Cutting device applied to enameled wire
By introducing chip removal grooves, screening plates, collection boxes and vacuum cleaning systems into the enameled wire cutting device, the problems of splashing debris and poor cleaning are solved, and adaptive cutting of enameled wires of different specifications is achieved, improving the applicability and cleaning effect of the equipment.
Patent Information
- Application Number
- CN202510643691.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-19
- Publication Date
- 2025-08-01
AI Technical Summary
The existing enameled wire cutting devices lack filtering and screening structure, resulting in splashing debris and poor cleaning effect, and cannot adapt to different specifications of enameled wire, and their application scope is limited.
A cutting device consisting of chip discharge grooves, screening plates, collection boxes, clamping components and vacuum cleaning systems is designed to filter debris through the screening plates, vacuum cleaning systems to clean residues, and to adapt to different specifications of enameled wires through elastic mechanisms and adjustment components.
It improves cutting efficiency and cleaning effect, expands the scope of application of the device, and can effectively handle enameled wire of different specifications.
Smart Images

Figure CN120396020A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of material cutting, and particularly relates to a cutting device applied to enameled wires. Background Art
[0002] Enameled wire is a main type of winding wire, which consists of a conductor and an insulating layer. After the bare wire is annealed and softened, it is coated with paint and baked multiple times. However, it is not easy to produce products that meet both the standard requirements and the customer requirements. It is affected by factors such as raw material quality, process parameters, production equipment, and environment. Therefore, the quality characteristics of various enameled wires are different, but they all have four major properties: mechanical properties, chemical properties, electrical properties, and thermal properties. During the production of enameled wires, to prevent them from being too long and messy, a cutting device is usually used for cutting.
[0003] Chinese Patent CN221414854U discloses a cutting device for processing aluminum enameled wire, which includes a support plate. A pair of baffles are fixedly connected to the top of the support plate, and a pair of adjustment components are arranged between the pair of baffles; the adjustment component includes a first electric push rod fixedly connected to the side of one of the baffles, the output end of the first electric push rod is fixedly connected to a first placement rack, and a first guide rod is fixedly connected to the inner wall of the first placement rack, and a second guide rod is fixedly connected to the inner wall of the first placement rack.
[0004] The following problems exist in the prior art:
[0005] Although the debris can be discharged and collected after the enameled wire is cut, there is no filtering and screening structure, resulting in other items being easily dropped into the collection box, affecting the processing efficiency. At the same time, there is no dust suction device, and the debris is easily splashed in the processing area after cutting, and the cleaning effect is not strong. In addition, it cannot clamp and adjust the tightening force of enameled wires of different specifications, and the applicable range is limited and the limitations are large. Summary of the Invention
[0006] The present invention provides a cutting device applied to enameled wires to solve the problems raised in the above background art.
[0007] To solve the above technical problems, the technical solutions adopted by the present invention are:
[0008] A cutting device applied to enameled wires, comprising a processing tabletop. A chip removal groove is formed in the inner wall of the processing tabletop, and a tensioning mechanism is provided. An installation frame is fixedly installed in the chip removal groove, and a screening plate is fixedly installed on the inner wall of the installation frame. A collection box is fixedly installed at the bottom of the processing tabletop, and a collection component is arranged at one end of the collection box. The tensioning mechanism includes a plurality of screw rods, a limit base, and a limit clamping block. The limit base and the limit clamping block are both threadedly connected to the screw rods. An adjustment component is arranged on the outer wall of the processing tabletop. The adjustment component includes a connecting frame, and two clamping components are arranged at one end of the connecting frame. The clamping components include a first clamping base, a first clamping top seat, a second clamping base, and a second clamping top seat.
[0009] Preferably, the collection component includes an air pump, a dust suction pipe, a dust suction head, and a dust discharge pipe. The air pump is fixedly installed on the outer wall of the collection box. The dust suction pipe and the dust discharge pipe are both fixedly connected to the air pump. The dust suction head is fixedly installed at one end of the dust suction pipe. One end of the dust discharge pipe penetrates through the inner wall of the collection box, and the dust suction pipe is fixedly connected to the processing tabletop.
[0010] Preferably, the tensioning mechanism further includes a plurality of limit nuts. The plurality of limit nuts are respectively threadedly sleeved on the plurality of screw rods and one end abuts against the top of the limit clamping block. The bottom of the limit clamping block abuts against the top of the limit base.
[0011] Preferably, the tensioning mechanism further includes a plurality of electric push rods four and L-shaped plates. The electric push rods four are fixedly installed in the inner wall of the processing tabletop. The L-shaped plates are fixedly connected to the output ends of the electric push rods four. The plurality of screw rods are respectively fixedly installed on the tops of the plurality of L-shaped plates.
