Multifunctional ceramic tea set manufacturing equipment and manufacturing method thereof

Abstract

The invention relates to the field of tea set manufacturing, in particular to multifunctional ceramic tea set manufacturing equipment and a manufacturing method thereof.The manufacturing equipment comprises a base, a mounting base is rotationally arranged on the base, bearing columns are evenly distributed on the mounting base and used for containing tea sets, and electric sliding rails are installed on the upper sides of the bearing columns through connecting pieces; an electric clamping jaw is arranged on a sliding block of the electric sliding rail in a sliding mode, an elastic piece is connected between the sliding block of the electric sliding rail and the electric clamping jaw, and the electric clamping jaw is used for clamping a handle of a tea set to move; through cooperation of the electric clamping jaw and the driving assembly, the electric clamping jaw is driven to move through the electric sliding rail, under cooperation of the driving assembly, the electric clamping jaw drives the handle to move downwards, assembling of the tea set and the handle is automatically completed, and manpower is saved.

Description

Technical Field

[0001] The present invention relates to the field of tea set manufacturing, and particularly to a multifunctional ceramic tea set manufacturing device and a manufacturing method thereof. Background Art

[0002] With the continuous expansion and development of the ceramic tea set market, consumers have higher and higher requirements for the quality, aesthetics, and multifunctionality of tea sets. In order to meet the market demand, the production process of ceramic tea sets is constantly progressing and improving, and becoming more and more automated. However, there are still some limitations in the traditional ceramic tea set manufacturing process, especially in the assembly link of the tea set. For example, when installing components such as the handle and the teapot body, most cases still require manual operation at present, which is not only time-consuming and laborious, but also affects the production efficiency and the consistency of product quality. Summary of the Invention

[0003] The purpose of the present invention is to provide a multifunctional ceramic tea set manufacturing device and a manufacturing method thereof to improve the situation in the prior art where the installation of the handle and the teapot body requires manual operation and the consistency of product quality cannot be guaranteed.

[0004] The present invention provides a multifunctional ceramic tea set manufacturing device, which includes a base. An installation seat is rotatably arranged on the base. Uniformly distributed receiving columns are arranged on the installation seat. The receiving columns are used for placing tea sets. An electric slide rail is installed on the upper side of the receiving column through a connecting member. An electric gripper is slidably arranged on the slider of the electric slide rail. An elastic member is connected between the slider of the electric slide rail and the electric gripper. The electric gripper is used for clamping the handle of the tea set and moving it. A driving assembly is arranged on the upper side of the receiving column through a connecting member. The driving assembly is used for driving the electric gripper to move downward to install the handle on the tea set.

[0005] More preferably, the surface of the electric gripper that contacts the top of the handle is provided with a pressure sensor, which is used for detecting the force of handle installation and controlling the opening and closing of the electric gripper.

[0006] More preferably, the driving assembly includes a cylinder, a pushing frame, a mounting frame, and a control switch. The cylinder is arranged on the connecting member. The telescopic end of the cylinder is fixedly connected with the pushing frame. The pushing frame is used for pushing the electric gripper to move downward. A mounting frame is fixedly connected to the mounting seat. A control switch is arranged at one end of the mounting frame away from the mounting seat. The control switch is used for controlling the start of the cylinder.

[0007] More preferably, it further includes a feeding component for supplying slurry to the handle connection. The feeding component is arranged on the side of the base away from the mounting seat. The feeding component includes a storage tank, a leveling tank, a roller, a support frame and a wedge block. The storage tank is arranged on the side of the base away from the mounting seat. A leveling tank is arranged on the upper side of the storage tank. The leveling tank is communicated with the storage tank. A roller is rotatably connected in the leveling tank. A support frame is arranged on the top of the leveling tank. The support frame is connected to the electric slide rail. A wedge block is arranged in the middle of the support frame. The wedge block is used to drive the electric gripper to move downward so that the handle dips into the slurry.

[0008] More preferably, a plurality of balls are arranged on the surface of the wedge block opposite to the inclined surface.

