Extrusion insulating layer gas phase cooling device for cable production

By designing spray-washing pipes and atomization pipes to clean the inner wall of the cooling guide column, and combining air pumps and fans to filter and exhaust gases, the problems of harmful gas retention and inconvenience in cleaning in existing cable cooling devices are solved, efficient cooling and convenient maintenance are achieved, and the cooling efficiency of the cable insulation layer and the service life of the equipment are improved.

CN120396296APending Publication Date: 2025-08-01YIXING QIANYUE CABLE CO LTD
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Patent Information

Application Number
CN202510797760.8
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-06-16
Publication Date
2025-08-01

AI Technical Summary

Technical Problem

The existing cable cooling device cannot effectively filter harmful gases, and the accumulated impurities inside the equipment affect the heat dissipation effect, and the cleaning and maintenance are inconvenient, so the conduit cleaning cannot be easily completed and the cooling efficiency is low.

Method used

An extruded insulating gas phase cooling device for cable production including a water collecting pool, mounting plate, support plate, cylinder, cooling guide column and maintenance components is designed. The inner wall of the cooling guide column is cleaned and cooled through spraying and washing pipes and atomization pipes, and a water mist barrier is formed on both sides of the cooling guide column, combining air pumps and fans to filter exhaust gases to achieve efficient cleaning and cooling.

Benefits of technology

It improves the cleaning convenience and service life of the cooling guide column, enhances the cooling efficiency of the cable insulation layer, reduces harmful gas spillage, and ensures workers' health and efficient operation of equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses an extruded insulating layer gas phase cooling device for cable production, which comprises a water collecting tank and a mounting plate arranged in the water collecting tank, a supporting plate is fixedly arranged above the mounting plate, a stand column is fixedly arranged on one side above the supporting plate, and a cylinder is arranged on the other side above the supporting plate. A cooling guide column is rotationally arranged above the air cylinder and the stand column; when an extruded insulating layer of a cable is cooled, the cooling guide column is in a horizontal state, at the moment, water mist barriers are formed on the two sides of the cooling guide column through the atomization pipe above the atomization arc-shaped pipe, gas overflow in the cooling guide column is reduced, and the cooling efficiency of the extruded insulating layer of the cable is improved; after the cooling guide column is controlled to be in the inclined state, the interior of the cooling guide column is cleaned through high-pressure water pressure, so that sewage is rapidly discharged, and the cleaning efficiency of the cooling device is improved.
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Description

Technical Field

[0001] The present invention relates to the technical field of cable production, and more specifically, the present invention relates to a gas-phase cooling device for extruded insulation layers in cable production. Background Art

[0002] As a carrier for power transmission, cables play an important role in power transmission. The newly produced cables are in a high-temperature state and cannot be subjected to subsequent operations. To improve work efficiency, it is necessary to cool the cables; For example, a cooling device for wire and cable processing described in the patent with the patent publication number CN219534152U clamps the cable through two upper and lower limiting wheels, and the cable passes through a cooling pipe for cooling, but it cannot filter the harmful gases generated by the high-temperature cable. Prolonged exposure to this working environment is harmful to human health; For example, a cooling device for cables described in the patent with the patent publication number CN222088344U cools the high-temperature cables and absorbs the harmful gases emitted by the high-temperature cables, protecting the physical health of workers without affecting the functions. However, in the long term, the inner wall of the conduit used to cool the cable insulation layer in the above patent documents will accumulate impurities such as dust and dirt inside the device. These impurities hinder air flow and reduce the heat dissipation effect. Regular maintenance and cleaning can remove these impurities to ensure that the air-cooling device can continuously and effectively dissipate heat and prevent the cable insulation layer from being damaged due to overheating. However, when cleaning the above conduit, the conduit also needs to be disassembled and cleaned, and the maintenance process is too cumbersome to conveniently complete the cleaning process of the conduit; At the same time, in the above patents, some gases will still overflow from both sides of the conduit, and a water mist barrier cannot be formed on both sides of the conduit, which not only reduces the overflow of gases on both sides of the conduit, but also accelerates the cooling of the extruded insulation layer cable and improves the cooling efficiency; In view of the above technical defects, a solution is provided herein. Summary of the Invention

[0003] In order to overcome the above-mentioned defects of the prior art, the present invention provides a gas-phase cooling device for extruded insulation layers in cable production.