[0012] Preferably, the clamping component further includes a bearing frame, an electric push rod one, and an electric push rod two. The first clamping base, the second clamping base, the electric push rod one, and the electric push rod two are all fixedly installed in the inner wall of the bearing frame. The first clamping top seat is fixedly connected to the output end of the electric push rod one. The second clamping top seat is fixedly connected to the output end of the electric push rod two. After the first clamping top seat vertically moves a certain distance, it abuts against the first clamping base. After the second clamping base vertically moves a certain distance, it abuts against the second clamping top seat.
[0013] Preferably, two sliding grooves are formed in the inner wall of the processing tabletop. A sliding block is fixedly installed at the bottom of the bearing frame. The sliding block is slidably matched with the sliding groove. Two fixing frames one are fixedly installed on the top of the processing tabletop. The two bearing frames are respectively attached to the inner walls of the two fixing frames one.
[0014] Preferably, the position adjustment component further includes a first fixing plate and a third electric push rod. The third electric push rod is fixedly installed on the outer wall of the processing tabletop. The third electric push rod is fixedly installed at one end of the first fixing plate. The connecting frame is fixedly connected to the output end of the third electric push rod.
[0015] Preferably, a second fixing frame is fixedly installed on the top of the processing tabletop. A cutting component is arranged at the bottom of the second fixing frame. The cutting component includes a fifth electric push rod, a connecting plate and a cutting knife. The fifth electric push rod is fixedly installed at the bottom of the second fixing frame. The connecting plate is fixedly connected to the output end of the fifth electric push rod. The cutting knife is fixedly installed at the bottom of the connecting plate.
[0016] Due to the adoption of the above technical solutions, the technical progress achieved by the present invention compared with the prior art is as follows:
[0017] 1. The present invention provides a cutting device applied to enameled wires. Through the mutual cooperation among the processing tabletop, the chip removal groove, the installation frame, the screening plate and the collection box, the chips of the enameled wires after cutting fall into the collection box through the screening plate and the chip removal groove. The screening plate can filter items other than the chips, preventing other items from falling into the collection box during the processing, and improving the applicability of the equipment.
[0018] 2. The present invention provides a cutting device applied to enameled wires. Through the collection box, the air pump, the dust suction pipe, the dust suction head and the dust discharge pipe, after the enameled wire is cut, the air pump is started. The air pump sucks the chips remaining on the screening plate and the inner wall of the processing tabletop through the dust suction pipe and the dust suction head, further improving the cleaning effect of the chips and having strong applicability.
[0019] 3. The present invention provides a cutting device applied to enameled wires. Through the mutual cooperation among the processing tabletop, the clamping component, the position adjustment component and the tightening mechanism, the position adjustment component can adjust the horizontal position of the clamping component, so that the clamping component clamps and fixes enameled wires of different specifications. The limit block and the limit nut can slide on the screw rod, and then the distance between the limit block and the limit base is adjusted to adjust the tightness of enameled wires of different specifications, increasing the applicable range of the equipment and further improving the applicability. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 is a three-dimensional structural schematic diagram of the structure of the present invention;
[0021] Figure 2 is a three-dimensional structural schematic diagram of the processing tabletop in the structure of the present invention;
[0022] Figure 3 is a sectional structural schematic diagram of the processing tabletop in the structure of the present invention;
[0023] Figure 4Schematic three-dimensional structure diagram of the position adjustment component and the clamping component in the structure of the present invention;
[0024] Figure 5 Schematic three-dimensional structure diagram of the tightening mechanism in the structure of the present invention;
[0025] Figure 6 Schematic three-dimensional structure diagram of the cutting component in the structure of the present invention.
