Concrete product color mixing device and method

By combining color mixing and molding in a concrete product color mixing device, concrete is directly fed into the mold and extruded and recycled, solving the problems of low molding efficiency and poor quality in existing technologies, and realizing efficient and convenient concrete product molding.

CN120396091BActive Publication Date: 2025-11-11GUANGDONG UNIV OF TECH
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Patent Information

Application Number
CN202510543204.8
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-04-28
Publication Date
2025-11-11
Estimated Expiration
2045-04-28

AI Technical Summary

Technical Problem

Existing concrete product color mixing devices require removal after color mixing and re-feeding into the mold for forming, resulting in low forming efficiency and defects such as bubbles and cracks. Furthermore, the formed product is not easy to unload, affecting the forming quality and efficiency.

Method used

A concrete product color mixing device was designed, which combines color mixing and molding. The concrete in the mold is directly fed into the cylinder by a conveyor and squeezed. The squeezing pressure is controlled and excess concrete is recycled. A limiting mechanism is used to facilitate unloading after molding.

Benefits of technology

It improves the efficiency and quality of concrete product molding, reduces defects such as air bubbles and cracks, avoids concrete waste, and enhances the convenience and integrity of molding.

✦ Generated by Eureka AI based on patent content.

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Abstract

This invention discloses a concrete product color mixing device and method, relating to the technical field of special equipment for energy-saving building material production. The concrete product color mixing device includes a base plate and a cylinder mounted on the main body of the device, with a conveyor fixedly connected to the top of the base plate. This concrete product color mixing device and method combine concrete color mixing with molding, facilitating the feeding of the mixed concrete into the mold; enabling the extrusion of the concrete within the mold while controlling the extrusion pressure; and facilitating the recycling of excess concrete after extrusion, avoiding waste; and facilitating the unloading of the molded product from the lower mold after molding, thereby improving the efficiency and quality of concrete product molding.
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Description

Technical Field

[0001] This invention relates to the technical field of special equipment for the production of energy-saving building materials, specifically to a color mixing device and method for concrete products. Background Technology

[0002] A concrete product color mixing device is a specialized piece of equipment used in the production of concrete products to mix multiple colors of concrete to meet the color requirements of the products. After the color mixing is completed, a mold is used for molding to manufacture precast building components. In the field of self-insulating concrete, by adding insulating aggregates or insulating materials to the concrete, the concrete structure itself has good thermal insulation performance, effectively reducing heat transfer from the building and lowering building energy consumption. It is used as an energy-saving building material in the high-efficiency energy-saving industry.

[0003] However, existing concrete product mixing devices and methods require the concrete to be removed after mixing and then fed back into the mold for molding to produce concrete products. This is inconvenient and slow, affecting molding efficiency. Furthermore, during molding, the concrete may not be tightly packed, leading to defects such as air bubbles and cracks, which affect the quality of the product. Moreover, after molding, it is not easy to remove the concrete product from the mold, thus affecting both molding efficiency and quality.

[0004] Therefore, we propose a color mixing device and method for concrete products. Summary of the Invention

[0005] The purpose of this invention is to provide a concrete product color mixing device and method to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, the present invention provides the following technical solution: a concrete product color mixing device, comprising a base plate and a cylinder disposed on the main body of the color mixing device, wherein a conveyor is fixedly connected to the top of the base plate, and the conveyor includes a conveyor belt, wherein a plurality of arrayed placement slots are formed on the surface of the conveyor belt, and a mold is placed in the placement slots, wherein the mold includes a lower mold and an upper mold, and a lifting plate is connected to the lower mold through a lifting mechanism; a fixing pipe is fixedly inserted into the top of the upper mold, and a feed pipe is fixedly connected to the side wall of the fixing pipe; a sealing mechanism is provided at the end of the feed pipe, and a fixing plate is fixedly inserted into the bottom of the fixing pipe; the fixing plate... The top has multiple arrayed first through holes, and the top of the fixed plate is rotatably connected to a rotating plate. The top of the rotating plate has multiple arrayed second through holes, and the rotation of the rotating plate is driven by a drive mechanism. The bottom of the cylinder is fixedly connected to a fixed plate, and the side wall of the fixed plate is connected to a first moving block through a first moving module. A feeding valve is fixedly inserted into the side wall of the first moving block, and a first flexible hose is fixedly connected between the feeding valve and the cylinder. The bottom of the cylinder is provided with a squeezing mechanism for squeezing the concrete in the mold, and the lower mold is provided with a limiting mechanism for limiting the upper mold and the lifting plate.