[0004] To achieve the above object, the present invention provides the following technical solution: A gas-phase cooling device for extruded insulation layers in cable production, including a water collecting pool and a mounting plate disposed inside it. A support plate is fixedly provided above the mounting plate. A column is fixedly installed on one side above the support plate, and a cylinder is disposed on the other side above the support plate. A cooling guide column is rotatably provided above the cylinder and the column, and a maintenance component for regularly maintaining it is disposed outside the cooling guide column; The maintenance component includes a water pump arranged above the support plate. A suction pipe is arranged at the input end of the water pump, and a water outlet pipe is arranged at the output end of the water pump. The output end of the water outlet pipe is connected to a piston column. A limiting pipe is sleeved outside the piston column. The side wall of the piston column is connected to the side wall of the extending end of the air cylinder through a fixing rod. A conveying cavity is formed in the middle of the piston column. An upper water inlet is vertically formed above the piston column, and a lower water inlet is vertically formed below the piston column. The upper water inlet, the lower water inlet, the water outlet pipe and the conveying cavity are communicated with each other.

[0005] Further, a spray washing conveying pipe is vertically inserted above the piston column. A spray washing annular pipe is arranged at the output end of the spray washing conveying pipe, and a plurality of spray washing pipes are arranged at the output end of the spray washing annular pipe.

[0006] Further, the spray washing pipe extends to the inner wall of the cooling guide column and its output end is arranged towards the inner wall of the cooling guide column. The plurality of spray washing pipes are circularly arrayed with respect to the center line of the cooling guide column.

[0007] Further, a pair of atomizing pipes are vertically inserted above the piston column. An atomizing arc pipe is arranged at the output end of the atomizing pipe. The atomizing arc pipe is arranged at the end of the cooling guide column, and a plurality of atomizing nozzles are arranged above the atomizing arc pipe.

[0008] Further, an air pump is arranged above the support plate. The output end of the air pump is connected to two cold air annular pipes through a connecting pipe, and the output ends of the cold air annular pipes extend into the interior of the cooling column.

[0009] Further, an exhaust component is arranged in the middle above the cooling guide column. The exhaust component includes an exhaust pipe vertically inserted above the cooling guide column. A U-shaped pipe is arranged at the output end of the exhaust pipe, and a fan is arranged inside the exhaust pipe.

[0010] Further, an adjusting threaded rod is rotatably arranged at the bottom of the U-shaped pipe. The end of the adjusting threaded rod extends to the outside of the U-shaped pipe and is fixedly provided with a first turntable. A blocking plate is connected to the outer wall of the adjusting threaded rod, and the blocking plate is slidably matched with the inner wall of the U-shaped pipe. Filter mesh plates are arranged on the inner walls of the two output ends of the U-shaped pipe.

[0011] Further, the limiting component includes a limiting component for limiting the cables arranged on both sides of the water collecting pool. The limiting component includes a guide rod fixedly connected to the side wall of the water collecting pool. Two slide rails are formed on the outer wall of the guide rod, and a lifting block is slidably arranged inside the slide rails.

[0012] Further, a limiting post is slidably arranged inside one of the lifting blocks, and a lifting screw rod is threadedly connected inside the other lifting block. The end of the lifting screw rod extends above the guide rod, and the bottom of the lifting screw rod is connected to the sliding rail through a bearing.

[0013] Further, an upper guide wheel is rotatably arranged between the two lifting blocks. A lower guide wheel is arranged below the upper guide wheel, and a driving shaft is arranged in the middle of the lower guide wheel. The end of the driving shaft extends outside the guide rod and is provided with a motor.

[0014] Technical effects and advantages of the present invention: 1. In the present invention, by controlling the contraction of the extending end of the air cylinder, the cooling guide post is presented in an inclined state, so that the fixing rod moves downward synchronously with the extending end of the air cylinder, causing the piston rod to move downward synchronously, aligning the upper water inlet with the spray delivery pipe, while the lower water inlet below is blocked. The purified water enters the interior of the spray annular pipe through the spray delivery pipe, and the water column ejected through the spray pipe cleans and maintains the inner wall of the cooling guide post. At this time, the sewage is transported into the recovery tank, improving the convenience and efficiency of cleaning the cooling guide post and extending the service life of the cooling guide post.