[0026] In the figure: 1. Processing table; 101. Chip removal groove; 102. Slide groove; 103. Installation frame; 104. Screening plate; 2. First fixing frame; 3. Clamping component; 301. Carrying frame; 302. Slide block; 303. First clamping base; 304. First clamping top seat; 305. First electric push rod; 306. Second clamping base; 307. Second clamping top seat; 308. Second electric push rod; 4. Position adjustment component; 401. First fixing plate; 402. Third electric push rod; 403. Connecting frame; 5. Tightening mechanism; 501. Fourth electric push rod; 502. L-shaped plate; 503. Screw rod; 504. Limit base; 505. Limit clamping block; 6. Second fixing frame; 7. Cutting component; 701. Fifth electric push rod; 702. Connecting plate; 703. Cutting tool; 8. Collection box; 9. Collection component; 901. Air pump; 902. Dust suction pipe; 903. Dust suction head; 904. Dust exhaust pipe. Detailed implementation manners
[0027] The present invention will be further described in detail below with reference to the embodiments:
[0028] Embodiment 1
[0029] As Figure 1-3 and Figure 6As shown in the figure, the present invention provides a cutting device for enameled wire, which includes a processing table 1. A chip removal groove 101 is formed in the inner wall of the processing table 1, and a tensioning mechanism 5 is provided. An installation frame 103 is fixedly installed in the chip removal groove 101, and a screening plate 104 is fixedly installed on the inner wall of the installation frame 103. A collection box 8 is fixedly installed at the bottom of the processing table 1. A collection component 9 is arranged at one end of the collection box 8. The collection component 9 includes an air pump 901, a dust suction pipe 902, a dust suction head 903 and a dust discharge pipe 904. The air pump 901 is fixedly installed on the outer wall of the collection box 8. Both the dust suction pipe 902 and the dust discharge pipe 904 are fixedly connected to the air pump 901. The dust suction head 903 is fixedly installed at one end of the dust suction pipe 902. One end of the dust discharge pipe 904 penetrates the inner wall of the collection box 8. The dust suction pipe 902 is fixedly connected to the processing table 1. A fixing frame two 6 is fixedly installed on the top of the processing table 1. A cutting component 7 is arranged at the bottom of the fixing frame two 6. The cutting component 7 includes an electric push rod five 701, a connecting plate 702 and a cutting knife 703. The electric push rod five 701 is fixedly installed at the bottom of the fixing frame two 6. The connecting plate 702 is fixedly connected to the output end of the electric push rod five 701. The cutting knife 703 is fixedly installed at the bottom of the connecting plate 702.
[0030] In this embodiment, the staff first straightens the enameled wire, then starts the clamping component 3, so that the clamping component 3 clamps and limits the two ends of the enameled wire. Then, according to the tightness of the enameled wire, the corresponding electric push rod four 501 is started. After the electric push rod four 501 operates, it horizontally pushes the L-shaped plate 502, and then the L-shaped plate 502 drives the limit base 504 and the limit block 505 to move, and applies a force to the enameled wire, so that the tightness of the enameled wire during cutting will not affect the cutting quality. Then, the electric push rod five 701 is started, so that the electric push rod five 701 pushes the connecting plate 702 and the cutting knife 703 to move, and cuts the enameled wire. After the enameled wire is cut, the air pump 901 is started. After the air pump 901 operates, the chips generated during cutting are removed through the dust suction pipe 902 and the dust suction head 903, and then the chips are discharged into the collection box 8 through the dust discharge pipe 904, improving the cleaning effect and having strong applicability. At the same time, the screening plate 104 can reduce the probability of the enameled wire falling into the interior of the collection box 8, reducing the operation difficulty of the equipment and further improving the applicability.
[0031] Embodiment 2
[0032] As Figure 5As shown in the figure, on the basis of Embodiment 1, the present invention provides a technical solution: Preferably, the tightening and loosening mechanism 5 includes a plurality of screw rods 503, a limit base 504 and a limit block 505. Both the limit base 504 and the limit block 505 are threadedly connected to the screw rods 503. The tightening and loosening mechanism 5 further includes a plurality of limit nuts, and the plurality of limit nuts are respectively threadedly sleeved on the plurality of screw rods 503, and one end abuts against the top of the limit block 505, and the bottom of the limit block 505 abuts against the top of the limit base 504. The tightening and loosening mechanism 5 further includes a plurality of electric push rods four 501 and L-shaped plates 502. The electric push rods four 501 are fixedly installed on the inner wall of the processing table 1, and the L-shaped plates 502 are fixedly connected to the output ends of the electric push rods four 501. The plurality of screw rods 503 are respectively fixedly installed on the tops of the plurality of L-shaped plates 502.
[0033] In this embodiment, both ends of the enameled wire are clamped and limited, and then the corresponding electric push rod four 501 is started according to the tightness of the enameled wire. After the electric push rod four 501 operates, it horizontally pushes the L-shaped plate 502, so that the L-shaped plate 502 drives the limit base 504 and the limit block 505 to move, and applies a force to the enameled wire, so that the tightness of the enameled wire during cutting will not affect the cutting quality. At the same time, the limit block 505 and the limit nut can be rotated according to the specification size of the enameled wire to adjust the distance between the limit block 505 and the limit base 504, so that the tightening and loosening mechanism 5 can adjust the tightness of enameled wires of different specifications, further improving the applicability.