[0007] Preferably, the extrusion mechanism includes a movable frame, which is connected to the bottom of the cylinder via a second movable module. The bottom of the movable frame is connected to a transparent disc via a pressure control mechanism, and a recycling mechanism for recycling excess concrete inside the fixed pipe is provided below the cylinder.

[0008] The driving mechanism includes a rotating column rotatably connected to the center of the transparent disk, and a through rectangular slot is provided at the bottom of the rotating column. A rectangular rod is fixedly connected to the top of the rotating disk, and a pointer is provided at the top of the rectangular rod. An angle mark is provided at the top of the transparent disk, and a vision sensor is fixedly connected to the bottom of the moving frame. A toothed ring is fixedly sleeved on the side wall of the rotating column, and a first U-shaped plate is fixedly connected to the top of the transparent disk. A motor is fixedly connected to the top of the first U-shaped plate, and a gear is fixedly connected to the output end of the motor, and the gear meshes with the toothed ring.

[0009] By adopting the above technical solution, the concrete inside the mold can be squeezed.

[0010] Preferably, the recycling mechanism includes an L-shaped plate fixedly connected to the bottom of the cylinder, and a fixed cylinder fixedly connected to the side wall of the L-shaped plate. A movable column is slidably connected inside the fixed cylinder, and the movable column is fixed to the bottom of the movable frame. A U-shaped tube is fixedly inserted into the top of the transparent plate, and the movable frame is sleeved on the side wall of the U-shaped tube. A first electric valve is fixedly connected to the side wall of the cylinder, and the first electric valve is fixed to one end of the U-shaped tube. A second flexible hose is fixedly connected to the other end of the U-shaped tube, and a gravity ring is fixedly sleeved on the side wall of the second flexible hose. A second electric valve is fixedly connected to the side wall of the fixed cylinder, and a return pipe is fixedly connected between the second electric valve and the cylinder.

[0011] By adopting the above technical solution, it is easy to recycle excess concrete and avoid waste.

[0012] Preferably, the pressure control mechanism includes two symmetrically arranged first sleeves fixedly connected to the bottom of the movable frame, and a first sleeve rod is inserted into each first sleeve. The lower end of the first sleeve rod is fixed to the top of the transparent disk, and a first spring is sleeved on the side wall of each first sleeve. A distance sensor is fixedly connected to the bottom of the movable frame, and a sensing block is fixedly connected to the top of the transparent disk.

[0013] By adopting the above technical solution, the compressive pressure on the concrete can be controlled.

[0014] Preferably, the sealing mechanism includes an L-shaped block fixedly sleeved on the side wall of the feed pipe, and two symmetrically arranged second sleeves are fixedly connected to the side wall of the L-shaped block. A second sleeve rod is inserted into each of the second sleeves, and a sealing block is fixedly connected to the other end of the second sleeve rod. The side wall of the sealing block is provided with a first inclined surface, and a second spring is sleeved on the side wall of each of the second sleeves.

[0015] By adopting the above technical solution, it is easy to seal and open the feed pipe.

[0016] Preferably, the lifting mechanism includes two symmetrically arranged third sleeves fixedly connected to the bottom of the lifting plate, and a third rod is inserted into each third sleeve. The lower end of the third rod is fixed to the bottom of the lower mold, and a third spring is sleeved on the side wall of each third sleeve. A stop block is fixedly connected to the bottom of the lower mold, and the movement of the lifting plate is driven by a pushing mechanism.

[0017] By adopting the above technical solution, it is easy to raise and lower the lifting platform.

[0018] Preferably, the pushing mechanism includes a cavity formed in the lower mold, and a second U-shaped plate is inserted in the cavity. One end of the second U-shaped plate is fixed to the bottom of the lifting plate, and a connecting plate is fixedly connected to the side wall of the second U-shaped plate. A first pushing rod is fixedly connected to the top of the connecting plate, and the upper end of the first pushing rod passes through the top of the upper mold. A connecting block is fixedly connected to the side wall of the first moving block, and a pushing block is fixedly connected to the side wall of the connecting block. The side wall of the pushing block is provided with a second inclined surface.