[0015] 2. In the present invention, the cooling water is transported into the interior of the delivery cavity through the water outlet pipe, enters the two atomizing pipes through the delivery cavity, and the atomizing pipe above the atomizing arc pipe cools the cable, forming a water mist barrier on both sides of the cooling guide post, reducing the outward overflow of gas inside the cooling guide post and accelerating the cooling efficiency of the extruded insulating layer of the cable. Description of the drawings

[0016] Figure 1 It is a front three-dimensional view of the overall structure in the present invention.

[0017] Figure 2 It is a rear three-dimensional view of the overall structure in the present invention.

[0018] Figure 3 It is a three-dimensional view of the structure of the maintenance component in the present invention.

[0019] Figure 4 It is a three-dimensional view of the internal structure of the limiting pipe in the present invention.

[0020] Figure 5 It is a three-dimensional view of the spray pipe in the present invention.

[0021] Figure 6 It is a three-dimensional view of the structure of the exhaust component in the present invention.

[0022] Figure 7 It is a three-dimensional view of the structure of the limiting component in the present invention.

[0023] The reference numerals are: 1, sump; 2, mounting plate; 3, support plate; 41, guide rod; 42, lower guide wheel; 43, lifting block; 44, lifting threaded rod; 45, limit post; 46, upper guide wheel; 5, cooling guide post; 61, water pump; 62, suction pipe; 63, fixing rod; 64, limit pipe; 65, upper water inlet; 66, delivery chamber; 67, lower water inlet; 68, outlet pipe; 69, spray delivery pipe; 610, atomizing pipe; 612, atomizing arc pipe; 613, spray ring pipe; 615, spray pipe; 71, exhaust pipe; 72, fan; 73, U-shaped pipe; 74, blocking plate; 76, adjusting threaded rod; 77, filter screen plate; 81, air pump; 82, cold air ring pipe; 83, connecting pipe; 10, column; 11, cylinder. Detailed implementation mode

