Half-and-half splitting machine for transformer insulating material production
By designing a belt cutting saw and a half-slicing machine with clamping moving mechanism, the problems of low cutting accuracy and safety hazards of transformer insulation cylinder are solved, and high-precision and safe cutting of insulation cylinder is achieved to ensure stable operation of the saw blade and debris removal.
Patent Information
- Application Number
- CN202510649195.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-20
- Publication Date
- 2025-08-01
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
During the slitting process of the existing transformer insulating cylinder, the staff shakes hands or grasps them improperly, resulting in low cutting accuracy and safety risks. The cutting machine lacks push function, so it needs to be manually operated to approach the saw blade.
A half-sliding machine including a mounting frame, a belt cutting saw, a clamping moving mechanism, a guide wheel and a cooling mechanism is designed. The insulating cylinder is driven by an electric slide rail, the side limiting plate and the upper limiting plate are used to limit the position, the guide wheel and the support wheel ensure the stability of the saw blade, the cooling mechanism cools the saw blade, the collection mechanism collects debris, and the cleaning mechanism removes residual debris.
It improves cutting accuracy and safety, avoids close operation of staff, ensures stable operation and cooling of saw blades, timely collects debris, prevents knots, and improves cutting quality and safety.
Smart Images
Figure CN120396034A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of transformer insulation material production, and particularly relates to a half-cutting machine for producing transformer insulation materials. Background Art
[0002] The transformer insulating cylinder is one of the important insulating materials in a transformer, used to wrap the high-voltage coil of the transformer to isolate and protect the coil from electric shock and other damages. When producing the transformer insulating cylinder, according to the specifications and requirements of the transformer, it is necessary to half-cut the insulating cylinder so that the insulating cylinder can wrap the high-voltage coil of the transformer.
[0003] When half-cutting the insulating cylinder, the staff needs to find the midpoint on the insulating cylinder and mark it with a marker pen. Currently, most cutting machines have a relatively simple structure and do not have the function of pushing the insulating cylinder. Therefore, the staff needs to manually push the insulating cylinder onto the saw blade of the cutting machine, so that the saw blade of the cutting machine half-cuts the insulating cylinder. During the operation, if the staff's hand shakes or they do not hold the insulating cylinder firmly, the insulating cylinder will be misaligned, thus affecting the cutting accuracy of the insulating cylinder. Secondly, the staff's hand needs to be close to the saw blade of the cutting machine, and if they are not careful, they will get injured, posing a certain safety hazard. Summary of the Invention
[0004] In order to overcome the disadvantages that if the staff's hand shakes or they do not hold the insulating cylinder firmly, the insulating cylinder will be misaligned, thus affecting the cutting accuracy of the insulating cylinder, and secondly, the staff's hand needs to be close to the saw blade of the cutting machine, and if they are not careful, they will get injured, posing a certain safety hazard, the present invention provides a half-cutting machine for producing transformer insulation materials with higher cutting accuracy and higher safety.
[0005] The technical implementation solution of the present invention is: a half-cutting machine for producing transformer insulation materials, which includes a mounting frame, a support plate, a top plate, a mounting plate, a band saw, side limit plates, an upper limit plate, and a clamping and moving mechanism. Both sides of the bottom of the mounting frame are connected with support plates, the upper part of the mounting frame is connected with a top plate, a mounting plate is connected between the mounting frame and the support plates, a band saw is connected to the top plate, the band saw and the mounting plate are connected, two detachable side limit plates are connected to the top of the mounting frame, and detachable upper limit plates are connected to the sides of the two side limit plates close to each other. The side limit plates and the upper limit plate are used to limit the insulating cylinder, and a clamping and moving mechanism is provided on the side limit plates. The clamping and moving mechanism is used to clamp the insulating cylinder and move the insulating cylinder to the position of the band saw, so that the band saw half-cuts the insulating cylinder.
