Efficient grinding device for valve body of control valve
Through the design of clamping components and auxiliary structures, the problem that the valve body port is not on the same level is solved, efficient and continuous valve body grinding is achieved, and grinding efficiency and quality are improved.
Patent Information
- Application Number
- CN202510702905.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-29
- Publication Date
- 2025-08-01
AI Technical Summary
When the existing valve body grinding device faces a T-shaped structure and has three ports, it is difficult to fix it horizontally, resulting in the three ports of the valve body being not on the same horizontal plane, and needs to be repeatedly disassembled and fixed, increasing the complexity of operation and the risk of errors, and cannot meet the needs of efficient and precise processing.
The clamping assembly and auxiliary structure are adopted to drive the sliding seat and the linkage plate to achieve synchronous movement of the clamping frame through the double-head screw A. Combined with the height adjustment of the leveling plate, it ensures that the valve body port is on the same horizontal plane; the driving assembly and adjustment structure realizes flexible adjustment and circular movement of the grinding mechanism, and combines the coordination of the transmission bar and the transmission groove to achieve efficient and continuous grinding operations.
It realizes efficient and continuous grinding of the valve body port and inner wall, avoids tedious repeated fixing processes, improves grinding efficiency and quality, and ensures uniform and meticulous handling of each part.
Smart Images

Figure CN120395612A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of valve body grinding, and particularly relates to an efficient grinding device for a control valve body. Background Art
[0002] In the field of industrial manufacturing, as a key component for fluid control, the quality and performance of a control valve are directly related to the stability and safety of the entire production system; and the grinding quality of the inner wall and the base surface of the valve body is one of the important factors affecting the performance of the control valve. It not only affects the flow characteristics of the fluid inside the valve body, but also is closely related to the sealing performance, wear resistance, and corrosion resistance of the valve body.
[0003] When the existing valve body grinding device faces a valve body with a T-shaped structure and three ports, it is not convenient to horizontally fix it according to the actual specifications of the valve body, resulting in the centers of the three ports of the valve body not being on the same horizontal plane. After grinding one port and the inner wall of the valve body, in order to process other ports and the inner wall, the staff has to repeatedly disassemble and refix the valve body; each disassembly and fixation process not only consumes a large amount of time and energy, but also increases the complexity and error risk of the operation, resulting in low efficiency of the entire grinding process and unable to meet the requirements of modern industrial production for high-efficiency and precise processing. Summary of the Invention
[0004] In view of this, the present invention provides an efficient grinding device for a control valve body, which has an auxiliary structure and a clamping assembly, and can horizontally fix the valve body according to the actual specifications of the valve body, so that the three ports of the valve body can be on the same horizontal plane; furthermore, after completing the grinding process of one port and its inner wall of the valve body, only a targeted rotation operation needs to be performed on the valve body to easily switch the grinding surface, and there is no need to repeat the cumbersome fixation process, and the remaining ports and inner walls of the valve body can be efficiently and continuously ground.
[0005] The present invention provides an efficient grinding device for a control valve body, specifically including: a support table; a turntable is rotatably arranged inside the top side of the support table, and a clamping assembly is fixedly arranged on the top of the turntable; a valve body is clamped inside the clamping assembly, and an auxiliary structure is fixedly arranged on the top of the clamping assembly; a driving assembly is fixedly arranged outside the support table, an adjusting structure is fixedly arranged outside the driving assembly, and a grinding mechanism is arranged inside the driving assembly; The clamping assembly includes: a clamping table, a fixed frame, a double-headed screw A, a sliding seat, a linkage plate, a connecting seat and a clamping frame; the clamping table is fixedly arranged on the top of the turntable; the fixed frame is fixedly arranged on the top of the clamping table; the double-headed screw A is rotatably arranged inside the fixed frame, and the double-headed screw A is fixedly arranged at the shaft end of the motor device, and the motor device is fixedly arranged outside the fixed frame; the sliding seat is slidably arranged between the fixed frame and the clamping table, and the sliding seat is threadedly connected to the outside of the double-headed screw A; the linkage plate is rotatably arranged on both sides of the sliding seat; the connecting seat is rotatably arranged at the end of the linkage plate, and the connecting seat, the linkage plate and the sliding seat are all symmetrically arranged; the clamping frame is fixedly arranged outside the connecting seat; the auxiliary structure includes: a fixed cylinder, a sliding column and a leveling plate; the fixed cylinder is fixedly arranged on the top of the clamping frame; the sliding column is slidably arranged inside the fixed cylinder; the leveling plate is fixedly arranged at the top of the sliding column, and the leveling plate is arranged in an arc shape, and the top of the leveling plate is in contact with the outside of the valve body.