[0019] By adopting the above technical solution, it is easy to move the lifting platform.

[0020] Preferably, the limiting mechanism includes a mounting block fixedly connected to the inner side wall of the cavity, and the side wall of the mounting block is connected to a plurality of arrayed triangular blocks via a telescopic mechanism. The triangular blocks include a third inclined surface and a limiting surface, and the other end of the second U-shaped plate is fixedly connected to a first limiting block. The top of the cavity has a strip-shaped opening, and a sliding rod is slidably connected inside the strip-shaped opening. The lower end of the sliding rod is fixedly connected to a second limiting block, and the upper end of the sliding rod is fixed to the bottom of the upper mold.

[0021] By adopting the above technical solution, it is convenient to limit the upper mold and the lifting plate.

[0022] Preferably, the telescopic mechanism includes a sliding groove formed in the mounting block, and a sliding plate is slidably connected in the sliding groove. A fourth spring is fixedly connected between the sliding plate and the sliding groove, and a triangular block is fixedly connected to the side wall of the sliding plate. A second push rod is fixedly connected to the side wall of the sliding plate, and the other end of the second push rod passes through the side wall of the lower mold.

[0023] By adopting the above technical solution, the movement of the triangular block 802 is guided and reset.

[0024] A method for mixing colors in concrete products, applied to a concrete product color mixing device, the method comprising the following steps:

[0025] S1: When the upper mold and the lower mold are closed, the upper mold is limited by the limiting mechanism. Then, the mold is placed in the placement groove and conveyed by the conveyor belt.

[0026] S2: The concrete product is mixed with color inside the cylinder. When the mold is transported to the feeding station, the rotating disk is driven by the drive mechanism to rotate so that the second through hole is aligned with the first through hole.

[0027] S3: Next, the first moving module drives the first moving block and the feeding valve to move closer to the feeding pipe, so that the feeding valve is aligned with the feeding pipe. Then, the feeding valve is opened, and at this time, the concrete in the cylinder can enter the lower mold and the upper mold.

[0028] S4: After molding is completed, the molded product can be unloaded from the lower mold under the action of the limiting mechanism.

[0029] In summary,

[0030] Advantage 1: Combining concrete color mixing with molding makes it easier to feed the mixed concrete into the mold.

[0031] Advantage 2: It can compress the concrete in the mold, control the compressing pressure, and after the compression is completed, it is easy to recycle the excess concrete to avoid waste;

[0032] Advantage 3: After molding is completed, it is easy to unload the molded product from the lower mold, thereby improving the efficiency and quality of concrete product molding. Attached Figure Description

[0033] Figure 1 This is a partial cross-sectional view of the mold in this invention;

[0034] Figure 2 This is a partial cross-sectional view of the mounting block in this invention;

[0035] Figure 3 This is a schematic diagram of the overall structure of the present invention;

[0036] Figure 4 This is a schematic diagram showing the location of the extrusion mechanism in this invention;

[0037] Figure 5 for Figure 3 Enlarged view of point A in the middle;

[0038] Figure 6 for Figure 3 Enlarged view at point B in the middle;

[0039] Figure 7 for Figure 4 Enlarged view at point C;

[0040] Figure 8 for Figure 1 Enlarged view at point D;

[0041] Figure 9 for Figure 2 Enlarged view at point E in the middle;

[0042] Figure 10 for Figure 6 Enlarged view at point F;

[0043] Figure 11 for Figure 9 Enlarged view at point G;

[0044] Figure 12 for Figure 10 Enlarged view of section H in the middle.