[0006] Optionally, a through opening for the movement of the saw blade of the band saw is provided at the bottom of the mounting bracket, and movement openings for the movement of the saw blade of the band saw are provided on both the upper and lower sides of the mounting bracket. The saw blade of the band saw passes through the through opening and the movement openings.
[0007] Optionally, the clamping and moving mechanism includes a sliding frame, clamping plates, guide plates, a first wedge block, a first elastic member, a second wedge block, a second elastic member, a sliding shaft, and a power assembly. Sliding frames capable of horizontal sliding are provided inside the side limiting plates. Clamping plates capable of horizontal sliding are provided inside the sliding frames, and the clamping plates are used to clamp the insulating cylinder. Guide plates are connected to the mutually remote sides of the two side limiting plates. Two first wedge blocks capable of horizontal sliding are provided on the mutually approaching sides of the two guide plates. A first elastic member is connected between the first wedge block and the guide plate, and the first wedge block is reset by the first elastic member. Two second wedge blocks capable of horizontal sliding are provided on the mutually remote sides of the two guide plates. A second elastic member is connected between the second wedge block and the guide plate, and the second wedge block is reset by the second elastic member. Sliding shafts are connected to the clamping plates, and a power assembly is provided on the side limiting plates. The power assembly is used to drive the clamping plates to drive the insulating cylinder to move, so that the band saw cuts the insulating cylinder in half.
[0008] Optionally, the power assembly includes an electric slide rail and a sliding plate. Electric slide rails are connected to the side limiting plates. Sliding plates capable of horizontal sliding are provided on the electric slide rails. Oblique grooves are provided on the sliding plates, and the sliding shafts are located in the oblique grooves.
[0009] Optionally, the inclined surfaces on the first wedge block and the second wedge block face in opposite directions.
[0010] Optionally, a guiding mechanism is further included. The guiding mechanism includes a mounting block, guiding wheels, and supporting wheels. A mounting opening is provided on the top plate, and the saw blade of the band saw passes through the mounting opening. Mounting blocks are connected to both the inside of the mounting opening and the bottom of the mounting bracket. Two sets of rotatable guiding wheels are provided on the mounting blocks, with at least two guiding wheels in each set. The saw blade of the band saw is located between the two sets of guiding wheels, and the saw blade of the band saw contacts the guiding wheels. The guiding wheels are used to guide the saw blade of the band saw. Rotatable supporting wheels are provided on the mounting blocks, and the saw blade of the band saw contacts the supporting wheels. The supporting wheels are used to support the saw blade of the band saw.
[0011] Optionally, a cooling mechanism is further included. The cooling mechanism includes a liquid storage tank, a water pump, and a universal pipe. A liquid storage tank for storing cutting fluid is connected to the top plate. A water pump is connected to the top plate. The liquid inlet end of the water pump is connected and communicated with the bottom of the liquid storage tank. A universal pipe is connected to the liquid outlet end of the water pump, and the nozzle of the universal pipe faces the saw blade of the band saw to spray the cutting fluid onto the saw blade of the band saw.
[0012] Optionally, it further includes a collection mechanism, which includes a blowing pump, an air guide box, a blowing pipe, a collection box, and a first filter frame. The mounting plate is connected with the blowing pump and the air guide box. The air outlet end of the blowing pump is connected and communicated with the air guide box. The air guide box is communicated with the blowing pipe. The blowing pipe penetrates through the mounting block at the bottom of the mounting frame. The bottom of the mounting frame is connected with the collection box. The bottom of the collection box is provided with an opening for the saw blade of the band saw to move. The saw blade of the band saw passes through the opening. The bottom of the collection box is connected with a detachable first filter frame. The debris and cutting fluid generated during the cutting of the insulating cylinder fall into the collection box through the through hole. Air is ejected from the blowing pipe to blow the debris and cutting fluid in the collection box, and the debris and cutting fluid are blown into the first filter frame for collection. The cutting fluid passes through the first filter frame and is discharged.