[0006] In at least some embodiments, a fixed box is fixedly arranged inside the inner side of the support table, and a vertical shaft is rotatably arranged inside the fixed box, and the vertical shaft is fixedly connected to the turntable; a worm is rotatably arranged inside the fixed box, and the worm is fixedly arranged at the shaft end of the motor device, and the motor device is fixedly arranged outside the fixed box; a worm gear is fixedly arranged outside the vertical shaft, and the worm gear meshes with the worm.
[0007] In at least some embodiments, the clamping assembly further includes: a guide rod, a guide seat, a double-headed screw B, a clamping seat and a clamping column; the guide rod is fixedly arranged inside the clamping table; the guide seat is slidably arranged outside the guide rod, and the guide seat is fixedly arranged at the bottom of the clamping frame, and two groups of clamping frames are symmetrically arranged; the double-headed screw B is rotatably arranged inside the clamping frame, and the double-headed screw B is fixedly arranged at the shaft end of the motor device, and the motor device is fixedly arranged outside the clamping frame; the clamping seat is slidably arranged inside the clamping frame, and the clamping seat is threadedly connected to the outside of the double-headed screw B; the clamping column is rotatably arranged on the top of the clamping seat.
[0008] In at least some embodiments, both the clamping seat and the clamping column are symmetrically arranged, and there are four groups of both the clamping seat and the clamping column, and a valve body is clamped between the four groups of clamping columns.
[0009] In at least some embodiments, the auxiliary structure further includes: an auxiliary screw, a bevel gear A, a horizontal shaft and a bevel gear B; the auxiliary screw is rotatably arranged inside the fixed cylinder, and the auxiliary screw is threadedly connected to the inside of the sliding column; the bevel gear A is fixedly arranged at the bottom end of the auxiliary screw; the horizontal shaft is rotatably arranged inside the bottom side of the fixed cylinder, and a knob is fixedly arranged at one end of the horizontal shaft; the bevel gear B is fixedly arranged at the other end of the horizontal shaft, and the bevel gear B meshes with the bevel gear A.
[0010] In at least some embodiments, the driving assembly includes: a driving frame, a rotating disk, a conical gear ring, a guiding groove, a driving motor, and a driving bevel gear; the driving frame is slidably arranged outside the supporting platform, and the driving frame can vertically move up and down outside the supporting platform through a lifting mechanism; the rotating disk is rotatably arranged inside the driving frame; the conical gear ring is fixedly arranged outside the rotating disk; the guiding groove is formed inside the rotating disk; the driving motor is fixedly arranged outside the driving frame; the driving bevel gear is fixedly arranged at the shaft end of the driving motor, and the driving bevel gear meshes with the conical gear ring.
[0011] In at least some embodiments, the adjusting structure includes: an adjusting frame, an adjusting lead screw, a guiding cross bar, and an adjusting seat; the adjusting frame is fixedly arranged outside the rotating disk; the adjusting lead screw is rotatably arranged inside the adjusting frame, and the adjusting lead screw is fixedly arranged at the shaft end of the motor device, and the motor device is fixedly arranged outside the adjusting frame; the guiding cross bar is fixedly arranged inside the adjusting frame; the adjusting seat is slidably arranged outside the guiding cross bar, and the adjusting seat is arranged outside the adjusting lead screw through a threaded connection.
[0012] In at least some embodiments, the grinding mechanism includes: a sliding frame, a rotating cylinder, a grinding shaft, a cylindrical grinding head, a large conical gear, a driving shaft, and a small conical gear; the sliding frame is slidably arranged inside the guiding groove, and the sliding frame is fixedly arranged outside the adjusting seat; the rotating cylinder is rotatably arranged inside the sliding frame; the grinding shaft is movably arranged inside the rotating cylinder; the cylindrical grinding head is fixedly arranged outside the top end of the grinding shaft; the large conical gear is fixedly arranged outside the rotating cylinder; the driving shaft is rotatably arranged inside one side of the sliding frame, and the driving shaft is fixedly arranged at the shaft end of the motor device, and the motor device is fixedly arranged outside the sliding frame; the small conical gear is fixedly arranged at the end of the driving shaft, and the small conical gear meshes with the large conical gear.
