipe grinding device according to claim 3, characterized in that, The dust-proof U-shaped cover includes a fixedly connected U-shaped plate and a first scraping plate. One end of the U-shaped plate is fixedly connected to the outer ring box body. The outer end of the first scraping plate is in contact with the inner wall of the pipeline; One end port of the collection cavity away from the outer ring box body corresponds to the grinding roller. One side wall of the first scraper close to the grinding roller is concave, and it forms a semi-surrounding setting for the grinding roller. The U-shaped plate and the first scraper are made of elastic materials.
7. The pipe grinding device according to claim 3, characterized in that, The temperature reduction processing component includes a scraping unit and a temperature reduction unit connected to each other. The scraping unit is connected to the installation support plate.
8. The pipe grinding device according to claim 7, characterized in that, The scraping unit includes a pair of installation grooves respectively opened on two side walls of the installation support plate. A fixed head is fixedly connected in the installation groove. One end of the fixed head is fixedly connected with a Y-shaped frame. A pair of Y-shaped frames are symmetrically arranged. A scraping single plate in contact with the grinding roller is fixedly connected between the pair of Y-shaped frames. The other end of the scraping single plate is fixedly connected with a scraping brush in contact with the inner wall of the pipeline. A kidney-shaped hole is opened on the scraping single plate.
9. The pipe grinding device according to claim 8, wherein, The temperature reduction unit includes an annular pipe fixedly connected in the outer ring box body. A plurality of adapters communicated with the annular pipe are fixedly connected to the annular pipe. Each adapter is fixedly connected with a plurality of hoses communicated with it. One end of the hose penetrates through the scraping single plate and corresponds to the grinding roller. The hose is fixedly connected with the scraping single plate. An injection vertical pipe communicated with the annular pipe is fixedly connected to the annular pipe. One end of the injection vertical pipe penetrates through the annular cover plate and is fixedly connected with it.
10. The pipe grinding device according to claim 1, characterized in that, The auxiliary positioning component includes a flange plate fixedly connected to the pipeline robot. An annular cavity is fixedly connected to the flange plate. An annular air hole is opened on the annular cavity. A pair of symmetrically arranged corrugated elastic plates are fixedly sleeved on the outer side wall of the annular cavity. An air flow cavity is formed between the pair of corrugated elastic plates. The air flow cavity is communicated with the annular air hole. An airbag is fixedly sleeved on the pair of corrugated elastic plates together. The airbag is communicated with the air flow cavity. The airbag, the air flow cavity, the annular air hole and the annular cavity form a sealed cavity. A three-headed air pipe communicated with the annular cavity is fixedly connected to the inner wall of the annular cavity.
Citation Information
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