[0045] In the diagram: 101, base plate; 102, cylinder; 201, angle indicator; 202, pointer; 203, gear ring; 204, first U-shaped plate; 205, motor; 206, gear; 207, vision sensor; 301, first sleeve; 302, first rod; 303, first spring; 304, sensing block; 305, distance sensor; 401, L-shaped plate; 402, fixed cylinder; 403, U-shaped tube; 404, first electric valve; 405. Second hose; 406, gravity ring; 407, second electric valve; 408, return pipe; 409, moving column; 501, sealing block; 502, first inclined plane; 503, L-shaped block; 504, second sleeve; 505, second sleeve rod; 506, second spring; 601, third sleeve; 602, third sleeve rod; 603, third spring; 604, stop block; 701, second U-shaped plate; 702, first push rod; 703, connecting plate; 704, connecting... 705. Connecting block; 706. Pushing block; 707. Second inclined surface; 808. Mounting block; 809. Triangular block; 8000. Third inclined surface; 801. Limiting surface; 802. First limiting block; 803. Strip opening; 804. Sliding rod; 805. Second limiting block; 906. Sliding groove; 907. Sliding plate; 908. Fourth spring; 909. Second pushing rod; 10. Conveyor; 1001. Conveyor belt; 11. Placement groove; 1201. Lower mold; 12. 02. Upper mold; 13. Fixed tube; 14. Fixed plate; 15. First through hole; 16. Rotating plate; 17. Second through hole; 18. Rectangular rod; 19. Feed pipe; 20. Fixed plate; 21. First moving block; 22. Feed valve; 23. First hose; 2401. Second moving module; 2402. Moving frame; 2403. Transparent plate; 2405. Rotating column; 2406. Rectangular groove; 25. Chamber; 26. Lifting plate; 27. First moving module. Detailed Implementation

[0046] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0047] Example 1:

[0048] Please see Figures 1-12 The illustration shows a concrete product color mixing device.

[0049] Overall structural layout

[0050] The main body of the device includes a base plate 101 and a cylinder 102 mounted on the mixing device body. The mixing device body is prior art and is not related to the actual patent problem it solves, so it will not be described in detail here. A conveyor 10 is fixedly connected to the top of the base plate 101. A mold is mounted on the conveyor 10 to combine concrete mixing and molding, making it easy to feed the mixed concrete into the mold. It can compress the concrete in the mold and control the compression pressure. After compression, it is easy to recycle the excess concrete to avoid waste. After molding, it is easy to unload the molded product from the lower mold 1201, thereby improving the efficiency and quality of concrete product molding.

[0051] Conveyor 10 and mold section

[0052] Conveyor 10

[0053] It includes a conveyor belt 1001, and the surface of the conveyor belt 1001 has a plurality of arrayed placement slots 11, in which molds are placed.

[0054] Model

[0055] It consists of a lower mold 1201 and an upper mold 1202.

[0056] The lower mold 1201 is connected to the lifting plate 26 through a lifting mechanism.

[0057] A fixing tube 13 is fixedly inserted at the top of the upper mold 1202, and a feed tube 19 is fixedly connected to the side wall of the fixing tube 13. A fixing plate 14 is fixedly inserted at the bottom.

[0058] The top of the fixed disk 14 has multiple arrayed first through holes 15 and is rotatably connected to a rotating disk 16. The top of the rotating disk 16 has multiple arrayed second through holes 17. The rotation of the rotating disk 16 is driven by a drive mechanism.

[0059] Bottom-related mechanisms of cylinder 102

[0060] Fixed plate 20 and feeding section

[0061] The bottom of the cylinder 102 is fixedly connected to the fixing plate 20, and the side wall of the fixing plate 20 is connected to the first moving block 21 through the first moving module 27.

[0062] A feeding valve 22 is fixedly inserted into the side wall of the first moving block 21, and the feeding valve 22 and the cylinder 102 are connected by a first flexible hose 23.

[0063] Extrusion mechanism

[0064] It includes a movable frame 2402, which is connected to the bottom of the cylinder 102 via a second movable module 2401.

[0065] The bottom of the movable frame 2402 is connected to the transparent plate 2403 via a pressure control mechanism.

[0066] Drive mechanism

[0067] The rotating column 2405 is rotatably connected to the center of the transparent disk 2403, and a through rectangular groove 2406 is provided at the bottom.

[0068] A rectangular rod 18 is fixedly connected to the top of the rotating disk 16. A pointer 202 is located on the top of the rectangular rod 18. An angle mark 201 is located on the top of the transparent disk 2403. A vision sensor 207 is fixedly connected to the bottom of the moving frame 2402.

[0069] A gear ring 203 is fixedly sleeved on the side wall of the rotating column 2405. The top of the transparent disk 2403 is fixedly connected to the first U-shaped plate 204. The top of the first U-shaped plate 204 is fixedly connected to the motor 205. The output end of the motor 205 is fixedly connected to the gear 206, and the gear 206 meshes with the gear ring 203.