[0013] In at least some embodiments, the grinding mechanism further includes: a transmission bar and a transmission groove; the transmission bar is fixedly arranged inside the rotating cylinder; the transmission groove is formed inside the grinding shaft, and the transmission bar is slidably arranged inside the transmission groove, and both the transmission groove and the transmission bar are arranged in an annular array.
[0014] In at least some embodiments, the grinding mechanism further includes: an auxiliary seat, an adjusting screw, and a guiding column; the auxiliary seat is rotatably arranged outside the grinding shaft, and there are two groups of auxiliary seats; the adjusting screw is rotatably arranged between the two groups of auxiliary seats, and the adjusting screw is arranged inside the sliding frame through a threaded connection; the adjusting screw is fixedly arranged at the shaft end of the motor device, and the motor device is fixedly arranged outside the auxiliary seat; the guiding column is fixedly arranged between the two groups of auxiliary seats, and the guiding column is slidably arranged inside the sliding frame, and both the guiding column and the adjusting screw are movably arranged inside the adjusting seat.
[0015] Beneficial effects 1. In the present invention, the double-headed screw A in the clamping assembly drives the sliding seat to slide, and in cooperation with the linkage plate and the connection seat, the synchronous movement of the two clamping frames is achieved. At the same time, the double-headed screw B drives the clamping seat and the clamping column to further clamp and fix the valve body. This multi-level clamping structure can accurately and stably fix the valve body according to its actual specifications, effectively avoiding the shaking or displacement of the valve body during the grinding process, providing a basic guarantee for high-quality grinding. At the same time, by adjusting the height position of the leveling plate in the auxiliary structure, the top of the leveling plate is completely attached to the outer side of the valve body, so as to ensure that the three ports of the valve body are on the same horizontal plane. After completing the grinding process of one port and its inner wall of the valve body, only targeted rotation operation of the valve body is required, and the grinding surface can be easily switched, without repeating the cumbersome fixing process, and the grinding operation of the remaining ports and inner walls of the valve body can be carried out efficiently and continuously.
[0016] 2. In the present invention, the adjusting screw rod and the guiding cross bar drive the adjusting seat to move, and then drive the sliding frame to slide in the guiding groove, realizing the flexible adjustment of the position of the grinding mechanism. Furthermore, the position of the cylindrical grinding head can be adjusted according to the radius dimensions of each port and the inner wall of the valve body. At the same time, the driving component can accurately drive the cylindrical grinding head to perform efficient and orderly circular motion at the port and the inner wall of the valve body. This circular grinding method makes full use of the continuity and stability of mechanical motion, greatly improving the efficiency of the grinding operation and ensuring that each part of the valve body can be evenly and carefully ground.
[0017] 3. In the present invention, by reasonably configuring the adjusting screw and the guiding column, the precise lateral movement of the grinding shaft inside the rotating cylinder can be realized, so that the cylindrical grinding head can penetrate into the valve body to different depths for grinding operations. At the same time, with the ingenious cooperation of the transmission strip and the transmission groove, during the lateral movement of the grinding shaft, the rotating cylinder can drive the grinding shaft and the cylindrical grinding head to rotate stably synchronously, ensuring the continuity and efficiency of the grinding process. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings of the embodiments will be briefly introduced below.
[0019] The drawings in the following description only relate to some embodiments of the present invention and do not limit the present invention.
[0020] In the drawings: Figure 1 is the overall structural schematic diagram of the present invention.
[0021] Figure 2 is the internal structural schematic diagram of the fixing box of the present invention.
[0022] Figure 3 is the upper surface structural schematic diagram of the clamping table of the present invention.
[0023] Figure 4 It is a schematic diagram of the lower surface structure of the fixing bracket of the present invention.
[0024] Figure 5 It is a schematic diagram of the upper surface structure of the clamping bracket of the present invention.
[0025] Figure 6 It is a schematic diagram of the structure of the auxiliary structure of the present invention.
[0026] Figure 7 It is a schematic diagram of the connection structure between the driving component and the grinding mechanism of the present invention.
[0027] Figure 8 It is a schematic diagram of the connection structure between the driving component and the adjusting structure of the present invention.
[0028] Figure 9 It is a schematic diagram of the outer surface structure of the sliding bracket of the present invention.
[0029] Figure 10 It is a schematic diagram of the structure of the small bevel gear and the large bevel gear of the present invention.
[0030] Figure 11 It is a schematic diagram of the structure of the grinding shaft and the auxiliary seat of the present invention.
[0031] Figure 12 It is a schematic diagram of the structure of the adjusting structure of the present invention.