[0034] Embodiment 3
[0035] As Figure 2 and Figure 4As shown, on the basis of Embodiment 1, the present invention provides a technical solution: Preferably, an adjustment component 4 is provided on the outer wall of the processing table 1. The adjustment component 4 includes a connecting frame 403. One end of the connecting frame 403 is provided with two clamping components 3. The clamping component 3 includes a clamping base one 303, a clamping top seat one 304, a clamping base two 306, and a clamping top seat two 307. The clamping component 3 further includes a bearing frame 301, an electric push rod one 305, and an electric push rod two 308. The clamping base one 303, the clamping base two 306, the electric push rod one 305, and the electric push rod two 308 are all fixedly installed on the inner wall of the bearing frame 301. The clamping top seat one 304 is fixedly connected to the output end of the electric push rod one 305, and the clamping top seat two 307 is fixedly connected to the output end of the electric push rod two 308. After the clamping top seat one 304 moves vertically a certain distance, it abuts against the clamping base one 303. After the clamping base two 306 moves vertically a certain distance, it abuts against the clamping top seat two 307. Two sliding grooves 102 are opened on the inner wall of the processing table 1. A slider 302 is fixedly installed at the bottom of the bearing frame 301. The slider 302 is slidably matched with the sliding groove 102. Two fixing frames one 2 are fixedly installed on the top of the processing table 1. The two bearing frames 301 are respectively attached to the inner walls of the two fixing frames one 2. The adjustment component 4 further includes a fixing plate one 401 and an electric push rod three 402. The electric push rod three 402 is fixedly installed on the outer wall of the processing table 1. The electric push rod three 402 is fixedly installed at one end of the fixing plate one 401. The connecting frame 403 is fixedly connected to the output end of the electric push rod three 402.
[0036] In this embodiment, the staff can adjust the working state of the electric push rod three 402 according to the specifications of the enameled wire. After turning off the electric push rod three 402, the bearing frame 301 moves horizontally, driving the clamping base two 306 to move to the position of the clamping base one 303, and the clamping top seat two 307 to move to the position of the clamping top seat one 304. Then, the clamping base two 306 and the clamping top seat two 307 clamp enameled wires of different specifications, improving the applicable range of the equipment, facilitating the processing of enameled wires of different specifications, and further improving the applicability.
[0037] Next, specifically describe the working principle of the cutting device applied to enameled wire.
[0038] As Figure 1-6As shown, the staff first straighten the enameled wire, then wind it between several limiting bases 504 and limiting blocks 505. Then, two first electric push rods 305 are started. After the two first electric push rods 305 operate, they vertically push down the first clamping top seat 304, so that the first clamping top seat 304 cooperates with the first clamping base 303 after moving a certain distance, and clamp and limit the two ends of the enameled wire. Then, according to the tightness of the enameled wire, the corresponding fourth electric push rod 501 is started. After the fourth electric push rod 501 operates, it horizontally pushes the L-shaped plate 502, and then the L-shaped plate 502 drives the limiting base 504 and the limiting block 505 to move, and applies a force to the enameled wire, so that the tightness of the enameled wire during cutting will not affect the cutting quality. Then, the fifth electric push rod 701 is started, so that the fifth electric push rod 701 pushes the connecting plate 702 and the cutting knife 703 to move, and cuts the enameled wire;
[0039] The staff can adjust the working state of the third electric push rod 402 according to the specification of the enameled wire. After the third electric push rod 402 is turned off, the bearing frame 301 moves horizontally, and drives the second clamping base 306 to move to the position of the first clamping base 303, and the second clamping top seat 307 moves to the position of the first clamping top seat 304. Then, the second clamping base 306 and the second clamping top seat 307 clamp the enameled wire of different specifications. Then, the limiting block 505 and the limiting nut are rotated, so that the limiting block 505 slides on the screw rod 503, and then the distance between the limiting block 505 and the limiting base 504 is adjusted, and the tightness of the enameled wire of different specifications is adjusted, further improving the applicability;
[0040] After the enameled wire is cut, the air pump 901 is started. After the air pump 901 operates, the dust generated during cutting is removed through the dust suction pipe 902 and the dust suction head 903, and then the dust is discharged into the collection box 8 through the dust discharge pipe 904, improving the cleaning effect and having strong applicability.
[0041] The above text generally describes the present invention in detail, but based on the present invention, some modifications or improvements can be made, which are obvious to those of ordinary skill in the technical field. Therefore, the modifications or improvements that do not depart from the spirit of the present invention are within the protection scope of the present invention.