[0070] Recycling organizations

[0071] The L-shaped plate 401 is fixedly connected to the bottom of the cylinder 102, and the side wall of the plate is fixedly connected to the fixed cylinder 402. The movable column 409 is slidably connected inside the fixed cylinder 402, and the movable column 409 is fixed to the bottom of the movable frame 2402.

[0072] A U-shaped tube 403 is fixedly inserted into the top of the transparent plate 2403, and a movable frame 2402 is sleeved on the side wall of the U-shaped tube 403.

[0073] A first electric valve 404 is fixedly connected to the side wall of the cylinder 102. The first electric valve 404 is fixed to one end of the U-shaped tube 403. The other end of the U-shaped tube 403 is fixedly connected to the second flexible tube 405. A gravity ring 406 is fixedly sleeved on the side wall of the second flexible tube 405.

[0074] The second electric valve 407 is fixedly connected to the side wall of the fixed cylinder 402, and the second electric valve 407 and the cylinder 102 are connected through the return pipe 408.

[0075] Pressure control mechanism

[0076] The bottom of the movable frame 2402 is fixedly connected to two symmetrically arranged first sleeves 301. A first sleeve rod 302 is inserted into the first sleeve 301. The lower end of the first sleeve rod 302 is fixed to the top of the transparent disk 2403. A first spring 303 is sleeved on the side wall of the first sleeve 301.

[0077] The bottom of the mobile frame 2402 is fixedly connected to the distance sensor 305, and the top of the transparent disk 2403 is fixedly connected to the sensing block 304.

[0078] Other organizations

[0079] Blocking agency

[0080] An L-shaped block 503 is fixedly sleeved on the side wall of the feed pipe 19. Two symmetrically arranged second sleeves 504 are fixedly connected to the side wall of the L-shaped block 503. A second sleeve rod 505 is inserted into the second sleeve 504. The other end of the second sleeve rod 505 is fixedly connected to a sealing block 501. The side wall of the sealing block 501 has a first inclined surface 502. A second spring 506 is sleeved on the side wall of the second sleeve 504.

[0081] Lifting mechanism

[0082] The bottom of the lifting plate 26 is fixedly connected to two symmetrically arranged third sleeves 601. A third sleeve rod 602 is inserted into the third sleeve 601. The lower end of the third sleeve rod 602 is fixed to the bottom of the lower mold 1201. A third spring 603 is sleeved on the side wall of the third sleeve 601. A stop block 604 is fixedly connected to the bottom of the lower mold 1201. The movement of the lifting plate 26 is driven by a pushing mechanism.

[0083] Promotion agencies

[0084] A cavity 25 is opened in the lower mold 1201, and a second U-shaped plate 701 is inserted in the cavity 25. One end of the second U-shaped plate 701 is fixed to the bottom of the lifting plate 26, and a connecting plate 703 is fixedly connected to the side wall. A first push rod 702 is fixedly connected to the top of the connecting plate 703. The upper end of the first push rod 702 passes through the top of the upper mold 1202.

[0085] The first moving block 21 is fixedly connected to the connecting block 704 on its side wall, and the connecting block 704 is fixedly connected to the pushing block 705 on its side wall. The pushing block 705 has a second inclined surface 706 on its side wall.

[0086] Limiting mechanism

[0087] The inner wall of the chamber 25 is fixedly connected to the mounting block 801. The side wall of the mounting block 801 is connected to multiple arrayed triangular blocks 802 through a telescopic mechanism. The triangular blocks 802 include a third inclined surface 803 and a limiting surface 804.

[0088] The other end of the second U-shaped plate 701 is fixedly connected to the first limiting block 805. A strip opening 806 is opened at the top of the cavity 25. A sliding rod 807 is slidably connected inside the strip opening 806. The lower end of the sliding rod 807 is fixedly connected to the second limiting block 808, and the upper end is fixed to the bottom of the upper mold 1202.

[0089] Telescopic mechanism

[0090] A sliding groove 901 is provided in the mounting block 801. A sliding plate 902 is slidably connected in the sliding groove 901. A fourth spring 903 is fixedly connected between the sliding plate 902 and the sliding groove 901. A triangular block 802 is fixedly connected to the side wall of the sliding plate 902. A second push rod 904 is fixedly connected to the side wall of the sliding plate 902. The other end of the second push rod 904 passes through the side wall of the lower mold 1201.