[0024] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0025] Embodiment 1: As Figures 1-7 shown, an extrusion insulation layer gas-phase cooling device for cable production proposed in this embodiment includes a sump 1 and a mounting plate 2 arranged inside it. A support plate 3 is fixedly arranged above the mounting plate 2. A column 10 is fixedly installed on one side above the support plate 3, and a cylinder 11 is arranged on the other side above the support plate 3. A cooling guide post 5 is rotatably arranged above the cylinder 11 and the column 10, and a maintenance component for maintaining it is arranged on the outer side of the cooling guide post 5; It should be supplemented and explained that: a recovery pool for recovering sewage is arranged on one side of the sump 1; As Figures 1-5 shown, the maintenance component includes a water pump 61 arranged above the support plate 3. A suction pipe 62 is arranged at the input end of the water pump 61, an outlet pipe 68 is arranged at the output end of the water pump 61, the output end of the outlet pipe 68 is fixedly connected to a piston rod, a limit pipe 64 is sleeved on the outer side of the piston rod, the side wall of the piston rod is connected to the side wall of the extending end of the cylinder 11 through a fixing rod 63, a delivery chamber 66 is opened in the middle of the piston rod, an upper water inlet 65 is vertically opened above the piston rod, a lower water inlet 67 is vertically opened below the piston rod, and the upper water inlet 65, the lower water inlet 67 and the delivery chamber 66 are interconnected; It should be noted here that: the water pump 61 is a functional device in the prior art that has the function of conveying purified water in the sump 1. It belongs to the prior art and will not be explained in detail here; As Figures 1-5As shown in the figure, a spray washing delivery pipe 69 is vertically inserted above the piston column. The output end of the spray washing delivery pipe 69 is provided with a spray washing annular pipe 613. The output end of the spray washing annular pipe 613 is provided with multiple groups of spray washing pipes 615. The spray washing pipes 615 extend to the inner wall of the cooling guide post 5 and their output ends are arranged towards the inner wall of the cooling guide post 5. The multiple groups of spray washing pipes 615 are circularly arrayed with respect to the central line of the cooling guide post 5; By controlling the contraction of the extending end of the air cylinder 11, the cooling guide post 5 is in an inclined state, so that the fixed rod 63 moves downward synchronously with the extending end of the air cylinder 11, and the piston column moves downward synchronously, aligning the upper water inlet 65 with the spray washing delivery pipe 69, while the lower water inlet 67 below is blocked. The clean water enters the interior of the spray washing annular pipe 613 through the spray washing delivery pipe 69, and the water column sprayed through the spray washing pipes 615 cleans and maintains the inner wall of the cooling guide post 5. At this time, the sewage is transported to the interior of the recovery tank, improving the convenience of cleaning the cooling guide post 5 and extending the service life of the cooling guide post 5; As Figures 1-5 shown in the figure, a pair of atomizing pipes 610 are also vertically inserted above the piston column. Both output ends of the atomizing pipes 610 are provided with atomizing arc pipes 612. The atomizing arc pipes 612 are arranged at the ends of the cooling guide post 5, and multiple atomizing nozzles are arranged above the atomizing arc pipes 612; Then the cooling water is transported to the interior of the delivery cavity 66 through the water outlet pipe 68, enters the two atomizing pipes 610 through the delivery cavity 66, and cools the cable through the atomizing pipes 610 above the atomizing arc pipes 612, and forms a water mist barrier on both sides of the cooling guide post 5, reducing the external overflow of gas inside the cooling guide post 5, and also accelerating the cooling of the extruded insulating layer of the cable, improving the cooling efficiency; As Figures 1-5 shown in the figure, an air pump 81 is arranged above the support plate 3. The output end of the air pump 81 is connected with two cold air annular pipes 82 through a connecting pipe 83. The output ends of the cold air annular pipes 82 extend into the interior of the cooling column 10; the cold air is transported to the two cold air annular pipes 82 through the air pump 81, and the cold air annular pipes 82 provide cooling gas for the cooling guide post 5 to achieve the purpose of cooling the cable insulating layer; Embodiment 2: As Figure 1 、 6As shown in the figure, an extruded insulation gas-phase cooling device for cable production proposed in this embodiment is an improvement based on Embodiment 1. An exhaust member is provided in the middle above the cooling guide post 5. The exhaust member includes an exhaust pipe 71 vertically inserted above the cooling guide post 5. The output end of the exhaust pipe 71 is provided with a U-shaped pipe 73. A fan 72 is arranged inside the exhaust pipe 71. A adjusting screw rod 76 is rotatably arranged at the bottom of the U-shaped pipe 73. The end of the adjusting screw rod 76 extends to the outside of the U-shaped pipe 73 and is fixedly provided with a first turntable. A blocking plate 74 is connected to the outer wall of the adjusting screw rod 76. The blocking plate 74 is slidably matched with the bottom of the U-shaped pipe 73. Filter screen plates 77 are arranged on the inner walls of the two output ends of the U-shaped pipe 73; The fan 72 works to filter the gas inside the cooling guide post 5 through the filter screen plate 77 and discharge it into the atmosphere, reducing the overflow of irritating gases; Embodiment Three: As Figure 1 、 7 As shown in the figure, an extruded insulation gas-phase cooling device for cable production proposed in this embodiment is an improvement based on Embodiments 1 and 2. The limiting member includes limiting members for the cable arranged on both sides of the water collecting pool 1. The limiting member includes a guide rod 41 fixedly connected to the side wall of the water collecting pool 1. Two slide rails are provided on the outer wall of the guide rod 41. A lifting block 43 is slidably arranged inside the slide rail. A limiting column 45 is slidably arranged inside one lifting block 43. A lifting screw rod 44 is threadedly connected inside the other lifting block 43. The end of the lifting screw rod 44 extends above the guide rod 41. The bottom of the lifting screw rod 44 is connected to the slide rail through a bearing; It should be explained here that: by controlling the rotation of the lifting screw rod 44, and the lifting block 43 is limited by the slide rail and moves up and down in the slide rail, so as to adjust the distance between the upper guide wheel 46 and the lower guide wheel 42, thereby realizing the conveying of cables with different diameters and improving the adaptability of the equipment during use; An upper guide wheel 46 is rotatably arranged between the two lifting blocks 43. A lower guide wheel 42 is arranged below the upper guide wheel 46. A driving shaft is arranged in the middle of the lower guide wheel 42. The end of the driving shaft extends outside the guide rod 41 and is provided with a motor; It can be seen from Embodiment 1, Embodiment 2 and Embodiment 3 of the present invention that when cooling the extruded insulation layer of the cable, the cooling guide post 5 is in a horizontal state. At this time, the cable is cooled by the atomizing pipe 610 above the atomizing arc-shaped pipe 612, and a water mist barrier is formed on both sides of the cooling guide post 5, reducing the overflow of the gas inside the cooling guide post 5 and accelerating the cooling efficiency of the extruded insulation layer of the cable. When maintenance of the cooling equipment is required, after controlling the cooling guide post 5 to be in an inclined state, the inside of the cooling guide post 5 is cleaned by high-pressure water, so that the sewage is quickly discharged, improving the cleaning efficiency of the cooling device; Working principle: When the present invention is in use, first, the cable insulation layer extruded by the extruder is conveyed through two groups of limit members, so that the cable passes through the cooling guide column 5, and cooling water is continuously injected into the interior of the water collecting pool 1. At the same time, the air pump 81 and the water pump 61 are synchronously turned on, so that the cooling water is conveyed into the interior of the conveying cavity 66 through the water outlet pipe 68, enters the two atomizing pipes 610 through the conveying cavity 66, and the cable is cooled by the atomizing pipe 610 above the atomizing arc-shaped pipe 612, and a water mist barrier is formed on both sides of the cooling guide column 5 to reduce the outward overflow of the gas inside the cooling guide column 5; at the same time, the cold air is conveyed to the two cold air annular pipes 82 through the air pump 81, and the cooling guide column 5 is provided with cooling gas through the cold air annular pipes 82 to achieve the purpose of cooling the cable insulation layer; Synchronously, the fan 72 works, and the gas inside the cooling guide column 5 is filtered by the filter screen plate 77 and discharged into the atmosphere to reduce the outward overflow of irritating gases; When maintenance of the cooling device is required: control the retraction of the extending end of the cylinder 11, so that the cooling guide column 5 is in an inclined state. At the same time, the fixed rod 63 moves downward synchronously with the extending end of the cylinder 11, so that the piston column moves downward synchronously, aligning the upper water inlet 65 with the spray conveying pipe 69, while the lower water inlet 67 below is blocked. The purified water enters the interior of the spray annular pipe 613 through the spray conveying pipe 69, and the inner wall of the cooling guide column 5 is cleaned and maintained by the high-pressure water column sprayed out by the spray pipe 615. At this time, the sewage is conveyed into the interior of the recovery pool, improving the convenience during the cleaning of the cooling guide column 5 and extending the service life of the cooling guide column 5.