[0032] List of reference numerals 1. Support table; 101. Turntable; 102. Fixed box; 103. Vertical shaft; 104. Worm gear; 105. Worm 2. Clamping assembly; 201. Clamping table; 202. Fixing bracket; 203. Double-headed screw A; 204. Sliding seat; 205. Linking plate; 206. Connecting seat; 207. Guide rod; 208. Guide seat; 209. Clamping bracket; 2010. Double-headed screw B; 2011. Clamping seat; 2012. Clamping column 3. Valve body 4. Auxiliary structure; 401. Fixed cylinder; 402. Sliding column; 403. Adjusting plate; 404. Auxiliary screw; 405. Bevel gear A; 406. Horizontal shaft; 407. Bevel gear B 5. Driving component; 501. Driving frame; 502. Rotating disk; 503. Bevel gear ring; 504. Guide groove; 505. Driving motor; 506. Driving bevel gear 6. Adjusting structure; 601. Adjusting frame; 602. Adjusting screw rod; 603. Guide cross bar; 604. Adjusting seat 7. Grinding mechanism; 701. Sliding frame; 702. Rotating cylinder; 703. Transmission bar; 704. Grinding shaft; 705. Transmission groove; 706. Cylindrical grinding head; 707. Auxiliary seat; 708. Adjusting screw; 709. Guide post; 7010. Large bevel gear; 7011. Drive shaft; 7012. Small bevel gear. Detailed implementation manners
[0033] In order to make the objectives, solutions, and advantages of the technical solutions of the present invention clearer, the technical solutions of the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings of the specific embodiments of the present invention. Unless otherwise specified, the terms used herein have the ordinary meanings in the art. The same reference numerals in the drawings represent the same components.
[0034] Embodiment 1: Please refer to Figures 1 to 12 as shown in The present invention provides an efficient grinding device for a control valve body, including a support table 1; a turntable 101 is rotatably arranged inside the top side of the support table 1, and a clamping assembly 2 is fixedly arranged on the top of the turntable 101; a valve body 3 is clamped inside the clamping assembly 2, and an auxiliary structure 4 is fixedly arranged on the top of the clamping assembly 2; a driving assembly 5 is fixedly arranged outside the support table 1, an adjusting structure 6 is fixedly arranged outside the driving assembly 5, and a grinding mechanism 7 is arranged inside the driving assembly 5; In the embodiments of the present disclosure, the clamping assembly 2 includes: a clamping table 201, a fixing frame 202, a double-headed screw A 203, a sliding seat 204, a linkage plate 205, a connecting seat 206, and a clamping frame 209; the clamping table 201 is fixedly arranged on the top of the turntable 101; the fixing frame 202 is fixedly arranged on the top of the clamping table 201; the double-headed screw A 203 is rotatably arranged inside the fixing frame 202, and the double-headed screw A 203 is fixedly arranged at the shaft end of the motor device, and the motor device is fixedly arranged outside the fixing frame 202; the sliding seat 204 is slidably arranged between the fixing frame 202 and the clamping table 201, and the sliding seat 204 is arranged outside the double-headed screw A 203 through a threaded connection; the linkage plate 205 is rotatably arranged on both sides of the sliding seat 204; the connecting seat 206 is rotatably arranged at the end of the linkage plate 205, and the connecting seat 206, the linkage plate 205, and the sliding seat 204 are all arranged symmetrically; the clamping frame 209 is fixedly arranged outside the connecting seat 206; the auxiliary structure 4 includes: a fixing cylinder 401, a sliding column 402, and a leveling plate 403; the fixing cylinder 401 is fixedly arranged on the top of the clamping frame 209; the sliding column 402 is slidably arranged inside the fixing cylinder 401; the leveling plate 403 is fixedly arranged at the top of the sliding column 402, and the leveling plate 403 is arranged in an arc shape, and the top of the leveling plate 403 is in contact with the outside of the valve body 3; a fixing box 102 is fixedly arranged inside the support table 1, and a vertical shaft 103 is rotatably arranged inside the fixing box 102, and the vertical shaft 103 is fixedly connected to the turntable 101; a worm 105 is rotatably arranged inside the fixing box 102, and the worm 105 is fixedly arranged at the shaft end of the motor device, and the motor device is fixedly arranged outside the fixing box 102; a worm gear 104 is fixedly arranged outside the vertical shaft 103, and the worm gear 104 meshes with the worm 105; the clamping assembly 2 further includes: a guide rod 207, a guide seat 208, a double-headed screw B 2010, a clamping seat 2011, and a clamping column 2012; the guide rod 207 is fixedly arranged inside the clamping table 201; the guide seat 208 is slidably arranged outside the guide rod 207, and the guide seat 208 is fixedly arranged at the bottom of the clamping frame 209, and two groups of clamping frames 209 are arranged symmetrically; the double-headed screw B 2010 is rotatably arranged inside the clamping frame 209, and the double-headed