[0009] More preferably, a stirring component for stirring the slurry is arranged in the storage tank.

[0010] More preferably, it further includes a residue removing component for removing the overflowed slurry at the bonding part of the handle. The residue removing component includes a connecting rod, a brush head and a liquid suction pipe. The symmetrically distributed connecting rods are slidably connected to the mounting seat. An elastic member is connected between the connecting rod and the mounting seat. A brush head is arranged on the side of the connecting rod away from the mounting seat. A liquid suction pipe is communicated between the brush head and the storage tank.

[0011] More preferably, one side of the brush head is provided with a protrusion, and the other side is concave, and the protrusions and concavities of the brush heads distributed on both sides of the handle cooperate with each other.

[0012] More preferably, the pushing frame is in an n shape, and the lower parts on both sides of the pushing frame incline outward, and the pushing frame is in pressing fit with the connecting rod.

[0013] On the other hand, the present invention provides a method for manufacturing a multifunctional ceramic tea set using the manufacturing equipment described in any one of the above. The method includes the following steps: sleeving the tea set without a handle on the receiving column, rotating the mounting seat so that the receiving column rotates to the installation station, driving the electric gripper to move to the roller through the electric slide rail for dipping, then the electric gripper continues to move to the installation station, the air cylinder drives the pushing frame to drive the electric gripper to move downward to install the handle on the tea set, and the overflowed slurry at the connection between the handle and the tea set is removed by the brush head; after the installation is completed, the electric slide rail drives the electric gripper to move back to the original position, the mounting seat rotates to turn out the tea set with the handle installed, and turns the next tea set without a handle to the installation station.

[0014] Compared with the prior art, the present invention has the following advantages: 1. Through the cooperation of the electric gripper and the driving component, the electric slide rail drives the electric gripper to move. With the cooperation of the driving component, the electric gripper drives the handle to move downward, automatically completing the assembly of the tea set and the handle, saving manpower.

[0015] 2. By providing a feeding component, the feeding component can supply slurry to the bonding part of the handle, and by providing a redundant material removing component, the redundant slurry can be sucked out through the cooperation of the brush head and the liquid suction pipe, ensuring the aesthetic appearance of the combined tea set. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 is a three-dimensional structural schematic diagram of the present invention; Figure 2 is a partial three-dimensional structural schematic diagram of the present invention; Figure 3 is a three-dimensional structural schematic diagram of the electric slide rail part and the electric gripper of the present invention; Figure 4 is a three-dimensional structural schematic diagram of the driving component of the present invention; Figure 5 is a three-dimensional structural schematic diagram of components such as the mounting base, the receiving column and the electric slide rail of the present invention; Figure 6 is a three-dimensional structural schematic diagram of the redundant material removing component of the present invention.

[0017] Reference numerals: 1, base; 2, mounting base; 3, receiving column; 4, electric slide rail; 5, electric gripper; 6, driving component; 61, cylinder; 62, pushing frame; 63, mounting frame; 64, control switch; 7, feeding component; 71, storage tank; 72, material leveling tank; 73, roller; 74, support frame; 75, wedge block; 76, ball; 8, redundant material removing component; 81, connecting rod; 82, brush head; 83, liquid suction pipe. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0018] To make the objectives, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below. Apparently, the described embodiments are some, but not all, of the embodiments of the present invention. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention. Unless otherwise defined, the technical terms or scientific terms used herein shall have the ordinary meanings understood by those of ordinary skill in the art in the field to which the present invention belongs. The words such as "including" used herein mean that the elements or objects appearing before this word cover the elements or objects listed after this word and their equivalents, without excluding other elements or objects.