[0026] The preferred embodiments of the present invention disclosed above are only used to help explain the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the present invention to only the specific implementation manners. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principle and practical application of the present invention, so that those skilled in the art in the technical field can well understand and utilize the present invention. The present invention is only limited by the claims and their full scope and equivalents.

Claims

1. A gas-phase cooling device for extruded insulation layer in cable production, comprising a collecting pool (1) and a mounting plate (2) arranged inside it, characterized in that, Above the installation plate (2), a support plate (3) is fixedly arranged. On one side above the support plate (3), a column (10) is fixedly installed. On the other side above the support plate (3), a cylinder (11) is arranged. Above the cylinder (11) and the column (10), a cooling guide column (5) is rotatably arranged. On the outer side of the cooling guide column (5), a maintenance component for its regular maintenance is arranged; The maintenance component includes a water pump (61) arranged above the support plate (3). The input end of the water pump (61) is provided with a water suction pipe (62). The output end of the water pump (61) is provided with a water outlet pipe (68). The output end of the water outlet pipe (68) is connected to a piston column; A limiting tube (64) is sleeved on the outer side of the piston column. The side wall of the piston column is connected to the side wall of the extending end of the cylinder (11) through a fixing rod (63). A conveying cavity (66) is formed in the middle of the piston column. An upper water inlet (65) is vertically opened above the piston column. A lower water inlet (67) is vertically opened below the piston column. And the upper water inlet (65), the lower water inlet (67), the water outlet pipe (68) and the conveying cavity (66) are communicated with each other.