screw B 2010 is fixedly arranged at the shaft end of the motor device, and the motor device is fixedly arranged outside the clamping frame 209; the clamping seat 2011 is slidably arranged inside the clamping frame 209, and the clamping seat 2011 is arranged outside the double-headed screw B 2010 through a threaded connection; the clamping column 2012 is rotatably arranged on the top of the clamping seat 2011; the clamping seat 2011 and the clamping column 2012 are both arranged symmetrically, and four groups of clamping seats 2011 and clamping columns 2012 are provided, and the valve body 3 is clamped between the four groups of clamping columns 2012; the auxiliary structure 4 further includes: an auxiliary screw 404, a bevel gear A 405, a horizontal shaft 406, and a bevel gear B 407;The auxiliary screw rod 404 is rotatably arranged inside the fixed cylinder 401, and the auxiliary screw rod 404 is arranged inside the sliding column 402 through threaded connection; the bevel gear A 405 is fixedly arranged at the bottom end of the auxiliary screw rod 404; the horizontal shaft 406 is rotatably arranged inside the bottom side of the fixed cylinder 401, and a knob is fixedly arranged at one end of the horizontal shaft 406; the bevel gear B 407 is fixedly arranged at the other end of the horizontal shaft 406, and the bevel gear B 407 meshes with the bevel gear A 405; its specific function is: the double-headed screw rod A 203 in the clamping assembly 2 drives the sliding seat 204 to slide, and cooperates with the linkage plate 205 and the connecting seat 206 to realize the synchronous movement of the two groups of clamping frames 209. At the same time, the double-headed screw rod B 2010 drives the clamping seat 2011 and the clamping column 2012 to further clamp and fix the valve body 3. This multi-level clamping structure can accurately and stably fix the valve body 3 according to its actual specifications.;
[0035] Embodiment 2: Please refer to Figure 7 , Figure 8 and Figure 12 as shown in: On the basis of Embodiment 1, the driving assembly 5 includes: a driving frame 501, a rotating disk 502, a bevel gear ring 503, a guide groove 504, a driving motor 505 and a driving bevel gear 506; the driving frame 501 is slidably arranged outside the support table 1, and the driving frame 501 can move vertically up and down outside the support table 1 through a lifting mechanism, and the lifting mechanism is arranged as a scissor-type lifting mechanism; the rotating disk 502 is rotatably arranged inside the driving frame 501; the bevel gear ring 503 is fixedly arranged outside the rotating disk 502; the guide groove 504 is opened inside the rotating disk 502; the driving motor 505 is fixedly arranged outside the driving frame 501; the driving bevel gear 506 is fixedly arranged at the shaft end of the driving motor 505, and the driving bevel gear 506 meshes with the bevel gear ring 503; the adjusting structure 6 includes: an adjusting frame 601, an adjusting screw rod 602, a guiding cross bar 603 and an adjusting seat 604; the adjusting frame 601 is fixedly arranged outside the rotating disk 502; the adjusting screw rod 602 is rotatably arranged inside the adjusting frame 601, and the adjusting screw rod 602 is fixedly arranged at the shaft end of the motor device, and the motor device is fixedly arranged outside the adjusting frame 601; the guiding cross bar 603 is fixedly arranged inside the adjusting frame 601; the adjusting seat 604 is slidably arranged outside the guiding cross bar 603, and the adjusting seat 604 is arranged outside the adjusting screw rod 602 through threaded connection; its specific function is: the adjusting screw rod 602 and the guiding cross bar 603 drive the adjusting seat 604 to move, and then drive the sliding frame 701 to slide in the guide groove 504, realizing flexible adjustment of the position of the grinding mechanism 7; furthermore, the position of the cylindrical grinding head 706 can be adjusted according to the radius dimensions of each port and the inner wall of the valve body 3.;
[0036] Embodiment 3: Please refer to Figures 7 to 11As shown: Based on Embodiment 1 and Embodiment 2, the grinding mechanism 7 includes: a sliding frame 701, a rotating cylinder 702, a grinding shaft 704, a cylindrical grinding head 706, a large bevel gear 7010, a drive shaft 7011 and a small bevel gear 7012; the sliding frame 701 is slidably arranged inside the guide groove 504, and the sliding frame 701 is fixedly arranged outside the adjusting seat 604; the rotating cylinder 702 is rotatably arranged inside the sliding frame 701; the grinding shaft 704 is movably arranged inside the rotating cylinder 702; the cylindrical grinding head 706 is fixedly arranged outside the top end of the grinding shaft 704; the large bevel gear 7010 is fixedly arranged outside the rotating cylinder 702; the drive shaft 7011 is rotatably arranged inside one side of the sliding frame 701, and the drive shaft 7011 is fixedly arranged at the shaft end of the motor device, and the motor device is fixedly arranged