[0019] Embodiment 1: The present invention provides a multifunctional ceramic tea set manufacturing device, such as Figure 1 , Figure 3 and Figure 4As shown in the figure, it includes a base 1. On the left side of the base 1, a mounting seat 2 is rotatably arranged. On the mounting seat 2, uniformly distributed receiving columns 3 are provided. The receiving columns 3 are used to place tea sets. Above the receiving columns 3, an electric slide rail 4 is installed through a connecting piece. The electric slide rail 4 is L-shaped. The rear side of the electric slide rail 4 is the handle clamping area, which can cooperate with a mobile handle assembly line for clamping. The electric slide rail 4 is located above the right side of the base 1. An electric gripper 5 is slidably arranged on the slider of the electric slide rail 4. An elastic member is connected between the slider of the electric slide rail 4 and the electric gripper 5. The electric gripper 5 is used to clamp the handle of the tea set and move it. Above the receiving columns 3, a driving assembly 6 is arranged through a connecting piece. The driving assembly 6 is used to drive the electric gripper 5 to move downward to install the handle on the tea set.

[0020] Specifically, the surface of the electric gripper 5 that contacts the top of the handle is provided with a pressure sensor, which is used to detect the force of handle installation and control the opening and closing of the electric gripper 5.

[0021] Specifically, the driving assembly 6 includes a cylinder 61, a pushing frame 62, a mounting frame 63 and a control switch 64. The cylinder 61 is arranged on the connecting piece. The telescopic end of the cylinder 61 is fixedly connected with the pushing frame 62. Cross bars are fixedly connected to both the left and right sides of the electric gripper 5. The pushing frame 62 is used to push the cross bar of the electric gripper 5 downward. A mounting frame 63 is fixedly connected to the mounting seat 2. A control switch 64 is arranged at one end of the mounting frame 63 away from the mounting seat 2. The control switch 64 is used to control the start of the cylinder 61. When the electric gripper 5 moves to the left cross bar in contact with the control switch 64, it will cause the control switch 64 to control the telescopic end of the cylinder 61 to move downward, thereby driving the pushing frame 62 to squeeze the electric gripper 5 downward to press and install the handle. When the pressure sensor on the electric gripper 5 reaches the set value, the electric gripper 5 opens.

[0022] Embodiment 2: On the basis of Embodiment 1, as Figure 2 shown, it further includes a feeding assembly 7 for providing slurry to the handle connection. The feeding assembly 7 is arranged on the side of the base 1 away from the mounting seat 2. The feeding assembly 7 includes a storage tank 71, a leveling tank 72, a roller 73, a support frame 74 and a wedge block 75. The storage tank 71 is arranged on the side of the base 1 away from the mounting seat 2. A leveling tank 72 is arranged above the storage tank 71. The leveling tank 72 is communicated with the storage tank 71. A roller 73 is rotatably connected in the leveling tank 72. The roller 73 is an electric roller and can rotate by itself. The height of the slurry in the leveling tank 72 exceeds the bottom of the roller 73, so that the roller 73 fully dips the slurry during continuous rotation. A support frame 74 is arranged at the top of the leveling tank 72. The support frame 74 is fixedly connected with the electric slide rail 4. A wedge block 75 is arranged in the middle of the support frame 74. The inclined surface of the wedge block 75 is located at the rear side. The bottom of the wedge block 75 is a plane. A plurality of ball bearings 76 are arranged on the surface of the wedge block 75 opposite to the inclined surface. The wedge block 75 is used to drive the electric gripper 5 to move downward so that the handle dips the slurry. Specifically, the slider of the electric slide rail 4 drives the electric gripper 5 to clamp the handle and move forward until the right crossbar of the electric gripper 5 contacts the wedge block 75, and thus is squeezed by the wedge block 75 and moves downward. At the same time, the electric slide rail 4 drives the electric gripper 5 to move forward, so that the electric gripper 5 drives the handle to contact the roller 73 to dip the slurry. And because the bottom of the wedge block 75 is a plane, when the electric gripper 5 moves downward along the inclined surface of the wedge block 75 until it contacts the roller 73, the electric gripper 5 moves forward along the plane of the wedge block 75, so that the handle moves forward on the roller 73, enabling the handle to move within a small range on the roller 73 during dipping, which is convenient for the handle to be dipped evenly.