[0013] Optionally, it further includes a cleaning mechanism, which includes an air guide pipe, an air jet box, and a collection assembly. The air guide box is communicated with the air guide pipe. The air guide pipe is connected with the mounting frame. The air guide pipe is communicated with the air jet box. The air jet box is provided with a plurality of air jet holes. The air ejected by the blowing pump is ejected through the air jet holes and sprayed onto the saw blade of the band saw to blow away the residual debris on the saw blade of the band saw. A collection assembly is provided on one of the support plates, and the collection assembly is used for collecting the blown debris.
[0014] Optionally, the collection assembly includes a collection pipe and a second filter frame. The collection pipe is connected to one of the support plates. The air ejected from the air jet holes blows the debris into the collection pipe for collection. The bottom end of the collection pipe is connected with a detachable second filter frame.
[0015] The beneficial effects are as follows: 1. In the present invention, the electric slide rail can drive the insulating cylinder to move backward, so that the band saw cuts the insulating cylinder in half. The staff does not need to approach the band saw, and the safety is higher. Moreover, the side limiting plate and the upper limiting plate limit the insulating cylinder to avoid dislocation or shaking of the insulating cylinder, and the cutting accuracy is higher.
[0016] 2. Under the action of the guide wheel and the support wheel, the saw blade of the band saw can run more smoothly, ensuring the flatness of the cutting surface.
[0017] 3. The water pump can spray the cutting fluid onto the saw blade of the band saw to cool the saw blade of the band saw, avoiding the wear of the saw blade of the band saw due to excessive temperature.
[0018] 4. The debris generated during the cutting of the insulating cylinder will fall into the collection box. The blowing pump can blow the debris in the collection box and blow the debris into the first filter frame, which is convenient for subsequent collection and can avoid the accumulation of debris under the through hole.
[0019] 5. A part of the air in the air guide box will be ejected from the air jet holes and sprayed onto the saw blade of the band saw, and it is sprayed onto the side of the saw blade. In this way, the debris remaining in the tooth grooves of the saw blade can be removed, avoiding the phenomenon of tool jamming and ensuring the cutting quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a three-dimensional structure schematic diagram of the present invention.
[0021] Figure 2 It is a three-dimensional structure schematic diagram of the top plate, mounting plate and band saw of the present invention.
[0022] Figure 3 It is a schematic diagram of the positions of the sliding frame and the clamping plate of the present invention.
[0023] Figure 4 It is a three-dimensional structure schematic diagram of the sliding frame and the clamping plate of the present invention.
[0024] Figure 5 It is a first three-dimensional structure schematic diagram of the clamping and moving mechanism of the present invention.
[0025] Figure 6 It is a second three-dimensional structure schematic diagram of the clamping and moving mechanism of the present invention.
[0026] Figure 7 It is a third three-dimensional structure schematic diagram of the clamping and moving mechanism of the present invention.
[0027] Figure 8 It is a three-dimensional structure schematic diagram of the guiding mechanism of the present invention.
[0028] Figure 9 It is a three-dimensional structure schematic diagram of the cooling mechanism of the present invention.
[0029] Figure 10 It is a first three-dimensional structure schematic diagram of the collecting mechanism of the present invention.
[0030] Figure 11 It is a second three-dimensional structure schematic diagram of the collecting mechanism of the present invention.
[0031] Figure 12 It is a first three-dimensional structure schematic diagram of the cleaning mechanism of the present invention.
[0032] Figure 13 It is a second three-dimensional structure schematic diagram of the cleaning mechanism of the present invention.
[0033] Figure 14 It is a partial three-dimensional structure schematic diagram of the cleaning mechanism of the present invention.