outside the sliding frame 701; the small bevel gear 7012 is fixedly arranged at the end of the drive shaft 7011, and the small bevel gear 7012 meshes with the large bevel gear 7010; the grinding mechanism 7 further includes: a transmission bar 703, a transmission groove 705, an auxiliary seat 707, an adjusting screw 708 and a guide post 709; the transmission bar 703 is fixedly arranged inside the rotating cylinder 702; the transmission groove 705 is opened inside the grinding shaft 704, and the transmission bar 703 is slidably arranged inside the transmission groove 705, and both the transmission groove 705 and the transmission bar 703 are arranged in an annular array; the auxiliary seat 707 is rotatably arranged outside the grinding shaft 704, and there are two groups of auxiliary seats 707; the adjusting screw 708 is rotatably arranged between the two groups of auxiliary seats 707, and the adjusting screw 708 is threadedly connected and arranged inside the sliding frame 701; the adjusting screw 708 is fixedly arranged at the shaft end of the motor device, and the motor device is fixedly arranged outside the auxiliary seat 707; the guide post 709 is fixedly arranged between the two groups of auxiliary seats 707, and the guide post 709 is slidably arranged inside the sliding frame 701, and both the guide post 709 and the adjusting screw 708 are movably arranged inside the adjusting seat 604; its specific function is: by reasonably configuring the adjusting screw 708 and the guide post 709, the precise lateral movement of the grinding shaft 704 inside the rotating cylinder 702 can be realized, so that the cylindrical grinding head 706 can penetrate into the valve body 3 to different depths to carry out grinding operations.
[0037] Specific usage method and function of this embodiment: In the present invention, the valve body 3 is placed above the fixing frame 202, and then the horizontal shaft 406 is rotated. The horizontal shaft 406 drives the auxiliary screw 404 to rotate through the bevel gear A 407 and the bevel gear B 405, so that the sliding column 402 drives the leveling plate 403 to move up and down, making the inner side of the top of the leveling plate 403 completely fit the outer side of the valve body 3, thereby making the valve body 3 horizontally placed; then the motor device is started to drive the double-headed screw A 203 to rotate. The double-headed screw A 203 drives the two sets of clamping frames 209 to move synchronously and reversely through the sliding seat 204, the linkage plate 205 and the connecting seat 206; at the same time, the motor device is started to drive the double-headed screw B 2010 to rotate. The double-headed screw B 2010 drives the two sets of clamping columns 2012 to move reversely through the clamping seat 2011, so that the four sets of clamping columns 2012 clamp and fix the valve body 3; then the lifting mechanism drives the driving frame 501 to move up and down, making the center of the rotating disk 502 and the center of the valve body 3 on the same axis; then the adjusting screw rod 602 drives the adjusting seat 604 to move horizontally through the guiding cross bar 603, making the outer side of the cylindrical grinding head 706 fit the port or inner wall of the valve body 3; the motor device is started to drive the driving shaft 7011 and the small bevel gear 7012 to rotate. The small bevel gear 7012 drives the rotating cylinder 702 to rotate through the large bevel gear 7010. The rotating cylinder 702 drives the grinding shaft 704 and the cylindrical grinding head 706 to rotate through the transmission strip 703 and the transmission groove 705. Different specifications of cylindrical grinding heads 706 can be replaced according to different requirements; at the same time, the driving motor 505 is started to drive the driving bevel gear 506 to rotate. The driving bevel gear 506 drives the rotating disk 502 to rotate through the bevel gear ring 503, making the cylindrical grinding head 706 perform an efficient and orderly circular motion at the port and its inner wall of the valve body 3; enabling the cylindrical grinding head 706 to uniformly and meticulously grind each part of the valve body 3; through the cooperation of the adjusting screw 708 and the guiding column 709, the grinding shaft 704 can be accurately horizontally moved inside the rotating cylinder 702, thereby enabling the cylindrical grinding head 706 to penetrate into the valve body 3 to different depths to carry out grinding operations; when the grinding process of one port and its inner wall of the valve body 3 is completed, the motor device is started to drive the worm 105 to rotate. The worm 105 drives the vertical shaft 103 and the turntable 101 to rotate 90° through the worm gear 104, making the valve body 3 rotate 90°; enabling the valve body 3 to perform targeted rotation operations to grind the next port and its inner wall; thus, without repeating the cumbersome fixing process, the remaining ports and inner walls of the valve body 3 can be efficiently and continuously ground.