[0023] Embodiment 3: On the basis of Embodiment 2, as Figure 5 and Figure 6 shown, it further includes a surplus material removing component 8 for removing the slurry overflowing from the bonding part of the handle. The surplus material removing component 8 includes a connecting rod 81, a brush head 82 and a liquid suction pipe 83. The connecting rods 81 are symmetrically distributed front and back. The symmetrically distributed connecting rods 81 are all slidably connected to the mounting seat 2. An elastic member is connected between the connecting rod 81 and the mounting seat 2. A brush head 82 is arranged on the side of the connecting rod 81 away from the mounting seat 2. A liquid suction pipe 83 is communicated between the brush head 82 and the storage tank 71. A liquid suction pump is arranged on the liquid suction pipe 83.

[0024] Specifically, one side of the brush head 82 is provided with a protrusion, and the other side is concave, and the protrusions and concavities of the brush heads 82 distributed on the front and back sides of the handle cooperate with each other.

[0025] Specifically, the pushing frame 62 is n-shaped, and the lower parts on both sides of the pushing frame 62 are inclined outward. The pushing frame 62 is in extrusion fit with the connecting rod 81.

[0026] When the pushing frame 62 squeezes the electric gripper 5 to move downward, so that the handle is pressed and installed, the lower side of the pushing frame 62 will squeeze the connecting rod 81 to move inward after approaching the connecting rod 81, so that the brush head 82 moves inward. At this time, the handle installation is completed, and the surplus slurry overflows. The brush head moves inward to contact the slurry, and the slurry is pumped from the liquid suction pipe 83 into the storage tank 71 through the liquid suction pump. And because the protrusions and concavities of the brush heads 82 on the front and back sides cooperate with each other, the brush heads 82 on the front and back sides are completely fitted after being closed, and the protrusions can squeeze the surplus slurry to the concave parts. The cooperation of the brush heads 82 on both sides can ensure the effect of removing the surplus slurry.

[0027] In some embodiments, a stirring component for stirring the slurry is arranged in the storage tank 71. The stirring component includes a stirring rod and a power source. The power source is used to drive the stirring rod to rotate. The stirring rod is rotatably connected inside the storage tank 71 for stirring the slurry in the storage tank 71 evenly.

[0028] Example 4: A method for manufacturing a multifunctional ceramic tea set using the manufacturing equipment described in any one of the above, comprising the following steps: Put the tea set without a handle on the receiving column 3, rotate the mounting base 2 so that the receiving column 3 rotates to the installation station, drive the electric gripper 5 to move to the roller 73 for dipping through the electric slide rail 4, and then the electric gripper 5 continues to move to the installation station. The air cylinder 61 drives the pushing frame 62 to drive the electric gripper 5 to move downward to install the handle on the tea set, and the overflowing slurry at the connection between the handle and the tea set is removed by the brush head 82. After the installation is completed, the electric slide rail 4 drives the electric gripper 5 to move back to its original position, the mounting base 2 rotates to turn out the tea set with the handle installed, and rotates the next tea set without a handle to the installation station.

[0029] Although the embodiments of the present invention have been described in detail above, it is obvious to those skilled in the art that various modifications and changes can be made to these embodiments. However, it should be understood that such modifications and changes are all within the scope and spirit of the present invention described in the claims. Moreover, the present invention described herein can have other embodiments and can be implemented or realized in various ways.

Claims

1. A multifunctional ceramic tea set manufacturing device, characterized in that, It includes a base (1). An installation seat (2) is rotatably arranged on the base (1). Uniformly distributed receiving columns (3) are arranged on the installation seat (2). The receiving columns (3) are used to place tea sets. An electric slide rail (4) is installed on the upper side of the receiving column (3) through a connecting piece. An electric gripper (5) is slidably arranged on the slider of the electric slide rail (4). An elastic member is connected between the slider of the electric slide rail (4) and the electric gripper (5). The electric gripper (5) is used to hold the handle of the tea set and move it. A driving component (6) is arranged on the upper side of the receiving column (3) through a connecting piece. The driving component (6) is used to drive the electric gripper (5) to move downward to install the handle on the tea set.