[0034] Reference numerals in the drawings: 1: mounting bracket, 2: support plate, 3: top plate, 4: mounting plate, 5: band saw, 6: side limiting plate, 7: upper limiting plate, 81: sliding frame, 82: clamping plate, 83: guide plate, 84: wedge block 1, 85: elastic member 1, 86: wedge block 2, 87: elastic member 2, 88: electric slide rail, 89: sliding plate, 810: inclined groove, 811: sliding shaft, 91: mounting block, 92: guide wheel, 93: support wheel, 101: liquid storage tank, 102: water pump, 103: universal pipe, 111: blowing pump, 112: air guide box, 113: air blowing pipe, 114: collection box, 115: filter frame 1, 121: air guide pipe, 122: air jet box, 123: air jet hole, 124: collection pipe, 125: filter frame 2. Detailed implementation manners
[0035] The preferred technical solutions of the present invention will be described in detail below with reference to the drawings.
[0036] Example 1: As Figures 1-7 shown, a half-cutting machine for producing transformer insulating materials includes a mounting bracket 1, support plates 2, a top plate 3, a mounting plate 4, a band saw 5, side limiting plates 6, an upper limiting plate 7, and a clamping and moving mechanism. Both left and right sides of the bottom of the mounting bracket 1 are bolted to the support plates 2. The upper part inside the mounting bracket 1 is bolted to the top plate 3. The rear side of the bottom of the mounting bracket 1 is bolted to the mounting plate 4. The tops of the two support plates 2 and the bottom of the mounting plate 4 are bolted together. The top of the top plate 3 is bolted to the band saw 5. The band saw 5 and the mounting plate 4 are bolted together. A through hole for the saw blade of the band saw 5 to move is opened in the middle of the bottom of the mounting bracket 1. Activity openings for the saw blade of the band saw 5 to move are opened on both upper and lower sides of the left part of the mounting bracket 1. The saw blade of the band saw 5 passes through the through hole and the activity openings. Side limiting plates 6 are bolted to both left and right sides of the top of the mounting bracket 1. Upper limiting plates 7 are bolted to the sides of the two side limiting plates 6 that are close to each other. A clamping and moving mechanism is provided on the side limiting plates 6. The clamping and moving mechanism is used to clamp the insulating cylinder and move the insulating cylinder to the position of the band saw 5 so that the band saw 5 can perform half-cutting on the insulating cylinder.
[0037] As Figures 3-7As shown in the figure, the clamping and moving mechanism includes a sliding frame 81, clamping plates 82, guide plates 83, a first wedge block 84, a first elastic member 85, a second wedge block 86, a second elastic member 87, a sliding shaft 811 and a power assembly. Sliding frames 81 capable of horizontal sliding are provided inside the side limiting plates 6. Clamping plates 82 capable of horizontal sliding are provided inside the sliding frames 81. The sides of the two clamping plates 82 facing each other are both arc-shaped surfaces to adapt to the contour of the insulating cylinder. Guide plates 83 are connected to the sides of the two side limiting plates 6 away from each other by bolts. Two first wedge blocks 84 capable of horizontal sliding are provided on the sides of the two guide plates 83 facing each other. A first elastic member 85 is connected between the first wedge block 84 and the guide plate 83. The first elastic member 85 is a spring. Two second wedge blocks 86 capable of horizontal sliding are provided on the sides of the two guide plates 83 away from each other. The inclined surfaces on the first wedge block 84 and the second wedge block 86 face in opposite directions. A second elastic member 87 is connected between the second wedge block 86 and the guide plate 83. The second elastic member 87 is a spring. Sliding shafts 811 are connected to the tops of the clamping plates 82 by bolts. A power assembly is provided on the side limiting plates 6. The power assembly is used to drive the clamping plates 82 to drive the insulating cylinder to move, so that the band saw 5 can cut the insulating cylinder in half.