[0091] A method for mixing colors in concrete products, applied to a concrete product color mixing device, includes the following steps:

[0092] S1: When the upper mold 1202 and the lower mold 1201 are closed, the second limiting block 808 and the sliding rod 807 can move downward through the strip opening 806. When the second limiting block 808 abuts against the third inclined surface 803, it can push the triangular block 802 to slide into the sliding groove 901. At the same time, the fourth spring 903 is compressed. When the second limiting block 808 passes the third inclined surface 803, the triangular block 802 can extend outward under the action of the fourth spring 903, and make the limiting surface 804 abut against the top of the second limiting block 808. Thus, after the mold is closed, the upper mold 1202 can be limited. Then, the mold is placed in the placement groove 11 and conveyed with the conveyor belt 1001.

[0093] S2: The concrete product undergoes color mixing within the cylinder 102. When the mold is transported to the feeding station, the second moving module 2401 drives the moving frame 2402 to move downwards. Simultaneously, the pressure control mechanism drives the transparent disc 2403 to move downwards. The angle indicator 201 indicated by the pointer 202 is observed through the vision sensor 207. Then, the motor 205 is started. The rotation of the motor 205 drives the rotation of the gear 206, which in turn drives the rotating column 2405 to rotate through the gear ring 203. The rotating column 2405 rotates at a certain angle so that the rectangular slot 2406 is aligned with the rectangular rod 18, allowing the rectangular rod 18 to be inserted into the rectangular slot 2406. Then, the motor 205 is started in reverse, which drives the rectangular rod 18 to rotate through the rotating column 2405, thereby driving the rotating disc 16 to rotate, aligning the second through hole 17 with the first through hole 15.

[0094] S3: Next, the first moving module 27 drives the first moving block 21 and the feeding valve 22 to move closer to the feeding pipe 19. When the feeding valve 22 moves closer to the feeding pipe 19, the pushing block 705 can slide along the top of the upper mold 1202. When the second inclined surface 706 abuts against the upper end of the first pushing rod 702, the lifting plate 26 can be driven to move downward through the connecting plate 703 and the second U-shaped plate 701. At the same time, the third spring 603 is compressed, causing the lifting plate 26 to abut against the top of the stop block 604. Meanwhile, when the lifting plate 26 moves downward, the first limiting block 805 can be driven to move downward synchronously through the second U-shaped plate 701. Similarly, after the lifting plate 26 moves into place, it can also be limited, making it more stable and reliable.

[0095] S4: When the feeding valve 22 abuts against the first inclined surface 502, it can push the sealing block 501 to move closer to the L-shaped block 503. At the same time, the second spring 506 is compressed, so that the feeding valve 22 is aligned with the feed pipe 19. Then, the feeding valve 22 is opened. At this time, the concrete in the cylinder 102 enters the fixed pipe 13 through the first moving block 21, the feeding valve 22 and the feed pipe 19 and enters the lower mold 1201 and the upper mold 1202 for molding. After a certain amount of concrete is supplied, there is also concrete in the feed pipe 19. At this time, the feeding valve 22 is closed. At the same time, the feeding valve 22 is moved and reset by the first moving module 27. At this time, the sealing block 501 can move and reset under the action of the second spring 506 and seal the feed pipe 19, which makes it easier to supply the mixed concrete into the mold. It is more convenient and faster to use and can improve the molding efficiency.

[0096] S5: Next, the second moving module 2401 drives the transparent disk 2403 to continue moving downward. When the transparent disk 2403 comes into contact with the concrete, it can squeeze the concrete in the mold. At the same time, the first spring 303 is gradually compressed. The distance sensor 305 detects the distance change of the sensing block 304, which can determine the compression amount of the first spring 303, thereby controlling the squeezing force on the concrete, making the aggregate inside the concrete more compact, reducing porosity, thereby improving the density of the concrete, reducing defects such as bubbles and cracks on the concrete surface, and improving the molding quality. After the squeezing is completed, the motor 205 is started, which can drive the rotating disk 16 to rotate, so that the second through hole 17 is misaligned with the first through hole 15, so that the fixed disk 14 is in a sealed state. Then, the second moving module 2401 drives the moving frame 2402 to move upward and reset, and the pressure control mechanism drives the transparent disk 2403 to move upward and reset.