Claims
1. An efficient grinding device for a control valve body, characterized in that, Comprising: A support platform (1); a turntable (101) is rotatably arranged inside the top side of the support platform (1), and a clamping assembly (2) is fixedly arranged on the top of the turntable (101); a valve body (3) is clamped inside the clamping assembly (2), and an auxiliary structure (4) is fixedly arranged on the top of the clamping assembly (2); a driving assembly (5) is fixedly arranged on the outer side of the support platform (1), an adjusting structure (6) is fixedly arranged on the outer side of the driving assembly (5), and a grinding mechanism (7) is arranged inside the driving assembly (5); The clamping assembly (2) includes: a clamping table (201), a fixed frame (202), a double-headed screw A (203), a sliding seat (204), a linkage plate (205), a connecting seat (206) and a clamping frame (209); the clamping table (201) is fixedly arranged on the top of the turntable (101); the fixed frame (202) is fixedly arranged on the top of the clamping table (201); the double-headed screw A (203) is rotatably arranged inside the fixed frame (202); the sliding seat (204) is slidably arranged between the fixed frame (202) and the clamping table (201), and the sliding seat (204) is threadedly connected to the outer side of the double-headed screw A (203); the linkage plate (205) is rotatably arranged on both sides of the sliding seat (204); the connecting seat (206) is rotatably arranged at the end of the linkage plate (205), and the connecting seat (206) is symmetrically arranged with the linkage plate (205) and the sliding seat (204); the clamping frame (209) is fixedly arranged on the outer side of the connecting seat (206); the auxiliary structure (4) includes: a fixed cylinder (401), a sliding column (402) and a leveling plate (403); the fixed cylinder (401) is fixedly arranged on the top of the clamping frame (209); the sliding column (402) is slidably arranged inside the fixed cylinder (401); the leveling plate (403) is fixedly arranged at the top of the sliding column (402), and the top of the leveling plate (403) is in contact with the outer side of the valve body (3).
2. The high-efficiency grinding device for a control valve body according to claim 1, wherein: A fixed box (102) is fixedly arranged inside the support platform (1), a vertical shaft (103) is rotatably arranged inside the fixed box (102), and the vertical shaft (103) is fixedly connected to the turntable (101); a worm (105) is rotatably arranged inside the fixed box (102), and the worm (105) is fixedly arranged at the shaft end of the motor device, and the motor device is fixedly arranged outside the fixed box (102); a worm gear (104) is fixedly arranged on the outer side of the vertical shaft (103), and the worm gear (104) is engaged with the worm (105).
3. The high-efficiency grinding device for a control valve body according to claim 1, wherein: The clamping assembly (2) further includes: a guide rod (207), a guide seat (208), a double-headed screw B (2010), a clamping seat (2011) and a clamping column (2012); the guide rod (207) is fixedly arranged inside the clamping table (201); the guide seat (208) is slidably arranged outside the guide rod (207), and the guide seat (208) is fixedly arranged at the bottom of the clamping frame (209); the double-headed screw B (2010) is rotatably arranged inside the clamping frame (209), and the double-headed screw B (2010) is fixedly arranged at the shaft end of the motor device, and the motor device is fixedly arranged outside the clamping frame (209); the clamping seat (2011) is slidably arranged inside the clamping frame (209), and the clamping seat (2011) is threadedly connected to the outside of the double-headed screw B (2010); the clamping column (2012) is rotatably arranged at the top of the clamping seat (2011).
4. The high-efficiency grinding device for a control valve body according to claim 3, characterized in that: The clamping seat (2011) and the clamping column (2012) are both symmetrically arranged, and there are four groups of the clamping seat (2011) and the clamping column (2012), and a valve body (3) is clamped between the four groups of clamping columns (2012).