Claims
1. A cutting device applied to enameled wire, comprising a processing tabletop (1), characterized in that: The inner wall of the processing tabletop (1) is provided with a chip removal groove (101), and a tightening mechanism (5) is provided. An installation frame (103) is fixedly installed in the chip removal groove (101). A screening plate (104) is fixedly installed on the inner wall of the installation frame (103). A collection box (8) is fixedly installed at the bottom of the processing tabletop (1). A collection component (9) is arranged at one end of the collection box (8). The tightening mechanism (5) includes a plurality of screw rods (503), a limit base (504), and a limit block (505). The limit base (504) and the limit block (505) are both threadedly connected to the screw rod (503). An adjustment component (4) is arranged on the outer wall of the processing tabletop (1). The adjustment component (4) includes a connecting frame (403). Two clamping components (3) are arranged at one end of the connecting frame (403). The clamping component (3) includes a first clamping base (303), a first clamping top seat (304), a second clamping base (306), and a second clamping top seat (307).
2. The cutting device for enameled wire according to claim 1, characterized in that: The collection component (9) includes an air pump (901), a dust suction pipe (902), a dust suction head (903), and a dust discharge pipe (904). The air pump (901) is fixedly installed on the outer wall of the collection box (8). The dust suction pipe (902) and the dust discharge pipe (904) are both fixedly connected to the air pump (901). The dust suction head (903) is fixedly installed at one end of the dust suction pipe (902). One end of the dust discharge pipe (904) penetrates through the inner wall of the collection box (8). The dust suction pipe (902) is fixedly connected to the processing tabletop (1).
3. The cutting device for enameled wire according to claim 1, wherein: The tightening mechanism (5) further includes a plurality of limit nuts, and the plurality of limit nuts are respectively threadedly sleeved on the plurality of screw rods (503) and one end abuts against the top of the limit block (505). The bottom of the limit block (505) abuts against the top of the limit base (504).
4. A cutting device for enameled wire according to claim 1, characterized in that: The tightening mechanism (5) further includes a plurality of electric push rods four (501) and L-shaped plates (502). The electric push rods four (501) are fixedly installed on the inner wall of the processing tabletop (1). The L-shaped plates (502) are fixedly connected to the output ends of the electric push rods four (501). The plurality of screw rods (503) are respectively fixedly installed on the tops of the plurality of L-shaped plates (502).
5. A cutting device applied to enameled wire according to claim 1, characterized in that: The clamping assembly (3) further includes a bearing frame (301), a first electric push rod (305) and a second electric push rod (308). The first clamping base (303), the second clamping base (306), the first electric push rod (305) and the second electric push rod (308) are all fixedly installed on the inner wall of the bearing frame (301). The first clamping top seat (304) is fixedly connected to the output end of the first electric push rod (305), and the second clamping top seat (307) is fixedly connected to the output end of the second electric push rod (308). After the first clamping top seat (304) moves vertically for a certain distance, it abuts against the first clamping base (303), and after the second clamping base (306) moves vertically for a certain distance, it abuts against the second clamping top seat (307).
6. The cutting device for enameled wire according to claim 5, characterized in that: Two sliding grooves (102) are formed in the inner wall of the processing tabletop (1). A sliding block (302) is fixedly installed at the bottom of the bearing frame (301). The sliding block (302) is in sliding fit with the sliding groove (102). Two first fixing frames (2) are fixedly installed at the top of the processing tabletop (1). The two bearing frames (301) are respectively attached to the inner walls of the two first fixing frames (2).
7. A cutting device for enameled wire according to claim 1, characterized in that: The position adjustment assembly (4) further includes a first fixing plate (401) and a third electric push rod (402). The third electric push rod (402) is fixedly installed on the outer wall of the processing tabletop (1). The third electric push rod (402) is fixedly installed at one end of the first fixing plate (401). The connecting frame (403) is fixedly connected to the output end of the third electric push rod (402).
8. The cutting device for enameled wire according to claim 1, characterized in that: A second fixing frame (6) is fixedly installed at the top of the processing tabletop (1). A cutting assembly (7) is arranged at the bottom of the second fixing frame (6). The cutting assembly (7) includes a fifth electric push rod (701), a connecting plate (702) and a cutting knife (703). The fifth electric push rod (701) is fixedly installed at the bottom of the second fixing frame (6). The connecting plate (702) is fixedly connected to the output end of the fifth electric push rod (701). The cutting knife (703) is fixedly installed at the bottom of the connecting plate (702).
Citation Information
Patent Citations
Cutting device for aluminum enameled wire processing
CN221414854U