[0097] S6: When the second moving module 2401 moves downward, it can drive the moving column 409 to slide downward along the fixed cylinder 402. At this time, it can squeeze the concrete temporarily stored in the fixed cylinder 402. At the same time, the first electric valve 404 is closed and the second electric valve 407 is opened, so that the concrete in the fixed cylinder 402 can be squeezed back into the cylinder 102. When the moving frame 2402 moves upward and resets, it can drive the moving column 409 to move upward and reset. At the same time, the first electric valve 404 is opened and the second electric valve 407 is closed. At this time, the excess concrete in the feed pipe 19 can be drawn into the fixed cylinder 402 through the second hose 405 and the U-shaped pipe 403 for temporary storage, so as to facilitate the recycling of excess concrete and avoid waste.

[0098] S7: After molding is completed, the second push rod 904 can be pushed to retract the triangular block 802 into the sliding groove 901. At the same time, the fourth spring 903 is compressed, causing the triangular block 802 to disengage from the first limiting block 805 and the second limiting block 808. At this time, the lifting plate 26 and the upper mold 1202 are no longer limited. The lifting plate 26 can move upward under the action of the third spring 603, which makes it easier to unload the molded product from the lower mold 1201 and improve the molding efficiency.

[0099] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0100] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A concrete product color mixing device, comprising a base plate and a cylinder disposed on the main body of the color mixing device, characterized in that, A conveyor is fixedly connected to the top of the base plate, and the conveyor includes a conveyor belt. The surface of the conveyor belt has multiple arrayed placement slots, and a mold is placed in the placement slot. The mold includes a lower mold and an upper mold. A lifting plate is connected to the lower mold through a lifting mechanism. A fixed pipe is fixedly inserted into the top of the upper mold, and a feed pipe is fixedly connected to the side wall of the fixed pipe. A fixed plate is fixedly inserted into the bottom of the fixed pipe. A first through hole is opened in the top of the fixed plate, and a rotating plate is rotatably connected to the top of the fixed plate. A second through hole is opened in the top of the rotating plate, and the rotation of the rotating plate is driven by a driving mechanism. A squeezing mechanism for squeezing the concrete in the mold is provided at the bottom of the cylinder, and a limiting mechanism for limiting the upper mold and the lifting plate is provided in the lower mold. A fixed plate is fixedly connected to the bottom of the cylinder, and a first moving block is connected to the side wall of the fixed plate through a first moving module. A feeding valve is fixedly inserted into the side wall of the first moving block, and a first hose is fixedly connected between the feeding valve and the cylinder. The extrusion mechanism includes a moving frame, and the moving frame is connected to the bottom of the cylinder through a second moving module. A transparent plate is connected to the bottom of the moving frame through a pressure control mechanism, and a recycling mechanism for recycling excess concrete in the fixed pipe is provided below the cylinder. The driving mechanism includes a rotating column rotatably connected to the center of the transparent disk, and a through rectangular slot is provided at the bottom of the rotating column. A rectangular rod is fixedly connected to the top of the rotating disk, and a pointer is provided at the top of the rectangular rod. An angle mark is provided at the top of the transparent disk, and a vision sensor is fixedly connected to the bottom of the moving frame. A toothed ring is fixedly sleeved on the side wall of the rotating column, and a first U-shaped plate is fixedly connected to the top of the transparent disk. A motor is fixedly connected to the top of the first U-shaped plate, and a gear is fixedly connected to the output end of the motor, and the gear meshes with the toothed ring.

2. The concrete product color mixing device according to claim 1, characterized in that: The recycling mechanism includes an L-shaped plate fixedly connected to the bottom of the cylinder, and a fixed cylinder fixedly connected to the side wall of the L-shaped plate. A movable column is slidably connected inside the fixed cylinder, and the movable column is fixed to the bottom of the movable frame. A U-shaped tube is fixedly inserted into the top of the transparent plate, and the movable frame is sleeved on the side wall of the U-shaped tube. A first electric valve is fixedly connected to the side wall of the cylinder, and the first electric valve is fixed to one end of the U-shaped tube. A second flexible hose is fixedly connected to the other end of the U-shaped tube, and a gravity ring is fixedly sleeved on the side wall of the second flexible hose. A second electric valve is fixedly connected to the side wall of the fixed cylinder, and a return pipe is fixedly connected between the second electric valve and the cylinder.