5. The high-efficiency grinding device for a control valve body according to claim 1, characterized in that: The auxiliary structure (4) further includes: an auxiliary screw (404), a bevel gear A (405), a horizontal shaft (406) and a bevel gear B (407); the auxiliary screw (404) is rotatably arranged inside the fixed cylinder (401), and the auxiliary screw (404) is threadedly connected to the inside of the sliding column (402); the bevel gear A (405) is fixedly arranged at the bottom end of the auxiliary screw (404); the horizontal shaft (406) is rotatably arranged inside the bottom side of the fixed cylinder (401), and a knob is fixedly arranged at one end of the horizontal shaft (406); the bevel gear B (407) is fixedly arranged at the other end of the horizontal shaft (406), and the bevel gear B (407) meshes with the bevel gear A (405).
6. The high-efficiency grinding device for a control valve body according to claim 1, characterized in that: The driving assembly (5) includes: a driving frame (501), a rotating disk (502), a bevel gear ring (503), a guide groove (504), a driving motor (505) and a driving bevel gear (506); the driving frame (501) is slidably arranged outside the support table (1), and the driving frame (501) can vertically move up and down outside the support table (1) through a lifting mechanism; the rotating disk (502) is rotatably arranged inside the driving frame (501); the bevel gear ring (503) is fixedly arranged outside the rotating disk (502); the guide groove (504) is opened inside the rotating disk (502); the driving motor (505) is fixedly arranged outside the driving frame (501); the driving bevel gear (506) is fixedly arranged at the shaft end of the driving motor (505), and the driving bevel gear (506) meshes with the bevel gear ring (503).
7. An efficient grinding device for a control valve body according to claim 6, characterized in that: The adjusting structure (6) includes: an adjusting frame (601), an adjusting screw rod (602), a guiding cross bar (603) and an adjusting seat (604); the adjusting frame (601) is fixedly arranged on the outer side of the rotating disk (502); the adjusting screw rod (602) is rotatably arranged inside the adjusting frame (601), and the adjusting screw rod (602) is fixedly arranged at the shaft end of the motor device, and the motor device is fixedly arranged on the outer side of the adjusting frame (601); the guiding cross bar (603) is fixedly arranged inside the adjusting frame (601); the adjusting seat (604) is slidably arranged on the outer side of the guiding cross bar (603), and the adjusting seat (604) is arranged on the outer side of the adjusting screw rod (602) through a threaded connection.
8. The high-efficiency grinding device for a control valve body according to claim 7, characterized in that: The grinding mechanism (7) includes: a sliding frame (701), a rotating cylinder (702), a grinding shaft (704), a cylindrical grinding head (706), a large bevel gear (7010), a driving shaft (7011) and a small bevel gear (7012); the sliding frame (701) is slidably arranged inside the guiding groove (504), and the sliding frame (701) is fixedly arranged on the outer side of the adjusting seat (604); the rotating cylinder (702) is rotatably arranged inside the sliding frame (701); the grinding shaft (704) is movably arranged inside the rotating cylinder (702); the cylindrical grinding head (706) is fixedly arranged on the outer side of the top end of the grinding shaft (704); the large bevel gear (7010) is fixedly arranged on the outer side of the rotating cylinder (702); the driving shaft (7011) is rotatably arranged inside one side of the sliding frame (701), and the driving shaft (7011) is fixedly arranged at the shaft end of the motor device, and the motor device is fixedly arranged on the outer side of the sliding frame (701); the small bevel gear (7012) is fixedly arranged at the end of the driving shaft (7011), and the small bevel gear (7012) meshes with the large bevel gear (7010).
9. An efficient grinding device for a control valve body according to claim 8, characterized in that: The grinding mechanism (7) further includes: a transmission bar (703) and a transmission groove (705); the transmission bar (703) is fixedly arranged inside the rotating cylinder (702); the transmission groove (705) is formed inside the grinding shaft (704), and the transmission bar (703) is slidably arranged inside the transmission groove (705).
10. An efficient grinding device for a control valve body according to claim 8, characterized in that: The grinding mechanism (7) further includes: an auxiliary seat (707), an adjusting screw (708) and a guiding column (709); the auxiliary seat (707) is rotatably arranged on the outer side of the grinding shaft (704), and there are two groups of the auxiliary seats (707); the adjusting screw (708) is rotatably arranged between the two groups of auxiliary seats (707), and the adjusting screw (708) is arranged inside the sliding frame (701) through a threaded connection; the adjusting screw (708) is fixedly arranged at the shaft end of the motor device, and the motor device is fixedly arranged on the outer side of the auxiliary seat (707); the guiding column (709) is fixedly arranged between the two groups of auxiliary seats (707), and the guiding column (709) is slidably arranged inside the sliding frame (701).
Citation Information
Patent Citations
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