[0038] As Figures 5-7 shown in the figure, the power assembly includes an electric slide rail 88 and a sliding plate 89. Electric slide rails 88 are connected to the sides of the two side limiting plates 6 away from each other by bolts. Sliding plates 89 capable of horizontal sliding are provided on the electric slide rails 88. Oblique grooves 810 are formed on the sliding plates 89. The sliding shafts 811 are located in the oblique grooves 810.
[0039] The staff places the insulating cylinder between two clamping plates 82. The side limiting plate 6 and the upper limiting plate 7 limit the insulating cylinder to prevent dislocation or jitter of the insulating cylinder, resulting in higher cutting accuracy. Then, the band saw 5 is started, and the electric slide rail 88 is controlled to drive the slide plate 89 to move backward. The wedge block two 86 on the front side blocks the slide shaft 811, making the slide shaft 811 unable to move backward. Under the action of the inclined groove 810, the two slide shafts 811 move towards each other, so that the two clamping plates 82 can move towards each other to clamp the insulating cylinder. When the slide shaft 811 moves to the position of the front wedge block one 84, under the action of the front elastic member one 85, the slide shaft 811 can cross over the front wedge block one 84. Subsequently, the slide shaft 811 drives the clamping plate 82 to move backward, thereby driving the insulating cylinder to move backward to the position of the band saw 5. The band saw 5 cuts the insulating cylinder in half. The staff does not need to approach the band saw 5, ensuring higher safety. When the slide shaft 811 moves backward to the position of the rear wedge block one 84, under the action of the rear elastic member one 85, the slide shaft 811 can cross over the rear wedge block one 84. At this time, the staff controls the electric slide rail 88 to drive the slide plate 89 to move forward. The rear wedge block one 84 blocks the slide shaft 811, making the slide shaft 811 unable to move forward. Under the action of the inclined groove 810, the two slide shafts 811 move away from each other, so that the two clamping plates 82 can move away from each other to release the cut insulating cylinder. When the slide shaft 811 moves to the position of the rear wedge block two 86, under the action of the rear elastic member two 87, the slide shaft 811 can cross over the rear wedge block two 86. Subsequently, the slide shaft 811 drives the clamping plate 82 to move forward. When the slide shaft 811 moves forward to the position of the front wedge block two 86, under the action of the front elastic member two 87, the slide shaft 811 can cross over the front wedge block two 86. In this way, the slide shaft 811 can move around the guide plate 83 without bringing the cut insulating cylinder back to the position of the band saw 5. At this time, the staff turns off the electric slide rail 88, then places the uncut insulating cylinder between the two clamping plates 82 and continues to cut the insulating cylinder in half. The subsequently cut insulating cylinder can push the previously cut insulating cylinder and push the previously cut insulating cylinder off the mounting rack 1, eliminating the need for manual collection by the staff and making it more convenient to use. The side limiting plate 6 can be disassembled, and the distance between the two side limiting plates 6 can be adjusted according to the size of the insulating cylinder to adapt to insulating cylinders of different sizes. The upper limiting plate 7 can also be disassembled, and the height of the upper limiting plate 7 can be adjusted according to the height of the insulating cylinder to adapt to insulating cylinders of different heights.
[0040] Embodiment 2: On the basis of Embodiment 1, as Figure 8As shown in the figure, it further includes a guiding mechanism. The guiding mechanism includes a mounting block 91, a guiding wheel 92 and a supporting wheel 93. There is a mounting opening in the middle of the front part of the top plate 3. The saw blade of the band saw 5 passes through the mounting opening. Mounting blocks 91 are bolted to the rear side inside the mounting opening and the middle of the bottom of the mounting frame 1 respectively. On the left and right sides of the front side of the mounting block 91, there is a set of rotatable guiding wheels 92. Each set has two guiding wheels 92. The saw blade of the band saw 5 is located between the two sets of guiding wheels 92 and contacts the guiding wheels 92. The guiding wheels 92 can guide the saw blade of the band saw 5. On the front side of the mounting block 91, there are rotatable supporting wheels 93. The saw blade of the band saw 5 contacts the supporting wheels 93. The supporting wheels 93 can support the saw blade of the band saw 5, making the saw blade of the band saw 5 run more smoothly and ensuring the flatness of the cutting surface.