3. The concrete product color mixing device according to claim 1, characterized in that: The pressure control mechanism includes two symmetrically arranged first sleeves fixedly connected to the bottom of the movable frame, and a first sleeve rod inserted into each first sleeve. The lower end of the first sleeve rod is fixed to the top of the transparent disk, and a first spring is sleeved on the side wall of each first sleeve. A distance sensor is fixedly connected to the bottom of the movable frame, and a sensing block is fixedly connected to the top of the transparent disk.

4. A concrete product color mixing device according to claim 1, characterized in that: The end of the feed pipe is provided with a sealing mechanism. The sealing mechanism includes an L-shaped block fixedly sleeved on the side wall of the feed pipe. The side wall of the L-shaped block is fixedly connected to two symmetrically arranged second sleeves. A second sleeve rod is inserted into each second sleeve. The other end of the second sleeve rod is fixedly connected to a sealing block. The side wall of the sealing block is provided with a first inclined surface. A second spring is sleeved on the side wall of each second sleeve.

5. A concrete product color mixing device according to claim 1, characterized in that: The lifting mechanism includes two symmetrically arranged third sleeves fixedly connected to the bottom of the lifting plate, and a third rod is inserted into each third sleeve. The lower end of the third rod is fixed to the bottom of the lower mold, and a third spring is sleeved on the side wall of each third sleeve. A stop block is fixedly connected to the bottom of the lower mold, and the movement of the lifting plate is driven by a pushing mechanism.

6. A concrete product color mixing device according to claim 5, characterized in that: The pushing mechanism includes a cavity formed in the lower mold, and a second U-shaped plate is inserted in the cavity. One end of the second U-shaped plate is fixed to the bottom of the lifting plate, and a connecting plate is fixedly connected to the side wall of the second U-shaped plate. A first pushing rod is fixedly connected to the top of the connecting plate, and the upper end of the first pushing rod passes through the top of the upper mold. A connecting block is fixedly connected to the side wall of the first moving block, and a pushing block is fixedly connected to the side wall of the connecting block. The side wall of the pushing block is provided with a second inclined surface.

7. A concrete product color mixing device according to claim 1, characterized in that: The limiting mechanism includes a mounting block fixedly connected to the inner side wall of the cavity, and the side wall of the mounting block is connected to a plurality of arrayed triangular blocks via a telescopic mechanism. The triangular blocks include a third inclined surface and a limiting surface, and the other end of the second U-shaped plate is fixedly connected to a first limiting block. The top of the cavity has a strip-shaped opening, and a sliding rod is slidably connected inside the strip-shaped opening. The lower end of the sliding rod is fixedly connected to a second limiting block, and the upper end of the sliding rod is fixed to the bottom of the upper mold.

8. A concrete product color mixing device according to claim 7, characterized in that: The telescopic mechanism includes a sliding groove formed in the mounting block, and a sliding plate is slidably connected in the sliding groove. A fourth spring is fixedly connected between the sliding plate and the sliding groove, and a triangular block is fixedly connected to the side wall of the sliding plate. A second push rod is fixedly connected to the side wall of the sliding plate, and the other end of the second push rod passes through the side wall of the lower mold.

9. A method for mixing colors in concrete products, applied to the concrete product color mixing device as described in claim 1, characterized in that: The method includes the following steps: S1: When the upper mold and the lower mold are closed, the upper mold is limited by the limiting mechanism. Then, the mold is placed in the placement groove and conveyed by the conveyor belt. S2: The concrete product is mixed with color inside the cylinder. When the mold is transported to the feeding station, the rotating disk is driven by the drive mechanism to rotate so that the second through hole is aligned with the first through hole. S3: Next, the first moving module drives the first moving block and the feeding valve to move closer to the feeding pipe, so that the feeding valve is aligned with the feeding pipe. Then, the feeding valve is opened, and at this time, the concrete in the cylinder can enter the lower mold and the upper mold. S4: After molding is completed, the molded product can be unloaded from the lower mold under the action of the limiting mechanism.

Citation Information

Patent Citations

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