2. The gas-phase cooling device for extruded insulation layer in cable production according to claim 1, characterized in that: A spray washing conveying pipe (69) is vertically inserted above the piston column. The output end of the spray washing conveying pipe (69) is provided with a spray washing annular pipe (613). The output end of the spray washing annular pipe (613) is provided with a plurality of spray washing pipes (615).

3. The gas-phase cooling device for extruded insulating layer in cable production according to claim 2, characterized in that: The spray washing pipes (615) extend to the inner wall of the cooling guide column (5) and their output ends are arranged towards the inner wall of the cooling guide column (5). The plurality of spray washing pipes (615) are circularly arrayed with respect to the center line of the cooling guide column (5).

4. The gas-phase cooling device for extruded insulating layer in cable production according to claim 3, wherein: Above the piston column, a pair of atomizing pipes (610) are also vertically inserted. The output end of the atomizing pipe (610) is provided with an atomizing arc-shaped pipe (612). The atomizing arc-shaped pipe (612) is arranged at the end of the cooling guide column (5). Above the atomizing arc-shaped pipe (612), a plurality of atomizing nozzles are arranged.

5. The gas-phase cooling device for extruded insulating layer in cable production according to claim 1, characterized in that: Above the support plate (3), an air pump (81) is arranged. The output end of the air pump (81) is connected to two cold air annular pipes (82) through a connecting pipe (83). The output ends of the cold air annular pipes (82) extend into the interior of the cooling column (10).

6. The gas-phase cooling device for extruded insulating layer in cable production according to claim 1, wherein: In the middle above the cooling guide column (5), an exhaust component is arranged. The exhaust component includes an exhaust pipe (71) vertically inserted above the cooling guide column (5). The output end of the exhaust pipe (71) is provided with a U-shaped pipe (73). A fan (72) is arranged inside the exhaust pipe (71).

7. An extrusion insulation gas cooling device for cable production according to claim 6, characterized in that: At the bottom of the U-shaped pipe (73), an adjusting threaded rod (76) is rotatably arranged. The end of the adjusting threaded rod (76) extends to the outside of the U-shaped pipe (73) and is fixedly provided with a first turntable. A blocking plate (74) is connected to the outer wall of the adjusting threaded rod (76). And the blocking plate (74) is slidably matched with the inner wall of the U-shaped pipe (73). Filter net plates (77) are arranged on the inner walls of the two output ends of the U-shaped pipe (73).

8. The gas-phase cooling device for extruded insulation layer in cable production according to claim 1, characterized in that: The limiting member includes limiting members for limiting the cable provided on both sides of the sump (1). The limiting member includes a guide rod (41) fixedly connected to the side wall of the sump (1). Two slide rails are provided on the outer wall of the guide rod (41), and a lifting block (43) is slidably arranged inside the slide rails.

9. A gas-phase cooling device for extruding an insulating layer in cable production according to claim 8, characterized in that: A limiting column (45) is slidably arranged inside one of the lifting blocks (43), and a lifting threaded rod (44) is threadedly connected inside the other lifting block (43). The end of the lifting threaded rod (44) extends above the guide rod (41), and the bottom of the lifting threaded rod (44) is connected to the slide rail through a bearing.

10. A gas-phase cooling device for extruding an insulating layer in cable production according to claim 9, characterized in that: An upper guide wheel (46) is rotatably arranged between the two lifting blocks (43). A lower guide wheel (42) is arranged below the upper guide wheel (46), and a driving shaft is arranged in the middle of the lower guide wheel (42). The end of the driving shaft extends outside the guide rod (41) and is provided with a motor.

Citation Information

Patent Citations

  • Cooling device for wire and cable processing

    CN219534152U

  • Cooling device for cable

    CN222088344U