[0041] As Figure 9 shown in the figure, it further includes a cooling mechanism. The cooling mechanism includes a liquid storage tank 101, a water pump 102 and a universal pipe 103. The liquid storage tank 101 is bolted to the right side of the top of the top plate 3. The liquid storage tank 101 is used to store cutting fluid. The water pump 102 is bolted to the right side of the top of the top plate 3. The water pump 102 is located on the left side of the liquid storage tank 101. The liquid inlet end of the water pump 102 is connected and communicated with the bottom of the liquid storage tank 101, so that the water pump 102 can pump the cutting fluid in the liquid storage tank 101. A universal pipe 103 is connected to the liquid outlet end of the water pump 102. The nozzle of the universal pipe 103 faces the saw blade of the band saw 5 to spray the cutting fluid onto the saw blade of the band saw 5 and cool the saw blade of the band saw 5, avoiding the wear of the saw blade of the band saw 5 due to excessive temperature.
[0042] As Figure 10 and Figure 11 shown in the figure, it further includes a collection mechanism. The collection mechanism includes a blowing pump 111, a gas guiding box 112, a blowing pipe 113, a collection box 114 and a first filter frame 115. The blowing pump 111 is bolted to the rear side of the top of the mounting plate 4. The gas guiding box 112 is bolted to the front side of the top of the mounting plate 4. The gas outlet end of the blowing pump 111 is connected and communicated with the rear side of the gas guiding box 112. The front side of the gas guiding box 112 is communicated with the blowing pipe 113. The blowing pipe 113 penetrates through the mounting block 91 at the bottom of the mounting frame 1. The collection box 114 is bolted to the front side of the bottom of the mounting frame 1. An opening for the saw blade of the band saw 5 to move is opened at the rear side of the bottom of the collection box 114. The saw blade of the band saw 5 passes through the opening. The first filter frame 115 is bolted to the front side of the bottom of the collection box 114.
[0043] When the insulating cylinder is cut in half, the debris and cutting fluid generated during the cutting of the insulating cylinder fall into the collection box 114 through the through-port. The staff can start the blowing pump 111, and the blowing pump 111 blows air into the air guide box 112. The air is ejected through the air blowing pipe 113. The air blows the debris and cutting fluid in the collection box 114, blowing the debris and cutting fluid into the first filter frame 115, which is convenient for subsequent collection and can prevent the debris from accumulating under the through-port. The cutting fluid passes through the first filter frame 115 and is discharged. The first filter frame 115 is detachable, which is convenient for cleaning the debris in the first filter frame 115.
[0044] As Figures 12-14 shown, there is also a cleaning mechanism, which includes an air guide pipe 121, a jet box 122 and a collection assembly. The rear side of the air guide box 112 is connected to the air guide pipe 121, and the air guide pipe 121 is connected to the mounting frame 1 by bolts. The front end of the air guide pipe 121 is connected to the jet box 122. Three jet holes 123 are evenly spaced on the left side of the jet box 122. A collection assembly is provided on the left support plate 2, and the collection assembly is used to collect the blown debris.
[0045] As Figure 12 and Figure 13 shown, the collection assembly includes a collection pipe 124 and a second filter frame 125. The upper left part of the left support plate 2 is connected to the collection pipe 124 by bolts, and the bottom end of the collection pipe 124 is connected to the second filter frame 125 by bolts.