2. The multifunctional ceramic tea set manufacturing equipment according to claim 1, wherein, The surface of the electric gripper (5) that contacts the top of the handle is provided with a pressure sensor, which is used to detect the force of handle installation and control the opening and closing of the electric gripper (5).

3. The multifunctional ceramic tea set manufacturing equipment according to claim 2, characterized in that, The driving component (6) includes a cylinder (61), a pushing frame (62), a mounting frame (63) and a control switch (64). The cylinder (61) is arranged on the connecting piece. The telescopic end of the cylinder (61) is fixedly connected with the pushing frame (62). The pushing frame (62) is used to push the electric gripper (5) to move downward. A mounting frame (63) is fixedly connected to the installation seat (2). A control switch (64) is arranged at one end of the mounting frame (63) far away from the installation seat (2). The control switch (64) is used to control the start of the cylinder (61).

4. A multifunctional ceramic tea set manufacturing device according to claim 3, characterized in that, It also includes a feeding component (7) for providing slurry to the handle connection. The feeding component (7) is arranged on the side of the base (1) far away from the installation seat (2). The feeding component (7) includes a storage tank (71), a material leveling tank (72), a roller (73), a support frame (74) and a wedge block (75). The storage tank (71) is arranged on the side of the base (1) far away from the installation seat (2). A material leveling tank (72) is arranged on the upper side of the storage tank (71). The material leveling tank (72) is communicated with the storage tank (71). A roller (73) is rotatably connected in the material leveling tank (72). A support frame (74) is arranged at the top of the material leveling tank (72). The support frame (74) is connected with the electric slide rail (4). A wedge block (75) is arranged in the middle of the support frame (74). The wedge block (75) is used to drive the electric gripper (5) to move downward so that the handle dips into the slurry.

5. A multifunctional ceramic tea set manufacturing device according to claim 4, characterized in that, A plurality of balls (76) are arranged on the surface of the wedge block (75) opposite to the inclined surface.

6. The manufacturing equipment of a multifunctional ceramic tea set according to claim 4, characterized in that A stirring component for stirring the slurry is arranged in the storage tank (71).

7. The manufacturing equipment of a multifunctional ceramic tea set according to claim 3, characterized in that, It also includes a residue removing component (8) for removing the slurry overflowing from the bonded part of the handle. The residue removing component (8) includes a connecting rod (81), a brush head (82) and a liquid suction pipe (83). The symmetrically distributed connecting rods (81) are slidably connected to the installation seat (2). An elastic member is connected between the connecting rod (81) and the installation seat (2). A brush head (82) is arranged on the side of the connecting rod (81) far away from the installation seat (2). A liquid suction pipe (83) is communicated between the brush head (82) and the storage tank (71).

8. A multifunctional ceramic tea set manufacturing device according to claim 7, characterized in that, One side of the brush head (82) is provided with a protrusion, and the other side is concave. The protrusions and concavities of the brush heads (82) distributed on both sides of the handle cooperate with each other.

9. A multifunctional ceramic tea set manufacturing device according to claim 7, characterized in that, The pusher frame (62) is in an 'n' shape, and the lower parts on both sides of the pusher frame (62) are inclined outward. The pusher frame (62) is in press fit with the connecting rod (81).

10. A method for manufacturing a multifunctional ceramic tea set using the manufacturing equipment described in any one of claims 1 to 9, characterized in that, The steps are as follows: Put the tea set without a handle on the receiving column (3), rotate the mounting base (2) so that the receiving column (3) rotates to the installation station. Drive the electric gripper (5) to move to the roller (73) through the electric slide rail (4) for dipping, and then the electric gripper (5) continues to move to the installation station. The cylinder (61) drives the pusher frame (62) to drive the electric gripper (5) to move downward to install the handle on the tea set, and the overflowing slurry at the connection between the handle and the tea set is removed by the brush head (82); after the installation is completed, the electric slide rail (4) drives the electric gripper (5) to move back to the original position, the mounting base (2) rotates to turn out the tea set with the handle installed, and rotates the next tea set without a handle to the installation station.

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