[0046] A part of the air in the air guide box 112 is ejected from the jet holes 123 through the air guide pipe 121 and the jet box 122, and is ejected onto the saw blade of the band saw 5, and is ejected onto the side of the saw blade. In this way, the debris remaining in the tooth grooves of the saw blade can be removed, avoiding the phenomenon of tool jamming and ensuring the cutting quality. The removed debris falls into the collection pipe 124 and the second filter frame 125 for collection. The cutting fluid remaining on the saw blade will also be blown into the collection pipe 124 and the second filter frame 125, and then discharged through the second filter frame 125. The second filter frame 125 is detachable, which is convenient for cleaning the debris in the second filter frame 125.
[0047] The above is only the specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention can easily think of changes or substitutions, which should be covered by the protection scope of the present invention. Therefore, the protection scope of the present invention should be subject to the protection scope of the claims.
Claims
1. A half-cutting machine for producing transformer insulation materials, comprising a mounting frame (1), a support plate (2), a top plate (3), a mounting plate (4) and a band cutting saw (5), wherein both sides of the bottom of the mounting frame (1) are connected to the support plates (2), the top of the mounting frame (1) is connected to the top plate (3), the mounting plate (4) is connected between the mounting frame (1) and the support plate (2), the top plate (3) is connected to the band cutting saw (5), and the band cutting saw (5) and the mounting plate (4) are connected, characterized in that: It further includes side limit plates (6), upper limit plates (7) and a clamping and moving mechanism. Two detachable side limit plates (6) are connected to the top of the mounting frame (1). One side of the two side limit plates (6) close to each other is connected with a detachable upper limit plate (7). The side limit plates (6) and the upper limit plates (7) are used to limit the insulating cylinder. A clamping and moving mechanism is provided on the side limit plates (6). The clamping and moving mechanism is used to clamp the insulating cylinder and move the insulating cylinder to the position of the band saw (5) so that the band saw (5) can cut the insulating cylinder in half.
2. The half-cutting machine for producing transformer insulating materials according to claim 1, characterized in that: A through hole for the blade of the band saw (5) to move is opened at the bottom of the mounting frame (1), and movable openings for the blade of the band saw (5) to move are opened on both the upper and lower sides of the mounting frame (1). The blade of the band saw (5) passes through the through hole and the movable openings.
3. The semi-cutting machine for producing transformer insulating materials according to claim 2, characterized in that: The clamping and moving mechanism includes a sliding frame (81), clamping plates (82), guide plates (83), wedge blocks I (84), elastic members I (85), wedge blocks II (86), elastic members II (87), sliding shafts (811) and a power assembly. A horizontally slidable sliding frame (81) is provided inside each of the side limit plates (6). A horizontally slidable clamping plate (82) is provided inside each of the sliding frames (81). The clamping plates (82) are used to clamp the insulating cylinder. Guide plates (83) are connected to one side of the two side limit plates (6) away from each other. Two horizontally slidable wedge blocks I (84) are provided on one side of the two guide plates (83) close to each other. An elastic member I (85) is connected between the wedge blocks I (84) and the guide plates (83). The wedge blocks I (84) are reset by the elastic members I (85). Two horizontally slidable wedge blocks II (86) are provided on one side of the two guide plates (83) away from each other. An elastic member II (87) is connected between the wedge blocks II (86) and the guide plates (83). The wedge blocks II (86) are reset by the elastic members II (87). Sliding shafts (811) are connected to the clamping plates (82). A power assembly is provided on the side limit plates (6). The power assembly is used to drive the clamping plates (82) to drive the insulating cylinder to move so that the band saw (5) can cut the insulating cylinder in half.
4. A semi-cutting machine for producing transformer insulating materials according to claim 3, characterized in that: The power assembly includes electric slide rails (88) and sliding plates (89). Electric slide rails (88) are connected to the side limit plates (6). Horizontally slidable sliding plates (89) are provided on the electric slide rails (88). Oblique grooves (810) are opened on the sliding plates (89). The sliding shafts (811) are located in the oblique grooves (810).
5. A semi-cutting machine for producing transformer insulating materials according to claim 4, characterized in that: The inclined surfaces on the wedge blocks I (84) and the inclined surfaces on the wedge blocks II (86) face in opposite directions.
6. The half-cutting machine for producing transformer insulating materials according to claim 5, characterized in that: It further includes a guiding mechanism, which includes a mounting block (91), a guiding wheel (92) and a supporting wheel (93). An installation opening is formed on the top plate (3). The saw blade of the band saw (5) passes through the installation opening. Mounting blocks (91) are connected to both the inside of the installation opening and the bottom of the mounting frame (1). Two sets of rotatable guiding wheels (92) are provided on each mounting block (91), and each set has at least two guiding wheels (92). The saw blade of the band saw (5) is located between the two sets of guiding wheels (92), and the saw blade of the band saw (5) contacts the guiding wheels (92). The guiding wheels (92) are used to guide the saw blade of the band saw (5). Rotatable supporting wheels (93) are provided on each mounting block (91). The saw blade of the band saw (5) contacts the supporting wheels (93). The supporting wheels (93) are used to support the saw blade of the band saw (5).
7. A half-slitting machine for producing transformer insulation materials according to claim 6, characterized in that: It further includes a cooling mechanism, which includes a liquid storage tank (101), a water pump (102) and a universal pipe (103). A liquid storage tank (101) for storing cutting fluid is connected to the top plate (3). A water pump (102) is connected to the top plate (3). The liquid inlet end of the water pump (102) is connected and communicated with the bottom of the liquid storage tank (101). A universal pipe (103) is connected to the liquid outlet end of the water pump (102). The nozzle of the universal pipe (103) faces the saw blade of the band saw (5) to spray the cutting fluid onto the saw blade of the band saw (5).
8. A half-cutting machine for producing transformer insulating materials according to claim 7, characterized in that: It further includes a collection mechanism, which includes a blowing pump (111), a gas guiding box (112), a blowing pipe (113), a collection box (114) and a first filter frame (115). A blowing pump (111) and a gas guiding box (112) are connected to the mounting plate (4). The gas outlet end of the blowing pump (111) is connected and communicated with the gas guiding box (112). A blowing pipe (113) is communicated with the gas guiding box (112). The blowing pipe (113) penetrates through the mounting block (91) at the bottom of the mounting frame (1). A collection box (114) is connected to the bottom of the mounting frame (1). An opening for the saw blade of the band saw (5) to move is formed at the bottom of the collection box (114). The saw blade of the band saw (5) passes through the opening. A detachable first filter frame (115) is connected to the bottom of the collection box (114). The debris and cutting fluid generated during the cutting of the insulating cylinder fall into the collection box (114) through the through opening. Air is sprayed out from the blowing pipe (113) to blow the debris and cutting fluid in the collection box (114), and the debris and cutting fluid are blown into the first filter frame (115) for collection. The cutting fluid passes through the first filter frame (115) and is discharged.
9. A half-cutting machine for producing transformer insulating materials according to claim 8, characterized in that: It further includes a cleaning mechanism, which includes an air duct (121), a jet box (122) and a collection assembly. An air duct (121) is connected to the air guide box (112). The air duct (121) is connected to the mounting frame (1). A jet box (122) is connected to the air duct (121). A plurality of air jet holes (123) are formed in the jet box (122). The air ejected by the air jet pump (111) is ejected through the air jet holes (123) and sprayed onto the saw blade of the belt cutting saw (5) to blow away the residual debris on the saw blade of the belt cutting saw (5). A collection assembly is provided on one of the support plates (2) for collecting the blown debris.
10. A semi-cutting machine for producing transformer insulating materials according to claim 9, characterized in that: The collection assembly includes a collection pipe (124) and a second filter frame (125). A collection pipe (124) is connected to one of the support plates (2). The air ejected from the air jet holes (123) blows the debris into the collection pipe (124) for collection. The bottom end of the collection pipe (124) is connected with a detachable second filter frame (125).